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Part No. 111-5823 Rev A
CONDOR HYDROSTATIC DRIVE
POWER UNIT Model No: 510D - Serial No. from 312030001
Spare Parts Manual
Original Instructions (EN)
Date: 03.01.2012
1.3 1.3
GENERAL ASSEMBLIES Pages No. 1.4 - 1.7
Power Unit 1.4 -1.7
Transmission Assembly 1.8 - 1.11
Handlebar Assembly 1.12 - 1.15
Speed Control Assembly 1.16 - 1.17
Electrical Components 1.18 - 1.19
When ordering spare parts please give the following information.
PART NUMBER, DESCRIPTION AND QUANTITY REQUIRED,
MACHINE TYPE, MODEL AND SERIAL NUMBER.
Use only genuine spare parts, others may be dangerous and will invalidate the machine warranty.
PARTS LIST - CONTENTS
1.4 1.4PARTS LIST - POWER UNIT
29
275 58
48 66
56
56
74
74
20
15
33
39
74
39 68
76
78
11
42
18
74
45 7
6
34
76
22
7
59
76
50
76
13
10
78
7049
18
41
65
61
37
35
65231
4
47
47
47
47
47
5
44
360
25
3
73
23
26
45
1
40
69
36
41
57
16
77
53
55
64
76
54
67
17
2827
32
62
30
63
51
12
72
38
38
72
45 14
8
46
46
9
45 76
45 76 1979
79
71
69
69
80
81
8283
84
4747
1.5 1.5PARTS LIST - PARTS LIST - POWER UNIT
1 2 X 14/03 FLAT TWIN 70-09-093 1
2 ANCHOR CABLE 510174 1
3 BEARING 20*47*14 208049 2
4 BELT V (AX760) REF EXTN DESC 235015 1
5 BELT V (B930) CLUTCHING HY1836 1
6 GUIDE BELT LONG HY208163 1
7 GUIDE BELT SHORT 208156 1
8 BELT GUIDE 208056 1
9 BOLT SECURING W/A 510179 1
10 BOLT UNC 3/8*2.1/4 09352 1
11 SETSCREW UNC 3/8”*3/4 09101 1
12 BOLT UNF 3/8*1 1/2 09118 1
13 BOLT UNF 3/8*2.1/4 09122 1
14 BRACKET JOCKEY 510075V 1
15 BRACKET MICROSWITCH 510150 1
16 BRACKET SUPPORT 253009 1
17 COVER SUPPORT 510091W 1
18 OILITE BUSH 16*22*16 FLANGED 520053 2
19 CABLE ASSY MICROSWITCH 1435 510116 1
20 CABLE TIE HY3966 2
22 SPRING CLUTCH SHOE RETURN 1246 1
23 COLLAR 510085 1
25 PULLEY COUNTERSHAFT 208058 1
26 COVER TRANSMISSION 510055 1
27 LABEL CONDOR HY6301 1
28 DECK ENGINE W/A 510194V 1
29 ENGINE HONDA GX340 253002 1
30 GROMMET TO SUIT DIA 9 PANEL HOLE HY910837 1
31 GRUBSCREW M6*10 SOC HD 09619 2
32 DECAL 410087 1
33 KEY 1/4”SQ*1,11/16” PLAIN EN9 3261 1
34 LEVER JOCKEY WHEEL W/A 510181W 1
35 MICROSWITCH CUTTER CLUTCH 1433 510068 1
36 CONTROL MODULE ASSEMBLY 111-0572 1
37 NIPPLE SPLIT 510118 1
38 NUT M10*1.5 NYL INS 09447 2
39 NUT M3 NYLOC HY09698 2
40 NUT M4 NYLON INSERT 09657 1
41 NUT M6 NYLOC ‘P’ TYPE GD 8 09544 2
42 NUT M6 PLAIN 09437 1
44 NUT UNF 3/4” NYL INS T TYPE 3302 1
45 NUT UNF 3/8” NYL INS T TYPE 09216 7
46 NUT UNF 3/8” 09213 2
47 NUTSERT M6x1.0 09185 7
48 TUBE OIL DRAIN 245008 1
49 PIVOT LEVER JOCKEY WHEEL HY510184 1
50 PULLEY 208170 1
51 PULLEY 208054 1
52 PULLEY ENGINE STEEL HY235023 1
