CONSUMABLES - Brand Weld · AWS A5.5: E 7018-G H4 Approvals Grade ABS E7018-A1 H4/(9) DB DNV H10 RMRS X TÜV Chemical analysis (Typical values in %) C Mn Si P S Mo 0.06 1 0.4 Û Û

CONSUMABLES

2

www.oerlikon-welding.comRev : 2016-03-19

TENACITO MoMMA Electrodes

Chromium-Molybdenum steels

TENACITO Mo is a basic MMA electrode with a very low hydrogen content. Suitable for the welding of creepresistant steels, e.g. 16Mo3: Creep resistants < 530°C or HYSS Higher yield strength steels: Yield strength <500MPa. With a good impact energy toughness down to -40°C. It is particularly suitable for vessels, boiler, pipes and metal construction.The double coating in dia 2,5 and 3,2mm, confers a stable and concentrated arc, even at low currents, makes it very convenient for root passes and positional welding. The welds are of X-ray quality.

ClassificationEN ISO 2560-A : E 50 4 Mo B 42 H5

AWS A5.5: E 7018-G H4

Approvals GradeABS E7018-A1 H4/(9)

DB

DNV H10

RMRS X

TÜV

Chemical analysis (Typical values in %)C Mn Si P S Mo

0.06 1 0.4 0.6

All-weld metal Mechanical Properties

Heat TreatmentYield Strength

(MPa)Tensile Strength

(MPa)Elongation

A5 (%)Impact Energy ISO - V (J)

+20 °C -40 °CAs Welded Unbehandelt 560-720

620 °C x 1 h 560-720

Materials16Mo3, S(P)235-S(P)500

StorageKeep dry and avoid condensation.

Current condition and welding positionDC+

PA PB PC PD PE PF

Packaging dataDiam.(mm)

Length(mm)

Current(A)

Approx. weightn(kg/1000) VPMDPC Code

2.5 350 65-90 20.7 95 W000287604

3.2 350 90-130 34.75 60 W000287605

4.0 450 140-180 68.5 35 W000258347

5.0 450 190-230 111.9 20 W000258348

1/1


BASINOX 22 9 3 NMMA Electrodes

Stainless and Heat resistant steels

BASINOX 22 9 3 N is a basic coated MMA electrode particularly suitable for welding duplex stainless steels22%Cr,9%Ni,3%Mo. Suitable for wedding Duplex steel for corrosion resistance as paper Industry,Tankers. WR 4462 ,URANUS 45N,UNS31803.Good weldability with a spatter free arc, self-releasing slag combined with a very smooth bead appearance andhigh level of fracture toughness at -50°C.Excellent resistance to intergranular corrosion.

ClassificationEN 3581-A: E 22 9 3 N L B 42

AWS A5.4: E 2209-15

Chemical analysis (Typical values in %)C Mn Si P S Cr Ni Mo N Ferrite

1.20 0.4 23.40 9 2.80 0.15 35-50




(MPa)Elongation


+20 °C -50 °CAs Welded

Materials1.4462 (X2CrNiMoN 22-5-3)

UNS S31803-S31500-S31200S32304


Re-dry at 250°-300°C for 1 hour, 5 times max.


PA PB PC PE PF


Length(mm)

Current(A)


2.5 300 15.9 105

3.2 350 95-120 65

4.0 350 130-160 40

1/1

BASINOX 22 9 3 N

3






AWS A5.5: E 7018-G H4


DB

DNV H10

RMRS X

TÜV


0.06 1 0.4 0.6




(MPa)Elongation



620 °C x 1 h 560-720




PA PB PC PD PE PF


Length(mm)

Current(A)


2.5 350 65-90 20.7 95 W000287604

3.2 350 90-130 34.75 60 W000287605

4.0 450 140-180 68.5 35 W000258347

5.0 450 190-230 111.9 20 W000258348

1/1






AWS A5.5: E 7018-G H4


DB

DNV H10

RMRS X

TÜV


0.06 1 0.4 0.6




(MPa)Elongation



620 °C x 1 h 560-720




PA PB PC PD PE PF


Length(mm)

Current(A)


2.5 350 65-90 20.7 95 W000287604

3.2 350 90-130 34.75 60 W000287605

4.0 450 140-180 68.5 35 W000258347

5.0 450 190-230 111.9 20 W000258348

1/1


BASINOX 310 ™MMA Electrodes


BASINOX 310 is a basic-coated MMA electrode for welding identical/similar heat-resistant steels and cast steel. Fully austenitic microstructure, non-scaling <1150°C. In common with other similar high nickel base alloys, theweld metal is not corrosion resistant in sulphurous atmospheres.

Low hydrogen electrode for welding AISI 310 steel. Excellent mechanical characteristics.

ClassificationEN 1600: E 25 20 B 12

AWS A5.4: E 310-15

Approvals GradeMMI E-I32

Chemical analysis (Typical values in %)C Mn Si P S Cr Ni

0.09 2 0.6 25.6 21




(MPa)Elongation


+20 °CAs Welded

Materials


Re-drying not generally required.

Current condition and welding positionAC; DC+

PA PB PC PD PE PF


Length(mm)

Current(A)


2.5 300 45-70 90

3.2 350 70-120 34.6 60

4.0 350 110-140 51.6 40

5.0 350 140-170 77.5 25

1/1

BASINOX 310

4






AWS A5.5: E 7018-G H4


DB

DNV H10

RMRS X

TÜV


0.06 1 0.4 0.6




(MPa)Elongation



620 °C x 1 h 560-720




PA PB PC PD PE PF


Length(mm)

Current(A)


2.5 350 65-90 20.7 95 W000287604

3.2 350 90-130 34.75 60 W000287605

4.0 450 140-180 68.5 35 W000258347

5.0 450 190-230 111.9 20 W000258348

1/1


BASINOX 904LMMA Electrodes


BASINOX 904L is a basic coated electrode for welding identical or similar alloys, with highcorrosion-resistance in reducing media, such as sulphuric and phosphoric acids.Typical applications in the off-shore oil and gas, chemical, pulp and paper industries and seawater desalinationplant.These electrodes are also used to join Type 317L material where improved corrosion resistance in specific media isneeded. It can be used for joining Type 904L base metal to other grades of stainless.The weld metal microstructure is austenitic without delta-ferrite. High PREN, increased resistance to pitting andcrevice corrosion in water and solutions containing chlorine. Slag solidifies quickly, covers the weld uniformly andBASINOX 904L is well-suited for positional welding.

Low hydrogen electrode for welding Ni-Cr-Mo low carbon content stainless steels. Good inter-granular resistanceon type URANUS B6, AISI 904L steels.

ClassificationEN ISO 3581-A: E Z(20 25 5 Cu L) B 52

AWS A5.4: E 385-15

Chemical analysis (Typical values in %)C Mn Si P S Cr Ni Mo Cu

0.027 1.7 0.5 21 24.6 4.8 1.5




(MPa)Elongation



MaterialsURANUS B6; AISI 904L; 1.4539 (X1NiCrMoCu25-20-5); 1.4439 (X2CrNiMoN17-13-5)



PA PB PC PD PE PF


Length(mm)

Current(A)


2.5 300 65-80 25.8 65 W000288000

3.2 350 95-120 50.05 40 W000288001

4.0 350 130-160 72.6 30 W000288002

1/1

BASINOX 904L

5






AWS A5.5: E 7018-G H4


DB

DNV H10

RMRS X

TÜV


0.06 1 0.4 0.6




(MPa)Elongation



620 °C x 1 h 560-720




PA PB PC PD PE PF


Length(mm)

Current(A)


2.5 350 65-90 20.7 95 W000287604

3.2 350 90-130 34.75 60 W000287605

4.0 450 140-180 68.5 35 W000258347

5.0 450 190-230 111.9 20 W000258348

1/1






AWS A5.5: E 7018-G H4


DB

DNV H10

RMRS X

TÜV


0.06 1 0.4 0.6




(MPa)Elongation



620 °C x 1 h 560-720




PA PB PC PD PE PF


Length(mm)

Current(A)


2.5 350 65-90 20.7 95 W000287604

3.2 350 90-130 34.75 60 W000287605

4.0 450 140-180 68.5 35 W000258347

5.0 450 190-230 111.9 20 W000258348

1/1


CROMO E91MMA Electrodes


CROMO E91 is a basic coated matching core wire 9%Cr 1%Mo VNbN electrode suitable for welding creep resistantsteels like X10CrMoVNb9-1, SA387 Gr91 Cl1 and Cl2, SA 182 Gr F91, SA 335 Gr P91, SA 213 Gr T91 andsimilar. The weld metal chemistry is very low in tramp/impurity elements. The fine tuning of the weld metalchemistry allows excellent rupture strength at high temperature, approved up to +650°C. Mn+Ni restrictionincreases Ac1 to avoid harmful microstructure transformation during PWHT. Excellent tensile strength in creepregime. Good impact toughness down to -20°C. Low diffusible hydrogen (HD<4ml/100g). Water wall, steam pipe, Separator in Thermal Power Generation.The CROMO E91 offers excellent operability in all position welding except downhill. Stable arc with excellent beadshape and low spatter. Preheat min 200°C, Interpass max. 280°C. Efficiency about 110%. Suitable for use with DC positive.

