Compatative Bulletin.pdf

7/26/2019 Compatative Bulletin.pdf

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CatProduct Information

Comparative BulletinApril 2016

Cat6015B vs.Cat 5110B

For Dealer Sales Personnel


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2 April 2016TEJB9877 Cat6015B vs. Cat 5110B

Table of Contents

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

Feature Comparison . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

General Machine Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

Engine Cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

6015B Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

6015B Comfort and Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

6015B Undercarriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

6015B Boom and Stick Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

Performance Calculation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

6015B Buckets and CatG.E.T. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

6015B Serviceability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

Operator Cabin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

Technology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

Quick Comparison Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15


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3April 2016 TEJB9877 Cat6015B vs. Cat 5110B

Introduction

The newly released 6015B replaced the 6015 in backhoe configuration. The 6015 FS will be available

for a transition period.

The design concept of the new 6015B is completely different from the 6015 and is based on the 5110B,which was the most successful machine of the CatMining hydraulic shovel line up until the mining

shovel product range was discontinued.

The 5110B has been sold in the regular production times with an average of about 23 units, before

it was discontinued in 2004. Since 2004 many Cat dealers compensated the gap in the Cat Mining

product line with the sales of 6015/6015 FS (RH40) which has seen about 10 deliveries on average

in recent years.

Based on the great success and reputation of the 5110B, we expect the 6015B to become a leading

player in the 100 mt hydraulic excavator class.

This bulletin therefore compares the 6015B machine specifications and new features versus the 5110B.

Due to the completely different design of the 6015B versus the 6015/6015 FS and the fact that the

6015 in backhoe configuration is discontinued, a comparison table of the physical parameters of the

6015 versus the 6015B, the 5110B and other 100 mt class competitor machines is attached at the end

of this report.


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Feature Comparison

General Machine Specifications

6015B 5110B

Engine Model C27 ACERT 3412E

Gross Engine Power 606 kW 813 hp 565 kW 758 hp

Standard Bucket Capacity 8.1 m3 10.6 yd3 7.6 m3 9.9 yd3

Bucket Payload 14.6 tonnes 16.1 tons 13.7 tonnes 15.1 tons

Operating Weight 140 tonnes 154 tons 127 tonnes 140 tons

Overview

With advanced productivity, reliability, efficiency and safety, the 6015B is targeted to continue thesuccess story of the 5110B.

The 6015B offers 606 kW (813 gross hp) with a nominal payload of 14.6 tonnes (16.1 tons) and an

operating weight of 140 tonnes (154 tons) to achieve maximum productivity and a better pass match

with Cat 773, 775 and 777 OHTs.

Additional 6015B improvements are:

New operators cabin (300 Series) improves comfort and visibility

New electric system and software for increased efficiency and productivity

Hydraulic system changes for increased productivity and efficiency

New undercarriage and more robust main frame bring more reliability


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Feature Comparison

Cat 6015B Cat C27 ACERT Engine

The net power of the 6015B is 556 kW (746 hp) an increase of 8.2% compared to the 3412E with

514 kW (689 hp) net power which was used inthe 5110B

MEUI-A injectors (U.S. EPA Tier 1

and Tier 2 equivalent) MEUI-C injectors(U.S. EPA Tier 4 Final) Available as Tier 4 Final, Tier 2 equivalent,

or Tier 1 equivalent Oil change interval: 500 hours Ether cold start and a set of four batteries

instead of two as standard

Load Enhanced Anticipatory Control (LEAC)and Engine Torque Load Control (ETLC),along with Isochronous engine governing, keepthe engine running at or near the rated speed to

maintain an optimized balance of power and fuelefficiency. This technology prevents large dropsin engine speed, followed by over speeds, oftenobserved in conventional systems.

Load Enhanced Anticipatory Control (LEAC)LEAC is proprietary Cat software that estimatesfuel requirements, based on engine speed andtorque, and needed torque, based on enginespeed and hydraulic load (pumps and fan).This technology ensures faster and more

consistent engine regulation by preventing lug,which, in turn, reduces fuel consumption.

Engine Torque Load Control (ETLC)ETLC is proprietary Cat software that reduceshydraulic pump output to prevent engine lug,based on available engine torque, desired engine

speed, actual engine speed, and estimated hydraulicload. This technology provides power to the machinefunctions that need it to move material quicklyand efficiently.