53 SCREW M6*16 09362 1
54 SCREW TAPTITE M6*12 W/HD 09546 1
ITEM No. DESCRIPTION PART NO. QTY ITEM NOTE
1.6 1.6PARTS LIST - POWER UNIT
29
275 58
48 66
56
56
74
74
20
15
33
39
74
39 68
76
78
11
42
18
74
45 7
6
34
76
22
7
59
76
50
76
13
10
78
7049
18
41
65
61
37
35
65231
4
47
47
47
47
47
5
44
360
25
3
73
23
26
45
1
40
69
36
41
57
16
77
53
55
64
76
54
67
17
2827
32
62
30
63
51
12
72
38
38
72
45 14
8
46
46
9
45 76
45 76 1979
79
71
69
69
80
81
8283
84
4747
1.7 1.7PARTS LIST - POWER UNIT
55 SCREW TAPTITE M6*16 09365 1
56 SETSCREW M3 HEX HEAD x 20 09696 2
57 SETSCREW M4*12 ZDH1D012U 1
58 SETSCREW UNF 5/16*5/8 09068 1
59 SPACER 208171 1
60 TUBE C/SHAFT BRG SPACER PULLEY 208059 1
61 SPRING CLUTCH CABLE 510117 1
62 STRAP ENGINE SECURING FRONT 253012 1
63 STRAP ENGINE SECURING REAR 253010 1
64 SETSCREW UNF 3/8*3/4 09112 1
65 STUD STOP M6*42 510209 1
66 WASHER 1/2*3/4*1/16 COPPER HY3189 1
67 WASHER 1/4*7/8*.08” THK 09263 1
68 WASHER DIA 16.5*30*1 PLAIN STEEL 480097 1
69 WASHER 3/16*1/2*17G 09257 3
70 WASHER 3/8*1”*15G HY03355 1
71 WASHER 5/16*7/8*15G GALV 09267 1
72 WASHER M10*21*1.45 FORMB LIGHT 09479 2
73 WASHER M20 PLAIN FORM B ZWP1T000U 1
74 WASHER M3 PLAIN HY09697 4
75 WASHER SPRING M8 SC 03469 1
76 WASHER PLAIN 3/8*3/4*18G 09271 10
77 WASHER PLAIN M6*12*1.6 09472 1
78 WASHER SPRING 3/8 SC 09273 2
79 6.4mm HEAT SHRINK BLACK 924715 1
80 BRKT - COVER SUPPORT ASM 111-3694 1
81 RETAINER NUT M8 - LANYARD 111-3697 1
82 RIVET DIA 3/16”*5/8” 09320 1
83 SETSCREW M8*25 03162 1
84 LANYARD-3 INCH 117-8339 1
ITEM No. DESCRIPTION PART NO. QTY ITEM NOTE
1.8 1.8PARTS LIST - TRANSMISSION ASSEMBLY
61
61
61
28
28
51
47
28
66
21
48 46
48
48
31 60 3
20
58
42
58
42
58
42
4258
58
42
36
18
36
36
55
64
4433
25
27
56 63
30
221
44
44
44
44
44
44
64
64
64
55
55
55
55
55 55
50
19
55
6765
61
28
51
61
28
47
61
28
55
67
44
64
55
55
55
64
64
44
44
13 31
53
60 1
3
60
146
48
59
63
35
2459
63
35
48
39
462
41
16
25
40
629
581537
10
22
23
32 15
54
57
43
24
14
59
63
35
35
63
59
34
63
49
49
525
5
32
57
926
12
34
74511
45
8
22:1
65:2
65:1
66:2
66:1
14:2
1.9 1.9PARTS LIST - TRANSMISSION ASSEMBLY
1 U BOLT HY5039 2
2 JOINT BALL M8 510099 1
3 BOLT MOUNTING HY510176 2
4 BOLT UNC 1/4*1.3/4 05010 1
5 SETSCREW UNC 3/8”*3/4 09101 2
6 BOLT UNC 3/8*3 09353 4
7 BOLT UNF 3/8*2.1/4 09122 1
8 BRACKET PIVOT 510018V 1
9 OILITE BUSH 3/8*1/2*1.1/4 HY3070 1
10 CABLE CLIP 10mm S12145 70-07-109 1
11 CABLE CLUTCH HY1205 1
12 SPRING COMPRESSION HS691 HY3992 1
13 TUBE DIPSTICK 208179 1
14 DIPSTICK ASSY 208182 1
14:2 O RING HY208183 1
15 ELBOW 1/8” NPT X 1/4” TUBE 204051 2
16 FAN CW 8” 208063 1
17 GASKET HY208065 1
