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1 CONTINUING EVALUATION OF HDPE PIPE FOR MARINE OUTFALLS Prepared by: Jeffrey A. Lundt, P.E., Kimberle Stark, Wade Phillips, Tim O’Leary & Baker McCullough

Continuing Evaluation of HDPE Pipe for Marine Outfalls · 6/2/2019  · •Brightwater •Carnation •Vashon (2) •47 Pump stations •26 Regulators •38 Overflows •4 CSO treatment

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Page 1: Continuing Evaluation of HDPE Pipe for Marine Outfalls · 6/2/2019  · •Brightwater •Carnation •Vashon (2) •47 Pump stations •26 Regulators •38 Overflows •4 CSO treatment

1

CONTINUING EVALUATION OF HDPE

PIPE FOR MARINE OUTFALLS

Prepared by:

Jeffrey A. Lundt, P.E., Kimberle Stark, Wade

Phillips, Tim O’Leary & Baker McCullough

Page 2: Continuing Evaluation of HDPE Pipe for Marine Outfalls · 6/2/2019  · •Brightwater •Carnation •Vashon (2) •47 Pump stations •26 Regulators •38 Overflows •4 CSO treatment

2

PRESENTATION OUTLINE

• Brightwater Outfall Description

• Outfall Inspections

• Material & Habitat Study

• Habitat Results

• Material Results

• Where do we go from here?

Page 3: Continuing Evaluation of HDPE Pipe for Marine Outfalls · 6/2/2019  · •Brightwater •Carnation •Vashon (2) •47 Pump stations •26 Regulators •38 Overflows •4 CSO treatment

3

KING COUNTY WASTEWATER TREATMENT DIVISION• 5 WWTPs

• West Point

• South

• Brightwater

• Carnation

• Vashon (2)

• 47 Pump stations

• 26 Regulators

• 38 Overflows

• 4 CSO treatment plants

• 391 Miles of sewers

Page 4: Continuing Evaluation of HDPE Pipe for Marine Outfalls · 6/2/2019  · •Brightwater •Carnation •Vashon (2) •47 Pump stations •26 Regulators •38 Overflows •4 CSO treatment

4

BRIGHTWATER TREATMENT & CONVEYANCE SYSTEM

Page 5: Continuing Evaluation of HDPE Pipe for Marine Outfalls · 6/2/2019  · •Brightwater •Carnation •Vashon (2) •47 Pump stations •26 Regulators •38 Overflows •4 CSO treatment

5

How many utilities have marine outfalls?

River outfalls?

How many are using HDPE for the outfall pipe?

Page 6: Continuing Evaluation of HDPE Pipe for Marine Outfalls · 6/2/2019  · •Brightwater •Carnation •Vashon (2) •47 Pump stations •26 Regulators •38 Overflows •4 CSO treatment

6

BWMO CHARACTERISTICS• 420 feet 84” polyurethane lined/coated steel pipe

w/ICCP

• Sheet pile & concrete seismic anchor

• Wye transition

• 2 - 63-inch OD HDPE pipes 5,018 & 4,768 feet

long (DR 21 & 26)

• 494 feet buried, remaining bottom laid pipe

• 250 foot long diffuser on each, staggered

• Flow range is 8 MGD low flow – 170 MGD peak

WWF

Page 7: Continuing Evaluation of HDPE Pipe for Marine Outfalls · 6/2/2019  · •Brightwater •Carnation •Vashon (2) •47 Pump stations •26 Regulators •38 Overflows •4 CSO treatment

7

MARINE OUTFALL OVERVIEW

Page 8: Continuing Evaluation of HDPE Pipe for Marine Outfalls · 6/2/2019  · •Brightwater •Carnation •Vashon (2) •47 Pump stations •26 Regulators •38 Overflows •4 CSO treatment

8

MARINE OUTFALL PLAN/PROFILE

Page 9: Continuing Evaluation of HDPE Pipe for Marine Outfalls · 6/2/2019  · •Brightwater •Carnation •Vashon (2) •47 Pump stations •26 Regulators •38 Overflows •4 CSO treatment

9

BRIGHTWATER MARINE OUTFALL PROFILE

Page 10: Continuing Evaluation of HDPE Pipe for Marine Outfalls · 6/2/2019  · •Brightwater •Carnation •Vashon (2) •47 Pump stations •26 Regulators •38 Overflows •4 CSO treatment

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Page 11: Continuing Evaluation of HDPE Pipe for Marine Outfalls · 6/2/2019  · •Brightwater •Carnation •Vashon (2) •47 Pump stations •26 Regulators •38 Overflows •4 CSO treatment

