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ORDER Minimum order is $50.00

CREDIT REQUIREMENTS All orders are subject to approval by our Credit Department. If you are a new account, please furnish us with your tax exempt status, a bank reference, three current supplier references and/or your current D&B rating with your first order. A credit limit will be imposed on new accounts until credit has been established.

PAYMENT TERMS Terms are net 10 days. Catalog prices are subject to change without notice.

FREIGHT Orders are shipped F.O.B. from our manufacturing facility.(International Shipments are Incoterms: Ex Works).

ORDER CANCELLATION In the event an order is cancelled, an additional charge will be assessed to cover the cost of labor and material.

RETURNED MATERIAL A handling/restocking fee will be applied to all standard products returned for credit. A return authorization number and shipping instructions must be obtained in advance before an item can be returned.

CLAIMS All claims or product shortages must be made within 30 days of the invoice date.

Terms and Conditions

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TABLE OF CONTENTS

Improve Wear Resistance with Optima®. Every Wilson Trumpf style punch is available with Wilson’s

exclusive Optima® coating. Developed by Wilson engineers,

Optima provides a surface hardness, wear resistance and

lubricity unmatched by any other coated or uncoated turret

punch press tooling. The result is a longer tool life, more hits

between sharpenings, reduced galling, better performance

and less downtime.

Optima Coating Provides:

Punch Life

Number of Hits Tip Wear

Material Adhesion

The yellow area indicates actual results achieved through three tool sharpenings of .010" (0.25mm) each. The complete graph indicates projected results with a total of

.236" (6mm) removed for sharpening.

• Longer tool life• Increased wear resistance• More hits between sharpenings• Reduced adhesion (galling)• Reduced slug pulling• Reduced corner breakdown

• Improved special tooling performance

• Lower overall tooling costs• In-house coating facilities

allow us to deliver faster and maintain total quality control

Machine Groups/Keying Chart . . . . . . . 4

2•4•1™ Punch & Punch Holders . . . . . . 5

2•4•1™ Series Round & Shape . . . . . . 6-7

Standard Tools Round Size 0, I, II. . . . . . 8

Standard Tools Standard Shape Size 0, I, II . . . . . . . . . . . . . . . . . . . . . 9Heavy Duty Tooling . . . . . . . . . . . . . . . 10Keyed Collar & Punches . . . . . . . . . . . 11Close to Form Slitting Punch . . . . . . . . 12 Parting Tool Dies . . . . . . . . . . . . . . . . 13Quick Set Parting Tool Punch . . . . . . . 14Multi-Tool 4 Station . . . . . . . . . . . . . . 15 Multi-Tool 6 Station . . . . . . . . . . . . . . 16

Multi-Tool 5 Station . . . . . . . . . . . . . . 17 Multi-Tool 10 Station . . . . . . . . . . . . . 18 SPECIALS A-Plus . . . . . . . . . . . . . . . . . . . . . . 19 Coining . . . . . . . . . . . . . . . . . . . . . 20 FORMING Card Guide . . . . . . . . . . . . . . . . . . . 21 Emboss . . . . . . . . . . . . . . . . . . . . . 22 Extrusion . . . . . . . . . . . . . . . . . . . . 23 Hinge Tool . . . . . . . . . . . . . . . . . . . 24 Progressive Rib . . . . . . . . . . . . . . . . 25 Rollover Tool . . . . . . . . . . . . . . . . . . 26 LANCE & FORMS Lance & Form . . . . . . . . . . . . . . . . 27 Bridge Lance & Form. . . . . . . . . . . . 28 EKO . . . . . . . . . . . . . . . . . . . . . . . . 29 Half shear / Rooftop Shear . . . . . . . 30 Scratch tool . . . . . . . . . . . . . . . . . . 31 Louvers . . . . . . . . . . . . . . . . . . . . . 32 Thread Form . . . . . . . . . . . . . . . . . 33 Thread Loop . . . . . . . . . . . . . . . . . 33 PIERCE Cluster Tools . . . . . . . . . . . . . . . . . . 34 SHEET MARKING Letter Stamp . . . . . . . . . . . . . . . . . 35 Multi-Scribe . . . . . . . . . . . . . . . . . . 36 Stamping . . . . . . . . . . . . . . . . . . . . 37 SPECIALTY Rolling Deburring . . . . . . . . . . . . . . . 38 Opti-Bend . . . . . . . . . . . . . . . . . . . . 38 Tapping Tool . . . . . . . . . . . . . . . . . . 39 Zip-Tech . . . . . . . . . . . . . . . . . . . . . 39 Wilson Wheel Family . . . . . . . . . . . . . 40 Special Shapes . . . . . . . . . . . . . . . 41-47Specials Large Diameter Hole Punching . . . . . . . . . . . . . . . . . . 48

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KEYING FOR NON-ROTATIONAL MACHINES

30°30°

0°

90°

180°

270°

0°

90°

180°

270°

MACHINE GROUPS / KEYING CHART

A B C D E F G H I S

CN 700 CN 901E CN 1200S TRUMATIC SUNIMAT 400 TRUMATIC TRUMATIC TRUMATIC TRUMATIC MINIMATIC

CN 900 CN 902 CN 1200A 20 TRUMATIC TRUMATIC 150W 20AW 500R 2000R 100

CN 701 CS 75 CS 15 20 150K 202K 152W 202W 200R 2010R TRUMATIC

CN 901 CS 75.2 CS 20 202M 151K 225K 180W 300W 190R 2020R 120R

CS 20A 152K 235K 180.2W 300LW 600L 3000-1300R 160R

MP 25 180K 300K 180R 300PW 3000-1600R

MP25D 180.2K 300LK 180LW 300TOP 5000R

180KD 300PK 180.2LW 400W 6000R

180LK 400K ELX/SWIFT 1000R

180.2LK 185 7000L

240

240R

250

260R

MACHINE GROUPS

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2-4-1 SERIES TOOLING

Punch Assembly 26659 shown

3

6

2

5

1

4

2-4-1 PUNCH HOLDERS

DESCRIPTION Cat No. Price

Punch Holder Assembly* 0 - 1.575” [0 - 40 mm] 26659

Precision Ground Spacer 0 - 1.575” [0 - 40 mm] 25806

Punch Holder Assembly* 1.576 - 3.000” [40.01 - 76.20 mm] 26660

Precision Ground Spacer 1.576 - 3.000” [40.01 - 76.20 mm] 25807

* Each Punch Holder Assembly is shipped with a Precision Ground Spacer.

