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Energy Saving in Compressed Air System

Save Energy in Compressed Air

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Page 1: Save Energy in Compressed Air

Energy Savingin

Compressed Air System

Page 2: Save Energy in Compressed Air

ELECTRIC ENERGY, THE BIG COST

76%

12%12%

Compressed Air Cost in PerspectiveCosts over 10 Years

ElectricityMaintenanceEquipment

Page 3: Save Energy in Compressed Air

It takes 7-8 hp of electricity to produce 1hp in an air tool.

Power consumed in producing compressed air will impact the competitiveness of production units.

COST OF PRODUCTION MATTERS

Page 4: Save Energy in Compressed Air

DO NOT WASTE YOUR PROFITS

Productive Demand

50%

Air Leak Reduc-tion20%

Artificial Demand

15%

Inappropriate Uses10%

System Losses5%

Waste Demand

Page 5: Save Energy in Compressed Air

AIRAUDIT HELPS YOU Identify compressed air leaks. Diagnose and address production

and pressure control problems.

Improve equipment maintenance

system design/modification. Save energy upto 30% and higher in

compressed air system.

Improve air quality.

Increase productivity.

Page 6: Save Energy in Compressed Air

Most air systems operate at artificially high pressures to compensate for flow functions and downstream pressure drops.

Compressed air and a significant amount of energy is lost due to waste and air leaks.

COMPRESSED AIR CHALLENGES

Page 7: Save Energy in Compressed Air

STEEL PIPES RUST AND LEAK By using conventional piping

in compressed air system, pipe corrosion will increase approx. 25% by the end of 5th year.

Years % Leakage with GI Pipes

Year 01 0%Year 02 7%Year 03 13%Year 04 20%Year 05 25%

Page 8: Save Energy in Compressed Air

Leak Management

CFM (Cubic Feet per Minute) Monitoring

Detail System Report & Analysis

OUR MAIN SERVICES

Page 9: Save Energy in Compressed Air

HOW WE HELP?

Leaks detection

Tagging

Correction recommendations

Leak tracking

Integrated reports

Page 10: Save Energy in Compressed Air

Comprehensive audit of demand & Supply side flow.

Check the performance of compressed air system.

MEASURE & CONTROL

Page 11: Save Energy in Compressed Air

We provide detail report on:

System optimization

Distribution Risk Assessment Cost saving Recommendations

REPORTS LEADING TO SAVING

Page 12: Save Energy in Compressed Air

YOU EARN

What you save

Page 13: Save Energy in Compressed Air

www.airaudit.com.pk