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SXA HIGH EFFICIENCY END-SUCTION CENTRIFUGAL PUMP CONFORMS TO DIN24255, BS EN733 and ISO9908

CONFORMS TO DIN24255, BS EN733 and ISO9908so that you can take the appropriate action in your plant. Pump noise level is dependent on a number of operational factors, flow rate, pipework

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Page 1: CONFORMS TO DIN24255, BS EN733 and ISO9908so that you can take the appropriate action in your plant. Pump noise level is dependent on a number of operational factors, flow rate, pipework

SXA HIGH EFFICIENCY END-SUCTION CENTRIFUGAL PUMP

CONFORMS TO DIN24255, BS EN733 and ISO9908

Page 2: CONFORMS TO DIN24255, BS EN733 and ISO9908so that you can take the appropriate action in your plant. Pump noise level is dependent on a number of operational factors, flow rate, pipework

General description

InfinityFlo SXA series single stage end-suction centrifugal pumps are based on the latest technology. The pump

design is based on the latest technology and long term experiance of the African market requirements.

The volute is an end-suction and radial discharge design. The discharge centerline and shaft are on the same vertical

plane. The mounting design is to international standards where feet on the volute are bolted directly to the base.

The pump has a back-pull-out design, which allows disassembly and maintenance of the rotating assembly

without disturbing the pipework or motor.

The bearing frame is supplied with two ball bearings. Standard lubrication is greased for life bearings with oil as an

option..

The volute, together with flanges and feet are one integral casting.

The pump complies with DIN24255 and BS EN733 standard, they have a high degree of interchangeability.

Specifications - Pump inlet: DN50 – DN300 mm

- Pump outlet: DN32 – DN250 mm

- Capacity Q range: 4.5 m3/h - 1080 m3/h

- Head H range: 10m - 155m

Operation conditions - Operating speed: 1450rpm or 2900rpm, 1750rpm or 3500rpm

- Max. Viscosity: 1Cp, Normal temperature (24℃)

- Working Temperature Range: -15℃ ~ 105℃

- Max. Allowable Suction Pressure (MASP): PN0.6MPa

- Max. Allowable Working Pressure (MAWP): PN1.0MPa or PN1.6MPa

Direction of rotation The rotation of the rotating assembly is clockwise when viewed from the drive end.

Drive Options The motor is coupled directly to the pump by means of a tyre or spacer coupling.

Operating limits operating range : 0.5 to 1.2 x QOpt

- Qopt ----- Pump operating point

Pressure Limits Standard hydrostatic test pressure

The standard test pressure is calculated as follows:

1.2 x (HQ=0+ HInlet) or 1.5 x (HQ=Qopt+ HInlet) , The higher value is to be used

- HQ=0 ----- Head at close the valve

- HInlet ----- Pump max. inlet pressure

- Qopt ----- Pump operating point

Page 3: CONFORMS TO DIN24255, BS EN733 and ISO9908so that you can take the appropriate action in your plant. Pump noise level is dependent on a number of operational factors, flow rate, pipework

Applications - Water supply and transfer in municipal and industrial applications.

- Water treatment plants.

- Air-conditioning systems.

- Circulation in cooling and heating systems.

- Irrigation and sprinkler pumping stations.

Nomenclature Pump model: SXA 80 / 16 A

SXA SXA type single stage single suction centrifugal pump

80 Discharge diameter: DN80 (mm)

16 Nominal diameter of impeller: 160mm

A A - Impeller trim according to curve

Cross-section drawing & Parts List

NO. Description NO. Description

1 Pump casing 12 Shaft

2 Impeller nut 13 Bearing

3 Impeller Key 14 Key for coupling

4 Impeller 15 Support

5 O-ring 16 Bearing cover

6 Gland Plate 17 Deflector

7 Packing ring 18 Mech. Seal cover

8 Packing 19 Mech. Seal

9 Gland Follower 20 Seal spacer

10 Packing sleeve 21 Wear ring

11 Bearing housing

Page 4: CONFORMS TO DIN24255, BS EN733 and ISO9908so that you can take the appropriate action in your plant. Pump noise level is dependent on a number of operational factors, flow rate, pipework