18 BRKT - REAR GUARD SUPPORT 111-2945-03 1
19 GUARD - RUBBER SHORT 111-2944 1
20 GUARD LOWER ASSEMBLY 208080 1
21 HUB WHEEL 250039W 2
22 HYDROSTATIC UNIT 208064 1
22:1 RESERVOIR OIL HY208034 1
23 ADAPTOR FOR HYDROSTATIC UNIT HY208037 1
24 KEY WOODRUFF 1/4”*7/8” N DEG 807 HY3511 2
25 KEY WOODRUFF 1/8”*1/2” N DEG 404 HY1940 2
26 DUMP VALVE ASSEMBLY 510094W 1
27 LEVER HYDRO UNIT W/A 510070W 1
28 NUT UNF 1/2” 09229 6
29 NUT UNF 1/4” NYL INS T TYPE 09201 1
30 NUT UNC 3/8” PLAIN 09210 1
31 NUT M16*2 NYL INS P TYPE 09456 2
32 NUT M8 NYL INS P TYPE 09442 2
33 NUT M8 NYL INSERT T TYPE 09441 1
34 NUT UNF 3/8” NYL INS T TYPE 09216 3
35 NUT UNF 3/8” 09213 4
36 NUTSERT M6x1.0 09185 4
37 O RING 1.7/8 ID*1/8 SECTION 208035 1
39 PIN SELLOC SPRING 3/16”*1 HD HY03354 1
40 PULLEY HYDROSTATIC 208060 1
41 WASHER RETAINING 208128 1
42 SCREW TAPTITE M6*16 09365 5
43 SETSCREW UNF 1/4”*3/4 09039 1
44 SETSCREW M6*25 09364 10
45 SETSCREW M8*25 03162 2
46 SETSCREW SOC UNF 5/16*3/8 09064 2
47 SETSCREW UNC 3/8”*1 HY103653 2
48 SETSCREW UNF 1/2”*1.1/4 09155 6
49 SETSCREW UNF 3/8*1 09114 2
50 STRIP GUARD SECURING 208085 1
51 WASHER TAB HY5402 3
52 BRACKET TRANSAXLE SECURING HY235016 1
ITEM No. DESCRIPTION PART NO. QTY ITEM NOTE
1.10 1.10PARTS LIST - TRANSMISSION ASSEMBLY
61
61
61
28
28
51
47
28
66
21
48 46
48
48
31 60 3
20
58
42
58
42
58
42
4258
58
42
36
18
36
36
55
64
4433
25
27
56 63
30
221
44
44
44
44
44
44
64
64
64
55
55
55
55
55 55
50
19
55
6765
61
28
51
61
28
47
61
28
55
67
44
64
55
55
55
64
64
44
44
13 31
53
60 1
3
60
146
48
59
63
35
2459
63
35
48
39
462
41
16
25
40
629
581537
10
22
23
32 15
54
57
43
24
14
59
63
35
35
63
59
34
63
49
49
525
5
32
57
926
12
34
74511
45
8
22:1
65:2
65:1
66:2
66:1
14:2
1.11 1.11PARTS LIST - TRANSMISSION ASSEMBLY
53 TRANSAXLE UNIT 208066 1
54 TUBING CLEAR PVC 6mm ID 208036 MA17054 1
55 WASHER 1/4*7/8*.08” THK 09263 12
56 WASHER 3/8*1”*15G HY03355 1
57 WASHER M8*17*1.6 09475 2
58 WASHER PLAIN 1/4*9/16*17G 09261 6
59 WASHER PLAIN 3/8*3/4*18G 09271 4
60 WASHER PLAIN 5/8*1.3/8*11G 09287 4
61 WASHER SPRING 1/2 SC 09282 6
62 WASHER SPRING 1/4 SC 09264 1
63 WASHER SPRING 3/8 SC 09273 11
64 WASHER SPRING M6 SC 09474 8
65 WHEEL AND TYRE COMPLETE LH 510077 1
65:1 WHEEL CENTRE 3 STUD HY250042 1
65:2 TYRE 16 x 6.5 - 8 510078 1
66 WHEEL AND TYRE COMPLETE RH 510076 1
66:1 WHEEL CENTRE 3 STUD HY250042 1
66:2 TYRE 16 x 6.5 - 8 510078 1
67 NUT M6 NYLOC ‘T’ TYPE 09438 2
ITEM No. DESCRIPTION PART NO. QTY ITEM NOTE
1.12 1.12PARTS LIST - HANDLEBAR ASSEMBLY
17
58 58
33
33
33 33
58
33
50
61
5
4
51
22
50
5
42
64
62
19
62
29
23
24
3060
12
39
60
30 8
14
21
39
13
41
41
