TruMatic En

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TruMatic:

The perfect combinationof punching

and laser cutting

Machine Tools / Power Tools

Laser Technology/ Electronics

Medical Technology


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The TRUMPF Group ranks among the worlds leading manu-

facturers of production technology. Technical solutions for our

customers have been our focus since 1923. Our innovations

lead the way in machine tools and power tools for sheet metal

fabrication as well as in laser and medical technology. Milestones

in the punching field include a patent for coordinate guidance

in 1955 and the first nearly fully automated punching machine

in 1968. We were the first supplier to introduce combination

technology which combines punching and laser cutting in one

machine on the market in 1979. We have been producing

our own lasers for industrial production since 1985 and have

become a worldwide industry leader.

Contents:

Page 4 Why TruMatic machines are so convincing.

Page 6 Only offered by TRUMPF

Page 10 TruMatic 6000

Page 16 TruMatic 3000

Page 22 Software: Programmed for success.

Page 24 Automation: Components that pay off.

Page 26 ServicePlus: We are there for you.

Always state-of-

technology.the-art combined


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We continually develop new processes and more powerful

machines to create user-oriented innovations. Our corporate

image is characterised by the highest level of quality and

reliability in customer care. You can count on us for every pro-

ject. Our comprehensive services range from planning your

production plant to optimising your workflow. Even if you just

want information about a new tool we speak your language.


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TruMatic machines combine the benefits of punching and laser

cutting. They make it possible to produce a broad range of parts

and complete even the most demanding jobs.

Why TruMatic

convincing.machines are so


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Three-dimensional punching.

Standard jobs, such as rectangular or round holes, are punched

with a single stroke. Punching is also the right technologyfor strips, threads or other forming operations. Only punching

brings you into the third dimension and enables complete part

processing. Secondary operations become unnecessary.

Especiallygood with exceptional forms.

The laser is simply the best solution for cutting high-quality

outer contours and filigree inner contours. With the narrow

laser head on a TruMatic, you can cut very close to or even

on produced forms. This means that even unusual workpiece

geometries can be produced with high process reliability.


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Intelligent punching.

The TruMatic punching head always holds just one tool. No

matter which one is loaded, the punching head can rotate any

tool 360 to any angle, regardless of its shape, size or place-

ment in the magazine. The benefits are obvious. Fewer tools are

needed and unnecessary tool changes are eliminated. So, your

costs are lower and your production is more economical. Ifthat is not enough, the 360 rotation simplifies the process of

designing parts and programming the machine you no

longer have to worry about which tools can be rotated and

which cannot.

The punching head has even more advantages: the long guide

in the ram hardly wears at all and ensures precise results. The

integrated spray lubrication protects your tools while the active

head return ensures process reliability. The presser foot prevents

unwanted sheet deformation during processing.

Systematic laser cutting.

Our lasers prove their beam quality and reliability in daily indus-

trial operations a thousand times over. Working with a TruMatic

laser is very simple. Application-specific settings such as cut-

ting speed, laser output or gas pressure are regulated auto-

matically. ControlLine maintains a constant distance between

the cutting nozzle and the sheet metal so reliable and precisethat you can even cut on the forms, not just beside them. The

fast-changing system permits you to exchange the cutting

head with a hand grip. Cutting residues from laser cutting are

suctioned up and filtered immediately.

Onlyoffered by

TRUMPF.


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Both stable and accessible.

The design principle of all TruMatic machines is an open C-

frame, which makes both the machine and workpiece access-

ible from three sides. There is plenty of room for loading and

unloading the machine manually or automatically. The

machine and accompanying work table are extremely stable

to prevent inaccuracies.

MultiTools integrate up to ten punches. The original TRUMPF punching tools.

Everything you need in tooling.

We have many years of experience in manufacturing high-qual-

ity punching and forming tools and can, therefore, offer the

broadest range of tools on the market. We also produce custom

tools made to order. With the MultiBend tool, you can bend

strips up to 25 mm tall and 55 mm long faster than on any press

brake and with high quality.

Wheel tools are especially fast whether you are cutting, off-

setting or beading. With 360 rotation technology, wheel tech-

nology is possible even for circles and curves.

With MultiTools, which can hold up to ten punches, multiple

machining processes can be performed without having to

change tools. You save space in the magazine as well as time,

since fewer set-ups are required.

Special tools that prevent scratching, as well as embossing andmarking tools for indelible workpiece identification, complete

the assortment of available tools.

No matter which tools you use, we offer a number of re-

sources to make their handling easier. QuickSet helps you

to align your tools and measure their length. QuickSharp

sharpens punches and dies for the next job.


