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Contents IDENTIFICATION ............................................................................................................................................ 1
Name and address of the manufacturer ................................................................................................... 1
Declaration of conformity with standards of products ............................................................................ 1
Range of applications, intended use and general functions ......................................................................... 1
Dimensions and weight (for transport) ........................................................................................................ 1
Power for electricity and air data ................................................................................................................. 1
Installation .................................................................................................................................................... 1
Location of the instructions .......................................................................................................................... 3
OPERATION ................................................................................................................................................... 3
HOW TO SET PARAMETER............................................................................................................................. 4
SPEED PLATE: ........................................................................................................................................ 4
Change over procedure: ............................................................................................................................... 8
Safety precautions ...................................................................................................................................... 10
Maintenance and cleaning by users ........................................................................................................... 10
Maintenance and cleaning by qualified personnel ..................................................................................... 10
MAINTENANCE AND REPERATIONS BY TECHNICIANS FROM KLR SYSTEMS INC.. ...................................... 11
Addresses and contact information for service technicians ....................................................................... 11
LISTS OF SPARE PARTS AND CONSUMABLES .............................................................................................. 11
DECOMMISSIONING OF THE PRODUCT ...................................................................................................... 11
IDENTIFICATION
KLR FLAT BREAD BAGGER (KLR.5050)
Left/right :
Serial:
Name and address of the manufacturer KLR SYSTEMS INC..
944 rue Des Hérons,
SAINT‐PIE, QUEBEC, CANADA
J0H 1L0
Declaration of conformity with standards of products CE
Range of applications, intended use and general functions Equipment made to bag flat bread product
Dimensions and weight (for transport) Height: 71’’
Lengh: 42’’
Width: 130’’
Power for electricity and air data ELECTRICAL 220 VOLTS – 10 AMPS – 3 PH – 60 HZ
PNEUMATIC 8 CFM @ 80 PSI
Installation
To be check before installation
Check proper voltage before turn on the power on the machine
Check if all legs are level and stable on the floor
Make sure nothing else than bread product sitting on the belt
Check for proper belt tracking
Procedure for unpacking
Remove all red marked screws from the wood box.
Remove all lag bolt from the legs.
With a fork lift gently lift the machine from underneath the frame.
Move back with the fork lift drop the machine as low as possible as soon you are out from the
wood box.
Requirements for fixing/anchoring and vibration damping
When proper location is find, proceed with levelling the legs
Drill at least one enrage per legs
Minimum space required for use (men on the layout drawing) (include a 6 feet outfeed)
Location of the instructions Inside the control panel
OPERATION Depending on the environment in the space provided for the use and expected product life instructions must be permanent and clearly legible throughout the lifetime of the product.
Note: Retain for future reference
A note must be included to draw the attention of the user on the importance:
To consider media instructions as part of the product, keep for the life of the product, to transmit to any holder or subsequent user of the product.
The instructions are used to give users information on how to use the equipment in a correct and safe manner. It employs texts, words, signs, symbols, diagrams, illustrations and information sound or Visual, separately or in combination. Information for users can be found on the product itself, on its packaging or on accompanying media, for example, brochures, manuals, audio and video tapes and presentations on computer media, separately or in combination.
Training users, training courses are highly recommended given the complexity of the product, the indications to observe, the protection of persons and the instructions for the detection of faults.
HOW TO SET PARAMETER SPEED PLATE:
SPEED PLATE FWD: 500 to 6000 servo RPM
Speed of the retractable plate when moving forward toward the bag. By changing this parameter, you
may also need to change RETRACT BELT SPEED. The idea is to find a correct combination of those two
parameter to have the scoop already inside de bag before the product make the scoop wider
SPEED PLATE REV: 500 to 8000 servo RPM
Speed of the retractable plate when moving back home. This parameter is not very critical for timing. If
it’s not a very fast application, we recommend to reduce this value so slower speed will result on a
longer component life. If you reduce this number you may need to increase the RESTART INFEED delay
to make sure the infeed do not feed a product before the plate are back home.
Plate
TWO STEP MOTION: (ON/OFF)(1/0)
This feature is use for small diameter product. If the plate can’t reach the outfeed conveyor without tear
off the bag from the wicket, we can use the
two step motion to stop the plate where the
scoops are barely inside the bags than when
the product reach the bottom of the bag, the
plate will resume forward motion to allow
the product to be safely drop on the outfeed
belt. When turning TWO STEP MOTION on,
the machine now use also HALF DISTANCE
and TIME PLATE STAY HALF.
HALF DISTANCE
We use this parameter only when TWO STEP MOTION set to ON. The idea is to stop the plate half way
when the scoops are inside the bag about approximately 1 or 2 inch. After TIME PLATE STAY HALF delay
the plate will resume and move to full distance.