15
55
60 60
43
43
41
41
58
42
62
66
66
58
58
53
46
56
6
20
48
27
58
33
11
40
46
56
6
37
34
138
455
833
34
62 1
32
65 31
33
33
34
6
647
134
33
62
41
63
25
2
349
1659
47
48
27
20
58 33
40
10
35
58
45
3535
134
38
33
3231
6336
52
28
62
42
58
66
66
58
53
656
46
46
56
618
9
6
47
35
647
42
64
62
31
6354
62
1629
726
1
55:1
1.13 1.13PARTS LIST - HANDLEBAR ASSEMBLY
1 JOINT BALL M8 510099 5
2 BOLT M10*60 09397 1
3 BOLT M6*25 ZBH1F025U 1
4 BOLT M8*90 ZBH1H090U 1
5 BUFFER PLASTIC SELF ADHESIVE HY510198 2
6 BUSH - HANDLE BAR HY250028 8
7 CABLE CUTTER CLUTCH HY510189 1
8 CABLE ASSY ENGINE STOP 510227 1
9 CABLE TIE HY3966 8
10 CARRIER SPEED CONTROL W/A LH 510202W 1
11 CARRIER SPEED CONTROL W/A RH 510199W 1
12 THROTTLE CONTROL HY510170 1
13 COVER HANDLEBAR 510225W 1
14 CROSSBAR HANDLEBAR 510228W 1
15 DECAL CONTROLS 510226 1
16 PUSH FIX 6mm 0239095 2
17 EXHAUST GUARD 111-2932-03 1
18 HANDLEBAR LH W/A 510231W 1
19 HANDLEBAR RH W/A 510230W 1
20 HANDLEGRIP 1” BORE HY510197 2
21 KNOB MK10 PLASTIC 10dia 1033 70-07-019 1
22 LEVER O.P.C. W/A 510204W 1
23 LEVER CLUTCH WITH 5/16 END 2448 1
24 LEVER BRAKE 1” BAR 5/16” END HY2162 1
25 LEVER SPEED CONTROL CONN W/A 510153W 1
26 LEVER CUTTER CLUTCH W/A 510186W 1
27 LEVER SPEED CONTROL 510152W 2
28 NUT M10 NYLOC ZNN1J000U 1
29 NUT M12 NYLOC TYPE T 09650 2
30 NUT M3 NYLOC HY09698 2
31 NUT M6 NYLOC ‘T’ TYPE 09438 3
32 NUT M6 PLAIN 09437 2
33 NUT M8 NYL INSERT T TYPE 09441 12
34 NUT M8 PLAIN ZNH1H000U 5
35 NUT UNF 1/2” NYL INS T TYPE 09231 4
36 PAWL CUTTER CLUTCH LEVER 510166 1
37 ROD SPEED CONTROL LONG 510162 1
38 ROD SPEED CONTROL SHORT 510161 2
39 RUBBER EDGING BLK TITANFAST 300 50-08-001 1
40 SCREW SOC SHLD M10*20 RAW ZIS1J020S 2
41 SCREW TAPTITE M6*16 09365 5
42 SETSCREW M12*30 09415 4
43 SETSCREW M3 HEX HEAD x 20 09696 2
45 SETSCREW M8*20 09368 2
46 SETSCREW UNF 1/2”*2.1/4 09164 4
47 SLEEVE - BUSH HY250027 4
48 SLEEVE REVERSE LEVER HY510102 2
49 SPACER DIA 14*20 510156 1
50 SPACER O.P.C. LEVER HY510151 2
ITEM No. DESCRIPTION PART NO. QTY ITEM NOTE
1.14 1.14PARTS LIST - HANDLEBAR ASSEMBLY
17
58 58
33
33
33 33
58
33
50
61
5
4
51
22
50
5
42
64
62
19
62
29
23
24
3060
12
39
60
30 8
14
21
39
13
41
41
15
55
60 60
43
43
41
41
58
42
62
66
66
58
58
53
46
56
6
20
48
27
58
33
11
40
46
56
6
37
34
138
455
833
34
62 1
32
65 31
33
33
34
6
647
134
33
62
41
63
25
2
349
1659
47
48
27
20
58 33
40
10
35
58
45
3535
134
38
33
3231
6336
52
28
62
42
58
66
66
58
53
656
46
46
56
618
9
6
47
35
647
42
64
62
31
6354
62
1629
726
1
55:1
1.15 1.15PARTS LIST - HANDLEBAR ASSEMBLY
51 SPRING EXPANSION HY200462 1
52 SPRING TORSION 510167 1
53 STAY HANDLEBAR W/A 510143W 2