ClassificationEN ISO 3580-A: E CrMo91 B 2 2 H5

EN ISO 3580-B: E 6215-9C1MV H5

AWS A5.5: E 9015-B9 H4

Chemical analysis (Typical values in %)C Mn Si P S Cr Ni Mo Nb V N X-factor

0.11 0.8 8.5 0.4 1.0 0.050 0.2 0.050 < 15




(MPa)Elongation

A5 (%)Hardness

760 °C x 2h 680-770 250HV

All-weld metal Mechanical Properties - CV

Heat TreatmentImpact Energy (J)

+20 °C -20 °C760 °C x 2h 80 47

MaterialsT 91 (ASTM A 213), F 91 (ASTM A 182)

X10CrMoVNb9-1, grade 91 (ASTM A 387), P 91 (ASTM A 335)



PA PB PC PD PE PF


Length(mm)

Current(A)


2.5 300 70-85 16.84 90 W000372103

3.2 350 95-110 33.33 60 W000372104

4.0 350 125-155 48.23 40 W000372105

1/1

CHROMO E91

6






AWS A5.5: E 7018-G H4


DB

DNV H10

RMRS X

TÜV


0.06 1 0.4 0.6




(MPa)Elongation



620 °C x 1 h 560-720




PA PB PC PD PE PF


Length(mm)

Current(A)


2.5 350 65-90 20.7 95 W000287604

3.2 350 90-130 34.75 60 W000287605

4.0 450 140-180 68.5 35 W000258347

5.0 450 190-230 111.9 20 W000258348

1/1


CROMOCORD B2MMA Electrodes


CROMOCORD B2 is a basic coated 1,25%Cr ½%Mo electrode suitable for welding creep resistant steels like13CrMo4-5, 13CrMoSi5-5, SA387 Gr11Cl1 and Cl2, SA 182 F11, SA 335 Gr P11 and similar. The weld metalchemistry is very low in impurity elements which allows to guarantee Xbar<12ppm and J<150ppm, complying withstep cooling screening test requirement. Excellent tensile strength at high temperature, approved up to +570°C.Very low diffusible hydrogen (HD<4ml/100g). Energy, Petrochemical and Refinery Industry. Suitable for the fabrication of pressure vessels, boilers and, pipes.The CROMOCORD B2 offers excellent operability in all position welding except downhill. Stable arc with excellentbead shape. Preheat min 160°C, interpass max. 250°C. Efficiency about 120%. Suitable for use with DC positive.

ClassificationEN ISO 3580-A: E CrMo1 B 42 H5

AWS A5.5: E 8018-B2 H4

Chemical analysis (Typical values in %)C Mn Si P S Cr Mo

0.065 0.9 0.45 1.30 0.50




(MPa)Elongation


-20 °C 690 °C x 1 h 550-690

Materials13CrMo4-5, 13CrMoSi5-5; G17CrMo5-5



PA PB PC PE PF


Length(mm)

Current(A)

Approx. weightn(kg/1000) CBOXPC Code

2.5 350 60-90 22.5 176 W000380804

3.2 450 110-135 47.5 115 W000380806

4.0 450 140-190 67.8 81 W000380809

5.0 450 200-240 100.0 55 W000380812

1/1

CROMOCORD B2

7


CROMOCORD B3MMA Electrodes


CROMOCORD B3 is a basic coated 2,25%Cr 1%Mo electrode suitable for welding creep resistant steels like10CrMo9-10, 12CrMo9-10, SA387 Gr22Cl1 and Cl2, SA 182 F22 , SA 335 Gr P22, and similar. The weld metalchemistry is low in impurity elements which allows to guarantee Xbar<15ppm and J<150ppm. Excellent tensilestrength at high temperature, approved up to +600°C. Very low diffusible hydrogen (HD<4ml/100g). Suitable for the fabrication of pressure vessels, boilers and pipes in Power generation and petrochemical Industry.The CROMOCORD B3 offers excellent operability in all position welding except downhill. Stable arc with excellentbead shape. Preheat min 160°C, Interpass max 300°C. Efficiency about 120%. Suitable for use with DC positive.

120% output electrode for welding 2.25% Cr 1.00% Mo steels. 200-250°C preheating and interpass heating arerecommended.

ClassificationEN 3580-A: E CrMo2 B 42 H5

AWS A5.5: E 9018-B3 H4


0.1 1.0 1.9-2.5 0.8-1.3




(MPa)Elongation


20 °C 690 °C x 1 h

Materials10CrMo9-10, 12CrMo9-10; A 387 Gr.22, Cl 1and 2, A 182 Gr.F 22, A 336 Gr.F22



PA PB PC PE PF


Length(mm)

Current(A)


2.5 300 60-90 22.5 176 W000380814

3.2 450 110-135 47.5 115 W000380816

4.0 450 100-190 67.8 81 W000380819

1/1

CROMOCORD B3

8






AWS A5.5: E 7018-G H4


DB

DNV H10

RMRS X

TÜV


0.06 1 0.4 0.6




(MPa)Elongation



620 °C x 1 h 560-720




PA PB PC PD PE PF


Length(mm)

Current(A)


2.5 350 65-90 20.7 95 W000287604

3.2 350 90-130 34.75 60 W000287605

4.0 450 140-180 68.5 35 W000258347

5.0 450 190-230 111.9 20 W000258348

1/1


CROMOCORD 91MMA Electrodes


CROMOCORD 91 is a basic coated 9%Cr 1%Mo V-Nb-N electrode suitable for welding creep resistant steels likeX10CrMoVNb9-1, SA387 Gr91 Cl1 and Cl2, SA 182 Gr F91, SA 335 Gr P91 and similar. Long term use approvedup to +650°C. The fine tuning of the weld metal chemistry allows to guarantee very low impurities. Ni+Mn restriction increases Ac1 to avoid harmful microstructure transformation during PWHT. Water wall, steam pipes, superheater tubes, Separator in Thermal Power Generation.The CROMOCORD 91 offers excellent operability in all position welding except downhill. Stable arc with low spatter,excellent slag removal and bead shape. Preheat min. 200°C, Interpass max. 280°C. Efficiency about 120%.Suitable for use with DC positive.

ClassificationEN ISO 3580-A: E CrMo91 B 42 H5

AWS A5.5: E 9018-B9 H4

Approvals GradeTÜV

Chemical analysis (Typical values in %)C Mn Si P S Cr Ni Mo Nb V N

0.1 0.7 0.3 9 0.4 1 0.05 0.20 0.04




(MPa)Elongation


+20 °C -20 °C760 °C x 2h/furnace 620-850

MaterialsT 91 (ASTM A 213), F 91 (ASTM A 182)

X10CrMoVNb9-1, grade 91 (ASTM A 387), P 91 (ASTM A 335)



PA PB PC PD PE PF


Length(mm)

Current(A)


2.5 350 70-95 20.9 100 W000287717

3.2 350 90-120 35.6 55 W000287718

4.0 350 135-165 53 35 W000287719

5.0 450 170-220 108 20 W000287720

1/1

CROMOCORD 91

9


CROMOCORD 92MMA Electrodes


CROMOCORD 92 is a basic coated 9% Cr ½% Mo W-V-Nb-N electrode suitable for welding creep resistant steelslike X10CrMoWVNb9-2, SA387 Gr92 Cl1 and Cl2, SA 182 Gr F92, SA 335 Gr P92, SA 213 Gr T92 and similar.The weld metal chemistry is low in impurity elements. Suitable for long term use, up to +650°C. Water wall, steam pipes, superheater tubes, Separator in Thermal Power Generation.The CROMOCORD 92 offers excellent operability in all position welding except downhill. Stable arc with excellentbead shape and low spatter. Preheat min 200°C, interpass max. 300°C. Efficiency about 120%. Suitable for usewith DC positive.