2-4-1 URETHANE STRIPPERS

DESCRIPTION Cat No. Price RD Price SH

Push on for flat [0 - 30 mm ‘A’ Dim] 26661

Push on for whisper/long [0 - 30 mm ‘A’ Dim] 26649

Push on for flat [30.01 - 40 mm ‘A’ Dim] 26662

Push on for whisper/long [30.01 - 40 mm ‘A’ Dim] 26652

REPLACEMENT PARTSDESCRIPTION Cat No. Price

1Cheese Head Screw M3 x 12mm [0 - 40] 25215

Cheese Head Screw M3 x 7mm [40.01 - 76.2] 24150

2 Punch Collar Key 25113

3 Retaining Ring 15.1 mm x 1.0mm 24424

4 Socket Head Cap Screw M8 x 40mm 30161

5 Lockwasher M8 974100

6 Magnetic I.D. Label 26657

ROUND DIE INSERTSDIAMETER Cat No. Price

0 – 1.575” (0 – 40.0mm 25980

1.576 – 2.205” (40.01 – 56.0mm) 25982

SHAPE DIE INSERTSDIMENSION Cat No. Price

0 – 1.575” (0 – 40.0mm) 25979

1.576 – 2.205” (40.01 – 56.0mm) 25981

DIE INSERT SHIM PACKSDIMENSION Cat No. Price

Shim Pack 0 - 1.575” (0 - 40.0mm) 25983

Shim Pack 1.576 - 2.205” (40.01 - 56mm) 25984

Die Insert

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2-4-1 SERIES ROUND

FlatWhisper

Shear

**For Group I machines. Not available with shear.

ROUND PUNCH

DiameterFlat Whisper Shear Long ** OptimaTM

Add-onCat No. Price Cat No. Price Cat No. Price

.093 - 1.181” [2.36 - 30.00mm] 25768 25769 25770

1.182 - 1.575” [30.01 - 40.000mm] 25774 25775 25776

1.576 - 2.205” [40.01 - 56.00mm] 25780 25781 25782

2.206 - 2.598” [56.01 - 66.00mm] 25786 25787 25788

2.599 - 3.000” [66.01 - 76.20mm] 25792 25793 25794

ROUND STRIPPERDescription Cat No. Price

Group H/I 25358

Keyed 25006

Stripper Pin 25179

ADD ONS

Special Shears Add on for Rounds Add on for Shapes

Inverted Rooftop/Single Concave Small Diameter Punch Die Small Width Punch Die

Size I .031 - .061” [0.79 - 1.56mm]Size I

.031 - .039” [0.79 - 1.00mm]

Size II .062 - .092 [1.57 - 2.34mm] .040 - .092” [1.01 - 2.34mm]

Double Valley/Double Concave Clearance < .004 [0.10mmm]Size II

.031 - .039” [0.79 - 1.00mm]

Size I Size I .040 - .092” [1.01 - 2.34mm]

Size II Size II Clearance < .004 [0.10mmm]

Size I

Size II

ROUND DIESize Diameter Cat No. Price

I Up to 1.260” [32.00 mm] 26739

II Up to 1.528” * [38.80 mm*] 26737

II 1.261 - 3.031” [32.01 - 77.00 mm] 26727

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2-4-1 SERIES SHAPE

FlatWhisper

Shear

ET Equilateral SD Single-D LD Long-D Triangle SQ Square HX Hexagon

DD Double-D QD Quad-D OB Obround RT Rectangle OT Octagon

**For Group I machines. Not available with shear.

SHAPE PUNCH

DiameterFlat Whisper Shear Long ** OptimaTM


.093 - 1.181” [2.36 - 30.00mm] 25771 25772 25773

1.182 - 1.575” [30.01 - 40.000mm] 25777 25778 25779

1.576 - 2.205” [40.01 - 56.00mm] 25783 25784 25785

2.206 - 2.598” [56.01 - 66.00mm] 25789 25790 25791

2.599 - 3.000” [66.01 - 76.20mm] 25795 25796 25797

SHAPE STRIPPERDescription Cat No. Price

Group H/I 25359

Keyed 25028

Stripper Pin 25179

RADIUS FOR 45˚ CHAMFER 4 CORNERS STANDARD SHAPES

PUNCHES

Radius or Chamfer Size Total Add On

.001 - .062 [0.02 - 1.57mm]

.063 - .250 [1.58 - 6.35mm]

Greater than .250 [6.35mm]

DIES


Any Size NOTE: For non-rotational keying, see page 3

SHAPE DIESize Diameter Cat No. Price

I Up to 1.260” [32.00 mm] 26740

II Up to 1.528” * [38.80 mm*] 26738

II 1.261 - 3.031” [32.01 - 77 mm] 26726

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STANDARD TOOLSROUND SIZE 0, I, II

Flat

Whisper Shear

Note: For size III tooling, contact our sales desk.

*For Group S machines.

†Not recommended for punching stainless steel. *For Group S machines.**For Group I machines. Not available with shear.

ADD ONS

Special Shears Add on for Rounds Add on for Shapes

Inverted Rooftop/Single Concave Small Diameter Punch Die Small Width Punch Die

Size I .031 - .061” [0.79 - 1.56mm]Size I

.031 - .039” [0.79 - 1.00mm]

Size II .062 - .092 [1.57 - 2.34mm] .040 - .092” [1.01 - 2.34mm]

Double Valley/Double Concave Clearance < .004 [0.10mmm]Size II

.031 - .039” [0.79 - 1.00mm]

Size I Size I .040 - .092” [1.01 - 2.34mm]

Size II Size II Clearance < .004 [0.10mmm]

Size I

Size II

ROUND PUNCH

Size DiameterFlat Whisper Shear Long ** OptimaTM


0† .031 - .236” [0.8 - 6.0 mm] 25008 - - 25740

0† .237 - .413” [6.01 - 10.5 mm] 25009 - - 25744

I .031 - 1.181” [0.80 - 30.0 mm] 25004 25069 25748

II 1.182 - 1.496” * [30.01 - 38.0 mm*] 25035 25071 - -

II 1.182 - 1.575” [30.01 - 40.0 mm] 25042 25071 25752

II 1.576 - 2.000” * [40.01 - 50.8 mm] 25043 25072 25756

II 2.001 - 3.000” * [50.81 - 76.2 mm] 25002 25073 25760

ROUND DIESize Diameter Cat No. Price

I Up to 1.260” [32.00 mm] 26739

II Up to 1.528” * [38.80 mm*] 26737

II 1.261 - 3.031” [32.01 - 77.00 mm] 26727

ROUND STRIPPERDescription Cat No. Price

Keyed 25006

Group H*/I 25358

Group ‘S’ 25032

Non-Keyed 25136

Stripper Pin 25179

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STANDARD TOOLSSTANDARD SHAPES SIZE 0, I, II

Flat

Whisper Shear




PUNCHES


.001 - .062 [0.02 - 1.57mm]

.063 - .250 [1.58 - 6.35mm]


DIES



STANDARD SHAPE PUNCH

Size DiameterFlat Whisper Shear Long ** OptimaTM


0† .031 - .236” [0.8 - 6.0 mm] 25022 - - 25743

0† .237 - .413” [6.01 - 10.5 mm] 25023 - - 25747

I .031 - 1.181” [0.80 - 30.0 mm] 25026 25063 25751

II 1.182 - 1.496” * [30.01 - 38.0 mm*] 25031 25065 -

II 1.182 - 1.575” [30.01 - 40.0 mm] 25039 25065 25755

II 1.576 - 2.000” * [40.01 - 50.8 mm] 25040 25066 25759

II 2.001 - 3.000” * [50.81 - 76.2 mm] 25001 25067 25763

†Not recommended for punching stainless steel. *For Group S machines.**For Group I machines. Not available with shear.

*For Group S machines.

SHAPE DIESize Diameter Cat No. Price

I Up to 1.260” [32.00 mm] 26740

II Up to 1.528” * [38.80 mm*] 26738

II 1.261 - 3.031” [32.01 - 77 mm] 26726

SHAPE STRIPPERDescription Cat No. Price

Keyed 25028

Group ‘H’/I 25359

Group ‘S’ 25030

Non-Keyed 25137

Stripper Pin 25179

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HEAVY DUTY TOOLING

➀

➆

➇

➂

➄

➃

➁

➅

The Heavy Duty system is designed to withstand the higher tonnage associated with punching and nibbling thicker materials. The punch is strengthened by having a large shoulder, enabling it to withstand the higher forces involved. It also has extra back taper as standard, reducing the galling and pick-up often associated with thicker materials. Optima™ coating on the punch will also greatly improve performance. The die is strengthened by a step on the bottom making the effective thickness of the die greater.

• Size and shape required• Material thickness and type• Machine model

• Minimum punch dia .394" (10.00mm) (Below this use standard size 1 punch).