Pump selection charts

Page 5: CONFORMS TO DIN24255, BS EN733 and ISO9908so that you can take the appropriate action in your plant. Pump noise level is dependent on a number of operational factors, flow rate, pipework

Recommended material combinations (table of pumped media)

No. Pumped medium Description CI-3CI-4

CI-1CI-2

CI-2CF

CFMFirst

choiceGland

packing Mech. seal

Remarks / additional recommendations

1 Petrol (gasoline) / kerosene

x x + + CI-2

x +

2 Diesel fuel x x + + x + 3 Brackish water x x x x

CFM + +

4 Sea water x x x o + +

5 River water containing up to 0.1 g/l of solids

o + + + CI-2 + +

6 Rainwater prescreened mechanically + + + +

CI-2

+ + 7 Industrial water + + + + + +

8 Raw water containing up to 0.1g/l of solids

+ + + + + +

9 Fire-extinguishing water

+ + + + + + only without NFPA-certification

10 Pure water + + + + + +

11 Potable water x + o + CI-2 + +

including internal coat of paint approved for drinking water applications on standard

12 De-mineralised water

x o o + CFM + +

Observe temperature limit of 105 C.

13 Cooling water + + + + CI-2 + +

14 Condensate x x o + CI-3 CI-4

x +

15 Hot water x x + + CI-2 x + 16 Heating water x x + + CI-2 x + 17 Boiler feed water x x x +

CI-3 CI-4

+ +

18 Cooling tower water

x x x + + +

19 Washing water + + + + CI-2

+ + 20 Industrial water neutral(pH=6…8) + + + + + +

21 Industrial water Slightly acidic/basic (pH=4…9)

x x x + CFM x +

22 Industrial water highly acidic/basic(pH=1…11)

x x x + CFM x +

23 Water / sand mixture

continuous operation: max. solids content 0.1 g/l intermittent operation: max. solids content 0.2 g/l

o o o + CI-3 CI-4

+ +

24 Scale-forming water

x x x + CI-3 CI-4

+ +

On request (solids content and grain size to be indicated)

Notes:

1. + =Suitable, o = Suitable with reservations, x = Not suitable

2. Maximum working temperature 105 °C

3. Maximum solids content of the medium pumped 0.1 mg/l with continuous operation; 0.2 g/l with intermittent

operation.

4. Due to chemical, physical composition and applications of medium is quite complicated, the material of the

above-mentioned recommended scheme is only a reference, not as a final selection order.

Page 6: CONFORMS TO DIN24255, BS EN733 and ISO9908so that you can take the appropriate action in your plant. Pump noise level is dependent on a number of operational factors, flow rate, pipework

Material of Structure

Part Name Material Code

CI-1 CI-2 CI-3 CI-4 CF CFM

Casing Cast iron (GG-25)

Cast iron (GG-25)

Cast iron (GG-25)

Cast iron (GG-25)

Stainless steel (CF-8)

Stainless steel (CF-8M)

Cover Cast iron (GG-25)

Cast iron (GG-25)

Cast iron (GG-25)

Cast iron (GG-25)

Stainless steel (CF-8)

Stainless steel (CF-8M)

Casing wear ring

Cast iron (GG-25)

Bronze (BC6)

Stainless steel (CF-8)

Stainless steel (CF-8M)

Stainless steel (CF-8)

Stainless steel (CF-8M)

Impeller Cast iron (GG-25)

Bronze (BC6)

Stainless steel (CF-8)

Stainless steel (CF-8M)

Stainless steel (CF-8)

Stainless steel (CF-8M)