ClassificationEN ISO 3580-A: E Z (CrMoWCoVNb9 0,5 2 1) B 42 H5

AWS A5.5: E 9018-G H4

Chemical analysis (Typical values in %)C Mn Si P S Cr Mo Nb Co V W N

0.095 1.1 0.2 9 0.5 0.05 1.0 0.20 1.7 0.04




(MPa)Elongation


+20 °C 760°C x 4h/furnace

MaterialsA 387 Gr.92, A 182 F92, A 369 FP 92F

X10CrMoWVNb9-2, A 213 T92, A 335 P92



PA PB PC PD PE PF


Length(mm)

Current(A)


2.5 350 65-95 21.7 195 W000258361

3.2 350 85-135 37.1 110 W000258362

4.0 350 140-180 55.6 70 W000258363

1/1

CROMOCORD 92

10






AWS A5.5: E 7018-G H4


DB

DNV H10

RMRS X

TÜV


0.06 1 0.4 0.6




(MPa)Elongation



620 °C x 1 h 560-720




PA PB PC PD PE PF


Length(mm)

Current(A)


2.5 350 65-90 20.7 95 W000287604

3.2 350 90-130 34.75 60 W000287605

4.0 450 140-180 68.5 35 W000258347

5.0 450 190-230 111.9 20 W000258348

1/1


CROMOCORD KV3HRMMA Electrodes


CROMOCORD KV3HR is a basic coated 2,25%Cr 1%Mo electrode suitable for welding creep resistant steels like10CrMo9-10, 12CrMo9-10, SA387 Gr22Cl1 and Cl2, SA 182 F22, SA 335 Gr P22, and similar. The weld metalchemistry is low in impurity elements which allows to guarantee Xbar<15ppm and J<150ppm. Excellent tensilestrength at high temperature, approved up to +600°C. Very low diffusible hydrogen (HD<4ml/100g). Power generation, Petrochemical and Refinery Industry: fabrication of pressure vessels, boilers and pipes.The CROMOCORD KV3HR offers stable arc with excellent bead shape and low spatter, excellent operability in allposition welding except downhill. Preheat min 160°C, interpass max 300°C. Efficiency about 120%. Suitable foruse with DC positive.

120% output electrode for welding 2.25% Cr 1.00% Mo steels. 200-250°C preheating and interpass heating arerecommended.


AWS A5.5: E 9018-B3 H4R

Approvals GradeTÜV

Chemical analysis (Typical values in %)C Mn Si P S Cr Mo X-factor

0.1 0.75 0.3 2.25 1 <12ppm




(MPa)Elongation


-30 °CPWHT 690 °C x 17 h/air 550-650

PWHT 690 °C x 17 h/air + STC 550-650

PWHT 700 °C x 1h 630-720

Materials10CrMo9-10, 12CrMo9-10; A 387 Gr.22, Cl 1and 2, A 182 Gr.F 22, A 336 Gr.F22



PA PB PC PE PF


Length(mm)

Current(A)

Approx. weightn(kg/1000) CBOX VPMDPC Code PC Code

2.5 350 65-95 22.9 165 W000380267 80 W000380268

3.2 350 90-130 36.5 115 W000287650 55 W000287654

4.0 350 125-165 53.0 80 W000287651 40 W000287655

4.0 450 125-165 66.3 40 W000380269

5.0 450 170-220 109.7 50 W000287652 20 W000287656

1/1

CROMOCORD KV3HR

11


CROMOCORD KV5HRMMA Electrodes


CROMOCORD KV5HR is a basic coated 1,25%Cr ½%Mo electrode suitable for welding creep resistant steels like13CrMo4-5, 13CrMoSi5-5, SA387 Gr11 and Gr12 Cl1 and Cl2, SA 182 F11, SA 335 Gr P11 and Gr P12, andsimilar. The weld metal chemistry is very low in impurity elements which allows to guarantee Xbar<12ppm andJ<150ppm, largely insensitive to in-service embrittlement complying with step cooling screening testrequirement. Excellent tensile strength at high temperature, approved up to +570°C. Very low diffusible hydrogen(HD<4ml/100g). Suitable for the fabrication of Reformer reactor, heat exchanger, cocke drum, Hydrogenation Reactor, Header, pipein Thermal power generation, Petrochemical and Refinery Industry.The CROMOCORD KV5HR offers excellent operability in all position welding except downhill. Stable arc, low spatter,excellent bead shape and self releasing slag. Preheat min 160°C, interpass up to 250°C. Efficiency about 120%.Suitable for use with DC positive.

All-position electrode with basic coating for welding creep resisting steels alloyed with 1.25% Cr 0.5% Mo.


AWS A5.5: E 8018-B2 H4R

Approvals GradeDB

TÜV


0.08 0.75 0.25 1.25 0.5




(MPa)Elongation


20 °C -30 °CPWHT 620°C x 1h 690 °C x 1h 550 - 690

MaterialsA335 Gr P11; 13CrMo4-5; 13CrMoSi5-5



PA PB PC PE PF


Length(mm)

Current(A)


2.5 300 65-95 19.7 165 W000287624 80 W000287628

3.2 350 90-130 35.9 115 W000287625 55 W000287629

4.0 350 125-165 52.7 80 W000287626 40 W000287630

4.0 450 125-165 67.7 40 W000380266

5.0 450 170-220 104.6 50 W000287627 20 W000287631

1/1

CROMOCORD KV5HR

12






AWS A5.5: E 7018-G H4


DB

DNV H10

RMRS X

TÜV


0.06 1 0.4 0.6




(MPa)Elongation



620 °C x 1 h 560-720




PA PB PC PD PE PF


Length(mm)

Current(A)


2.5 350 65-90 20.7 95 W000287604

3.2 350 90-130 34.75 60 W000287605

4.0 450 140-180 68.5 35 W000258347

5.0 450 190-230 111.9 20 W000258348

1/1


FERROMATIC 180MMA Electrodes

C-Mn and low-alloy steels

FERROMATIC 180 is a thick rutile coated high-efficiency MMA electrode. The addition of iron powder andferroalloys leads to a recovery of~180 % allowing longer or wider beads to be welded in one run with increasedwelding speed. Preferred for fillet welds.Applications in shipbuilding, general metal construction and in the construction of tanks, containers and boilers indownhand position.Easy striking and restriking, low spatter loss and self-releasing slag. The weld bead is smooth with well blendedtoes, without undercut into the base plate. Can be welded in "touch" technique. AC welding requires equipmentwith OCV of min. 60 V.

ClassificationEN ISO 2560-A: E 42 0 RR 73

AWS A5.1: E 7024

Approvals GradeABS 2

BV 2Y

DB

DNV 2

Approvals GradeGL 2

LRS 3Ym

RMRS 2

TÜV

Chemical analysis (Typical values in %)C Mn Si

0.1 0.9 0.4




(MPa)Elongation


+20 °C -20 °CAs Welded 510-610

MaterialsS(P)235-S(P)420, GP240-GP280


Re-drying not generally required.

If necessary 100º-110ºC for 1 hour, max. 3 times.

Current condition and welding positionAC; DC-; DC+

PA PB


Length(mm)

Current(A)


3.2 450 110-150 71.0 79

4.0 450 160-220 105.2 51

5.0 450 225-310 159.0 33

1/1

FERROMATIC 180

13

FLEXAL 60

14






AWS A5.5: E 7018-G H4


DB

DNV H10

RMRS X

TÜV


0.06 1 0.4 0.6




(MPa)Elongation



620 °C x 1 h 560-720




PA PB PC PD PE PF


Length(mm)

Current(A)


2.5 350 65-90 20.7 95 W000287604

3.2 350 90-130 34.75 60 W000287605

4.0 450 140-180 68.5 35 W000258347

5.0 450 190-230 111.9 20 W000258348

1/1

FLEXAL 70

15


MOLYCORD A1MMA Electrodes


MOLYCORD A1 is a basic coated ½%Mo electrode suitable for welding creep resistant steels like 16Mo3, SA 204,SA 182 F1, SA 336 F1 and similar. Approved up to +530°C. Very low diffusible hydrogen (HD<4ml/100g). Suitable for the fabrication of pressure vessels, boilers, pipes in Power generation and Petrochemical, RefineryIndustry.The MOLYCORD A1 offers excellent operability in all position welding except downhill. Stable arc with excellentbead shape and low spatter. Preheat min 90°C, Interpass max. 120°C. Efficiency about 120%. Suitable for usewith DC positive.