• Maximum die ‘A’ dimension 2.716" (69mm).

• Uses Heavy Duty system collar.• Has extra back taper as standard.• .039" (1.00mm) radius on corners

will increase the life of the punch and die.

• Rooftop or whisper shear will reduce the tonnage significantly as long as the depth of shear is at least half the thickness of the material.

• Heavy Duty punch to be used on material .250" (6.35mm) thick and above or where punching force is over 22.5 tons.

• Heavy Duty die to be used where punching force is over 20 tons.

• Uses standard strippers.• Tools for thicker plate often exceed the machine tonnage. Ask the sales desk to check this for you.

ROUND PUNCH

DiameterRound Shape

Cat No. Price Cat No. Price

1Heavy Duty Flat Punch.394 - 1.575” [10 - 40mm]

25140 25141

1Heavy Duty Whisper Punch.394 - 1.575” [10 - 40mm]

25322 25321

1Heavy Duty Punch (Rooftop)1.575 - 3.000” [40 - 76.2mm]

25407 25406

2 Heavy Duty Die 26733 26728

3 Stripper, Keyed 25006 25028

4 Stripper, Non-keyed 25136 25137

5 Stripper Group H 25358 25359

6 Heavy Duty System Collar 25138 25138

7 Spare Collar Key 25142 25142

8 Key Locating Screw 25215 25215

Collar Clamping Screw (not shown) 25216 25216

Die Shim Pack (not shown) 25182 25182

OptimaTM add-on for punch N/A N/A

FEATURES INFORMATION NEEDEDDESIGN CRITERIA

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KEYED COLLARS & PUNCHES

• Fixed slots for greater accuracy and consistency.

• Reduced downtime. No need to use Quick Set.

• Much faster than Quick Set allowing the operator to carry out further tasks.

• Inherent accuracy reduces the reliance required on the operator.

• Consequent scrap rate reduction. The punch cannot turn at all during operation.

Keyed collar fitted to punch

Because of the rotation feature of today’s machines, tools often remain in the holder for longer periods of time without being checked. With a keyed punch and collar, a positive key location between the punch and collar results in cost savings that are realized by less scrap and longer tool life now that punch movement has been eliminated. The positioning is 100% reliable and repeatable.

The inherent operational margins for error in the Quick Set System increase your risk for time consuming and costly problems. The Wilson keyed collar provides 100% accurate alignment every time.

This time-saver works by simply placing the collar on the punch and tightening one screw.

The Wilson Tool Keyed Collar allows for a keyed punch to be set at 0°, 45°, 90° or 135° without the use of Quick Set.This keyed collar is designed for use with Wilson Tool Keyed Trumpf style punches.

KEYED COLLARS

Description Cat No. Price

Size 2 Collar 0º - 45º - 90º - 180º 25317

KEYED PUNCHESDimension Cat. No. Price

up to 2.380” [60.5mm], Flat 25376

2.380 - 3.000” [60.5 - 76.2mm], Flat 25575

up to 2.380” [60.5mm], Whisper 25576

2.380 - 3.000” [60.5 - 76.2mm], Whisper 25577

OptimaTM Add-on N/A

FEATURES DESIGN CRITERIA

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CLOSE-TO-FORM SLITTING/PARTING PUNCH

DURA-BLADE PUNCH ASSEMBLY


Complete punch assembly (includes shims) 26783

Punch insert only 26781

2.5 mm shim pack 26789

WILSON 2-4-1 PUNCH ASSEMBLY

Description30-60 mm x 5 mm 60-76.2 mm x 5 mm


Complete punch assembly (includes shims) 26802 26800

Punch only 26803 26801

Urethane Strippers (Pair) 26760 26762

STANDARD PUNCH ASSEMBLY

Description30-60 mm x 5 mm 60-76.2 mm x 5 mm


Complete punch assembly (includes shims) 26761 26763

Punch only 25586 25589

Urethane Strippers (Pair) 26760 26762

13

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• Conventional rectangle size or special size and shape.

• Material type and thickness.• Machine model.

• Special sizes and shapes available. Must fit within ranges as specified.

• Maximum material thickness is .118" (3.00mm).

• Blades can be reground by .039" (1.00mm) max.

• Must be held flat for regrinding and coolant must be used.

• To ensure the screws do not come loose, reassemble using Loctite.

SLITTING/PARTING TOOL DIES

PARTING TOOL DIE ASSEMBLYlengths up to 2.250” (57.15mm)

widths of .200” [5.08mm] and .250” [6.35mm]Description Cat No. Price

1 Complete Assembly without Blade 25464

2 Blade Fixing Screw 25443

3 Blade, max. length 2.250” [57.15 mm] 25463

4 Shim Pack (not shown) 25439

The blade holder is designed to accept the interchangeable rectangular die blades, and also any special shapes with maximum length of 2.250” (57.15mm).

PARTING TOOL DIE ASSEMBLYlengths up to 3.000” (76.20mm)

widths of .200” [5.08mm] and .250” [6.35mm]Description Cat No. Price

1 Complete Assembly without Blade 25466

2 Blade Fixing Screw 25443

3 Blade, max. length 3.000” [76.20 mm] 25465

4 Shim Pack (not shown) 25441

The blade holder is designed to accept die blades, with maximum length of 3.000" (76.20mm).

INFORMATION NEEDEDDESIGN CRITERIA

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WITH INTEGRAL COLLAR

The parting tool punches and dies can be used as a more cost effective slitting method. Instead of replacing the entire punch and die, only new blades need to be re-ordered. There are two fixed collar options available, one at 0° and one at 90°. The fixed collar enables quicker set up times and greater accuracy.

The blades are available in the following tool sizes:Length up to 3.000" (76.20mm) and widths available .200" (5.08mm) and .250" (6.35mm).(Not standard to North America - 5mm width available)

Special shapes are available to suit your application (e.g. special inverted diamond blades for microjointing).

*Standard for Trumpf machines

The parting tool punch holder is designed to accept interchangeable punch blades up to a maximum length of 3.000" (76.20mm), with widths of .200" (5.08mm) and .250" (6.35mm).

The blades have a regrind life of .118" (3.00mm) and the assembly is limited to use in up to .118" (3.00mm) material. Blades are supplied with rooftop shear as standard to reduce punching force and noise. The Parting Punch Assembly is perma-nently set at 0° or 90° eliminating any risk of blade misalignment.

• Conventional rectangle size or special size and shape.

• Material type and thickness.• Machine model.• Optima™ coating option.

• Maximum material thickness is .118" (3.00mm).

• Used with standard stripper.• Blades supplied only with rooftop

shear.• Must be reground in vibration free

fixture with coolant.• Special sizes and shapes available.

Must fit within ranges as specified.