Shaft Stainless steel

(AISI420) Stainless steel

(AISI420) Stainless steel

(AISI420) Stainless steel

(AISI420) Stainless steel

(AISI304) Stainless steel

(AISI316)

Sleeve Stainless steel

(AISI420) Stainless steel

(CF-8) Stainless steel

(CF-8) Stainless steel

(CF-8M) Stainless steel

(CF-8) Stainless steel

(CF-8M) Gland cover

Cast iron (GG-25)

Cast iron (GG-25)

Cast iron (GG-25)

Cast iron (GG-25)

Stainless steel (CF-8)

Stainless steel (CF-8M)

M.S. cover Stainless steel

(CF-8) Stainless steel

(CF-8) Stainless steel

(CF-8) Stainless steel

(CF-8) Stainless steel

(CF-8) Stainless steel

(CF-8M) Bearing housing

Cast iron (GG-20)

Cast iron (GG-20)

Cast iron (GG-20)

Cast iron (GG-20)

Cast iron (GG-20)

Cast iron (GG-20)

Shaft seal Gland packing / Single mechanical seal

Bearing China brand / NSK / SKF

Mechanical seal selection guide No. Pumped medium Description Material code

1 Petrol (gasoline) /

kerosene Q1BVGG

2 Diesel fuel Q1BVGG

3 Brackish water Q1BVGG

4 Sea water AQ1VGG

5 River water containing up to 0.1 g/l of solids U1U1BFF 6 Rainwater prescreened mechanically Q1Q1BFF 7 Industrial water Q1BEGG

8 Raw water containing up to 0.1g/l of solids Q1Q1BFF

9 Fire-extinguishing water Q1BVGG

10 Pure water Q1BEGG

11 Potable water Q1BEGG

12 De-mineralised water Q1BEGG

13 Cooling water Q1BEGG

14 Condensate Q1BEGG

15 Hot water Q1AEGG

16 Heating water Q1AEGG

17 Boiler feed water Q2BM2GG

18 Cooling tower water Q1BEGG

19 Washing water Q1BEGG

20 Industrial water neutral(pH=6…8) Q1BEGG

21 Industrial water Slightly acidic/basic (pH=4…9) Q1BVGG

22 Industrial water highly acidic/basic(pH=1…11) Q1BM2GG

23 Water / sand mixture continuous operation: max. solids content 0.1 g/l intermittent operation: max. solids content 0.2 g/l

Q22Q22VGG

24 Scale-forming water Q1Q1EGG

Notes: Due to chemical, physical composition and applications of medium is quite complicated, the material of the

above-mentioned recommended scheme is only a reference, not as a final selection order.

Page 7: CONFORMS TO DIN24255, BS EN733 and ISO9908so that you can take the appropriate action in your plant. Pump noise level is dependent on a number of operational factors, flow rate, pipework

Pump flange standard specifications

NO. Standard Code Cast Iron Flanges

Description Cast Steel Flanges

Description Seal Face

Type

1 ISO Standard ISO 7005-2 PN1.6MPa ISO 7005-1 PN1.6MPa RF or FF

2 ANSI Standard ANSI B16.1 Class 125Lbs ANSI B16.5

Class 125 / 150Lbs RF or FF

3 DIN Standard DIN 2533 PN16 DIN 2501 PN16 RF or FF

4 JIS Standard JIS B2239 10K JIS B2210 10K RF or FF

Bearing lubrication type

Item Lubrication type Standard Ex-work supply Replacement cycle

#1 Oil Χ Approx. 6 months

#2 Grease √ Approx. 1 000 hours operation

Coating Step Description Film thickness (µm)

1 Primer 20~30 µm

2 Intermediate paint 30~40 µm

3 Finish 25~35 µm

Motor selection Selected motor shall have power ratings, excluding the service factor ( if any), at least equal to the absorbed power

plus the safety factor stipluated in the table below.

