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Comparison of Modal Analysis and Holography E. Muller. W. Looser, P. E. Gygax, IWF-ETH Zurich - Submitted by Prof. E. Matthias. ETH Zurich (1) A SHORT DESCRIPTION OF BOTH M O D A L ANALYSIS Yodal analysis deals with the measurement, the eva- luation and the representation of structural mode shapes. The principles of modal analysis have been known a long time ago. With analog equipments, mode shapes were derived from sinusoidal excitations at the resonance frequency. The strong development of minicomputers and of di- gital signal analysers gave new possibilities which al- ready reached industrial laboratories. Experimental modal analysis has become a very known tool in the last five years and several manufacturers supply such sys- tems. With the increased miniaturization of computer hardware and the development of more user adapted soft- ware packages modal analysis is becoming more and more popular. A very important feature of all modal analysis pack- ages is the visualization of mode shapes on a display. The undeformed structure is vibrated slowly with the aj Idealizsi s:rl*cture d> Modal pararr.eiers !m = number of Z.O~PS: TECHNIQUES H O L O G R A P H Y Twenty years ago the first laser started to work. Nowadays the laser has many specific applications, one of them being holography. The basic character of this measuring technique is demonstrated on a typical and simple arrangement (fig.2). To get a hologram, an object has to be illuminated by a coherent light source, the laser (fiq.2b). The ob- ject reflects the light diffusely. This reflected light contains all information on the object. The reference wave reflected by the mirror interferes with the laser light cominq from the object in a region of space where a photosensitive plate is located. To get the object's image the developed photosensi- tive plate (now called hologram) is shone through by a reference wave (fig.2~) .Using the same holographic set- up, a new wave field originates in front of the holo- gram by diffraction. This wave field is identical with Annals of the CIRP Vol. 29/1/1980 397

Comparison of Modal Analysis and Holography

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Page 1: Comparison of Modal Analysis and Holography

Comparison of Modal Analysis and Holography

E. Muller. W. Looser, P. E. Gygax, IWF-ETH Zurich - Submitted by Prof. E. Matthias. ETH Zurich (1)

A S H O R T D E S C R I P T I O N O F B O T H

M O D A L A N A L Y S I S

Yodal a n a l y s i s d e a l s w i t h t h e measu remen t , t h e eva- l u a t i o n and t h e r e p r e s e n t a t i o n o f s t r u c t u r a l mode s h a p e s . The p r i n c i p l e s o f modal a n a l y s i s h a v e b e e n known a l o n g time ago. With a n a l o g e q u i p m e n t s , mode s h a p e s were d e r i v e d from s i n u s o i d a l e x c i t a t i o n s a t t h e r e s o n a n c e f r e q u e n c y .

The s t r o n g deve lopmen t o f m i n i c o m p u t e r s and o f d i - g i t a l s i g n a l a n a l y s e r s g a v e new p o s s i b i l i t i e s wh ich a l - r e a d y r e a c h e d i n d u s t r i a l l a b o r a t o r i e s . E x p e r i m e n t a l modal a n a l y s i s h a s become a v e r y known t o o l i n t h e l a s t f i v e y e a r s and s e v e r a l m a n u f a c t u r e r s s u p p l y s u c h s y s - tems. Wi th t h e i n c r e a s e d m i n i a t u r i z a t i o n o f compute r h a r d w a r e and t h e deve lopmen t of more u s e r a d a p t e d s o f t - w a r e p a c k a g e s modal a n a l y s i s is becoming more and more p o p u l a r .

A v e r y i m p o r t a n t f e a t u r e o f a l l modal a n a l y s i s pack- a g e s is t h e v i s u a l i z a t i o n o f mode s h a p e s on a d i s p l a y . The undeformed s t r u c t u r e is v i b r a t e d s l o w l y w i t h t h e

a j Idealizsi s:rl*cture

d > Modal pararr .e iers !m = number o f Z . O ~ P S :

T E C H N I Q U E S

H O L O G R A P H Y

Twenty y e a r s a g o t h e f i r s t l a s e r s t a r t e d t o work. Nowadays t h e l a s e r h a s many s p e c i f i c a p p l i c a t i o n s , o n e of them b e i n g h o l o g r a p h y . The b a s i c c h a r a c t e r o f t h i s m e a s u r i n g t e c h n i q u e is d e m o n s t r a t e d on a t y p i c a l and s i m p l e a r r a n g e m e n t ( f i g . 2 ) .

To g e t a ho log ram, a n o b j e c t h a s t o b e i l l u m i n a t e d by a c o h e r e n t l i g h t s o u r c e , t h e l a s e r ( f i q . 2 b ) . The ob- ject r e f l e c t s t h e l i g h t d i f f u s e l y . T h i s r e f l e c t e d l i g h t c o n t a i n s a l l i n f o r m a t i o n on t h e o b j e c t . The r e f e r e n c e wave r e f l e c t e d by t h e m i r r o r i n t e r f e r e s w i t h t h e l a s e r l i g h t cominq from t h e o b j e c t i n a r e g i o n o f s p a c e where a p h o t o s e n s i t i v e p l a t e is l o c a t e d .