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Set-up virtually takes care of itself.

Our tools are quickly assembled from the punch, stripper and

die and then loaded into a cartridge. Then the preloaded cart-

ridges are simply inserted into the easily accessible linear maga-

zine. Since all of the magazine stations have a standard design,

any type and size of tool or clamp can be loaded in any station.

Set-up errors are immediately noticeable not only because

you have all of the tools in view at all times, but also because

the machine automatically checks where the tools and clamps

are located before the programme runs.

Insert, power up, done.

Our modular switch cabinet has been built to enable plug-

and-play, so the machine can be retrofitted without a service

technician. Any electrician can easily add and connect new

modules in any available slot the machine will automatically

detect the new component the next time it is started up.

Setting up a TruMatic is as easy as it gets.


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Everything under control.

You will master a TruMatic machine in the blink of an eye. The

user interface is similar to Microsoft Windows ; the control

system can be operated intuitively. The heart of the system are

the technology tables that adjust the machine automatically

to different materials and sheet thicknesses. The built-in online

help system answers questions right where they arise at the

machine. And should it ever be necessary, our Teleservice can

access your machine, with your permission, through the inte-

grated modem and can eliminate possible operating or setting

errors online. You can easily order a modem connection in the

TRUMPF E-Shop.

The operating panel is ergonomic and clear.


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TruMatic6000


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TruMatic 6000 TruMatic 6000

medium format large format

Working range (X x Y) 1

Combined punch/ laser operation 2,585 x 1,280 mm 2,585 x 1,650 mm

Punching operation 3,085 x 1,370 mm 3,085 x 1,740 mm

Laser operation 2,585 x 1,280 mm 3,085 x 1,650 mm

Capacities

Laser output 2,000 W | 2,700 W | 3,200 W 2,000 W | 2,700 W | 3,200 W

Max. sheet thickness 8 mm 8 mm

Max. punching force 220 kN 220 kN

Active presser foot

(programmable in steps) 4.5 20 kN 4.5 20 kN

Max. workpiece weight 200 kg 230 kg

SpeedX axis 90 m/min 90 m/min

Y axis 60 m/min 60 m/min

Simultaneous (X and Y) 108 m/min 108 m/min

C axis punching

C axis thread tapping

Max stroke rate punching (E = 1 mm)

Max stroke rate marking approx.

Tools

Linear magazine

No. with MultiTool

MultiTool

Tool change time

Accuracy 2

Positioning accuracyRepeatability

TRUMPF CNC control


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1 Without repositioning.2 The achievable workpiece accuracy depends on, among other things, the type of workpiece, pretreat-

ment, sheet size and position in the work area. According to VDI/DGQ 3441. Measuring length 1 m.3 Approximate values. The exact data can be found in the latest installation plan.



60 rdm 60 rdm

30 rdm 330 rdm

900 1/min 900 1/min

,800 1/min 2,800 1/min

9 tools 18 tools

with 2 clamps with 3 clamps

9 190 tools 18 180 tools

5/10 5/10

0.7 6.5 s 0.7 6.5 s

0.10 mm 0.10 mm 0.03 mm 0.03 mm

iemens Siemens

inumerik 840D Sinumerik 840D



Programmable chute

Max. size of punched

and laser parts 500 x 500 mm 500 x 500 mm

Dimensions and weight 3

Space requirements 7,460 x 7,615 mm 7,830 x 8,580 mm

Height 2,070 mm 2,070 mm

Weight 16,000 kg 22,500 kg

Electrical consumption

of the entire system 65 kVA with TruFlow 2000 65 kVA with TruFlow 2000

73 kVA with TruFlow 2700 73 kVA with TruFlow 2700

76 kVA with TruFlow 3200 76 kVA with TruFlow 3200


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Universal and fast.The main advantage of the TruMatic 6000 is its versatility: It

allows you to process quite varied contours completely, exactly

and above all quickly. It meets the highest safety standards,

is simple to operate and is cost efficient even in small quan-

tities. With the automatic focus position adjuster FocusLine,

you are equipped for unmanned operation in an automated

production cell.


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Punching at the highest speeds.

The punching head in the TruMatic 6000 punches at 900

strokes per minute and inscribes at 2,800 strokes per minute.It processes contours, taps threads and introduces extrusions

or smaller edges.

Finished workpieces are discharged through the programmable chute.


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Proven a thousand times over: the laser.

For the TruMatic 6000, you have a choice of three TruFlow

lasers with an output of 2,000, 2,700 or 3,200 W. TheTruFlow laser aggregates are particularly reliable and cost

efficient. No wonder we install more than 100 new machines

with TruFlow lasers each year. Its modern, magnetically

suspended and maintenance-free blower efficiently circulates

the gas and ensures that the laser functions efficiently.