11

Page 12: Continuing Evaluation of HDPE Pipe for Marine Outfalls · 6/2/2019  · •Brightwater •Carnation •Vashon (2) •47 Pump stations •26 Regulators •38 Overflows •4 CSO treatment

12

Page 13: Continuing Evaluation of HDPE Pipe for Marine Outfalls · 6/2/2019  · •Brightwater •Carnation •Vashon (2) •47 Pump stations •26 Regulators •38 Overflows •4 CSO treatment

13

OPERATION & INSPECTION OVERVIEW

• Outfall built in 2008

• Operational in 2012

• High degree of biological

colonization noticed early

• 10 Year study created

Page 14: Continuing Evaluation of HDPE Pipe for Marine Outfalls · 6/2/2019  · •Brightwater •Carnation •Vashon (2) •47 Pump stations •26 Regulators •38 Overflows •4 CSO treatment

14

BWMO MONITORING

• Annual visual inspection with

Remote Operated Vehicle

(ROV)

• King County research vessels

Liberty or Sound Guardian with

small ROV

• In year 2, 5 & 10 using work

class ROV and salvage

contractor barge

• 5 year diffuser elevation

survey

Page 15: Continuing Evaluation of HDPE Pipe for Marine Outfalls · 6/2/2019  · •Brightwater •Carnation •Vashon (2) •47 Pump stations •26 Regulators •38 Overflows •4 CSO treatment

15

ANNUAL VISUAL INSPECTIONS

Page 16: Continuing Evaluation of HDPE Pipe for Marine Outfalls · 6/2/2019  · •Brightwater •Carnation •Vashon (2) •47 Pump stations •26 Regulators •38 Overflows •4 CSO treatment

16

TOOLS OF THE TRADE

Page 17: Continuing Evaluation of HDPE Pipe for Marine Outfalls · 6/2/2019  · •Brightwater •Carnation •Vashon (2) •47 Pump stations •26 Regulators •38 Overflows •4 CSO treatment

100 FEET

2008

Page 18: Continuing Evaluation of HDPE Pipe for Marine Outfalls · 6/2/2019  · •Brightwater •Carnation •Vashon (2) •47 Pump stations •26 Regulators •38 Overflows •4 CSO treatment

300 FEET

Page 19: Continuing Evaluation of HDPE Pipe for Marine Outfalls · 6/2/2019  · •Brightwater •Carnation •Vashon (2) •47 Pump stations •26 Regulators •38 Overflows •4 CSO treatment

600 FEET

Page 20: Continuing Evaluation of HDPE Pipe for Marine Outfalls · 6/2/2019  · •Brightwater •Carnation •Vashon (2) •47 Pump stations •26 Regulators •38 Overflows •4 CSO treatment

20

100 FEET VIDEOS

Page 21: Continuing Evaluation of HDPE Pipe for Marine Outfalls · 6/2/2019  · •Brightwater •Carnation •Vashon (2) •47 Pump stations •26 Regulators •38 Overflows •4 CSO treatment
Page 22: Continuing Evaluation of HDPE Pipe for Marine Outfalls · 6/2/2019  · •Brightwater •Carnation •Vashon (2) •47 Pump stations •26 Regulators •38 Overflows •4 CSO treatment
Page 23: Continuing Evaluation of HDPE Pipe for Marine Outfalls · 6/2/2019  · •Brightwater •Carnation •Vashon (2) •47 Pump stations •26 Regulators •38 Overflows •4 CSO treatment
Page 24: Continuing Evaluation of HDPE Pipe for Marine Outfalls · 6/2/2019  · •Brightwater •Carnation •Vashon (2) •47 Pump stations •26 Regulators •38 Overflows •4 CSO treatment

24

300 FEET VIDEOS

Page 25: Continuing Evaluation of HDPE Pipe for Marine Outfalls · 6/2/2019  · •Brightwater •Carnation •Vashon (2) •47 Pump stations •26 Regulators •38 Overflows •4 CSO treatment
Page 26: Continuing Evaluation of HDPE Pipe for Marine Outfalls · 6/2/2019  · •Brightwater •Carnation •Vashon (2) •47 Pump stations •26 Regulators •38 Overflows •4 CSO treatment
Page 27: Continuing Evaluation of HDPE Pipe for Marine Outfalls · 6/2/2019  · •Brightwater •Carnation •Vashon (2) •47 Pump stations •26 Regulators •38 Overflows •4 CSO treatment
Page 28: Continuing Evaluation of HDPE Pipe for Marine Outfalls · 6/2/2019  · •Brightwater •Carnation •Vashon (2) •47 Pump stations •26 Regulators •38 Overflows •4 CSO treatment