Never allow the absorbed power at duty point to exceed the motor rated output.

Motor nameplate rating Percentages of rated pump power (%) (KW) (HP)

< 22 < 30 125

≥22 ~ 55 ≥30 ~ 75 115

≥ 55 ≥ 75 110

For higher ambient temperatures and / or site altitudes higher than 1000 m above seal level, the specified motor

output must be derated by using the factor KHT. The results in an admissible output (Padm) of the motor:

Padm = Prated x KHT

Factor KHT for different site altitudes and / or coolant temperature

Site altitude above seal level

Ambient temperature at altitude

< 30℃ 30 – 40 ℃ 45 ℃ 50 ℃ 55 ℃ 60 ℃

1000 m 1.07 1.00 0.96 0.92 0.87 0.821500 m 1.04 0.97 0.93 0.89 0.84 0.792000 m 1.00 0.94 0.90 0.86 0.82 0.772500 m 0.96 0.90 0.86 0.83 0.78 0.743000 m 0.92 0.86 0.82 0.79 0.75 0.703500 m 0.88 0.82 0.79 0.75 0.71 0.674000 m 0.82 0.77 0.74 0.71 0.67 0.63

Page 8: CONFORMS TO DIN24255, BS EN733 and ISO9908so that you can take the appropriate action in your plant. Pump noise level is dependent on a number of operational factors, flow rate, pipework

Vibration In the operating range of 0.5 to 1.2 x QOpt: Veff ≤ 4.5 mm/s

- Qopt ----- Pump operating point

Noise According to ISO 3746

Attention must be given to the exposure of personnel to the noise, and local legislation will define when guidance to

personnel on noise limitation in required, and when noise exposure reduction is mandatory. This is typically 80 to 85

dBA.

The usual approach is to control the exposure time to the noise or to enclose the machine to reduce emitted sound.

You may have already specified a limiting noise level when the equipment was ordered, however if no noise

requirement were defined, then attention is drawn to the following table to given an indication of equipment noise level

so that you can take the appropriate action in your plant.

Pump noise level is dependent on a number of operational factors, flow rate, pipework design and acoustic

characteristics of the building, and so the values given are subject to a 3 dBA tolerance and cannot be guaranteed.

Pump noise data sheet

Motor size and speed

kW

A typical sound pressure level of 1 meters from the equipment, LpA, (dBA)

3550 rpm 2900 rpm 1750 rpm 1450 rpm

Pump only

Pump and

motor

Pump only

Pump and

motor

Pump only

Pump and

motor

Pump only

Pump and motor

< 0.55 72 72 64 65 62 64 62 64

0.75 72 72 64 66 62 64 62 64

1.1 74 74 66 67 64 64 62 63

1.5 74 74 66 71 64 64 62 63

2.2 75 76 68 72 65 66 63 64

3 75 76 70 73 65 66 63 64

4 75 76 71 73 65 66 63 64

5.5 76 77 72 75 66 67 64 65

7.5 76 77 72 75 66 67 64 65

11 80 81 76 78 70 71 68 69

15 80 81 76 78 70 71 68 69

18.5 81 81 77 78 71 71 69 71

22 81 81 77 79 71 71 69 71

30 83 83 79 81 73 73 71 73

37 83 83 79 81 73 73 71 73

45 86 86 82 84 76 76 74 76

55 86 86 82 84 76 76 74 76

75 87 87 83 85 77 77 75 77

90 87 88 83 85 77 78 75 78

110 89 90 85 87 79 80 77 80

132 89 90 85 87 79 80 77 80

200 ① ① ① ① 85 87 83 85

315 ① ① ① ① 87 90 85 86Note:

1. Noise levels within this range may require noise control.

2. The noise level of the greater motor power shall be discussed by the purchaser and the manufacturer / supplier.

Page 9: CONFORMS TO DIN24255, BS EN733 and ISO9908so that you can take the appropriate action in your plant. Pump noise level is dependent on a number of operational factors, flow rate, pipework

