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Compressed air energy is a major cost to most manufacturing facilities - often 20-30% of the energy bill. Our compressed air energy information system monitors the compressed air flow and corresponding electrical energy usage throughout a facility. Current clamps are placed on each compressor and flow meters are places at the main trunk and department branches. Our advanced analytics can even determine where waste is in the system (such as leaks, stuck valves, and when compressors shouldn't be running). We also provide an engineering service to specify the sensors and provide the instructions to the installer about install location and configuration per sensor.
Features
Compressed AirSolutions
Benefits• Sensor agnostic 4-20mA interface
device
• Wireless mesh infrastructure
• Battery operated
• Easy commissioning
• Cloud based data storage
• Time-series dashboards
• Analytics
• Understand correlation between power and airflow data
• See cost of airflow per department
• Ability to detect leaks
• Correlate airflow/power use with production changes
• Low installation costs (no conduit)
• Measurement and Verification
AIR
Main Trunk Airflow vs. Total Current2250 cfm2250 cfm
2000 cfm
1750 cfm
1500 cfm
1250 cfm
1000 cfm
750 cfm
500 cfm
250 cfm
0 cfm9/19 16:00
Main Trunk
9/20 00:00 9/20 08:00 9/20 16:00 9/21 00:00 9/21 8:00 9/21 16:00 9/22 00:00 9/22 08:00 9/22 16:00 9/23 00:00 9/23 08:00 9/23 16:00 9/24 00:00 9/24 08:00 9/24 16:00 9/25 00:00 9/25 08:00 9/25 16:00 9/26 08:000A
50 A
100 A
150 A
200 A
250 A
300 A
350 A
400 A
450 A
500 A
550 A
600 A
Last 7 days
9/26 00:00
System Components
SS450Site Controller
Custom DashboardsMonitoring Software
Current Clamps/Flow Meters
SS450-002WiFi and Verizon 4G LTE enabled,
wall mount bracket; 4 Antennas
WSI�4�20�101 4-20 mA sensor interface,
wall mount bracket
IIOT-ENERGY-EQPT-50 50A 1-phase equipment monitor
IIOT-AIR-FLOW-6 6" air flow meter
IIOT-AIR-FLOW-4 4" air flow meter
IIOT-AIR-FLOW-2 2" air flow meter
IIOT-AIR-FLOW-11" air flow meter
SW�DATALOG�101 SimplySNAP Sense,
3�month subscription
IIOT-AIR-ANALYTICSCompressed air analytics
600AMP