QUICK SET SLITTING/PARTING TOOL PUNCH

QUICK SET PARTING TOOL PUNCHES


Complete Assembly without Blade 0º (.200”) 25613

Complete Assembly without Blade 90º (.200”) * 25614

Complete Assembly without Blade 0º (.250”) 25611

Complete Assembly without Blade 90º (.250”) * 25612

Location Pin 970416

Blade Locking Screw 25345

0 - 1.181” [30.0 mm] x .200” [5.08 mm] Blade 25605

0 - 1.181” [30.0 mm] x .250” [6.35 mm] Blade 25606

1.181” [30.0mm] - 2.250” [57.15mm] x .200” [5.08mm] Blade 25607

1.181” [30.0mm] - 2.250” [57.15mm] x .250” [6.35mm] Blade 25608

2.250 [57.15mm] - 3.000” [76.2mm] x .200 [5.08mm] Blade 25609

2.250 [57.15mm] - 3.000” [76.2mm] x .250 [6.35mm] Blade 25610

OptimaTM add-on for punch N/A

METRIC QUICK SET PARTING TOOL PUNCHESNot Standard to North America


Complete Assembly without Blade 0º 25600

Complete Assembly without Blade 90º 25602

Location Pin 970416

Blade Locking Screw 25345

56 x 5mm RT Blade with 0.5mm radius 25346

30 x 5mm RT Blade with 0.5mm radius 25347

76.2 x 5mm RT Blade with 0.5mm radius 25414

0 - 30 x 5mm Blade (Special) 25447

30 - 56 x 5mm Blade (Special) 25448

56 - 76.2 x 5mm Blade (Special) 25449

OptimaTM add-on for punch N/A


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MULTI-TOOL 4-STATIONFOR TRUMATIC 240R/260R AND GROUP H MACHINES

Maximum Punch size:

.630" (16mm)

*Note: Price does not include inserts.

Note: All punches and dies will be made for Position 1 Angle 90˚ unless stated otherwise.

Round punches Optima™ coated as standard.

Note: Max Material • .125 (3.2mm) Mild steel & Aluminum • .079 (2mm) Stainless steel

Note: Add $7.25 to round or shape punch for extra straight before radius, extra back taper, or no back taper.

COMPLETE PUNCH AND DIE ASSEMBLY WITH ALIGNMENT


Trumatic 240R/260R 25888

Group H 25886

PUNCH ASSEMBLY *Description Cat No. Price


Group H 25884

MT4 Alignment Tool 25893

DIE ASSEMBLY *Description Cat No. Price

Trumatic 240R/260R & Group H 25866

MULTI-TOOL 4-STATION PUNCHDescription Cat No. Price Optima Add-on

Round Punch 25151

Shape Punch 25152

ADD ONS

Add on for Rounds Add on for Shapes

Small Diameter Die Small Width Punch Die

.031 - .061” [0.79 - 1.56mm] .031 - .039” [0.79 - 1.00mm]

.062 - .092 [1.57 - 2.34mm] .040 - .092” [1.01 - 2.34mm]

Clearance < .004 [0.10mmm] Clearance < .004 [0.10mmm]

MULTI-TOOL 4-STATION DIEDescription Cat No. Price

Round Die 25153

Shape Die 25154

MT4 Die Shim Pack 25389

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MULTI-TOOL 6-STATIONFOR TRUMATIC 240R/260R AND GROUP H MACHINES

Maximum Punch size:

.413" (10.50mm)




PUNCHES


.001 - .062 [0.02 - 1.57mm]

.063 - .250 [1.58 - 6.35mm]


DIES



*Note: Price does not include inserts.


COMPLETE PUNCH AND DIE ASSEMBLY WITH ALIGNMENT



Group H 25887

PUNCH ASSEMBLY *Description Cat No. Price


Group H 25885

MT4 Alignment Tool 25894

DIE ASSEMBLY *Description Cat No. Price

Trumatic 240R/260R & Group H 25863


Round Punch 25147

Shape Punch 25148


Round Die 25149

Shape Die 25150




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MULTI-TOOL 5-STATION

Maximum Punch size:

.630" (16mm)


Note: Add $7.25 to round or shape punch for extra straight before radius, extra back taper, or no back taper.




Round Punch 25735

Shape Punch 25736


Round Die 25737

Shape Die 25738


5-STATION ASSEMBLY UNITSDescription Cat No. Price

Upper Unit Assembly 25957

Lower Unit Assembly 25958

Stripper with 17.2mm Dia. Holes 25959

Fitted Stripper (for thin mat’l only 18 ga. or less) 25960

ADD ONS

Add on for Rounds Add on for Shapes

Small Diameter Punch Die Small Width Punch Die

.031 - .061” [0.79 - 1.56mm] .031 - .039” [0.79 - 1.00mm]

.062 - .092 [1.57 - 2.34mm] .040 - .092” [1.01 - 2.34mm]

Clearance < .004 [0.10mmm] Clearance < .004 [0.10mmm]

18

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MULTI-TOOL 10-STATION

Maximum Punch size:

.413" (10.5mm)





PUNCHES


.001 - .062 [0.02 - 1.57mm]

.063 - .250 [1.58 - 6.35mm]


DIES



10-STATION ASSEMBLY UNITSDescription Cat No. Price

Upper Unit Assembly 25967

Die Holder Assembly Individual Die Design 25985

Stripper with 11.7mm Dia. Holes 25969

Fitted Stripper (for thin mat’l only 18 ga. or less) 25970


Round Punch 25809

Shape Punch 25810


Round Die 25996

Shape Die 25997


TRUMPF ORIGINAL DIE DESIGNDescription Cat No. Price

Lower Unit Assembly (no die plate) 25968

Die Plate 25808



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Maximize your "A" dimension with theA-Plus Series of tooling from Wilson Tool. This line of Trumpf-style special tools extends the range of forming in the A-dimension, allowing for longer and larger forms. A-Plus offers a full additional 1.0" [25.4mm] or more in your forming applications.

A-Plus Series tooling is available for most Trumpf Group I machines. Machine specifications subject to change. Trumpf-style A-Plus seris tooling requires a modified cartridge.

• Machine and model number

• Material thickness and type

Louver• Max. length is 4.0" [101.6mm].

• Built-in stripping in lower unit for trouble free sheet travel and simple programming.

• Replaceable forming unit in the die.

Card Guide• Max. length is 3.4" [86.4mm].

Lance & Form• Max. length is 3.5" [88.9mm].

• Can be used in many applications, such as for airflow, decoration, location markers sheer tabs, wire harnesses and clip attachments.

A-PLUS SERIES


A-Plus Cartridge 26296

A-Plus Cartridge for ToolMaster System 26356

Trumpf Die Plate 26215

Cartridge Magnetic Pad 26235

Cartridge Magnetic Pad (5 pack) 26259


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• Interchangeable tip for form down countersink allows you to easily change coin sizes and reduce tooling costs.

• The form up coin die is made self stripping.

• Machine model• Material thickness and type• Angle, coin diameter, thru-hole• With or without pilot• Form-up or form-down

FEATURES

INFORMATION NEEDED

C

B

ANGLE

A

C

B

A

C

B

C

B

ANGLE

CoinedCountersink

CoinedCounterbore

FORM DOWN

FORM UP

Estimated pre-punch formula:B - [(B - C) X .75] = Pre-punch

Standard

Counterbore w/Hole

Coin w/Counterbore

Blind Counterbore

CountersinkCountersink with counterboreCounterbore (with hole or without hole)Chamfered edgesDeburring

Coining operations on the punch press eliminate the costly and time consuming secondary operation of drilling countersinks.

Pre-punching a hole prior to coining, results in a higher quality finished form.

APPLICATIONS

COINING TOOLS FORM-DOWN / FORM-UP

FORM-DOWNDescription Cat. No.

Coining Tool (Solid Style Punch) 25115

Counterbore Tool (Solid Style Punch) 25323

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• Machine model• Material thickness and type• Drawing of card guide desired, center-to-center location and

narrowest pre-punch• Pre-punch shape: rectangle, obround, or rectangle with

radius corners

• The replaceable inserts will lower your costs and allow you to convert them to different size card guides.

• Wilson Tool will estimate the web of material to be formed on all Card Guides.

• Special lead-ins available – wrap around, closed end, and angled end.

• The form is internally stripped for best results.• Wilson Tool will develop the pre-punch shape and size on

special lead-in card guides. • Tooling is ABS/WLS ready, minimizing wear and maintenance.• All tools are tested and inspected before shipping.