To g e t t h e o b j e c t ' s image t h e d e v e l o p e d p h o t o s e n s i - t i v e p l a t e (now c a l l e d ho logram) is s h o n e t h r o u g h by a r e f e r e n c e wave ( f i g . 2 ~ ) .Using t h e same h o l o g r a p h i c set- up , a new wave f i e l d o r i g i n a t e s i n f r o n t o f t h e h o l o - gram by d i f f r a c t i o n . T h i s wave f i e l d is i d e n t i c a l w i t h

Annals of the CIRP Vol. 29/1/1980 397

Page 2: Comparison of Modal Analysis and Holography

measured a m p l i t u d e s and p h a s e s s u p e r p o s e d on. a l l res- p e c t i v e p o i n t s . An an ima ted d i s p l a y o f e a c h i d e n t i f i e d mode o f v i b r a t i o n r e s u l t s , wh ich c a n b e o b s e r v e d from any d e s i r e d d i r e c t i o n ( f i g . l e ) . Such a r e p r e s e n t a t i o n o f t h e d y n a m i c a l h e h a v i o u r is a v e r y p o w e r f u l t o o l f o r a d e s i g n e r l o o k i n g f o r s t r u c t u r a l weak p o i n t s o f an e x i s t i n g s t r u c t u r e . An e x p e r i e n c e d d e s i g n e r c a n a l r e a d y p r o p o s e v a l u a b l e improvements fr.om t h i s q u a l i t a t i v e e v a l u a t i o n o f mode s h a p e s .

Modal a n a l y s i s is b a s e d on l i n e a r i t y , so t h a t t h e d y n a m i c a l b e h a v i o u r o f a s t r u c t u r e u n d e r t es t c a n b e d e s c r i b e d w i t h f r e q u e n c y r e s p o n s e f u n c t i o n s . I f a s e t o f s u c h f r e q u e n c y r e s p o n s e s is measured a l l o v e r t h e s t r u c t u r e , modal a n a l y s i s p r o c e d u r e s t h e n e % t r a c t t h e modal p a r a m e t e r s , i.s. t h e e i g e n f r e q u e n c i e s , t h e damp- i n g v a l u e s and t h e a m p l i t u d e s o f v i b r a t i o n ( e i g e n v e c - t o r s o r mode S h a p e s ) f o r a l l r e s o n a n c e s o f i n t e r e s t . T h e s e modal p a r a m e t e r s r e p r e s e n t t h e c o m p l e t e d y n a m i c a l b e h a v i o u r o f t h e s t r u c t u r e w i t h i n t h e p r e s c r i b e d f r e - quency r a n g e .

B e f o r e s t a r t i n g t h e a n a l y s i s , a c e r t a i n number o f r e p r e s e n t a t i v e p o i n t s a r e d e f i n e d on t h e s t r u c t u r e ( f i g . l a ) . The t r a n s l a t i o n s i n t h r e e d i r e c t i o n s o f e a c h p o i n t a r e measu red , w h e r e a s r o t a t i o n s g e n e r a l l y a r e o m i t t e d . The number o f d e g r e e s o f f reedom ( D O F s ) n i s t h e r e f o r e t h r e e times t h e number o f s e l e c t e d p o i n t s . About 1QQ t o 288 DOFS a r e u s u a l l y needed f o r m i d d l e s i z e d mach ine t o o l s t r u c t u r e s .

Impac t and random e x c i t a t i o n t e c h n i q u e s a r e m o s t l y used i n t h e measurement s t e p ( f i q . l b ) . Impac t t e s t i n g w i t h a hammer is e x t r e m e l y f a s t ( l ess t h a n o n e m i n u t e f o r o n e f r e q u e n c y r e s p o n s e ) . Random e x c i t a t i o n r e q u i r e s more a v e r a g i n g b u t g i v e s t h e b e s t l i n e a r a p p r o x i m a t i o n o f n o n l i n e a r e l e m e n t s i n a l e a s t s q u a r e s s e n s e . A l l i n - p u t - o u t p u t r e l a t i o n s be tween t h e DOFs t a k e t h e form o f a s q u a r e f r e q u e n c y r e s p o n s e m a t r i x o f s i z e n*n, which i s s y m m e t r i c a l ( M a x w e l l ' s r e c i p r o c i t y p r i n c i p l e ) . Modal t h e o r y s a y s t h a t o n l y o n e column o r row o f t h i s m a t r i x h a s t o b e measu red and i d e n t i f i e d , s i n c e t h e o t h e r co lumns and rows b e a r t h e same i n f o r m a t i o n . The p o i n t o f e x c i t a t i o n ( d r i v i n g p o i n t ) s h o u l d e x c i t e a l l i n t e r e s t i n g modes o f v i b r a t i o n a s good a s p o s s i b l e . Some p r e l i m i n a r y t es t s g r e a t l y h e l p t h e o p e r a t o r t o c h o o s e t h i s b e s t d r i v i n g p o i n t . The i n p u t f o r c e and t h e a c c e l e r a t i o n s (or d i s p l a c e m e n t s ) o f a l l r e q u i r e d DOFs a r e t h e n measu red . These measu remen t s and t h e c a l c u l a - t i o n o f t h e f r e q u e n c y r e s p o n s e c o m p l i a n c e s a r e p e r - formed v e r y e f f i c i e n t l y w i t h modern d i g i t a l s i g n a l ana- l y s e r s ; t h e r e s u l t s b e i n g s t o r e d on a mass s t o r a g e de - v i c e f o r f u r t h e r p r o c e s s i n g (mode i d e n t i f i c a t i o n s t e p ) . S p e c i a l t e c h n i q u e s improv ing t h e a c c u r a c y were deve - l o p e d r e c e n t l y ( e .g . m u l t i - p o i n t e x c i t a t i o n [ Z l , redun- d a n t measurement o f more t h a n o n e row or column [ 3 ] ) .