Cat 5110B Cat 3412E Engine

The 5110B with 3412E has a net power of514 kW (689 hp)

HEUI fuel injectors Engine did not comply with EPA regulations Oil change interval: 250 hours

6015B C27 (Tier 1) 5110B 3412E


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Feature Comparison

Cat 6015B Engine Cooling

The 6015B has a demand controlled,

hydraulically driven engine cooling fan for

reduced sound levels and better efficiency

Hydraulically driven

Demand controlled for maximum efficiency

and reduced sound levels

Standard aluminum bar plate radiator

Optional copper Mesabi radiator

The Mesabi radiator consists of individual

cooling tubes held in header plates with rubber

seals that absorb stresses and thermal shock.

The seals allow damaged tubes to be separately

removed and replaced in the field.

Cat 5110B Engine Cooling

Belt driven

No demand control

Fan always running at full speed

Standard AMOCS cores radiator

Mesabi Radiator Optionally available for 6015B AMOCS cores radiator Standard on 5110B


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Feature Comparison

Cat 6015B Hydraulic System

The significantly more advanced hydraulic system ensures faster cycle times and delivers increased

hydraulic efficiency.

Electro-Hydraulic Controls.The proportional valves and the pumps are now controlled electronicallyinstead of hydraulically. This new feature eliminates the need for hydraulic pilot lines as used by the

5110B in the cabin, reducing noise and heat while eliminating the risk of hose failures. The faster response

times result in improved machine performance and more efficient engine, pump and valve control.

Implement Pumps.Three main pumps deliver a maximum 1544 L/min (407 gal/min), an increaseof 15.4%. As a result, machine movements are faster, ensuring superior times.

On the 5110Bthree main pumps generate a maximum oil ow of 1337 L/min (353 gal/min).

The relief valve settings are unchanged:

Implement circuit: 320 bar (4,640 psi)

Travel circuit: 350 bar (5,075 psi) Swing circuit: 350 bar (5,080 psi)

New Electronically Controlled Boom Regeneration Valve.Leveraged from the LWL group, theregeneration valve diverts oil from the piston to rod side. This improves hydraulic efficiency because

the pump is not required to lower the boom, while also potentially increasing pump lifetime.

Cylinders.New seals and an enhanced piston design serve to increase cylinder lifetime. In addition, allcylinders feature snubbers, thus reducing end of stroke shocks to further extend cylinder lifetime and

ensure superior operator comfort.

Swing System.Change from an open loop to a closed-loop system with hydrostatic speed control thatrequires less hoses and eliminates the need for a relief valve during deceleration. Therefore, heat loadis reduced, which in turn contributes to increased component lifetime. In addition, increased hydraulic

efficiency reduces fuel consumption.

With 498 L/min (132 gal/min), the swing pump on the 6015B delivers 7.5% more oil ow compared to

the dedicated open loop swing pump on the 5110B. As a result the maximum swing speed is increased

from 4.6 rpm to 4.9 rpm.

Hydraulic System Filtration.The oil quality on the 6015B will benefit from a kidney loop filtrationwith 6 m oil filter. Additionally, the two return filters have changed from 35 micron to 20 micron,

thus improved filtration will benefit component lifetimes.


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Feature Comparison

Cat 6015B Comfort and Safety

Mirrors and Cameras.Visibility simulation optimized locations for mirrors. For the 6015B an optionalcamera system for right-hand side and rear is available.

Bucket Pin Retention.Flag style with improved shim installation similar to 390 HEX.

MDG 15/40:2001.While the 5110B came without any, the 6015B comes with four E-Stops on themachine One of them on ground level. Operator cab emergency exit through front window. Improved

hose and harness clamping (consistent with Cat standards).

Front Guard Option.FOGS certified front window guard.

Egress and Walkways.Increased walkway width. Handrails and toe board updated. Powered accesssystem option available.

Powered access stairway option on 6015B Fixed ladder on 5110B


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Feature Comparison

Cat 6015B Undercarriage

Track Links and Shoes.Leveraging proven Cat components, the 6015B uses D11 Track-Type Tractorlinks instead of D10 size links as on the 5110B and modified shoes from the 5130 Hydraulic Excavator.