A

B

E

DC

F

CARD GUIDE FORM-UP

INFORMATION NEEDED

Wrap Around

Standard

Closed End

FEATURES

APPLICATIONS

A card guide is used for retaining printed circuit boards that require standard lead-in or special lead-in shapes.

FORM-UP CARD TOOLTool Type Description Cat. No.

Size II Maximum 2.756mm 25119

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EMBOSS FORM-UP / FORM-DOWN

INFORMATION NEEDED

• Machine model• Material thickness and type• Drawing with dimensions (height, diameter or shape,

angle, radius, through-hole, etc.• Form-up or form-down

• All tools are made positive form design for a consistent high quality form.

• Logos embosses and other special shape embosses can be manufactured easily when an electronic file is provided.

• All tools are tested and inspected before shipping.

FEATURES

APPLICATIONS

Embosses, dimples and forming tools are used to create stand-offs, spacers, countersinks, locks for nuts and logos.

FORM-UP EMBOSS

Tool Type Description Cat No.

Size I With Stripping 25176

Size I Without Stripping 25194

Size II With Stripping 25195

Size II Without Stripping 25143

FORM-DOWN EMBOSS

Tool Type Description Cat No.

Size I Without Stripping

Size II Without Stripping 25174

Size II With Stripping 25191

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BA

• Machine model• Material thickness and type• I.D. and height or screw size and type• Tolerance of I.D.• Form-up or form-down• Specify center-to-center if more than one extrusion exists

on the sheet.

EXTRUSION

INFORMATION NEEDED

• Self-stripping design for consistent, trouble-free operation. • A wide variety of coatings are available for longer life and

better stripping.• All tools are tested and inspected before shipping.

FEATURES

APPLICATIONS

Extrusions can be used in a broad spectrum of applications, such as self-tapping screws, cooling tube holders, air flow applications or tread plate.

FORM-UP EXTRUSIONTool Type Description Cat. No.

Size II Extrusion Assembly 25144

Size II Replacement Insert N/A

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• Machine model• Material thickness and type• Drawing with dimensions - hole diameter or pin size• Knuckle size

HINGE TOOL

INFORMATION NEEDED

C

A B PIN DIA.

• A standard fully curled knuckle is achieved with two sets of tools. • An offset fully curled hinge requires three sets of tools. • A one-hit half knuckle hinge uses one tool to form three or more

half knuckles, allowing for larger diameter pins.• The one-hit hinge tool can be used with plastic coated materials.• Operating instructions with developed dimensions for easy

programming are included with the tools.• All tools are tested and inspected before shipping.

FEATURES

Standard fully curled hingeOffset fully curled hingeOne-hit half knuckle hinge

Hinge tools eliminate costly hardware, fitting and line-up assembly. Fabricate complete panels with integrated hinges. A hinge can be formed on the edge or in the middle of the sheet.

Wilson Tool’s one-hit hinge tool creates multiple half-knuckles that function as hinges. In one stroke, three or more half-knuckles are formed – making this tool 900% more efficient than the traditional hinge. Because this tool does not wipe the material, the One-Hit Hinge tool can be used for hinges requiring larger diameter pins.

APPLICATIONS

Standard

Offset

One-Hit

FORM-UP HINGE TOOLTool Type Description Cat. No.

Size II First Tool (2 hits/Form) 25116

Size II Second Tool (1 hit/Curl) 25117

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• Machine model• Material thickness and type• Drawing with dimensions (B and C)• Specify center-to-center if more than one form exists on the

sheet.

“A” dimension programmable to any lengthStandard size: B = 3/8" (9.52mm) C = 3/16" (4.75mm)

A

B

C

THEORETICALSHARP

PROGRESSIVE RIB

INFORMATION NEEDED

FEATURES

APPLICATIONS

A Progressive Rib from Wilson Tool produces quality stiffening ribs, programmable to any length.

• Rounded or flat top ribs are available (for best results, inside radius should be equal to or greater than the height).• Run in nibbling mode (recommended incremental moves equal to the material thickness or less).• When changing material thicknesses, replace the punch only. • All tools are tested and inspected before shipping.

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• Machine model• Material thickness and type• Diameter or length and width (opening)• Tolerance of opening• Application (hand hold, wire feed, etc.)

ROLLOVER TOOL

INFORMATION NEEDED

FEATURES

APPLICATIONS

Rollover and Hemming tools can be used in many applications such as hand holds, wire feeds and grommets.

• Rollover is achieved in three operations:1. Pre-punch (developed by Wilson Tool free of charge)2. Form-up extrusion3. Rollover

• Hemming is achieved in three operations:1. Pre-punch (developed by Wilson Tool free of charge)2. Form-up extrusion3. Flare & Flatten

• Reduces costly secondary operations and handling.• All tools are tested and inspected before shipping.

C

B

Rollover Hemming

For prepunch operation use standard round or shape set price from applicable standards catalog (1st hit).

ROLLOVER TOOLTool Type Description Cat. No.

Size II Extrusion (2nd hit) N/A

Size II Rollover (3rd hit) N/A

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• Machine model• Material thickness and type• Drawing with dimensions and pattern if relief is required.• A taper of 5° per side should be added (if possible) to aid in

stripping large station lance and forms.

LANCE & FORMS

INFORMATION NEEDED

FEATURES

APPLICATIONS

Lance and Forms are used for a variety of applications, including air flow, decoration, location markers, shear tabs, wire harnesses and clip attachments.

• High-quality lance and forms are assured with Wilson’s positive form and self-stripping design.• Optima coating available for extending tool life.• All tools are tested and inspected before shipping.

WITH STRIPPING

W/O STRIPPING

Tool Type Cat. No. Cat. No. Cat. No.

Size I Size II Size II

Single Bridge 25146 25114 25196

Double Bridge N/A 25075 -

LANCE & FORM LESS THAN 90°

LANCE AND FORM OF 90°

Tool Type Cat. No. Tool Type Cat. No.

Size II 25133 Size I1 25463

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BRIDGE LANCE & FORMS

• Machine model• Material thickness and type• Length, width, height and center to center• Drawing of pattern for relief• Top, side and end views• Form-up or Form-down

INFORMATION NEEDED

FEATURES

APPLICATIONS

Bridge type lance and forms can be used for shear stops, locators, card guides, dividers, ventilation and wire tie downs.

• The Wilson design gives a positive form, which ensures a high quality part.• Special lead-ins available• All bridge tools are made self-stripping• Optima coating available for extending tool life.• All tools are tested and inspected before shipping.

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• Machine model• Material thickness & type• Actual diameter• Specify Standard. or Special tab location & size• Specify center-to-center if more than one

knockout exists on the sheet

EKO’S FORM-UP / FORM-DOWN

INFORMATION NEEDED

Single

Triple

Quad Tangential

Standard Wilson Tool Tab Location

FEATURES

APPLICATIONS

• Single• Double (concentric or tangential)• Triple (concentric or tangential)• Quad (concentric or tangential)• Standard and special shapes

Wilson Tool’s Electrical Knockout (EKO) design has full stripping in both upper and lower units, which produce good quality, reliable knockouts every time. Single or multiple tools can be used to produce the desired number of EKO’s for your requirements.

• Most EKO’s can be used in a small range of material thicknesses (example: 16-14 gauge/1.5-2mm).• Available in rounds, standard shapes and special shapes.• All EKO’s are made with integral collar• All tools are tested and inspected before shipping.

SINGLE EKO’STool Type Description Cat. No.

Size II Round EKO 25111

Size II Shaped EKO 25189

DOUBLE EKO’STool Type Description Cat. No.