The se t o f measu red f r e q u e n c y r e s p o n s e s is p ro - c e s s e d by a c u r v e f i t t i n g a l g o r i t h m which i d e n t i f i e s t h e modal p a r a m e t e r s o f t h e s t r u c t u r e ( f i g . l c ; l d ) . Least s q u a r e s e r r o r p r o c e d u r e s a r e m a i n l y used t o s o l v e t h i s p rob lem [2 ;7 ;9 ;121 . The g e n e r a l a l g o r i t m which f i t s t h e c o e f f i c i e n t s of a sum o f s i n g l e DOF s y s t e m s t o t h e measu red f r e q u e n c y r e s p o n s e f u n c t i o n s is w e l l known. I t is n o t o n l y s l o w b u t a l s o d i v e r g e s e a s i l y i f t h e i n i t i a l e s t i m a t i o n is n o t good enough. An o t h e r v e r y s i m p l e p r o c e d u r e i s t h e c i r c l e f i t b a s e d on t h e s i m i l a r i t y o f f r e q u e n c y r e s p o n s e r e s o n a n c e s w i t h c i r c l e s . T h i s commonly used method is v e r y f a s t and r e - l i a b l e . Bo th p r o c e d u r e s u n c o u p l e t h e modes o f v i b r a - t i o n . Peak p i c k i n g me thods a r e somet imes used t o o f o r l i g h t l y damped s t r u c t u r e s where t h e modes a re a l r e a d y a l m o s t uncoup led . I n t h i s c a s e , t h e a m p l i t u d e s and p h a s e s a r e s i m p l y p i c k e d o u t a t r e s o n a n c e .

Modal p a r a m e t e r s o b v i o u s l y c a n a l s o b e used i n q u a n t i t a t i v e e v a l u a t i o n s , i . e . f o r t e s t i n g and improv- i n g f i n i t e e l e m e n t m o d e l s [ill, f o r p r o c e s s s i m u l a t i o n s o r f o r s t r u c t u r a l m o d e l l i n g p r o c e d u r e s [ l a ] .

t h e o b j e c t wave t h a t e x i s t e d d u r i n g t h e e x p o s u r e . The o b s e r v e r l o o k i n g t h r o u g h t h e hologram sees a v i r t u a l imaqe o f t h e o b j e c t where t h e o r i g i n a l was s i t u a t e d .

A p h o t o p l a t e c a n s t o r e and r e c o n s t r u c t more t h a n one i n t e r E e r e n c e f i e l d . I f d i f f e r e n t s t a t e s o f a n ob- j e c t , f o r example undeformed and de fo rmed , a r e exposed o n e a f t e r t h e o t h e r on t h e same p h o t o p l a t e , b o t h f o r m s a r e r e c o n s t r u c t e d . The c o r r e s p o n d i n g wave f i e l d s a g a i n i n t e r f e r e . When t h e d e f o r m a t i o n be tween t h e s e fo rms h a s t h e same o r d e r o f m a g n i t u d e a s t h e l a s e r - w a v e l e n g t h , t h e r e s u l t i n g i n t e r f e r e n c e f r i n g e s make t h e d e f o r m a t i o n p e r c e p t i b l e ( f i g . 2 d ) .

B e s i d e s c o n t i n u o u s l a s e r s ( e . g . He-we, Argon) and p u l s l a s e r s ( e . g . R u b i n ) , mixed s y s t e m s , ( e .g . d r i v e d c o n t i n u o u s l a s e r s o r p u l s e d l a s e r s w i t h h i g h r e p e t i t i o n r a t e s ) a r e a l s o a v a i l a b l e . The maximum a d m i s s i b l e move- ment o f t h e o b j e c t d u r i n g t h e e x p o s u r e s h o u l d n o t exceed some t e n t h s o f t h e l a s e r w a v e l e n g t h . O t h e r w i s e no image c o u l d b e r e c o n s t r u c t e d [ 1 3 ] .

The r e c o n s t r u c t i o n o f a ho logram u s i n g a l a s e r w i t h a n o t h e r w a v e l e n g t h d i s t o r t s t h e wave f i e l d g e n e r a t e d b e h i n d t h e ho logram. I n g e n e r a l , t h e r e c o n s t r u c t e d p o i n t s o f t h e o b j e c t f o c u s now i n a s m a l l a r e a and t h e image is n o t l o c a t e d were t h e o r i g i n a l o b j e c t was [141.

The most common ho logram t y p e i n measu r ing t e c h - n i q u e is t h e d o u b l e exposed ho logram ( f i g . 2 d ) . Rea l t ime- , t i m e a v e r a g e - ( f i g . 1 1 ) and sandwich - ho lograms a r e o f t e n used t o o . Holograms a r e u s u a l l y s t o r e d on p h o t o p l a t e s , p h o t o s e n s i t i v e f i l m s o r t h e r m o p l a s t i c f i l m s . T h e r m o p l a s t i c f i l m s a r e r e a d i l y d e v e l o p e d b u t h a v e less r e s o l u t i o n [ 1 3 ] .