54 STUD STOP M6*42 510209 1
55 SWITCH ASSEMBLY c/w KEYS 510224 1
55:1 KEY PAIR - ELECTRIC START HY6426 1
56 WASHER 1/2” * 1 1/2” * 14 SWG 09283 4
58 WASHER 5/16*7/8*15G GALV 09267 12
59 WASHER M10*21*1.45 FORMB LIGHT 09479 1
60 WASHER M3 PLAIN HY09697 4
61 WASHER M8*17*1.6 09475 1
62 WASHER PLAIN M12 HY09485 8
63 WASHER PLAIN M6*12*1.6 09472 3
64 WASHER SPRING M12 SC 09599 2
65 SETSCREW M6*25 09364 1
66 SETSCREW M8*25 03162 4
ITEM No. DESCRIPTION PART NO. QTY ITEM NOTE
1.16 1.16PARTS LIST - SPEED CONTROL ASSEMBLY
16
14
24
35
21
12
20
14
35
14
26
14
12
14
14
3
3
18
33
12
19
24
35
2
35
34
3
12
12
14
14
354
4
7
7
15
8
31
1
23
1035
35
30 8
11
116
7
5
7
7
6
6
7
25
8
32
29
29
28
28
22
17
17
27
8
13
9
9
13
8
9
13
8
1.17 1.17PARTS LIST - SPEED CONTROL ASSEMBLY
1 SPACER ROLLER 111-0170 1
2 ROD LINK SPEED CONTROL 111-0219 1
3 SETSCREW M8*25 03162 3
4 SETSCREW UNF 1/4”*3/4 09039 2
5 SETSCREW UNF 1/4”*1 09044 1
6 NUT UNF 1/4” NYL INS T TYPE 09201 3
7 WASHER PLAIN 1/4*9/16*17G 09261 6
8 WASHER 1/4*7/8*.08” THK 09263 6
9 SETSCREW M6*25 09364 3
10 SETSCREW M8*50 09370 1
11 NUT M6 NYLOC ‘T’ TYPE 09438 2
12 NUT M8 NYL INS P TYPE 09442 5
13 WASHER SPRING M6 SC 09474 3
14 WASHER M8*17*1.6 09475 8
15 BOLT M6*45 09568 1
16 BOLT M8*35 09631 1
17 SETSCREW M3 HEX HEAD x 20 09696 2
18 CABLE PARKING BRAKE 255003 1
19 CLEVIS CW PIN 5/16” 255008 1
20 SPRING TORSION 510047 1
21 CRANK SPEED CONTROL 510061 1
22 MICROSWITCH TRANSMISSION 1434 510069 1
23 LEVER NEUTRAL DETENT 510082 1
24 JOINT BALL M8 510099 2
25 PLATE DETENT PIVOT 510208 1
26 BRACKET PIVOT SPEED CONTROL 510063W 1
27 GUARD FAN 510087V 1
28 WASHER M3 PLAIN HY09697 2
29 NUT M3 NYLOC HY09698 2
30 SPRING EXPANSION HY200462 1
31 ROLLER HY250018 1
32 SPACER DIA 1/4”* DIA 3/8”*6.5MM HY250020 1
33 SPRING COMPRESSION HS691 HY3992 1
34 BRACKET NEUTRAL DETENT HY510207 1
35 NUT M8 PLAIN ZNH1H000U 7
ITEM No. DESCRIPTION PART NO. QTY ITEM NOTE
1.18 1.18PARTS LIST - ELECTRICAL COMPONENTS
Black
Black
Stop Switch(Mounted on handlebar)
ControlModule
Stop SwitchWire
Red
Red
Engine StopSwitch Wire
Engine StopSwitch
(Mounted On Engine)
Engine StopSwitch Wire
Red
Black
On
OFF
YellowYellow
Switch Link Wire
Red
TransmissionMicroswitch
Cutter ClutchMicroswitch
Blue
Red
Blue4
6
5
1
2
7
1.19 1.19PARTS LIST - ELECTRICAL COMPONENTS
ITEM No. DESCRIPTION PART NO. QTY ITEM NOTE
1 SWITCH - ASSY C/W KEYS 510224 1
2 CONTROL MODULE 111-5820 1
4 CABLE ASSEMBLY - MICROSWITCH 510116 1
5 MICROSWITCH - CUTTERCLUTCH 510068 1
6 MICROSWITCH - TRANSAXLE 510069 1
7 CABLE ASSEMBLY - ENGINE STOP 510227 1
ITEM No. DESCRIPTION PART NO. QTY ITEM NOTE