Size II Round EKO 25172

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HALF SHEAR / ROOFTOP HALF SHEAR

INFORMATION NEEDED

• Machine model• Material thickness and type (or range)• Diameter or shape (on top of sheet)• Specify center-to-center if more than one exists on the sheet

• Available for Form-up or Form-down applications.• Rooftop half shear gives you greater height protrusion from

the metal which aids in picking up the locator on the sheet.• Rooftop half shears have approximately a 3 gauge material

thickness range.• All tools are tested and inspected before shipping.

A

A

Rooftop Half ShearHalf Shear

Half Shear

Shaped Half Shear

Rooftop Half Shear

FEATURES

APPLICATIONS

The Half Shear from Wilson Tool is an easy-to-use tool that allows you to put in shear buttons and spot welding locators to the accuracy of your punch press. Round Half Shears make excellent locators for angular shearing. Rooftop Half Shears give you greater height protrusion compared to a standard half-shear when using thinner material.

A

A

31

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SCRATCH TOOL

• Machine model • Material thickness and type • Specify top of sheet scratch or bottom of sheet scratch

INFORMATION NEEDED

FEATURES

APPLICATIONS

• Punches a range of material from .036” [.91mm] to .125” [3.18mm]• Height of the stop is .020 [.5mm] to .030” [.8mm]• Tool is designed with relief for .500” [12.7mm] centers

A Scratch form can be used for spot welding locators, locators for angular shearing and shear stops.

.08

.02

C/L of Tool

DiePin

TOP OF SHEET VIEW

BOTTOM OF SHEET VIEW

C/L of Tool

.08

.02

[0.5]

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For Progressive Louvers: “A” dimension is programmable to any length.Form length on first full hit is approximately 2-1/4" (57mm) long.

FEATURES

PROGRESSIVE LOUVER APPLICATIONS

The progressive design produces various length louvers to give flexibility using one tool.

• Program any length louver.• Run in nibbling mode (recommended incremental moves equal to the material thickness or less).• Lower costs with replaceable inserts that can be converted to different size Louvers.• Tool is made with integral collar

LOUVERS & PROGRESSIVE LOUVERS

• Machine model • Material thickness and type • Drawing with dimensions (A, B, C, D, and E)

INFORMATION NEEDED

FEATURES

APPLICATIONS

• Lower costs with replaceable inserts that can be converted to different size Louvers.• Optima coating provided on cutting and forming inserts to extend tool life.• All tools are tested and inspected before shipping.

Louvers are used in a variety of industry applications that require airflow; Electrical enclosures, HVAC, and food service equipment.

Standard sizes have Optima™ cutting and forming inserts.

REPLACEMENT PARTSTool Type Description Cat No.

Size II Cutting Blade N/A

Size II Forming Insert N/A

STANDARD SIZETool Type B C D Cat. No.

Size II .472” [12.00mm] .197” [5.0mm] .787” [20.0mm] 26200

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• Machine model • Material thickness and type • Number of thread loop tabs • Width of tab • Diameter of opening or screw size and type • Drawing if possible

INFORMATION NEEDED

FEATURES

APPLICATIONS

• Allows significant reduction in manufacturing time, supplemental hardware and assembly time.• The Wilson design gives a positive form, which ensures a high quality part.• Reduces costly hardware and assembly time.• Optima coating is available to extend tool life.• All tools are tested and inspected before shipping.

A Thread Loop is a great solution for eliminating secondary operations and supplemental hardware where a threaded hole is required.

THREAD FORMS

• Machine model • Material thickness and type • Thread size and type

INFORMATION NEEDED

FEATURES

APPLICATIONS

• Reduces costly hardware and assembly time• Pre-punch information provided.• Coining is included in the design of the tool when recommended material thickness is exceeded.• Optima coating is available to extend tool life.• All tools are tested and inspected before shipping.

A Thread Form from Wilson Tool is a great solution for eliminating secondary operations and supplemental hardware where a threaded hole is required.

THREAD LOOP

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CLUSTER TOOLS

• Machine model• Material type and thickness or range• Number of hole clusters• Straight or staggered pattern• Center-to-center dimensions• Replaceable or Solid design

INFORMATION NEEDED

FEATURES

APPLICATIONS

Cluster tools are used for air ventilation, drains and filters. The Cluster tool is the most cost effective method to manufacture perforated patterns. Cluster piercing is ideal for applications where tight tolerance is required on the hole pattern.

• Saves on machine punching time and costly tool maintenance.• Holds tight tolerance from hole to hole.• Available in rounds, standard shapes, special shapes or any combination required.• Solid designed punch or replaceable insert style available on any hole size, shape and pattern.• The replaceable insert style provides additional cost savings with replaceable inserts. The added benefit is the ability to change the cluster pattern, size and shape by purchasing only the punch tip, inserts, die and stripper.• The solid style cluster tends to be less expensive and can have a shorter lead time. • Progressive clusters can be designed to finish your part complete all within one tool: pierce and blank, or pierce, form and blank.• Optima coating available and recommended for extending tool life.

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LETTER STAMPS FORM-UP / FORM-DOWN

INFORMATION NEEDED

• Machine model• Material thickness and type• Size character, number of rows, number of characters

per row

FEATURES

APPLICATIONS

Letter Stamps eliminate secondary handling costs and ensures consistent marking. A letter stamping tool is a perfect solution for permanently marking and displaying company names, serial numbers, or part numbers.

• Reduces the number of tools needed to mark parts.• Eliminates secondary stamping operations.• Form Down Letter Stamp punches made with integral collar.• Interchangeable punch tip provides cost savings and flexibility to change character size by purchasing only a punch tip and characters.• Form-Up Letter Stamp tools made with brush inserts to reduce sheet marking.

Note: Multiple rows available upon request.

NO. OF CHARACTERS POSSIBLE IN SINGLE/DOUBLE ROW LETTERSTAMP TOOL

CHARACTER SIZE1/16 3/32 1/18 3/16 1/4 3/8

1.58mm 2.38mm 3.17mm 4.76mm 6.35mm 9.52mm

MAX CHARCTER/ROW 37 23 18 12 9 6

LETTER / NUMBER STAMP TOOLTool Type Description Cat. No.

Size I Form-Down Letter Stamp 1 Row 26059

Size II Form-Down Letter Stamp 2 Rows 26060

Size II Form-Up Letter Stamp 1 Row 26061

Size II Form-Up Letter Stamp 2 Rows 26062

36

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MULTI-SCRIBE

• Machine model• Material thickness and type

INFORMATION NEEDED

FEATURES

APPLICATIONS

The Wilson Multi-Scribe is ideal for both sheet scribing and dot-matrix marking on a wide range of materials. Unique designs and logos can be achieved just by programming.

Complete Kit Includes: Punch & Die Assembly (Assembled with 120° diamond and red medium pressure spring).

» 1- Yellow Light Spring » 1- Green Heavy Spring » 1- 150° Diamond Insert » 1- 90° Carbide Insert » 1- 3mm Hex Wrench » 1- Set of User Instructions

• Use for sheet “scribing” or “dot-matrix” marking• Works on a range of materials.• Variable scribe depth.• Design allows for consistent mark depth.• Long lasting diamond tip.• Won’t deform the material or mark the underside of the sheet.