FULL DISTANCE
This is the maximum distance the plate will travel. Basically we set this number to have the nose bar of
the retractable belt stop 1 inch before the outfeed conveyor. We recommend to place the outfeed
conveyor as close as possible to the bag table. Simply keep enough distance to let the biggest bags to
travel freely from right to left without any interference with the outfeed conveyor.
Outfeed belt
INFEED CONVEYOR SPEED: (HZx10)
Speed of the infeed conveyor in hertz x10
RETRACT BELT SPEED: (HZx10)
Speed of the retract belt in hertz x10. This parameter works very closely with SPEED PLATE FWD. The
idea is to get plate and scoop first in the bag and the product arrive after. We don’t want the product
arrive first because the product will open the scoop and if scoops are not in the bag already the product
will catch the side of the bag.
Infeed belt
Retract Belt
OUTFEED SPEED(HZx10)
Speed of the outfeed belt in hertz x10. Most of closing device work better at low speed. So we
recommend to set this speed to have approximately 6 inches gap between every bag on the outfeed
conveyor. It’s totally useless to run the outfeed conveyor and the closing device very fast and have big
gap between products. This will create unnecessary wear of moving part.
STOP VACUUM (FWD)
This is the moment when the bag opening device stop. Depending of the version of the machine you
have a vacuum or an air blast to open the bag. The first sensor on the infeed belt will start the bag
opening device. STOP VACCUM. number will stop the bag opening device when the plate moving
foward reach this position.
Vaccum
Change over procedure:
1. Must set the width of the infeed conveyor guide approximately ¼ inch wider than the product
using the handle on the side of the infeed conveyor
2. If next product has different height you need to adjust the top conveyor height with the handle
located on top of the machine. We want the top roller 1 inch higher than the product (NOT
NEEDED FOR MINOR HEIGHT DIFFERENCE +‐1 INCH)
3. Adjust the outffed stopper plate to have approximately ½ inch gap between the product and the
edge of the conveyor
4. Press the down arrow on the screen and select proper recipe. Than press send button.
Safety precautions We highly recommend to turn off and disconnect the equipment for all maintenance and cleaning.
Pleased check that you have enough space to work and to open the equipment for maintenance.
Any modification made on the equipment regarding, mechanical aspect, safety sensor, electricity, design
or any part that are closely related to the equipment will avoid all guaranty and responsibility from KLR
Systems. If a modification is required, please contact KLR Systems for approval. All technical
manipulation has to be made by a qualified technician or a technician from KLR Systems.
We’re not responsable for any abuse, wrong manipulation, wrong utilization, wrong maintenance and
reparation made by the owner and users.
Maintenance and cleaning by users
Recommendation:
We recommend to blow air on each belt to avoid obstruction of the machine after each day of operation
We recommended to call a qualified technician for any mechanical and electric issues Safety:
All operation have to be made in a safe environment and proper condition to avoid any risk of damage on the equipment and for the safety of the users
The Equipment have to be turned off to perform any maintenance and cleaning operation Regular Checks
Before each utilization, please check if all the chain are rolling in the proper direction and if there’s no noise that come from the bearing. Contact a qualified technician for any maintenance regarding the bearing or the belt.
If you see any suspicious problem that could damage the equipment or the safety of the user, please contact a qualified technical
Maintenance and cleaning by qualified personnel Recommendation:
We recommend to blow air on each belt to avoid obstruction of the machine after each day of operation
We recommended to refer to the manual or to a technician from KLR System for any mechanical and electric issues
Safety:
All operation have to be made in a safe environment and proper condition to avoid any risk of damage on the equipment and for the safety of the user
The Equipment have to be turned off to perform any maintenance and cleaning operation Regular Checks
Before each utilization, please check if all belt are rolling in the proper direction and if there’s no noise that come from the bearing. Contact a qualified technician for any maintenance regarding the bearing or the belt.
Each 3 month check all the bearing to make sure there’s no noise and they can safely turn. Put some grease on it each 3 months. Use the proper grease (food grade grease).
If you see any suspicious problem that could damage the equipment or could put in danger the safety of the user, please contact a technical from KLR Systems
For any adjustment refer to the manual.
For trouble shooting, refer to the drive manual (link in the trouble shooting section of the manual) or contact a technical from KLR Systems.
MAINTENANCE AND REPERATIONS BY TECHNICIANS FROM KLR SYSTEMS
INC..
Addresses and contact information for service technicians Set of features offered to users by the Organization of the supplier providing customers maintenance. (video technical, instruction in PDF format on the website, telephone support service, internet connection with the machine, e‐mail exchange manual)
The name, address and telephone number of the manufacturer from which can get technical support.
KLR SYSTEMS INC.
944 rue Des Hérons,
SAINT‐PIE, QC, CANADA
J0H 1L0
(450) 388‐0404
www.klrsystems.com
LISTS OF SPARE PARTS AND CONSUMABLES Annexed document
DECOMMISSIONING OF THE PRODUCT It is advisable to plan a tour of KLR to reinstall the equipment after a prolonged deactivation or a move.