The s e n s i t i v e d i r e c t i o n o f e a c h o b j e c t p o i n t is t h e b i s e c t o r a n g l e be tween t h e d i r e c t i o n s o f i l l u m i n a t i o n and o b s e r v a t i o n . Only t h e p r o j e c t i o n o f t h e d e f o r m a t i o n on t h i s s e n s i t i v i t y v e c t o r is r e g i s t e r e d . I f t h i s vec- t o r c o i n c i d e s w i t h t h e d i r e c t i o n o f o b s e r v a t i o n , t h e i n t e r p r e t a t i o n o f t h e i n t e r f e r e n c e f r i n g e s is v e r y s i m p l e . Each a d d i t i o n a l d e f o r m a t i o n o f h a l f t h e wave- l e n g t h i n t h e d i r e c t i o n o f s e n s i t i v i t y c r e a t e s an a d d i - t i o n a l f r i n g e . The f r i n g e s c a n b e i n t e r p r e t e d a s r e l i e f l i n e s 1161. I n p r a c t i c e , g r e a t d i s t a n c e s be tween o b j e c t and ho logram and s m a l l a n g l e s be tween i l l u m i n a t i o n and o b s e r v a t i o n l e a d t o above s i t u a t i o n ( f i g . 3 b , 3 c , 5 ) .

I f a q u a n t i t a t i v e e v a l u a t i o n is p r e f e r r e d , t h e ho- log ram h a s t o be e v a l u a t e d f o r e a c h p o i n t o f i n t e r e s t . By c o u n t i n g t h e f r i n g e s and t a k i n g i n t o a c c o u n t t h e d i - r e c t i o n s o f i l l u m i n a t i o n and o b s e r v a t i o n , o n e component o f d e f o r m a t i o n be tween b o t h e x p o s u r e s may h e c a l c u - l a t e d . A t h r e e - d i m e n s i o n a l d e f o r m a t i o n v e c t o r may b e d e f i n e d from t h e componen t s a l o n g t h r e e d i f f e r e n t s e n - s i t i v i t y v e c t o r s 1141.

Q u a n t i t a t i v e e v a l u a t i o n s c a n nowadays b e a u t o m a t e d i n some p a r t i c u l a r c a s e s [ 2 0 ; 2 1 ] . I n a c o u p l e o f y e a r s t h e o b j e c t and its e n l a r g e d d e f o r m a t i o n v e c t o r w i l l be d i s p l a y e d on a s c r e e n , g i v i n g a c o m p r e h e n s i v e r e p r e s e n - t a t i o n o f t h e r e a l d e f o r m a t i o n s . The main a d v a n t a g e o f h o l o g r a p h i c measu remen t t e c h n i q u e s i s t h e q u i c k and o v e r a l l measu r ing and r e c o r d i n g . T h i s a d v a n t a g e is how- e v e r o n l y o b t a i n e d f o r q u a l i t a t i v e and one -d imens iona l e v a l u a t i o n s pe r fo rmed by a n e x p e r i e n c e d o p e r a t o r .

a ) Kodal analysis b ) Rel ie f !from h o l o g r a p h y )

Fi&. 3 Node s h a p e of a s tee l plate a t 95 HZ

398

c ) Hologram

Page 3: Comparison of Modal Analysis and Holography

Fig.5 Measuring setup acd double pulsed hologram of a cutting tool Front view (right); side view ( l e f t ) obtained with a mirror

Measurement of cutting force acd acceleration 3 3 9 = l g i 3

-20 concre te s t r u c t u r e

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F i i: . i '?! p i c a 1 ."re q.2 8 :? c ;i r e s p 3 n s e !'in c t t on s ( magnitude ! a: law mods; i l-nsity - ilologram unit with t h e m - - Hologram processing D j :~ig!i iaodal . i e * : ~ i + ~ y

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plastic film . .

Fig . 8 Cnat5c-r .Jibratio-.s G : a n i l l i n g machine

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Double pulsed holograms of a drill-grinding mchine. Relative sinusoidal exci- tation between head ard gr'inding wheel

Vibrations and feed motions of the operating machine

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Page 4: Comparison of Modal Analysis and Holography

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D i g i t a l t e c h n i q u e whose r e s u l t s (mode s h a p e s ) a r e n o r m a l l y e v a l u a t e d q u a l i t a t i v e l y .

P u r e l y d y n a m i c a l a n a l y s i s o n l y ( f i g . l e , 4 , 8, 1 0 ) .

Measurement o f s t r u c t u r a l v i b r a t i o n s w i t h a c c e - l e r o m e t e r s f i x e d on t h e s t r u c t u r e : l e a d s t o mass l o a d i n g d i s t o r t i o n s . Mounting o f an e x c i t e r a l s o g i v e s m e c h a n i c a l i n t e r a c t i o n s .

The measu red f r e q u e n c y r e s p o n s e s and t h e r e s u l t - i n g modal p a r a m e t e r s a r e s t o r e d o n a mass s t o - r a g e d e v i c e and a r e v i s u a l i z e d w i t h compute r pe- r i p h e r a l s .