2,3,4

1

65

TRUMPF SIZE 2 MULTI-SCRIBE


1 Trumpf Multi-Scribe Kit (includes all inserts) 26210

2 Carbide Insert 13563

3 120º Diamond Insert 13564

4 150º Diamond Insert 13565

5 Plastic Scribe Die Insert 12689

6 O-Ring (1” P.D x 3/32) 2282

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STAMPING

.375

.187

.500

[9.52]

.0625[1.59]

.0625[1.59].125

[3.18].250

[6.35]

[4.76]

[ 12.70]O O

.125[3.18]

GROUND SYMBOLSTOCK DIMENSIONS

.375

.187

[9.52]

.0625[1.59]

.0625[1.59].125

[3.18].250

[6.35]

[4.76]

.125[3.18]

• Machine model• Maximum material thickness and type• Length of dash• Size of ground symbol (stock or non-stock)• Electronic file for logos• Form-up or Form-down

INFORMATION NEEDED

FEATURES

APPLICATIONSStamping the top or bottom of the sheet is the perfect solution for permanently displaying company names, serial numbers, symbols, and product or company logos.

Ground Symbols are widely used in the electrical industry.

Dash tools can be used to “V” notch the sheet to aid in bending, create numbers and letters, and location marks on a sheet.

• Ground Symbols are available in stock sizes, form-down or form-up.• Dash tools are available in form-down or form-up.• Dash tools are available in various lengths or can be run progressively.• Dash tools can be used to create numbers or letters.• All form-up tools are designed self-stripping to prevent sheet marking and tool wear.• Logos stamps and other special stamps can be manufactured easily when an electronic file is provided.

DASH TOOLTool Type

Size I

GROUND SYMBOLTool Type

Size I W/Circle

Size I W/O Circle

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ROLLING DEBURR


INFORMATION NEEDED

FEATURES

APPLICATIONS

The Wilson Tool De-Burring tool eliminates the secondary operation of removing burrs from your parts.

• Fast and efficiently de-burrs your parts while on the turret.• Eliminates costly secondary operation.• Coins a small chamfer on the cut edge top and bottom of sheet.• Can be used to de-burr nested parts.• Adjust ball pressure without disassembling the tool.


INFORMATION NEEDED

OPTI-BEND

FEATURES

APPLICATIONS

The Wilson Opti-Bend allows you to achieve exceptionally high bends up to 90° in your punch press, eliminating costly time-consuming secondary operations in a press brake.

• Performs 90º bends on a punch press with neutral pull on the sheet (won’t pull out of clamps).• Special rotating cam design minimizes sheet marking on soft or high polished materials.• Available in single hit or progressive styles.• Possible to achieve 3º over bend.• Can be run on a small range of material.

Pre-punch

Opti-bend

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INFORMATION NEEDED

FEATURES

APPLICATIONS

The Tapping tool allows you to create high precision threads at any programmed location on the sheet.

• Available in imperial and metric sizes.• Works on a wide range of material.• Stock size pitch inserts and taps are available for fast delivery.• A complete instruction manual sent with each tapping kit. Extruded Hole Shown

TAPPING TOOL

ZIP-TECH®


INFORMATION NEEDED

FEATURES

APPLICATIONS

Our Zip-Tech lance and form tool fabricates snaps to join metal parts together, eliminating time-consuming and labor intensive welding and grinding operations, spot-welding or other fastening methods.

• Zip-Tech Lance is achieved in three operations:1. Pre-punch – round hole2. Pre-punch – T-shape hole 3. Zip-Tech Lance and Form

• Different types of materials of the same thickness can be joined together.

40

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WILSON WHEEL FAMILY


INFORMATION NEEDED

FEATURES

APPLICATIONS

The Wilson Wheel family of products offers you flexible, high speed production of slits, ribs and offsets on a wide range of materials with virtually no burrs or nibble marks.

• High speed – equal to programmed table travel speed.• Create curves, arcs and circles • Virtually no burrs or nibble marks on the sheet.• Eliminate scrap with the rolling shear and pincher.• Replacement forming wheels available.• Works on a wide range of material.• Wheel tools can start or end anywhere on the sheet.• Stock sizes available for fast delivery.• A complete instruction manual sent with each tool.

ROLLING RIB

ROLLING SHEAR

ROLLING OFFSET

ROLLING PINCHER

ROLLING FLARE

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1

3

2

RADIUSINCHES/MM

DIM. 1 INCHES/MM

DIM. 2 INCHES/MM

DIM. 3 INCHES/MM

.062 [1.58] .500 [1.58] .250 [6.35] .062 [1.58]

.094 [2.39] .625 [2.39] .250 [6.35] .094 [2.39]

.125 [3.18] .625 [3.18] .250 [6.35] .125 [3.18]

.156 [3.96] .750 [3.96] .250 [6.35] .156 [3.96]

.188 [4.78] .750 [4.78] .250 [6.35] .188 [4.78]

.250 [6.35] .875 [6.35] .250 [6.35] .250 [6.35]

.312 [7.93] 1.000 [7.93] .250 [6.35] .312 [7.93]

.375 [9.53] 1.125 [9.53] .250 [6.35] .375 [9.53]

.500 [12.7] 1.250 [12.7] .250 [6.35] .500 [12.7]

4-WAY RADIUS TOOLS - STANDARD SIZES

SPECIAL SHAPES

INVERTED DIAMOND

42

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SPECIAL SHAPES

S1 S3 -S3A S4 S7 S8

S9 S23 S51

S59 S65 S69 S81

S95W

3

14

2

2

1

3

4 3

2

1

2

1

2

1

3

4

7

6

5

4

1

2

3

1

4

6

2

5

3

3

2

1

5

4

1

3

4

2

5 2

3

1

4

2

3

1

4

2

3

1

S95L

21

3

60˚

2

3

1

S50

Note: Special Considerations May Alter Price and Lead Time

GROUP “A”

S103 S105

3

2

1

4

1

3

2 5

7

46

S97

32

4 Flat

1

5

34

1

2

5

S100 S102

6

25

3

1

47

S23A

43

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2

1

3

4

2

1

3

4 QTY OF SIDES

S124

S106 S108 S109 S110

S161 S162

3

4

5

1

2

4

1

2

3

5

6

1

2

3 1 4

36

5

2

1

24 7

3

5 6

8

1

34

2 5

6

34

6

5

2

1

S122

S163

1

2

3

4 QTY OF SIDES

S121

1

2

3 QTY OF SIDES

S123

S164 S165

3 4

2

1

3

52

1

6

4

7

S170

2

1

34

S181

1DIA

3

2

4RAD(2X)

5RAD(4X)

S167

3

2

1

7

6

54

S166

2

53

4

1

PN

2

1(T.S.)

RTF

5

6

1

24

3

SQF

1

2

3 4

5

GROUP “A”

SPECIAL SHAPES

44

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GROUP “B”

3

2

1

S6

1

2

34

5

S10

1

4

3

2

5

S11

1

3

2

45

7

6 Quanity of Tabs (2)

S12

3

1

24

S13

S14

1

45

2

3

S15

1

2

3

4

5

S16

1

2

3

4

S17

2

3

4

1

S18

5RAD(8X)

3RAD(4X)

4(4X)

2

S19

3 1

42

6 7

5

S20

3

4

2 1

S21

12

4

3

5

6

S22

2

1

5

3

4

7

6

S24

1

25

6

3 4

S30

1

3RAD

4RAD(2X)

2DIA

1

4

2

3

5

6

S31

1

4

23

5

6

S33

3RAD(4X)

4RAD(8X)

1

2

2

S19A

3RAD(4X)

4RAD(8X)

1DIA

2

2

S19B

SPECIAL SHAPES

45

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GROUP “B”

98

6

4

7

23

5

1

S35

DIM 1

DIM 2

DIM 4

DIM 3

DIM 5

DIM 6

DIM 8(4X)

DIM 7

S37

1

3 7

4

5

8

6

2

S36

1

2

3

7

64

5

S40

1

2

4

3

5

6

S41

1

6

2

4

5

3

S42

3

2

4

1

5

S43

2

7

1

3

4

5

698

S46

2

1

4

3

3

4

5

2

1 5RAD(2X)