ClassificationEN ISO 3580-A: E Mo B 42 H5

AWS E 7018-A1 H4

Approvals GradeTÜV


0.8 0.4 0.55




(MPa)Elongation


-20 °CAs Welded 530-610

620 °C x 1 h 510-610


17Mo3, 14Mo6



PA PB PC PD PE PF


Length(mm)

Current(A)


2.5 350 60-90 22.5 176 W000380569

3.2 450 110-135 46.8 117 W000380797

4.0 450 140-190 67.2 82 W000380799

5.0 450 200-240 104.0 53 W000380801

1/1

MOLYCORD A1

16






AWS A5.5: E 7018-G H4


DB

DNV H10

RMRS X

TÜV


0.06 1 0.4 0.6




(MPa)Elongation



620 °C x 1 h 560-720




PA PB PC PD PE PF


Length(mm)

Current(A)


2.5 350 65-90 20.7 95 W000287604

3.2 350 90-130 34.75 60 W000287605

4.0 450 140-180 68.5 35 W000258347

5.0 450 190-230 111.9 20 W000258348

1/1

SUPRADUR 400B

17






AWS A5.5: E 7018-G H4


DB

DNV H10

RMRS X

TÜV


0.06 1 0.4 0.6




(MPa)Elongation



620 °C x 1 h 560-720




PA PB PC PD PE PF


Length(mm)

Current(A)


2.5 350 65-90 20.7 95 W000287604

3.2 350 90-130 34.75 60 W000287605

4.0 450 140-180 68.5 35 W000258347

5.0 450 190-230 111.9 20 W000258348

1/1

SUPRADUR 600B

18






AWS A5.5: E 7018-G H4


DB

DNV H10

RMRS X

TÜV


0.06 1 0.4 0.6




(MPa)Elongation



620 °C x 1 h 560-720




PA PB PC PD PE PF


Length(mm)

Current(A)


2.5 350 65-90 20.7 95 W000287604

3.2 350 90-130 34.75 60 W000287605

4.0 450 140-180 68.5 35 W000258347

5.0 450 190-230 111.9 20 W000258348

1/1

SUPRAMANGAN

19

SUPRANOX RS 22 9 3 N

20






AWS A5.5: E 7018-G H4


DB

DNV H10

RMRS X

TÜV


0.06 1 0.4 0.6




(MPa)Elongation



620 °C x 1 h 560-720




PA PB PC PD PE PF


Length(mm)

Current(A)


2.5 350 65-90 20.7 95 W000287604

3.2 350 90-130 34.75 60 W000287605

4.0 450 140-180 68.5 35 W000258347

5.0 450 190-230 111.9 20 W000258348

1/1


TENACITO 65RMMA Electrodes

High-strength steels

TENACITO 65R is a low-alloyed basic coated MMA electrode with a very low hydrogen content. The electrodeproduce a reliable, crack-free and tough welded joint on steels with a yield strength <550 MPa. The weldmetal isof a extremely high metallurgical purity, is ageing resistant, retaining good CVN toughness up to -60°C.and CTODtested. For sour gas applications, the nickel content is restricted to <1.0% max. On request, TENACITO 65R can besupplied to special quality assurance requirements, including KTA 1408.2. TENACITO 65R is used for HYSS, Offshore, Sour gas and nuclear applications with a higher yield strength up to 550Mpa and down to -60°C. The double coating in diameters 2,5 and 3,2mm, confers a stable and concentrated arc, even at low currents,makes it very convenient for root passes and positional welding. Good gap bridging charateristics. The welds are ofX-ray quality.

ClassificationEN 18275-A: E 55 6 Mn1NiMo B T 42 H5

AWS A5.5: E 9018-G H4

Approvals GradeABS E9018G

DB

RMRS 5Y50HHH

TÜV

Chemical analysis (Typical values in %)C Mn Si P S Ni Mo

0.05 1.6 0.3 0.9 0.35




(MPa)Elongation


+20 °C -60 °CAs Welded 630-750

PWHT 605 °C x 40 h 630-700

MaterialsA508 Cl.2, A533 Gr. B Cl. 1, Cl.2, 13MnNiMo5-4, 17MnMoV6-4; L245-L555

S(P)355-S(P)555, 20MnMoNi5-5, 15NiCuMoNb5, 22NiMoCr3-7



PA PB PC PD PE PF


Length(mm)

Current(A)


2.5 350 65-95 20.6 110

3.2 350 90-140 34.3 60

4.0 450 140-185 68.7 35

5.0 450 180-240 111.7 20

1/1

TENACITO 65R

21

TENACITO 80


TENACITO 80 ™MMA Electrodes


TENACITO 80 is a basic coated MMA electrode for reliable, crack-free and tough welded joints on steels with ayield strength <700 MPa. The weld metal is of extremely high metallurgical purity, is ageing-resistant, retaininggood ISO-V toughness to -60°C. Very low hydrogen content. Due to the double coating of the 2.5 mm and 3.2 mmsizes, the arc is both stable and concentrated, even at lower welding currents when positional welding, with goodgap bridging characteristics. Welds are of X-ray quality.

ClassificationEN 757: E 69 6 Mn2NiCrMo B 4 2 H5

AWS A5.5: E 11018-G H4

Approvals GradeABS E 11018-G

DNV 4Y69H5

GL 3Y69 H5

RMRS 3Y69HHH

TÜV

Chemical analysis (Typical values in %)C Mn Si P S Cr Ni Mo

0.06 1.8 0.4 0.4 2.3 0.45




(MPa)Elongation


+20 °C -20 °C -60 °CAs Welded 850-960

MaterialsS(P)690; L415-L555



PA PB PC PD PE PF


Length(mm)

Current(A)


2.5 350 65-95 19.8 225 110

3.2 350 90-135 34.3 125 60

4.0 450 140-185 68.3 80 35

5.0 450 180-240 110.5 45 20

1/1

22






AWS A5.5: E 7018-G H4


DB

DNV H10

RMRS X

TÜV


0.06 1 0.4 0.6




(MPa)Elongation



620 °C x 1 h 560-720




PA PB PC PD PE PF


Length(mm)

Current(A)


2.5 350 65-90 20.7 95 W000287604

3.2 350 90-130 34.75 60 W000287605

4.0 450 140-180 68.5 35 W000258347

5.0 450 190-230 111.9 20 W000258348

1/1






AWS A5.5: E 7018-G H4


DB

DNV H10

RMRS X

TÜV


0.06 1 0.4 0.6




(MPa)Elongation



620 °C x 1 h 560-720




PA PB PC PD PE PF


Length(mm)

Current(A)


2.5 350 65-90 20.7 95 W000287604

3.2 350 90-130 34.75 60 W000287605

4.0 450 140-180 68.5 35 W000258347

5.0 450 190-230 111.9 20 W000258348

1/1

TENACITO Mo

23






AWS A5.5: E 7018-G H4


DB

DNV H10

RMRS X

TÜV


0.06 1 0.4 0.6




(MPa)Elongation



620 °C x 1 h 560-720




PA PB PC PD PE PF


Length(mm)

Current(A)


2.5 350 65-90 20.7 95 W000287604

3.2 350 90-130 34.75 60 W000287605

4.0 450 140-180 68.5 35 W000258347

5.0 450 190-230 111.9 20 W000258348

1/1


CARBOFIL 1MIG/MAG solid wires-TIG rods


CARBOFIL 1 is a copper coated G3Si1/ER70S-6 type solid MAG welding wire supplied both random and precisionlayer wound, depositing C-1.1%Mn weld metal, for welding a wide range of mild and C-Mn structural steels.Suitable for welding with CO2 and Ar-based mixed shielding gases.

CARBOFIL 1 is a welding wire electrode used for general applications in both single- and multipass welding.Especially suited for sheet metal applications where smooth weld beads are required. Weld metal impact toughnessproperties are down to -40°C.

CARBOFIL 1 is available with a wide range of packaging format from few kgs for small MlG/MAG weldingequipments to high-quantity (max. 550 kgs drum) robotic application.

Solid wire with excellent mechanical characteristics. Use to weld non-alloy steels. Used under CO2 or Mixshielding.

ClassificationEN ISO 14341-A: G 42 3 C1 3Si1

EN ISO 14341-A: G 42 4 M21 3Si1

AWS A5.18: ER 70S-6

Approvals GradeABS 3SA

ABS 3YSA

DB

DNV IIIYMS

GL 3YS

LRS 3YS H15

RINA 3YS

TÜV

Chemical analysis (Typical values in %)C Mn Si P S

Wire 0.08 1.5 0.9

All weld metal (*) 0.08 1.1 0.6

All weld metal (**) 0.09 1.0 0.5

(*) 82% Ar+18% CO2, (**) 100% CO2




(MPa)Elongation


+20 °C -30 °C -40 °CAs Welded (*) 500-640

As Welded (**) 500-640

Gas test: (*) 82% Ar+18% CO2, (**) 100% CO2

Shielding Gas - EN ISO 14175 : C1, M14, M2, M3

MaterialsS(P)235 - S(P)355; GP240; GP280

1/2

CARBOFIL 1

24






AWS A5.5: E 7018-G H4


DB

DNV H10

RMRS X

TÜV


0.06 1 0.4 0.6




(MPa)Elongation



620 °C x 1 h 560-720




PA PB PC PD PE PF


Length(mm)

Current(A)


2.5 350 65-90 20.7 95 W000287604

3.2 350 90-130 34.75 60 W000287605

4.0 450 140-180 68.5 35 W000258347

5.0 450 190-230 111.9 20 W000258348

1/1


CARBOFIL 1 GOLDMIG/MAG solid wires-TIG rods


CARBOFIL 1 GOLD is a special bronze-coated G3Si1/ER70S-6 type solid MAG welding wire, supplied precisionlayer wound, depositing C-1.1%Mn weld metal, for welding a wide range of mild and C-Mn structural steels.Suitable for welding with CO2 and Ar-based mixed shielding gases.