The a n a l y s i s is o n l y d o n e a t d i s c r e t e p o i n t s d i s t r i b u t e d o v e r t h e who le s t r u c t u r e . A simp- l i f i e d mode s h a p e o f a n i d e a l i z e d s t r u c t u r e re- s u l t s . A g r e a t number o f p o i n t s is needed f o r h i g h f r e q u e n c y modes.

Modal a n a l y s i s g e n e r a l l y i n v o l v e s a b s o l u t e v i b - r a t i o n measu remen t s .

Use o f d i g i t a l equ ipmen t e n a b l e s s i g n a l c o n d i - t i o n i n g ( e . g . s i g n a l a v e r a g i n g and f i l t e r i n g ) : o n l y t h e most i n t e r e s t i n g p a r t o f t h e a c t u a l mo- t i o n is o b s e r v e d .

The s e n s i t i v i t y o f t h e measu remen t d e p e n d s on t h e t r a n s d u c e r s and a m p l i f i e r s which a r e c u r - r e n t l y a v a i l a b l e i n w i d e s e n s i t i v i t y r a n g e s .

The measu remen t r a n g e i s p r a c t i c a l l y u n l i m i t e d ( f rom low l e v e l a m p l i t u d e s t o h i g h shock l e v e l s )

I d e a l f o r medium o r b i g s i z e s t r u c t u r e s ( f i g . 4 ) . Weight and d i m e n s i o n s of t h e t r a n s d u c e r s may b e c r i t i c a l on small s t r u c t u r e s .

C a l i b r a t i o n and t h e measu remen t s a r e r e a d i l y done . The t i m e e f f o r t f o r t h e a n a l y s i s d e p e n d s on t h e number o f p o i n t s , t h e c o m p l e x i t y o f t h e f r e q u e n c y r e s p o n s e s and t h e number o f mode s h a p e s i d e n t i f i e d ( f i g . 6 ) . I t may be v e r y l o n g .

I n d u s t r i a l l e v e l o f t h e i n s t r u m e n t a t i o n is a l - r e a d y r e a c h e d .

*

*

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T e c h n i q u e w i t h m a i n l y q u a l i t a t i v e c h a r a c t e r i n most a p p l i c a t i o n s .

Almost i d e a l l y s u i t e d f o r s t a t i c measu remen t s ( f i q . 2 d ) b u t e a s i l y a p p l i c a b l e t o dynamica l phenomena ( f i g . 3 c , 5 , 9 , 11).

O p t i c a l c o n t a c t l e s s measu remen t w i t h o u t m e c h a n i c a l i n t e r a c t i o n s w i t h t h e o b j e c t : i t o n l y r e q u i r e s f r e e i l l u m i n a t i o n and o b s e r v a t i o n q f t h e o b j e c t .

The o b j e c t i n f o r m a t i o n is s t o r e d i n a q u a s i con t inuous form on t h e p h o t o p l a t e .

A ho log ram conta ins i n f o r m a t i o n on t h e d e f o r m a t i o n o f t h e who le v i s i b l e s u r f a c e of t h e o b j e c t . Object de - t a i l s and c o m p l i c a t e d h i q h f r e q u e n c y v i b r a t i o n f i e l d s a r e b o t h v i s i b l e .

Ho lography is t y p i c a l l y a r e l a t i v e measurement g i v i n g t h e d i f f e r e n c e be tween t w o s t a t e s o f d e f o r m a t i ? n ( f i g . 2 , 9 ) ( s t a t i c a l a s w e l l a s d y n a m i c a l ) .

I n t e r f e r e n c e f r i n g e s a r e t h e r e s u l t o f t h e a c t u a l mo- t i o n o f t h e o b j e c t , i n c l u d i n g a l l e x t e r n a l p e r t u r b a - t i o n s .

A h i g h s e n s i t i v i t y i n s p l i t s o f l a s e r - w a v e l e n g t h s is a v a i 1 a b l e . Holography h a s a l i m i t e d maximum r a n g e o f de fo rma- t i o n s g i v e n by t h e maximum a c c e p t a b l e f r i n q e d e n s i t y .

S u i t a b l e f o r measu remen t s o n smal l o r m i d d l e s i z e d o b j e c t s ( f i g . 5 , 9 ) .

I n s t a l l a t i o n and a d j u s t m e n t o f t h e s e t u p i s v e r y t i m e consuming. The measurement i s s i m p l y d o n e by o n e ex- p o s u r e .

A c t u a l e q u i p m e n t s a r e s t i l l d e l i c a t e i n s t r u m e n t s .

A r t i f i c i a l e x c i t a t i o n is g e n e r a l l y used ( i m p a c t o r random). The e x c i t a t i o n f o r c e i s a l w a y s mea- s u r e d f o r f r e q u e n c y r e s p o n s e c a l c u l a t i o n s . [ l ; 2 ; 5 ; 81

The v i s u a l i z a t i o n o f v i b r a t i o n s g e n e r a t e d by o p e r a t i n g m a c h i n e s r e q u i r e s a n u n c o n v e n t i o n a l a p p l i c a t i o n o f modal a n a l y s i s . (see ‘ s p e c i a l a p p l i c a t i o n s ” o f t h i s t a b l e )

The measu red f r e q u e n c y r e s p o n s e f u n c t i o n s h a v e t o be c u r v e f i t t e d t o - g e t t h e modal p a r a m e t e r s . The v i s u a l i z a t i o n o f mode s h a p e s i s d o n e v e r y e f f i c i e n t l y o n a compute r d i s p l a y . The v i e w i n g p o i n t , t h e s c a l i n g o f a m p l i t u d e s e tc . c a n b e changed w i t h o u t d i f f i c u l t i e s .