With significantly less travel time compared to the D11 and significantly less machine operating weight

compared to the 5130, the reliability and durability of these components is outstanding on the 6015B.The extra weight that comes with the undercarriage gives the 6015B great stability resulting in operator

comfort and improved structural component lifetime.

The standard track width is unchanged at 700 mm (28 in) and suited to hard rock applications.

For soft underground conditions that require increased otation, wider 900 mm (36 in) and 1000 mm

(39 in) shoes are available.

The retarder valves are now integrated in the travel motors, which reduces the number of hoses and

the system complexity.

6015B Boom and Stick Options

Initially available as a backhoe in Mass Excavation (ME) configuration, boom and stick lengths are

unchanged from the 5110B. Therefore, boom length is 7.6 m (24.9 ft) and stick either 3.4 m (11.2 ft)

or 4.1 m (13.5 ft).

GP and front shovel version are not available at current stage.


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Feature Comparison

Performance Calculation

The 5110Bs performance was already great. The higher engine output, the new electro-hydraulic control

system, the more efficient hydraulic system and most important the bigger bucket will ensure that the

6015B has a 10% productivity advantage over the 5110B.

6015B 5110B 6015B Advantage

Bucket Size 8.1 m3(10.6 yd3) 7.6 m3(9.9 yd3) 6.6%

Cycle Time 22 seconds 23 seconds 4.3%

Truck Loading Time 1.5 min 1.57 min 4.7%

Bucket Fill Factor 95% 95%

Truck 775F 775F

Truck Exchange Time 0.75 min 0.75 min

Average Productivity(75% long-term factor) 1383 tonnes/h

(1,524 tons/h)

1259 tonnes/h

(1,388 tons/h)

10%

Average Productivity(83% long-term factor) 1531 tonnes/h(1,688 tons/h)

1394 tonnes/h(1,537 tons/h)

10%

This is a theoretical calculation, based on the numbers shown above. Cycle times, bucket fill factors

and truck exchange times can strongly vary, based on machine setup, truck setup and application.


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Feature Comparison

Cat 6015B Buckets and Cat G.E.T.

Bucket Size.With a standard HD bucket size of 8.1 m (10.6 yd) the 6015B offers 14.6 tonnes(16.1 tons) payload for heavy duty operations The maximum density for this bucket is 1.8 t/m3

(3,030 lb/yd3) in combination with the 3.4 m (11.2 ft) stick.

With a payload increase of 7%, the pass match with 773, 775 and 777 trucks is improved and the

productivity increased.

Cat C70 Hammerless G.E.T.The 6015B utilizes the new C70 G.E.T system, which featuresa hammerless design. The key features are as follows:

Simple: No special tools required for removal and install

Fast: One turn to lock and unlock

Safe: No hammer required to service the lip system

Options: Four tip shapes to optimize production


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Feature Comparison

Cat 6015B Serviceability

Auto Lubrication System.As a new standard feature, the hydraulically controlled automatic lubricationsystem supplies all grease fittings (except bucket linkage) at predetermined cycles for maintenance-free

duty. A grease gun and reel allows remote lubrication of front bucket linkage from ground level.

A lockable tool box has been added into the cabinet directly behind the operator cabin.

Fuel Fast Fill.The fuel fast fill port has been moved to from the front to the left-hand side of themachine, providing better access. The grease refill port and an E-Stop button are located right next

to the fast fuel fill port.

Grease and fast fuel refill located on the side on 6015B Refill points located in front of the machine on 5110B


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Feature Comparison

Operator Cabin

Newly developed 300 Series HEX cab with a new, fully adjustable suspension seat provides comfortable

working environment for hours of high productivity.

Cabin position moved forward and lowered for better view on the material.

Cab on 6015B Cab on 5110B

Monitoring System.A large touchscreen display replaces the 5110Bs EMS II console. Intuitivenavigation with in-language text enables operators to modify certain machine operating parameters

and monitor machine conditions literally at the touch of their fingers

Operator monitor and optional camera display 6015B Gauges and warning signals 5110B

Cab interior with front window guard option 6015B Cab interior 5110B


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Feature Comparison

Technology

Aimed at enhancing the productivity and profitability of your

6015B Hydraulic Shovel, we currently offer optional Cat MineStar,

Product Link, and VIMS solutions, to meet your site specific needs.