CARBOFIL 1 GOLD has a very good arc stability, excellent feeding properties, low spatter during welding, good startand stop characteristics with a low consumption of contact tips. Applications are the same as CARBOFIL 1, butespecially suitable for welding in spray arc.

CARBOFIL 1 GOLD is available with a wide range of packaging formats from standard spools to high-quantity (max.300 kgs drum) robotic application. The „GOLD” coating is produced with MHC technology, which guarantee a lowcontent of elements associated with arc instability.

ClassificationEN ISO 14341-A: G 42 3 C1 3Si1

EN ISO 14341-A: G 42 4 M21 3Si1

AWS A5.18: ER 70S-6

Approvals GradeABS 3SA

ABS 3YSA

DB

GL 3YS

LRS 3YS H15

RINA 3YS

TÜV


Wire 0.08 1.5 0.9

All weld metal (*) 0.08 1.1 0.6

All weld metal (**) 0.09 1.0 0.5 0.025

(*) 82% Ar+18% CO2, (**) 100% CO2




(MPa)Elongation


+20 °C -30 °C -40 °CAs Welded (*) 500-640 >90 >47

As Welded (**) 500-640 >70 >47

Gas test: (*) M21-Arcal 21, (**) C1-Arcal

Shielding Gas - EN ISO 14175 : C1, M14, M2, M3

MaterialsS(P)235 - S(P)355; GP240; GP280

StorageKeep dry and avoid condensation


PA PB PC PD PE PF PG

1/2

CARBOFIL 1 GOLD

25


CARBOFIL A 600MIG/MAG solid wires-TIG rods

Hardfacing

CARBOFIL A 600 is a copper coated S Fe8 type solid MAG welding wire, supplied precision layer wound, depositinga 0.5C 0.3Mn 2.5Si 9.0Cr weld metal. Suitable for use with Ar+CO2 mixed shielding gases.

CARBOFIL A 600 is used for hard-surfacing applications where resistance to abrasion is required. Typicalapplications are: excavator parts, bucket edges, mining equipments.

CARBOFIL A 600 weld deposits can be used at service temperatures <450°C with a minimal loss of abrasionresistance. The as deposited weld metal can be shaped or profiled by grinding.

Solid wires for hard-facings suitable for restoring surfaces that are subject to abrasion.

ClassificationEN 14700: S Fe 8

Chemical analysis (Typical values in %)C Mn Si Cr

Wire 0.5 0.4 3 9.5

All weld metal (*) 0.5 0.3 2.5 9.0

(*) 82% Ar+18% CO2

All-weld metal Mechanical PropertiesHeat Treatment Hardness

As Welded 57-62 HRC

Shielding Gas - EN ISO 14175 : M20, M21, M24




Packaging dataPackaging Type BS300

Diam(mm) / weight(kg) 151.2 W000283294

1/1

CARBOFIL A 600

26






AWS A5.5: E 7018-G H4


DB

DNV H10

RMRS X

TÜV


0.06 1 0.4 0.6




(MPa)Elongation



620 °C x 1 h 560-720




PA PB PC PD PE PF


Length(mm)

Current(A)


2.5 350 65-90 20.7 95 W000287604

3.2 350 90-130 34.75 60 W000287605

4.0 450 140-180 68.5 35 W000258347

5.0 450 190-230 111.9 20 W000258348

1/1


CARBOFIL CrMo2MIG/MAG solid wires-TIG rods


CARBOFIL CrMo2 is a copper coated GCrMo2Si/ER90S-G type solid MAG welding wire supplied precision layerwound, depositing a 2¼Cr1Mo weld metal for the welding of creep resistant steels. Ar-CO2 mixed shielding gasespreferred for improved mechanical properties.

CARBOFIL CrMo2 is used for welding of similar composition and ½Mo¼V and 1Cr1Mo steels. Used in theconstruction of steam generating plant operating at temperatures up to 600°C. Also suitable for the welding of1¼Cr½Mo steels where improved resistance to hydrogen attack or corrosion by sulphur is required. Mainapplications include the welding of boilers, plates and tubes as well as oil refineries e.g. in crack plants producedfrom mainly 10CrMo9-10 (ASTM A335 Gr. P/T22).

CARBOFIL CrMo2 is used, where the operational gidelines are given by the EN norms.

Solid wire suitable for welding 2.25% Cr 1% Mo low-alloy steels. Excellent mechanical characteristics. Depositinsensitive to cracking. Good radiographic quality.

ClassificationEN ISO 21952-A: G CrMo2Si

AWS A5.28: ER 90S-G

Approvals GradeTÜV


Wire 0.09 1.2 0.7 2.5 1.0

All weld metal (*) 0.07 0.9 0.5 2.4 1.0

(*) 82% Ar+18% CO2




(MPa)Elongation


+20 °C 690 °C x 1h

Gas test: 82% Ar+18% CO2

Shielding Gas - EN ISO 14175 : M20, M21, M24, M26

Materials10CrMo9-10, 10CrSiMoV7, 12CrMo9-10, G17CrMo9-10; ASTM A387 Gr.22, Cl 1 and 2, A 182 Gr.F 22, A 336 Gr.F22




Packaging dataPackaging Type B300


1/1

CARBOFIL CrMo2

27


CARBOFIL KV3MIG/MAG solid wires-TIG rods


CARBOFIL KV3 is a copper coated ER90S-B3 type solid MAG welding wire supplied precision layer wound,depositing a 2¼Cr1Mo weld metal for the welding of creep resistant steels. Ar-CO2 mix shielding gases arepreferred for improved mechanical properties.

CARBOFIL KV3 is used for welding of similar composition and ½Mo¼V and 1%Cr1Mo steels. Used in theconstruction of steam generating plant operating at temperatures <600°C. Also suitable for the welding of 1¼Cr1Mo steels where improved resistance to hydrogen attack or corrosion by sulphur is required. Main applications arewelding of boilers, plates and tubes as well as oil refineries e.g. in crack plants produced from mainly 10CrMo9-10(ASTM A335 Gr. P/T22).

CARBOFIL KV3 is a very clean welding wire with guaranteed X<15 Bruscato factor, and with controlled As, Sb, Sncontent against temper embrittlement. CARBOFIL KV3 is used, where the operational guidelines are given by theASME norms.

ClassificationEN ISO 21952-B: G 62M 2C1M

AWS A5.28: ER 90S-B3

Chemical analysis (Typical values in %)C Mn Si P S Cr Ni Mo Cu

Wire 0.07-0.12 0.4-0.7 0.4-0.7 max. 0.01 max. 0.01 2.3-2.7 max. 0.2 0.9-1.2 max. 0.2




(MPa)Elongation


+20 °C 620°C x 1h

Gas test: M21-Arcal 21

Shielding Gas - EN ISO 14175 : C1-Arcal, M21-Arcal 21

Materials10CrMo 9-10, 12CrMo 9-10



PA PB PC PE PF PG



1.2 W000283639

1/1

CARBOFIL KV3

28






AWS A5.5: E 7018-G H4


DB

DNV H10

RMRS X

TÜV


0.06 1 0.4 0.6




(MPa)Elongation



620 °C x 1 h 560-720




PA PB PC PD PE PF


Length(mm)

Current(A)


2.5 350 65-90 20.7 95 W000287604

3.2 350 90-130 34.75 60 W000287605

4.0 450 140-180 68.5 35 W000258347

5.0 450 190-230 111.9 20 W000258348

1/1


CARBOFIL MnMoMIG/MAG solid wires-TIG rods

High strength steels

CARBOFIL MnMo is a copper coated G4Mo/ER 80S-D2 type solid MAG welding wire, depositing a C-1.6Mn0.5Moweld metal for welding low alloy creep resistant ferritic steels. Suitable for use with Ar-CO2 mix shielding gases.

CARBOFIL MnMo is used in chemical plant construction operating at elevated temperatures up to 500°C. Suitablefor applications in petrochemical process plant where some resistance to hot hydrogen attack is necessary.CARBOFIL MnMo is also suitable for welding of high yield strength steels <500 MPa.

CARBOFIL MnMo is available also in 300kg drum format.

Solid wire for welding 0.5% Mo steels. Also used for welding high strength steels.

ClassificationEN ISO 14341-A: G 50 4 M21 4Mo

AWS A5.28: ER 80S-D2

Approvals GradeDB

TUV


Wire 0.09 1.85 0.70 0.50

All weld metal (*) 0.09 1.60 0.6 0.50

(*) 82% Ar+18% CO2




(MPa)Elongation


+20 °C -40 °C620°C x 3h

As Welded

Gas test: M21

Shielding Gas - EN ISO 14175 : M20, M21

Materials

16Mo3





Diam(mm) / weight(kg) 160.8

1.0

1.2

1/1

CARBOFIL MnMo

29


CARBOFIL MoMIG/MAG solid wires-TIG rods


CARBOFIL Mo is a copper coated GMoSi/ER70S-A1 type solid MAG welding wire supplied precision layer wound,depositing a C-0.8Mn0.5Mo weld metal. Suitable for use with CO2 and Ar-CO2 mix shielding gases.