T h r e e - d i m e n s i o n a l measu remen t s a re u s u a l i n mod- a l s u r v e y s . A l l t h r e e DOFs o f a p o i n t c a n b e measu red s i m u l t a n e o u s l y I C a 4 -channe l s i g n a l a n a l y s e r i s used .

The c u r v e f i t t i n g n o t o n l y g i v e s mode s h a p e s b u t a l s o e i g e n f r e q u e n c i e s and damping v a l u e s .

Modal a n a l y s i s i n g e n e r a l f i t s complex modes. Modal i d e n t i E i c a t i o n o f h i g h l y damped and c o u p l e d r e s o n a n c e s is d i f f i c u l t i n mos t c a s e s .

S i n u s o i d a l e x c i t a t i o n a t r e s o n a n c e is u s u a l l y a p p l i e d ( f i g . 3 ~ ) . The e x c i t a t i o n f o r c e may b e measu red i n pa- r a l l e l w i t h c o n v e n t i o n a l t e c h n i q u e s .

Measurement o f o p e r a t i n g m a c h i n e s i s p o s s i b l e ( f i g . 9 b ) . The r e s u l t i n q i n t e r E e r e n c e f r i n g e s a r e r ep - r e s e n t a t i v e f o r t h e a c t u a l s t a t e o f v i b r a t i o n .

A ho log ram c a n be i n t e r p r e t e d immedia t e ly . ( f i g . 3 h ) . The p o s s i b i l i t i e s and l imits o f t h e e v a l u a t i o n de - p e n d s o n t h e s e t u p o n t h e s i z e of t h e measu red a r e a and on t h e q u a l i t y , t y p e and s i z e o f t h e ho logram.

U s u a l q u a l i t a t i v e e v a l u a t i o n s a r e o n l y one -d imens ion - a l . O t h e r d i r e c t i o n s c a n b e t a k e n i n t o a c c o u n t w i t h r e f l e c t o r s ( f i g . 5 b ) . A t h r e e - d i m e n s i o n a l d e f o r m a t i o n v e c t o r c a n b e c a l c u - l a t e d by a q u a n t i t a t i v e e v a l u a t i o n . T h i s e v a l u a t i o n is e i t h e r t i m e consuming o r r e q u i r e s a s o p h i s t i c a t e d equ ipmen t [ 1 4 ; 1 6 ; 19; 281

No f r e q u e n c y and damping v a l u e s a r e s t o r e d i n ho log - rams. Resonance f r e q u e n c i e s a r e found by t h e a d d i - t i o n a l v i b r a t i o n t r a n s d u c e r a l r e a d y used f o r t r i g g e r p u r p o s e s .

A p u r e r e a l mode o f v i b r a t i o n is o n l y o b t a i n e d f o r l i g h t l y damped s t r u c t u r e s . T h i s v i b r a t i o n p a t t e r n c a n b e d e f i n e d by o n e time a v e r a q e o r by a d o u b l e p u l s e d ho logram. Complex modes w i t h moving n o d a l l i n e s a r e a l m o s t i m - p o s s i b l e t o a n a l y s e . They c a n o n l y b e r e p r e s e n t e d by many s u c c e s s i v e ho lograms . T h e i r i n t e r p r e t a t i o n i s e x t r e m e l y d i f f i c u l t .

Page 5: Comparison of Modal Analysis and Holography

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* Modal a n a l y s i s p r o c e d u r e s d e c o u p l e t h e r e s o - n a n c e s . T h i s mode s e p a r a t i o n i s an i m p o r t a n t f e a t u r e f o r h i g h l y damped and o v e r l a p p i n g modes t h a t would be d i s t o r t e d o t h e r w i s e .

S i n c e t h e i n f o r m a t i o n , s t o r e d i n d i g i t a l fo rm, d e s c r i b e s c o m p l e t e l y t h e d y n a m i c a l b e h a v i o u r , t h e d e f o r m a t i o n o f e a c h p o i n t i n e a c h d i r e c t i o n w i t h r e f e r e n c e t o any g i v e n e x c i t a t i o n c a n b e c a l c u l a t e d .

No r e s t r i c t i n g r e q u i r e m e n t s o n t h e e n v i r o n m e n t : measu remen t s i n d i r t y o r n o i s y rooms and on a l - most any s u r f a c e q u a l i t y may b e d o n e w i t h p a r t i - c u l a r c a r e .

The f i x i n g and a c c u r a t e o r i e n t a t i o n o f a c c e l e r o - m e t e r s o n bended s u r f a c e s t a k e s s p e c i a l c a r e . Measurement p a i n t s s h o u l d p o s s i b l y be c h o o s e n on p l a n e s p o t s o f t h e s t r u c t u r e .