Scope of supply Pump supplied with bare shaft end, in horizontal design, painted to plant standard, sealed by a soft-packed stuffing

box or by a mechanical seal, without coupling. (Bare shaft pump)

Add-on components to convert the pump to a complete pump / motor set:

Pump to be supplied with:

- Common baseplate / base frame for pump and motor (for horizontal installation)

- Motor

- Coupling and coupling guard

Packing and shipment Up to a total weight of 1500 kg or a motor size IEC 280, the units (consisting of pump, motor, coupling and coupling

guard) are supplied completely assembled and mounted on a common baseplate / common base frame.

Units weighing > 1500 kg, or comprising a motor size IEC 315 and larger are completely assembled at the factory to

check the components for correct adjustment, subsequently disassembled again and each major component is packed

separately for shipment.

Guarantee, testing and quality control Every pump is tested for correct functioning. The operating data are guaranteed without acceptance test in accordance

with ISO 9906 Annex A, DIN 1944/III or comparable international testing standards.

Order data - Pump:

- Description of the pump according to ”Designation”

- Capacity Q

- Total head H ( Hgeo and plant losses )

- Material combination

- Mating dimensions of flanges

- Shaft seal soft packed stuffing box or a mechanical seal

- Liquid handled and liquid temperature

- Accessories required

- Number of copies and language of operating manual

- Motor (InfinityFlo Approved unless otherwise specified in writing):

- Type of construction

- Type of enclosure

- Voltage, frequency, method of starting

- Ambient temperature

- Insulation class

- Accessories required

Motor:

(motor to be supplied by the customer)

Each order has to be accompanied by a certified motor GA drawing and a data sheet indicating the effective speed

and weight of the motor. This information has to be supplied by the client without exception!

Page 10: CONFORMS TO DIN24255, BS EN733 and ISO9908so that you can take the appropriate action in your plant. Pump noise level is dependent on a number of operational factors, flow rate, pipework

Non standard or special types of additional cost

Project (optional attachment) Remarks

Motor The customer's own motor be carried out the factory test with the pumps

Surcharge and require longer delivery times

Accessories (optional)

Complete set of pressure gauges Surcharge

Cyclone separator with piping Surcharge

Temperature sensor for anti-friction bearings (PT 100) Surcharge

Limit value sensor switch suitable for PT 100 (one for each PT 100)

Surcharge and require longer delivery times

Paint

Internal coat of paint (approved for drinking water applications)

Surcharge and require longer delivery times

The channel is sprayed with seawater corrosion resistant paint

Surcharge and require longer delivery times

Complete coating system to customer specification Surcharge and require longer delivery times

Top coat (on a base coat of standard primer) to customer specification

Surcharge and require longer delivery times

Flange To ANSI B16.5, 150Lbs Surcharge and require longer delivery times

Recommended spare parts

Part Note

Number of pumps with identical parts (N)

1-3 4-6 ≥7 1-3 4-6 7-9 ≥10

Recommended number of spare parts

Start-up Normal maintenance

Pump casing 1

Pump cover 1

Bearing housing 1

Rotors r 1 1 1 1 1

Shaft (with key 1 1 2 N/3

Impeller 1 1 2 N/3

Casing wear ring (set) W, p 1 1 1 1 1 2 N/3

Bearing (set) W, p 1 1 2 1 2 N/3 N/3

Mechanical seal / Packing (set)

w, p 1 2 N/3 2 4 6 8

Shaft sleeve…w, p W, p 1 2 N/3 1 2 N/3 N/3

Gasket, shims, O-rings (set) …w, p

W, p 1 2 N/3 2 4 6 8

W …… Normal-wear parts

p …… Per pump set

r ……. Rotor consists of all rotating parts attached to the shaft, except the half-coupling.

Note: two years in a row (8000 hours per year)