CARBOFIL Mo is used for welding low alloy creep resistant ferritic steels, used in chemical plant constructionoperating at elevated temperatures up to 500°C. Suitable for applications in petrochemical process plant wheresome resistance to hot hydrogen attack is necessary, and for welding of micro-alloyed stels where increasedstrength is required.

ClassificationEN ISO 21952-A: G MoSi

AWS A5.28: ER 70S-A1

Approvals GradeDB

TÜV


Wire 0.10 1.0 0.6 0.5

All weld metal (*) 0.10 0.8 0.4 0.5

(*) 82% Ar+18% CO2




(MPa)Elongation


+20 °C -20 °CAs Welded (*) 515-620

580 °C x 15h (**) 480-560

Gas test: (*) M21, (**) M21-Arcal 21

Shielding Gas - EN ISO 14175 : C1

Materials




Packaging dataPackaging Type B300 S300

Diam(mm) / weight(kg) 16 150.8 W000282948 W000282947

1.0 W000282950 W000282949

1.2 W000282952 W000282951

1/1

CARBOFIL Mo

30






AWS A5.5: E 7018-G H4


DB

DNV H10

RMRS X

TÜV


0.06 1 0.4 0.6




(MPa)Elongation



620 °C x 1 h 560-720




PA PB PC PD PE PF


Length(mm)

Current(A)


2.5 350 65-90 20.7 95 W000287604

3.2 350 90-130 34.75 60 W000287605

4.0 450 140-180 68.5 35 W000258347

5.0 450 190-230 111.9 20 W000258348

1/1

CARBOFIL NiMoCr

31


INERTFIL 22 9 3MIG/MAG solid wires-TIG rods


INERTFIL 22 9 3 is a G 22 9 3 N L / ER 2209 type solid MAG welding wire, supplied precision layer wound,depositing a low C-22Cr8Ni3Mo weld metal. Suitable for use with Ar+2%O2 or Ar+0.5…5%CO2 mixed shieldinggases.

INERTFIL 22 9 3 is used for the welding of duplex stainless steels in a range of applications including thefabrication of pipe and plate.

The weld metal has a PREN value >35 giving a high resistance to pitting and stress corrosion cracking especially inhigh chloride media. The nickel is over matches the parent material by 2-3% to provide an optimum balance ofaustenite and ferrite in the as welded condition.

For special request INERTFIL 22 9 3 is available with TÜV approval.

Solid wire for welding duplex two-phase steels. The excellent corrosion resistance and mechanical characteristics of the deposit depend a great deal onthe welding technique employed.

ClassificationEN ISO 14343-A:G 22 9 3 N L

AWS A5.9: ER 2209


0.020 1.7 0.5 23 9 3 0.15 30-65




(MPa)Elongation



Gas test: 81% Ar + 18% He + 1% CO2


MaterialsUNS S31803 - S31500 - S31200 - S32304

1.4462 (X2CrNiMoN22-5-3)



PA PB PC PD PE PF

1/2

INTERFIL 2209

32






AWS A5.5: E 7018-G H4


DB

DNV H10

RMRS X

TÜV


0.06 1 0.4 0.6




(MPa)Elongation



620 °C x 1 h 560-720




PA PB PC PD PE PF


Length(mm)

Current(A)


2.5 350 65-90 20.7 95 W000287604

3.2 350 90-130 34.75 60 W000287605

4.0 450 140-180 68.5 35 W000258347

5.0 450 190-230 111.9 20 W000258348

1/1


INERTFIL 25 10 4MIG/MAG solid wires-TIG rods


INERTFIL 25 10 4 is a G 25 9 4 N L type solid MAG welding wire, supplied precision layer wound, depositing aC-25Cr10Ni4Mo weld metal. Suitable for use with Ar+2%O2 or Ar+0.5…5%CO2 mixed shielding gases.

INERTFIL 25 10 4 is used for the welding of Super-Duplex stainless steels. Mainly used in Offshore applications,paper industry, oil industry and artificial manure production. This type is often used for root pass welding of 22%Crstandard duplex steels for critical applications, also for the welding of low carbon super martensitic 13%Cr steels.

INERTFIL 25 10 4 has a very good resistance to general corrosion, the weld metal has a high resistance to pittingwith a PREN>40 value combined with a good resistance to crevice corrosion as well as stress corrosion cracking.The nickel over matches the parent material by 2-3% to provide an optimum balance of austenite and ferrite in theas welded condition.

ClassificationEN ISO 14343-A: G 25 9 4 N L

AWS A5.9: ER 2594


0.010 0.6 0.5 25 9.5 4 0.25 35-70




(MPa)Elongation



Shielding Gas - EN ISO 14175 : M13





Diam(mm) / weight(kg) 15

1.0

1.2

1/1

INTERFIL 2510

33


INERTFIL 318MIG/MAG solid wires-TIG rods


INERTFIL 318 is a G 19 12 3 Nb/ER318 type solid MAG welding wire supplied precision layer wound, depositing aniobium stabilised C-19Cr12Ni2.5Mo weld metal. Suitable for use with Ar+2%O2 or Ar+0.5…5%CO2 mixedshielding gases.

INERTFIL 318 is used for the welding of 316Ti and 316Nb stainless steels. It is used for a range of applicationsincluding the fabrication of pipe, plate and vessel.

The weld metal provides good resistance to crevice corrosion by oxidising acids.

ClassificationEN ISO 14343-A: G 19 12 3 Nb

AWS A5.9: ER 318

Approvals GradeDB

TÜV

Chemical analysis (Typical values in %)C Mn Si P S Cr Ni Mo Nb

Wire 0.05 1.75 0.4 19 12 2.6 0.6




(MPa)Elongation



Gas test: M13


Materials1.4571 (X6CrNiMoTi17-12-2) - 1.4401 (X4CrNiMo17-12-2)

1.4581 (GX5CrNiMoNb19-10) - 1.4436 (X4CrNiMo17-13-3)

1.4580 (X6CrNiMoNb17-12-2) - 1.4408 (GX5CrNiMo19-11)

1.4583 (X10CrNiMoNb18-12)






1.0 W000283084

1.2 W000283086

1/1

INTERFIL 318

34






AWS A5.5: E 7018-G H4


DB

DNV H10

RMRS X

TÜV


0.06 1 0.4 0.6




(MPa)Elongation



620 °C x 1 h 560-720




PA PB PC PD PE PF


Length(mm)

Current(A)


2.5 350 65-90 20.7 95 W000287604

3.2 350 90-130 34.75 60 W000287605

4.0 450 140-180 68.5 35 W000258347

5.0 450 190-230 111.9 20 W000258348

1/1


INERTFIL 318SiMIG/MAG solid wires-TIG rods


INERTFIL 318Si is a G 19 12 3 Nb Si type solid MAG welding wire supplied precision layer wound, depositing aC-19Cr12Ni2.5Mo weld metal stabilised with niobium. Suitable for use with Ar+2%O2 or Ar+0.5…5%CO2 mixedshielding gases.

INERTFIL 318Si is used for the welding of 316Ti and 316Nb stainless steels. It is used for a range of applicationsincluding the fabrication of pipe, plate and vessel. The weld metal has a high resistance to crevice corrosion byoxidising acids.

The increased silicon results in increased weld pool fluidity to give a smooth deposit appearance.

Stainless steel wire for welding stabilized austenitic type AISI 318 steels. The presence of the stabilizer improvesresistance to precipitation of chromium carbides.

ClassificationEN ISO 14343-A: G 19 12 3 Nb Si

Approvals GradeDB

TÜV

Chemical analysis (Typical values in %)C Mn Si P S Cr Ni Mo Nb

0.05 1.75 0.85 19 12 2.6 0.6




(MPa)Elongation



Gas test: 98% Ar+2% O2


Materials1.4571 (X6CrNiMoTi17-12-2) - 1.4401 (X4CrNiMo17-12-2)

1.4583 (X10CrNiMoNb18-12)

1.4581 (GX5CrNiMoNb19-10) - 1.4436 (X4CrNiMo17-13-3)

1.4580 (X6CrNiMoNb17-12-2) - 1.4408 (GX5CrNiMo19-11)






1.2 W000283089

1/1

INTERFIL 318Si

35


CARBOROD 1TIG Rods

C-Mn steels and low-alloy steels

CARBOROD 1 is a copper coated W3Si1/ER70S-6 type solid TIG welding rod. Suitable for use mainly with Arshielding gas.