Compl i ca t ed s t r u c t u r e s ( i n c l u d i n g bended s u r - f a c e s ) a r e n o t e a s y t o i d e a l i z e w i t h few p o i n t s . The r e s o l u t i o n f o r h i g h e r modes o f v i b r a t i o n is a l s o l i m i t e d .

A r e p r e s e n t a t i o n o f o p e r a t i n g mach ines c a n be pe r fo rmed i f a r e f e r e n c e a c c e l e r a t i o n i s used i n s t e a d o f t h e r e f e r e n c e f o r c e ( f i q . 8 ) . No c u r v e f i t t i n g o f t h e measu red f r e q u e n c y r e s p o n s e func - t i o n s is made. The r e l a t i v e m a g n i t u d e s and p h a s e s o f t h e v i b r a t i o n a r e s i m p l y p i c k e d o u t a t t h e f r e q u e n c y o f i n t e r e s t and v i s u a l i z e d u s i n g t h e d i s p l a y f e a t u r e o f modal a n a l y s i s .

G e n e r a l improvements: A t r e n d t o compac t and low c o s t i n s t r u m e n t a t i o n is o b s e r v e d . T h i s makes modal a n a l y s i s a v a i l a b l e t o smal l l a b o r a t o r i e s and i n d u s t r i a l r e s e a r c h

g r o u p s . The s o f t w a r e is v e r y w e l l u s e r a d a p t e d . Compact e q u i p m e n t s o n t h e o t h e r s i d e l o o s e i n f l e x i b i l i t y and l e t o n l y few p o s s i b l i t i e s f o r d e v e l o p i n g own s p e c i a l measurement t e c h n i q u e s .

N e w a p p l i c a t i o n s : S i n c e modal p a r a m e t e r s f u l l y r e p r e s e n t t h e dyna- m i c b e h a v i o u r o f a s t r u c t u r e , t h e y c a n be used f o r m o d e l l i n g . T h e r e b y t h e e f f e c t o f p o t e n t i a l s t r u c t u r a l c h a n g e s c a n b e i n v e s t i g a t e d . Coup1 ing o f s u b s t r u c t u r e s is a l s o p r o v i d e d [ 1 0 1 .

Modal a n a l y s i s r e s u l t s may improve o r s u p p l y d a t a f o r f i n i t e e l e m e n t mode l s (111. Dynamical p a r a m e t e r s (damping and s t i f f n e s s v a l u e s ) o f mach ine e l e m e n t s s u c h a s s l i d e s , b o l t e d connec- t i o n s , found by e x p e r i m e n t a r e o b v i o u s l y more a c c u r a t e .

I n t e r p r e t a t i o n : G r a p h i c s o f t w a r e s o € modal s y s t e m s a r e becoming more and more c o m f o r t a b l e : - two mode s h a p e s o n t h e same d i s p l a y - i n c r e a s e d f l e x i b i l i t y o f d i s p l a y o p e r a t i o n s - s u b s t r u c t u r i n q o f mode s h a p e s on c o l o r d i s p - l a y s

I f modes o f v i b r a t i o n a r e c o u p l e d , t h e ho logram rep- r e sen t s t h e s u p e r p o s i t i o n o f d e f o r m a t i o n s r e s u l t i n q from s e v e r a l modes.

A d i g i t a l i s a t i o n o f h o l o g r a m s is p o s s i b l e [ 1 9 ; 2 0 1 , b u t o n l y p a y i n g f o r s p e c i a l a p p l i c a t i o n s o r f o r g r e a t s e r i e s of o b j e c t s u s i n g t h e same h o l o g r a p h i c s e t u p . I t a l l o w s t h e n f u r t h e r d a t a p r o c e s s i n g ( e .9 . s t r a i n and s t r e s s c a l c u l a t i o n s ) .

A new ho logram and a new s e t u p a r e n e c e s s a r y i f an o t h e r p o i n t o f v i ew i s d e s i r e d .

S p e c i a l r e f l e c t i v e p a i n t i n g o f t h e o b j e c t may b e ne- c e s s a r y . I t c a n a l s o b e used t o d r a s t i c a l l y r e d u c e t h e i l l u m i n a t i o n e n e r g y .

Room d a r k e n i n g d u r i n g e x p o s u r e is n e c e s s a r y i f no s p e c i a l f i l t e r s a r e used .

The maximum mesured a r e a o f t h e o b j e c t d e p e n d s pr ima- r i l y o n t h e i n t e n s i t y and on t h e c o h e r e n c e l e n g t h o f t h e l a s e r s o u r c e , t h e n on t h e o p t i c a l and g e o m e t r i c a l s e t u p , on t h e s u r f a c e and s h a p e o f t h e s t r u c t u r e and on t h e s e n s i t i v i t y o f t h e p h o t o p l a t e .

The measu remen t r a n g e is i n f l u e n c e d by t h e l a se r -wa- v e l e n q t h and t h e h o l o g r a p h i c s e t u p . I t a l s o c a n b e w i d e l y a d j u s t e d by c h o o s i n q a n a d e q u a t e t r i g g e r p o i n t and p u l s e d e l a y .

* Holograms o f r o t a t i n g o b j e c t s c a n b e t a k e n by a d e r o - t a t o r [ 2 2 1 .