Product LinkTake the guesswork out of asset management with Product Link

remote monitoring.

Remote access to information through the easy-to-use

VisionLinkinterface.

Maximize uptime by staying informed on machine systems

and diagnostic codes.

Track machine with utilization, fuel usage, and payload summaries

(when used with equipped truck).

Stay up to date on machine location, service meter hours, and reporting status.

Vital Information Management System (VIMS)Connect directly to the machine for access to a wide range of sensor information and enhanced

machine data.

Detailed data logging of machine parameters and diagnostic codes.

Track machine sensor information with trend analysis and histograms to monitor machine health.

MineStar

The Cat 6015B is MineStar ready, capable of utilizing four of the Cat MineStar System capability sets;Health is a fully integrated option, while Fleet, Terrain for Loading, and Detect are retrofit options.


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Feature Comparison

Quick Comparison Table

ModelCat

6015B MECat

5110B MECat

6015Komatsu

PC1250SPHitachiEX1200

General Data

Engine C27

ACERT

3412E C18

ACERT

SAA6D170E-5 QSK23-C

Gross Power kW (hp) 606 (824) 565 (768) 522 (710) 514 (699) 567 (771)

Weight tonnes (tons) 140 (154) 127 (140) 106 (117) 111 (122) 112 (123)

Standard Bucket m3(yd3) 8.1 (10.6) 7.6 (9.9) 6 (7.8) 6.7 (8.8) 6.7 (8.8)

Payload tonnes (tons) 14.6 (16.1) 13.7 (15.1) 10.8 (11.9) 12.1 (13.3) 12.1 (13.3)

Hydraulics

Main Pumps 3 3 2 2 3

Maximum Main Pump Flow

L/min (gal/min)

1544

(408)

1337

(353)

1104

(292)

988

(261)

1560

(412)

Dedicated Swing Pumps 1 1 1 1 0

Dedicated Swing Flow L/min (gal/min) 498 (132) 463 (122) 287 (76) 600 (159)

Swing System Closed

Loop

Open Closed

Loop

Open Open

Swing Speed 4.9 rpm 4.6 rpm 5.1 rpm 5.8 rpm 5.2 rpm

Control System Electro-

Hydraulic

Hydraulic Hydraulic Hydraulic Hydraulic

Undercarriage

Standard Track width mm (ft/in) 700 (2'4") 700 (2'4") 600 (2'0") 700 (2'4") 700 (2'4")

Maximum Tractive Force kN 846 846 652 686 707

Travel Speeds

(1st and 2nd gear) km/h (mph)

2.5 (1.6)

3.3 (2.1)

2.5 (1.6)

3.3 (2.1)

2.7 (1.7) 2.1 (1.3)

3.2 (1.99)

2.4 (1.5)

3.5 (2.2)

Attachment

Boom Length m (ft/in) 7.6

(24'11")

7.6

(24'11")

7.8

(25'7")

7.8

(25'7")

7.5

(24'7")

Stick Length m (ft/in) 3.4

(11'2")

3.4

(11'2")

3.3

(10'10")

3.4

(11'2")

3.4

(11'2")

Tear Out Force kN 458 458 390 412 438

Breakout Force kN 586 586 390 570 569

Maximum Digging Depth m (ft/in) 7.8

(25'7")

7.9

(25'11")

7.3

(23'11")

7.9

(25'11")

8.05

26'5")

Maximum Vertical Reach m (ft/in) 13.2

(43'4")

13.9

(45'7")

13.5

(44'3")

13.0

(42'8")

12.4

(40'8")

Auto Lube Standard Option Standard Option Standard


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For more complete information on Cat products, dealer services, and industry solutions, visit us on theweb at www.cat.com

2016 Caterpillar

All rights reserved

Materials and specifications are subject to change without notice. Featured machines in photos may

include additional equipment. See your Cat dealer for available options.

CAT, CATERPILLAR, SAFETY.CAT.COM, their respective logos, Caterpillar Yellow and the Power Edge

trade dress, as well as corporate and product identity used herein, are trademarks of Caterpillar and

may not be used without permission.

VisionLink is a trademark of Trimble Navigation Limited, registered in the United States and in other countries.

TEJB9877 (04-2016)

Documents

Compatative Bulletin.pdf