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600 FEET VIDEO

Page 29: Continuing Evaluation of HDPE Pipe for Marine Outfalls · 6/2/2019  · •Brightwater •Carnation •Vashon (2) •47 Pump stations •26 Regulators •38 Overflows •4 CSO treatment
Page 30: Continuing Evaluation of HDPE Pipe for Marine Outfalls · 6/2/2019  · •Brightwater •Carnation •Vashon (2) •47 Pump stations •26 Regulators •38 Overflows •4 CSO treatment

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POST DEPLOYMENT STUDY

• No previous long term

information

• Three primary goals

• Determine if marine life

had an affect on the HDPE

• What colonizes on the

HDPE

• Determine what effect the

pipeline has on marine

habitat - Pipe good? Pipe

Bad?

• Mitigation credit

Page 31: Continuing Evaluation of HDPE Pipe for Marine Outfalls · 6/2/2019  · •Brightwater •Carnation •Vashon (2) •47 Pump stations •26 Regulators •38 Overflows •4 CSO treatment

31

STUDY DESIGN

• 2 ft x 1 ft sections of pipe

deployed in 2012

• -100, -300, -600 ft MLLW

• Reference site (-600 ft)

• 10 “settlement plates” for each

site

• 3 replicates to be collected at

each depth year 2 & 5 and 4 in

year 10

Page 32: Continuing Evaluation of HDPE Pipe for Marine Outfalls · 6/2/2019  · •Brightwater •Carnation •Vashon (2) •47 Pump stations •26 Regulators •38 Overflows •4 CSO treatment

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SAMPLE RETRIEVAL• ROV collection

• Samples assessed for %

cover

• Flexible mesh grid aids in

estimation - 21 cells

• Macroscopic biota identified

in the field

• Photographs of each cell

• Future identification

• Better estimate of %

cover

• Structural integrity tests

Page 33: Continuing Evaluation of HDPE Pipe for Marine Outfalls · 6/2/2019  · •Brightwater •Carnation •Vashon (2) •47 Pump stations •26 Regulators •38 Overflows •4 CSO treatment

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PRELIMINARY RESULTS 2014

• Diversity increased

past 100 ft

100 ft

300 ft

600 ft

0

5

10

15

20

25

30

100 ft 300 ft 600 ft 600 ft Ref

Chlorophyta

Porifera

Cnidaria

Platyhelminthe

s

Annellida

Bryozoa

Page 34: Continuing Evaluation of HDPE Pipe for Marine Outfalls · 6/2/2019  · •Brightwater •Carnation •Vashon (2) •47 Pump stations •26 Regulators •38 Overflows •4 CSO treatment

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PRELIMINARY RESULTS

Chelyosomasp.

Schizoporella sp.&

Spirorbis sp.

Strongylocentrotus sp.

Harmothoesp.

Crisia sp.

Chlamys hasta

Chlamys rubida

Trichotropsis cancellata

Tubulipora sp.

Pododesmus macrochisma Serpulidae

Delectopecten vancouverensis

Urticina crassicornis

Hiatella arctica

Page 35: Continuing Evaluation of HDPE Pipe for Marine Outfalls · 6/2/2019  · •Brightwater •Carnation •Vashon (2) •47 Pump stations •26 Regulators •38 Overflows •4 CSO treatment

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2014 SAMPLE 100 FEET

• Least Diverse

• High % of barnacle scars

(52.1% coverage)

• Avg. total % cover was

56.3%

• Avg. % cover for live

organisms was 4.2%

• Barnacle settlement was

substantial however,

predation likely limited the

presence

• It is expected that

recruitment of new

Page 36: Continuing Evaluation of HDPE Pipe for Marine Outfalls · 6/2/2019  · •Brightwater •Carnation •Vashon (2) •47 Pump stations •26 Regulators •38 Overflows •4 CSO treatment

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2014 SAMPLE 300 FEET

• Tube worms were the most

abundant

• Live barnacles 0.03%

• Total percent cover 47.9%

• Due to the presence of

dead barnacles

• 19.6% cover of live

organisms

Page 37: Continuing Evaluation of HDPE Pipe for Marine Outfalls · 6/2/2019  · •Brightwater •Carnation •Vashon (2) •47 Pump stations •26 Regulators •38 Overflows •4 CSO treatment