* The sandwich t e c h n i q u e c a n b e used [ 1 5 ; 2 3 1 t o g e t t h e s i g n o f t h e d e f o r m a t i o n or t o remove a r i g i d body mo- t i o n from f r i n g e p a t t e r n s .

* G e n e r a l improvements: Development o f more u s e r a d a p t e d i n s t r u m e n t a t i o n ( f r o m l a b o r a t o r y t o i n d u s t r i a l e q u i p m e n t ) . T h i s means i n c r e a s e d d u r a b i l i t y , r e l i a b i l i t y and m a i n t e n a n c e and t h u s improved p e r f o r m a n c e s w i t h r e f e - r e n c e t o : - q u a l i t y , s t a b i l i t y and e n e r g y o f l a se r beam - s t a r t up t i m e r e d u c t i o n - deve lopmen t , s e n s i t i v i t y and r e s o l u t i o n of p h o t o

- h a n d l i n g o f e q u i p m e n t ( a d j u s t m e n t s ) - room d a r k e n i n g r e q u i r e m e n t s d u r i n g e x p o s u r e - t r i g g e r i n g o f l a se r p u l s e

Use o f p u l s e and c o n t i n o u s l asers w i t h i d e n t i c a l wa- v e l e n g t h and u s i n g t h e same l i g h t p a t h . T h i s d e v e l o p - ment t e n d s t o a c h i e v e t h e f o l l o w i n g p o i n t s : - no a b e r r a t i o n when r e c o n s t r u c t i n g ho lograms - v i e w i n g o f p u l s e d ho lograms i n r e a l time t e c h n i q u e

s e n s i t i v e p l a t e s

' N e w a p p l i c a t i o n s :

* I n t e r p r e t a t i o n : Q u a n t i t a t i v e a n a l y s i s o f h o l o g r a m s a r e now more and more au tomated . P r o t o t y p e e q u i p m e n t s a r e i n s a l e b u t t h e i r d a t a r e c o r d i n g and t h e p r e s e n t a t i o n o f r e s u l t s s h o u l d s t i l l b e improved [ 1 9 ] .

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REFERENCES COMBINED APPLICATION OF BOTH TECNNIQUES

Both me thods p r e s e n t e d i n t h i s p a p e r h a v e t h e r e s p e c i f i c a d v a n t a g e s . Modal a n a l y s i s and h o l o q r a p h y may b e used i n p a r a l l e l f o r s o l v i n g complex v i b r a t i o n prob- lems i n order t o b e n e f i t from t h e i r r e s p e c t i v e advan- t a g e s . Holograms o f a n o p e r a t i n g mach ine c a n f o r ex- ample be used f i r s t t o f i n d o u t q u a l i t a t i v e l y , which s t r u c t u r a l e l e m e n t s a r e r e p r e s e n t a t i v e f o r t h e v i b r a - t i o n p rob lem. These e l e m e n t s a r e t h e n a n a l y s e d a c c u r a - t e l y w i t h modal a n a l y s i s w i t h o u t m e a s u r i n g n e c e s s a r i l y t h e who le mach ine . R e c i p r o c a l l y , h o l o g r a p h y c a n a l s o f o l l o w a rough modal a n a l y s i s i f l o c a l d e f o r m a t i o n s o f s m a l l c o m p l i c a t e d p a r t s mus t b e i n v e s t i g a t e d w i t h more d e t a i l s .

The f o l l o w i n g t y p i c a l f e a t u r e s c a n b e deduced from above c o m p a r i s o n o f b o t h t e c h n i q u e s :

Nodal a n a l y s i s

* q u a n t i t a t i v e measu remen t s * b i g and m i d d l e s i z e d s t r u c t u r e s * mode u n c o u p l i n g and v i s u a l i z a t i o n * advanced u s e o f modal d a t a

Ho lography

* q u a l i t a t i v e measu remen t s s t a t i c d e f o r m a t i o n p a t t e r n s c o m p l i c a t e d o b j e c t s o r d e t a i l s

* h i g h r e s o l u t i o n o v e r who le s u r f a c e * c o n t a c t l e s s measu remen t

Such a combined a p p l i c a t i o n is i l l u s t r a t e d w i t h o n e o f our f i r s t examples . F i g . l l a shows t h e m i l l i n g sup- po r t o f a t u r b i n e b l a d e . An i m p o r t a n t mode a t 270 Hz was o b t a i n e d by modal a n a l y s i s ( f i g . 1 0 ) . The d i s t r i b u - t i o n o f p o i n t s o n t h e s t r u c t u r e was t o o rough t o see d e t a i l s o f wha t h a p p e n s be tween s u p p o r t and b l a d e . On t h e o t h e r hand t h e r e is n o t enough s p a c e f o r moun t ing an a c c e l e r o m e t e r on t h e p r o l a o d p i n . The ho logram of f i g . l l b c l e a r l y shows t h e l o c a l d e f o r m a t i o n s o f t h i s weak e l e m e n t t h a t g r e a t l y i n f l u e n c e s t h e r e s o n a n c e o f t h e b l a d e .

More combined e x a m p l e s o f t h i s t y p e a r e however needed b e f o r e p r e c i s e r u l e s and s t r a t e g i e s f o r a n optimum com- mon a p p l i c a t i o n o f h o l o g r a p h y and modal a n a l y s i s c a n b e s e t up.

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