Laser data TruFlow 2000 TruFlow 2700 TruFlow 3200

Max. output 2,000 W 2,700 W 3,200 W

Adjustable output ranges

in 1% steps 100 2,000 W 140 2,700 W 160 3,200 W

Wavelength 10.6 m 10.6 m 10.6 m

Beam mode TEM00 TEM00 TEM00

Gating frequency 100 Hz 10 kHz 100 Hz 10 kHz 100 Hz 10 kHz

Laser gases CO2| N

2| He CO

2| N

2| He CO

2| N

2| He

TruFlow Laser units are compact in design.


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TruMatic3000


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Working range (X x Y)1

Combined punch/ laser operation 2,175 x 1,250 mm

Punching operation 2,500 x 1,250 mm

Laser operation 2,500 x 1,250 mm

Capacities

Laser output 2,000 W

Max. sheet thickness 4 mm

Max. punching force 165 kN

Max. workpiece weight 120 kg

Speed

X axis 90 m/min

Y axis 60 m/min

Simultaneous (X and Y) 108 m/min

C axis punching 60 rdm

C axis thread tapping 180 rdm

Max. stroke rate punching (E = 1 mm) 600 1/min

Max. stroke rate marking 1,300 1/min

Tools

Linear magazine 18 tools used with 2 clamps

17 tools used with 3 clamps

No. with MultiTool 18 180

MultiTool 2/5/10


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Tool change time 2.2 4.4 s

Accuracy 2

Positioning accuracy 0.1 mm

Repeatability 0.03 mm

TRUMPF CNCcontrol Bosch PNC

Programmable parts chute

Max. part size 300 x 500 mm

Dimensions 3

Space requirements 6,825 x 6,325 mm

Height 2,287 mm

Laser data TruCoax 2000

Max. output 2,000 W

Adjustable output ranges

in 1% steps 100 2,000 W

Wavelength 10.6 m

Beam mode TEM00

Gating frequency 100 Hz 10 kHz

Laser gases CO2| N

2| He | Xe | CO

Electrical consumption

of the entire system 65 kVA

1 Without repositioning.2 The achievable workpiece accuracy depends on, among other things,

the type of workpiece, pretreatment, sheet size and position in the work

area. According to VDI/DGQ 3441. Measuring length 1 m.3 Approximate values. The exact data can be found in the latest installa-

tion plan.


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Entry into combination processing.

The TruMatic 3000 is exactly the right machine for anyone

who wants to considerably expand their part range. When it

comes to medium-sized metal sheets up to 4 mm thick, both

technologies combined in the TruMatic 3000 ensure optimal

complete processing performance.

The programmable parts chute sends finished workpieces to a container.


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Small, strong, gentle.

The TruMatic 3000 doesnt require much space and is particu-

larly easy on your workpieces. Pneumatic spring-loaded rollersin the work table guide the sheets over the dies almost scratch-

free and the standard brush tables maintain sheet surface

quality. The TruMatic 3000 operates with a maximum punching

force of 165 kN and punches at up to 600 strokes per minute.


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A true bundle of energy.

For laser cutting with the TruMatic 3000, we use the compact, diffusion-cooled CO2

laser TruCoax 2000. As a speciality machine for thin sheet processing, it stands forlow maintenance and effective laser cutting. Thanks to diffusion cooling, the laser gas

does not have to be circulated, eliminating the need for moving parts. With its 2,000 W

output, the TruCoax 2000 effortlessly achieves the cutting speed of the conventional

3,000 W laser. It consumes so little gas that one Premix gas bottle is enough for about

a year.

The laser TruCoax.


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Software:

We developed our TruTops Punch software specifically for

punching and combination processing. From inception to thefinished part, it fully utilises all of TRUMPFs expertise. It works

well with our automation components and is intuitive and easy

to use.

Just three steps to the NC programme.

In the first step, existing production drawings are imported from

your 2D or 3D CAD system or drawn in using TruTops Punchitself. Macros for frequently used or unusual geometries make

producing a drawing fast and efficient. TruTops Punch auto-

matically closes open contours, deletes duplicate drawing ele-

ments and cleans up rough contour transitions.

Step 1: Generating the drawing. Step 2: Setting up the sheet layout.

success.

Programmed

for


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In the second step, optimised sheet layouts are created auto-

matically or manually with TruTops Punch. This ensures maxi-mum processing speeds. The nest processor calculates the best

possible sheet layout for the individual parts. Even in manual

layout mode there are numerous automation features to assist

you. So, fast reliable sheet layouts are as easy as can be.