4RAD(2X)

3

6

2DIA

1

S57

2

5

43

1

S58

5RAD(4X)

1

2

3

4

S54

S55 S56

S36A

3RAD

5RAD

6RAD7

RAD

8RAD

4RAD

1

2

6

1

2

3

4

7

5

S60

4RAD(2X)

5RAD(4X)

1

2

3

S62

1 4

2

3

5

S66

3

5

42

1

6 QTY OF TABS

S61

2

1

45

6

3

S79 S82

SPECIAL SHAPES

46

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2

13

S87

2

1

4

3

6

5

S88

2

3

14

S91

2

1

45

3

6

S93

6

3(TS)

4

5

1

2

8

9

7

S114 S115

3

5

4

2

1

6 QTY OF LOBES

S116

3

4 QTY OF ENDS

12

S117

5 QTY OF LOBES

24

3

1

1

5

3

2

4

89

7

6

3

2

1

4 QTY OF TIPS

25

1

6 QTY OF TABS

4

3

S120 S125 S126

25

3

1

6 QTY OF TABS4

S127

2

3

4

1

S141 S142

S119

3RAD

5RAD(4X)

2

4

1

6RAD(TYP)

5RAD(TYP)

1DIA

2

43

7 QTY OF SLOTS

S128

3

2

1

4 QTY OF ENDS

S118

S141A

4RAD(4X)

3RAD

2

1

GROUP “B”

4

3

5

1

2

6 QTY OF SLOTS

1

2

S83

1

3

2

46

5

S84

SPECIAL SHAPES

47

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4RAD

1DIA

23

1211

13RAD

15(2X)

14RAD(8X)

7RAD

5616

(2X)

98

10RAD

5

34

2

1213

14

1

11109

177615

8 16

S168

1

2

4 3

7(TYP)

5

8 QTY OF TABS (4)

6

S169

2

1

5

4

3

S171

1

3

4

25

S172

3RAD

4RAD

5RAD(4X)

1

2

6

S174 S176

1

5

2

3

DIA

4

S177

3RAD(4X) 5

RAD(8X)

6 QTYOF WEBS

1

4

2

S179

GROUP “B”

GROUP “C”

Any complex 2D shape ordered with a DXF file will be priced as a “B” Group. Electronic file will be validated at the time of ordering.

SPECIAL SHAPES

48

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SPECIALS - LARGE DIAMETER HOLE PUNCHING

When a hole larger than the capacity of the machine is required, Rotation machine users have three options. All three options give good quality holes, virtually free from any scallop marks associated with a nibbled hole using a round punch.

FIGURE 1 FIGURE 2 FIGURE 3

Punching Pattern

Tool Shape

Tool Shape Tool Shape

Punching Pattern Punching Pattern

Figure 1: This tool is designed so that all the scrap material is removed through the die, thus eliminating the need to stop the machine to remove waste material. You may have FOUR different radii with this tool.

Figure 3: This design is for use as Figure 2, but with square ends, half circles etc., may be produced.

Figure 2: This type of tool is used by slitting around the diameter required and removing the material at the center. The advantages with this design are that fewer hits are required, you may punch round blanks, using the inside radius or round holes, using the outside (or both).

Machines with Rotation

TOOL SHAPE PUNCHING PATTERN

When trying to punch a larger hole than the diameter of the largest station in the machine, our recommendation is a four-sided punch as shown below. The tool is designed so that each of the four faces are equivalent to 1/8 of the circle desired. The circle is then obtained by using the two punches, one keyed at 0° and the other at 45°, and making the four hits with each punch (see punching pattern). Your hole is obtained with the minimum number of hits and no scalloping. As an extra bonus the tool is designed so that no material is left to be removed from the center of the circle.

Non-Rotation Machines

S165

S6 S141

49

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Cut your costs and save valuable time by increasing your grind life up to 150% with Wilson’s Trumpf “GL” (Grind Life) dies and die plate. These products enable you to shim your dies up to 2.5mm instead of the current 1.0mm maximum.

GL DieThe radius profile of the Trumpf GL die has been changed

to allow up to 1.5mm of grind life with the standard die plate, or 2.5mm with the GL die

plate, while still having

radius left to allow the sheet to flow over the top of the die.

GL Die PlateThe Wilson GL die plate key allows for the die to be shimmed up to 2.5mm while still main-

taining key engagement.

The GL size 2 die plate key contains a spring loaded ball plunger to better secure the dies,

and is coated with Wilson Tool’s Wearbeater coating for easy

identification. The key is available separately and is compatible with standard die plates.

Contact your Wilson Tool Sales Engineer for more information on the Trumpf GL style dies,or call 800-328-9646.

Increase Grind Life with Trumpf® Style Dies

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NOTES

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wilsontool.com is your online source for the latest news and information from Wilson Tool. Available in seven languages, wilsontool.com is a great resource for all of our customers around the globe.

Our e-newsletters not only keep you up to date on the latest product and company news along with workshop and class information, but each month we provide a solutions-based article to improve performance and productivity in your shop.Register at wilsontool.com

e-Business CenterRequest a quote. Place an order. Review your account history. Track a shipment. Even download special tool drawings to easily program your machines. 24 hours a day, 7 days a week.Log-on or register your account at wilsontool.com/ebiz.

YouTubeWilson Tool’s YouTube channel contains many videos featuring product demonstrations showing our tooling in action. Visit us at http://www.youtube.com/user/wilsontooltube

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WILSON TOOL INTERNATIONAL

WORLD HEADQUARTERS

Wilson Tool International - United StatesTel (Free): 800-328-9646 | Tel: 651-286-6001 Fax (Free): 800-222-0002 | Fax: 651-286-5959 Email: [email protected]

NORTH AMERICA

Wilson Tool - CanadaPunching and Stamping Division Tel: 800-268-5573 | Fax: 800-668-9314 Email: [email protected]

Wilson Tool - CanadaPress Brake Division Tel: 800-268-4180 | Fax: 905-840-1032 Email: [email protected]

Wilson Tool - MexicoTel: 52 (81) 8865-4820 | Fax: 52 (81) 8865-4599 Email: [email protected]

SOUTH AMERICA

Wilson Tool - ArgentinaTel: +5411 4799 6519 Email: [email protected]

Milling Ferramentas - BrazilTel/Fax: 55 11 5621-2100 Email: [email protected]

CHINA / PACIFIC RIM

Wilson Tool - ChinaTel: +86 21 51089638 | Fax: +86 21 64422195 Email: [email protected]

EUROPE / MIDEAST / AFRICA

Wilson Tool - United KingdomTel (Free): 0800-373748 | Tel: +44 1793 831818 Fax (Free): 0800-373758 | Fax: +44 1793 831945 or 46 Email: [email protected]

Wilson Tool - GermanyTel (Free): 00800-9457668665 | Tel: +49 5723 747 0 Fax (Free): 00800-945766329 | Fax: +49 5723 747 10 Email: [email protected]

Wilson Tool - DenmarkTel (Free): 80 20 20 24 | Tel: +45 44 53 1699 Fax (Free): 80 20 20 26 | Fax: +45 44 53 0607 Email: [email protected]

Wilson Tool - FranceTel: +33 (0) 164 13 47 80 | Fax: +33 (0) 164 13 47 81 Email: [email protected]

Wilson Tool - South Africa Tel: +27 11 849 1955 | Fax: 086 657 8629 Email: [email protected]

Toolspress - ItalyTel: +39 0521 850510 / 850677 Fax: +39 0521 850796 Email: [email protected]

P209C 2015

© 2015 Wilson Tool International

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