CARBOROD 1 is suitable for welding mild and C-Mn steels. and is generally used for the root pass and to supportwelding when no back pass is possible. Excellent mechanical and toughness properties for low temperatureapplications, down to -40°C.

TIG rod for welding mild and carbon steels used in metal structures. For first passes and bottom chamfer assupport passes or in cases where it is impossible to weld on the back. Good mechanical properties.

ClassificationEN ISO 636-A: W 42 4 W3Si1

AWS A5.18: ER 70S-6

Approvals GradeDB

TÜV


0.08 1.5 0.9




(MPa)Elongation


+20 °C -40 °CAs Welded 500-640

Gas test: 100% Ar

Shielding Gas - EN ISO 14175 : I1

MaterialsS(P)235 - S(P)420

GP240; GP280


Current condition and welding positionDC-



Packaging Type Weight(kg)

Code

1.2 TUB 5 W000283321

1.6 TUB 5 W000283322

2.0 TUB 5 W000283323

2.4 TUB 5 W000283324

3.2 TUB 5 W000283325

1/1

CARBOROD 1

36






AWS A5.5: E 7018-G H4


DB

DNV H10

RMRS X

TÜV


0.06 1 0.4 0.6




(MPa)Elongation



620 °C x 1 h 560-720




PA PB PC PD PE PF


Length(mm)

Current(A)


2.5 350 65-90 20.7 95 W000287604

3.2 350 90-130 34.75 60 W000287605

4.0 450 140-180 68.5 35 W000258347

5.0 450 190-230 111.9 20 W000258348

1/1


CARBOROD MoTIG Rods


CARBOROD Mo is a copper coated WMoSi/ER70S-A1 type solid TIG welding rod depositing a C-0.8Mn0.5Mo weldmetal. Suitable for use with Ar shielding gas.

CARBOROD Mo is used for welding low alloy creep resistant ferritic steels, used in chemical plant constructionoperating at elevated temperatures <500°C. Suitable for applications in petrochemical process plant where someresistance to hot hydrogen attack is necessary, and for welding of micro-alloyed steels where increased strength isrequired.

TIG rod for welding 0.5% Mo low-alloy steels and for high strength steels. Recommended for nuclear applications.

ClassificationEN ISO 21952-A: W Mo Si

AWS A5.28: ER 70S-A1

Approvals GradeTÜV


0.10 1.0 0.6 0.5




(MPa)Elongation



Gas test: 100% Ar

Shielding Gas -

Materials

15NiCuMoNb 5 (WB 36)






Code

1.2 TUB 5 W000283352

1/1

CARBOROD Mo

37






AWS A5.5: E 7018-G H4


DB

DNV H10

RMRS X

TÜV


0.06 1 0.4 0.6




(MPa)Elongation



620 °C x 1 h 560-720




PA PB PC PD PE PF


Length(mm)

Current(A)


2.5 350 65-90 20.7 95 W000287604

3.2 350 90-130 34.75 60 W000287605

4.0 450 140-180 68.5 35 W000258347

5.0 450 190-230 111.9 20 W000258348

1/1


CARBOROD KV3TIG Rods


CARBOROD KV3 is a copper coated ER90S-B3 type solid TIG welding rod depositing a 2¼Cr 1Mo weld metal forthe welding of creep resistant steels. Suitable for use with Ar shielding gas.

CARBOROD KV3 is used for the welding of similar composition and ½Mo ¼V and 1%Cr 1Mo steels. Used in theconstruction of steam generating plant operating at temperatures <600°C. Also suitable for the welding of 1¼Cr1Mo steels where improved resistance to hydrogen attack or corrosion by sulphur is required. Main applications arewelding of boilers, plates and tubes as well as in oil refineries e.g. in crack plants produced from mainly10CrMo9-10 (ASTM A335 Gr. P/T22).

CARBOROD KV3 deposits very clean weld metal with a guaranteed Bruscato factor of X<15, and with controlled As,Sb, Sn content to minimise the susceptibility to temper embrittlement. CARBOROD KV3 is specified, where theoperational guidelines are given by ASME norms.

ClassificationEN ISO 21952-B: W 62M 2C1M



0.08 0.60 0.55 2.40 1




(MPa)Elongation


-29 °C PWHT 620°C x 1h

PWHT 690°C x 1h

Gas test: I1

Shielding Gas -

Materials



PA PB PC PE



Code

1.6 TUB 5 W000283651

2.0 TUB 5 W000283652

2.4 TUB 5 W000283653

1/1

CARBOROD KV3

38






AWS A5.5: E 7018-G H4


DB

DNV H10

RMRS X

TÜV


0.06 1 0.4 0.6




(MPa)Elongation



620 °C x 1 h 560-720




PA PB PC PD PE PF


Length(mm)

Current(A)


2.5 350 65-90 20.7 95 W000287604

3.2 350 90-130 34.75 60 W000287605

4.0 450 140-180 68.5 35 W000258347

5.0 450 190-230 111.9 20 W000258348

1/1


CARBOROD KV5TIG Rods


CARBOROD KV5 is a copper coated ER80S-B2 type solid TIG welding rod depositing a C-1¼Cr ½Mo weld metal forthe welding of creep resisting steels. Suitable for use with Ar shielding gas.

CARBOROD KV5 is used for welding of similar composition used in power generation and chemical plantapplications for service temperatures <550°C. Also suitable where some resistance to hydrogen attack by sulphurbearing crude oil is required. Main applications include boilers, plate and tube steels as well as for the welding ofquenched and tempered and case hardening steels produced mainly from steels 13CrMo4-5 or ASTM A335P11/P12.

The CARBOROD KV5 deposits very clean weld metal with guaranteed Bruscato factor X<13, and with controlled As,Sb, Sn content to minimise the propensity to temper embrittlement. CARBOROD KV5 is proposed, where theoperational guidelines are given by the ASME norms.

ClassificationEN ISO 21952-B: W 55M 1CM



0.08 0.56 0.50 1.25




(MPa)Elongation


-29 °C PWHT 620°C x 1h

PWHT 690°C x 1h

Gas test: I1

Shielding Gas -

Materials



PA PB PC PE PF



Code

1.6 TUB 5 W000283648

2.0 TUB 5 W000283649

2.4 TUB 5 W000283650

1/1

CARBOROD KV5

39


CITOFLUX M21MIG/MAG Cored Wires


Citoflux M21 is a metal cored wire for creep resistant steels of type 1,25% Cr, 0,5% Mo. Used in all position. Themain application are petrochemical, heat exchangers.

ClassificationEN ISO 17634-A: T CrMo 1 M M 2 H5

AWS A 5.28: E80S-B2 M H4

Chemical analysis (Typical values in %)C Mn Si P S Cr Ni Mo V

0.1 0.9 0.4 1.25 0.02 0.5 0.0005




(MPa)Impact Energy ISO - V (J)

-20 °C 700°C x 1h 560-690



MaterialsGrade 12 (ASTM A 387), Grade 11 (ASTM A 387)


PA PB PC PD PE PF

1/1

CITOFLUX M21

40






AWS A5.5: E 7018-G H4


DB

DNV H10

RMRS X

TÜV


0.06 1 0.4 0.6




(MPa)Elongation



620 °C x 1 h 560-720




PA PB PC PD PE PF


Length(mm)

Current(A)


2.5 350 65-90 20.7 95 W000287604

3.2 350 90-130 34.75 60 W000287605

4.0 450 140-180 68.5 35 W000258347

5.0 450 190-230 111.9 20 W000258348

1/1


FLUXINOX 22 9 3 LMIG/MAG Cored Wires


FLUXINOX 22 9 3 L is an alloyed rutile flux cored wire, suitable for the joining and cladding of corrosion resistantferritic-austenitic duplex-steels. The weld metal consists of approximately 30% ferrite and 70% austenite and isparticularly resistant to pitting, crevice corrosion and stress corrosion cracking in chloride and hydrogen sulphidebearing media. Principal applications include the construction of chemical plants and offshore installations, foroperating temperatures up to 250 °C.

ClassificationEN ISO 17633-A: T 22 9 3 N L R C 3

EN ISO 17633-A: T 22 9 3 N L R M 3

AWS A5.22: E2209T0-1

AWS A5.22: E2209T0-4

Approvals GradeDNV DUPLEX

GL 4462

LRS S31803S

TÜV

Chemical analysis (Typical values in %)C Mn Si Cr Ni Mo N Ferrite

1.1 0.5 22 9 3 0.1 38-60




(MPa)Elongation


-20 °C -30 °CAs Welded 750 - 900


Shielding Gas - EN ISO 14175 : C1, M21

MaterialsUNS S31803 - S31500 - S31200 - S32304

1.4462 (X2CrNiMoN22-5-3)



PA PB

1/1

FLUXINOX 22

41


FLUXOFIL 14 HDMIG/MAG Cored Wires


FLUXOFIL 14 HD is a seamless copper coated rutile flux cored wire with an enhanced degree of fill for gas-shieldedmetal arc welding of unalloyed steels for operating temperatures from -30°C up to +450°C. Due to its easilycontrollable weld pool, the welding characteristics are outstanding. It can be welded in all positions with only oneparameter setting (24 Volts, wire feed 9m/min, wire dia. 1,2 mm). The enhanced degree of filling results inincreased current carrying capacity and deposition rate, thus increasing welding speed and leading to a saving oftime and costs. Low spatter loss, easy slag removal, smooth and finely rippled welds are produced withoutundercut into the base metal. Preferably used under mixed gas. The use of CO2 is possible.