Since the TruTops Punch software knows every detail of every

TruMatic machine, it can find the fastest processing sequence.

It defines the punching of single holes and complete contours.

If necessary, TruTops Punch automatically generates common

cuts between the workpieces. Finished parts are discharged

through the parts chute or unloaded by the SheetMaster auto-

mation component TruTops Punch selects the right suction

and ensures that the finished parts are stacked correctly. The

software is just as methodical in planning the loading and sheet

skeleton removal processes.

In the third step, the software automatically creates the finished

NC programme and sends it to the machine. Along with theNC programme, TruTops Punch generates easy-to-read set-up

plans with detailed processing times and tooling information.

Multiple NC programmes can be combined into a single pro-

duction plan for automated production.

For its hardware platform, TruTops Punch requires only a stand-

ard PC with the Windowsoperating system. The software can

be integrated with the plants internal network and linked with

the TruMatic through the online connection.


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Everything well in hand.

SheetMaster loads and unloads the machine during production

time. Its vacuum technology ensures gentle workpiece hand-ling. It automatically feeds the sheet metal while sensors moni-

tor processing, from the raw sheet to the finished workpiece.

The GripMaster and the SheetMaster together form one unit

and dispose of scrap skeletons or strips while your TruMatic

reloads and stacks them automatically on a scissor table.

Our automation components lower your turnaround times

and therefore costs. With precision timing they load raw

materials and unload sorted, finished workpieces. Minimal set-

up time means more flexibility for completing orders. You

can easily cover break times or run additional shifts as needed.

Automation eliminates the risk of operator error, improving

workpiece quality.

Our experienced project engineers really know their business:

in sheet metal processing and material flow, in transport, ware-

house and control technology and of course in customer con-

sulting. As an experienced single-source supplier, we provide

comprehensive turnkey solutions, including programming and

process control.

Component

Action

Combination machines

SheetMaster GripMaster Cart system with tracks Cart system with belt drive

Loading and unloading Unloading scrap skeletons Loading and unloading Loading and unloading

TruMatic 6000 TruMatic 6000 TruMatic 6000 TruMatic 6000

TruMatic 3000 TruMatic 3000 TruMatic 3000 TruMatic 3000

What goes with what?

Automation:

thatpay off.

Components


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rtMaster Box SortMaster Pallet ShearMaster ToolMaster Storage technology

nloading Unloading Shredding scrap skeletons Set-up Holding inventory

uMatic 6000 TruMatic 6000 TruMatic 6000 TruMatic 6000 TruMatic 6000

uMatic 3000 TruMatic 3000 TruMatic 3000 TruMatic 3000

The ShearMaster goes a step further: during non-productive

time, it shreds the skeletons into manageable strips, whichare quickly collected in easily exchangeable scrap bins. This is

a real work-saver it also saves money and streamlines the

entire scrap handling process.

With the ToolMaster, you are equipped for anything. It auto-

matically changes tools in the linear magazine and has room for40 or even 70 additional tools. And if more tools are needed

than the linear magazine can hold, the ToolMaster changes

them out.


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ServicePlus:

Guidance right from the start.

Our service begins even before you decide on a TruMatic.

We provide comprehensive consulting services so that together

we can figure out which machine you really need. And wewill also be happy to help you dispose of your old machine on

request.

Money matters.

TRUMPF has many different financing and leasing options to

offer you when buying a TruMatic. Leasing eases your liquidity

situation and does not incur investment taxes. Leasing is alsobalance-sheet-neutral. It has no effect on your balance sheet

figures, an important factor in your credit rating under the

Basel II agreement.

Its a go.

After delivery, your TruMatic is up and running in no time at all.

Because the machine, programming and tools all come from a

single source, there are no interface problems to worry about.

therefor you.

We are


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Comprehensive support.

TRUMPF supports you throughout the entire life cycle of your

machine and beyond with services that are made to order. We

maintain the machine and retrofit it with new options whendesired. We train you and your employees so that you can take

advantage of the full potential of your TruMatic machine.

When needed, we optimise the machine parameters on site and

help you to improve parts cost, production speed and quality.

If necessary, our service specialists can link directly to your

machine through a modem, with your permission, and accessthe control system keeping downtime and technician visits

to a minimum. And if you ever need spare parts we are there

for you around the clock, 365 days a year.


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TRUMPF is certified according to DIN EN ISO 9001 and VDA 6.4

IDn

o.

0372732-100-10-06-FSubjectto

change

Documents

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