ClassificationEN ISO 17632-A: T 46 2 P C 1 H5

EN ISO 17632-A: T 46 3 P M 1 H5

EN ISO 17632-B: T552T1-1CA-UH5

EN ISO 17632-B: T553T1-1MA-UH5

AWS A5.20: E71T-1C-H4

AWS A5.20: E71T-1M-JH4

Approvals GradeABS 3Y40SA H5

BV SA3Y40M H5

DB

DNV IIIY40MS H5

GL 3Y40H5S

LRS 3Y40S H5

PRS 3S-3Y40SH5

RMRS 3S-3Y40S H5

TÜV


0.05 1.4 0.5




(MPa)Elongation


-20 °C -30 °CAs Welded 550-650


MaterialsShipbuilding steels A,B,D,E,AH32 - EH36

X42 - X65

S(P)235-S(P)460




1/2

FLUXOFIL 14 HD

42






AWS A5.5: E 7018-G H4


DB

DNV H10

RMRS X

TÜV


0.06 1 0.4 0.6




(MPa)Elongation



620 °C x 1 h 560-720




PA PB PC PD PE PF


Length(mm)

Current(A)


2.5 350 65-90 20.7 95 W000287604

3.2 350 90-130 34.75 60 W000287605

4.0 450 140-180 68.5 35 W000258347

5.0 450 190-230 111.9 20 W000258348

1/1

FLUXOFIL 16

43

FLUXOFIL 19 HD

44






AWS A5.5: E 7018-G H4


DB

DNV H10

RMRS X

TÜV


0.06 1 0.4 0.6




(MPa)Elongation



620 °C x 1 h 560-720




PA PB PC PD PE PF


Length(mm)

Current(A)


2.5 350 65-90 20.7 95 W000287604

3.2 350 90-130 34.75 60 W000287605

4.0 450 140-180 68.5 35 W000258347

5.0 450 190-230 111.9 20 W000258348

1/1




FLUXOFIL 20HD is a seamless copper coated rutile flux cored wire for gas-shielded metal arc welding of fine grainsteels with operating temperatures from -40°C up to +450°C. The enhanced degree of fill, results in a highercurrent carrying capacity and deposition rate. It can be welded in all positions using only one parameter setting (24volts, wire feed 9 m/min, wire dia. 1,2 mm). The weld metal produced features excellent mechanical-technologicalproperties and a hydrogen content of hydrogen < 5 ml per 100g deposited weld metal. Low spatter loss, easy slagremoval producing finely rippled, pore-free welds without undercut. To be used under mixed gas

ClassificationEN ISO 17632-A: T 46 4 1Ni P M 1 H5

EN ISO 17632-B: T554T1-1MA-N1-UH5

AWS A5.29: E81T1-Ni1M-JH4

Approvals GradeABS 4Y46SA H5

BV SA4Y46M H5

DB

DNV IVY46MS H5

GL 4Y46H5S

LRS 4Y46S H5

RMRS 4Y46S H5

TÜV

Chemical analysis (Typical values in %)C Mn Si P S Ni

0.06 1.3 0.4




(MPa)Elongation


-40 °CAs Welded 570-680

580 °C x 2 h/f. 570-670



MaterialsS(P)275-S(P)460

X42 - X70





Diam(mm) / weight(kg) 161,6

1.2

1.4

1/1

FLUXOFIL 20HD

45




FLUXOFIL 29HD is a seamless rutile flux cored wire for gas shielded metal arc welding of high-strength fine grainstructural steels with minimum yield strength of 690 MPa. Very good slag removal, smooth seam surface withoutundercutting into the base metal. Good mechanical property. Can be welded in all positions with one setting ofparameters.

ClassificationEN ISO 18276-A: T 69 4 Z P M 1 H5

AWS A5.29: E 111 T1-GMJ H4

Approvals GradeABS 2Y69 ( add. 47J@-40°

Chemical analysis (Typical values in %)C Mn Si P S Ni Mo

0.06 1.4 0.4 2.9 0.35




(MPa)Elongation


-40 °CAs Welded 770-940


MaterialsS620, S690, HY 100




Packaging dataPackaging Type B300 S200

Diam(mm) / weight(kg) 16.0 5.01.2

1/1

FLUXOFIL 29D

46






AWS A5.5: E 7018-G H4


DB

DNV H10

RMRS X

TÜV


0.06 1 0.4 0.6




(MPa)Elongation



620 °C x 1 h 560-720




PA PB PC PD PE PF


Length(mm)

Current(A)


2.5 350 65-90 20.7 95 W000287604

3.2 350 90-130 34.75 60 W000287605

4.0 450 140-180 68.5 35 W000258347

5.0 450 190-230 111.9 20 W000258348

1/1


FLUXOFIL 58MIG/MAG Cored Wires

Hardfacing

FLUXOFIL 58 is a seamless copper coated basic flux cored wire for the hardfacing of wear parts, such as excavatorparts, scraper blades, dipper teeth, worm conveyors, beaters, crusher jaws, crusher cones, subjected to heavywear. The weld metal is tough, free of cracks and therefore resistant to shock and impact. Machining is onlypossible by grinding. A tough buffer layer using FLUXOFIL 31 is only required with highly hardenable base plates.

ClassificationEN 14700: T Fe8

Chemical analysis (Typical values in %)C Mn Si Cr Mo

0.5 1.5 0.6 5.5 0.6

All-weld metal Mechanical PropertiesHeat Treatment Hardness

As Welded 57-62 HRC

Gas test: 100% CO2




PA PB



1.6 W000281357

1/1

FLUXOFIL 58

47


FLUXINOX 310MIG/MAG Cored Wires


FLUXINOX 310 is an alloyed rutile flux cored wire for the joining of heat resistant Cr and Cr-Ni steels and cast steel.The weld metal is fully austenitic and non-scaling up to 1200 °C. It is not resistant to sulphur-bearing gases.FLUXINOX 310 features outstanding, almost spatter-free, welding properties with very easy slag removal, finelyrippled and shiny weld beads which are free of undercut into the base metal.

ClassificationEN ISO 17633-A: T 25 20 R C 3

EN ISO 17633-A: T 25 20 R M 3

AWS A5.22: E 310T0-G

Chemical analysis (Typical values in %)C Mn Si Cr Ni

0.1 2.5 0.55 25 20




(MPa)Elongation


20 °CAs Welded


Shielding Gas -

Materials



PA PB

1/1

FLUXOFIL 310

48






AWS A5.5: E 7018-G H4


DB

DNV H10

RMRS X

TÜV


0.06 1 0.4 0.6




(MPa)Elongation



620 °C x 1 h 560-720




PA PB PC PD PE PF


Length(mm)

Current(A)


2.5 350 65-90 20.7 95 W000287604

3.2 350 90-130 34.75 60 W000287605

4.0 450 140-180 68.5 35 W000258347

5.0 450 190-230 111.9 20 W000258348

1/1

FLUXOFIL M10

49

OE-S2 SUB ARC WIRE

50






AWS A5.5: E 7018-G H4


DB

DNV H10

RMRS X

TÜV


0.06 1 0.4 0.6




(MPa)Elongation



620 °C x 1 h 560-720




PA PB PC PD PE PF


Length(mm)

Current(A)


2.5 350 65-90 20.7 95 W000287604

3.2 350 90-130 34.75 60 W000287605

4.0 450 140-180 68.5 35 W000258347

5.0 450 190-230 111.9 20 W000258348

1/1


OE-309LSAW Wires


.

ClassificationEN ISO 14343-A-S 23 12 L

AWS A5.9: ER309L

Chemical analysis (Typical values in %)C Mn Si P S Cr Ni

0.01 1.8 0.4 24 13


Diam(mm) / weight(kg) 252.0

2.4

3.2

4.0

1/1

309 OE-309L

51

OP 121TT

Documents

CONSUMABLES - Brand Weld · AWS A5.5: E 7018-G H4 Approvals Grade ABS E7018-A1 H4/(9) DB DNV H10 RMRS X TÜV Chemical analysis (Typical values in %) C Mn Si P S Mo 0.06 1 0.4 Û Û