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2014 SAMPLE 600 FEET

• The coral bryozoan was seen

at lower depths but not at

600ft

• The scallops were recently

settled (small), not seen at

other depths

• Few motile organisms

• Total percent cover at this

depth averaged 60%

• percent cover of live

Page 38: Continuing Evaluation of HDPE Pipe for Marine Outfalls · 6/2/2019  · •Brightwater •Carnation •Vashon (2) •47 Pump stations •26 Regulators •38 Overflows •4 CSO treatment

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2014 SAMPLE 600 FEET REFERENCE

• The most motile

organisms

• Total percent cover at this

site averaged 67.8%, the

highest of all four sites

• Percent cover of live

organisms is 25.2%

Page 39: Continuing Evaluation of HDPE Pipe for Marine Outfalls · 6/2/2019  · •Brightwater •Carnation •Vashon (2) •47 Pump stations •26 Regulators •38 Overflows •4 CSO treatment

39

AVERAGE PERCENT COVER OF NON-MOTILE ORGANISMS BY

PHYLUM FOR ALL SITES

Page 40: Continuing Evaluation of HDPE Pipe for Marine Outfalls · 6/2/2019  · •Brightwater •Carnation •Vashon (2) •47 Pump stations •26 Regulators •38 Overflows •4 CSO treatment

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AVERAGE PERCENT COVER OF MOTILE ORGANISMS BY PHYLUM

FOR ALL SITES

Page 41: Continuing Evaluation of HDPE Pipe for Marine Outfalls · 6/2/2019  · •Brightwater •Carnation •Vashon (2) •47 Pump stations •26 Regulators •38 Overflows •4 CSO treatment

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Page 42: Continuing Evaluation of HDPE Pipe for Marine Outfalls · 6/2/2019  · •Brightwater •Carnation •Vashon (2) •47 Pump stations •26 Regulators •38 Overflows •4 CSO treatment

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STRUCTURAL ANALYSIS OF 2014 SAMPLES• Uponor, the pipe

supplier, provided the

samples

• Inspection team

fabricated stands and

racks

• Uponor agreed to do

testing and provide

data in exchange for

the marine

Page 43: Continuing Evaluation of HDPE Pipe for Marine Outfalls · 6/2/2019  · •Brightwater •Carnation •Vashon (2) •47 Pump stations •26 Regulators •38 Overflows •4 CSO treatment

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STRUCTURAL ANALYSIS 2014 SAMPLES

• Uponor’s QA material

testing lab in

Saskatoon,

Saskatchewan.

• Samples tested for:

• Tensile strength,

• Flex modulus @ 5%

strain,

• Flex modulus @ 2%

strain,

Page 44: Continuing Evaluation of HDPE Pipe for Marine Outfalls · 6/2/2019  · •Brightwater •Carnation •Vashon (2) •47 Pump stations •26 Regulators •38 Overflows •4 CSO treatment

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3740

32

0

10

20

30

40

50

Fle

x M

od

ulu

s, M

Pa

Sample Depth

100 Ft. 300 Ft. 600 Ft.

Reference minimum flex modulus-5% value for Uponor’s solid-walled HDPE (20 MPa)

FLEX MODULUS @ 5% STRAIN – 2 YEAR

Page 45: Continuing Evaluation of HDPE Pipe for Marine Outfalls · 6/2/2019  · •Brightwater •Carnation •Vashon (2) •47 Pump stations •26 Regulators •38 Overflows •4 CSO treatment

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11211201

1099

0

300

600

900

1,200

1,500

Fle

x M

od

ulu

s, M

Pa

Sample Depth

100 Ft. 300 Ft. 600 Ft.

Reference minimum flex modulus-2% value for Uponor’s solid-walled HDPE (758 MPa)

FLEX MODULUS (SECANT) @ 2% STRAIN – 2 YEAR DATA

Page 46: Continuing Evaluation of HDPE Pipe for Marine Outfalls · 6/2/2019  · •Brightwater •Carnation •Vashon (2) •47 Pump stations •26 Regulators •38 Overflows •4 CSO treatment

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27.931.5 32.2

0

5

10

15

20

25

30

35

Te

nsile

Te

st, M

Pa

Sample Depth

100 Ft. 300 Ft. 600 Ft.

Reference minimum tensile strength value for Uponor’s solid-walled HDPE (20 MPa)

TENSILE TEST

Page 47: Continuing Evaluation of HDPE Pipe for Marine Outfalls · 6/2/2019  · •Brightwater •Carnation •Vashon (2) •47 Pump stations •26 Regulators •38 Overflows •4 CSO treatment

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121.7109.7

122.1

0

25

50

75

100

125

150

OIT

, M

ins

Sample Depth

100 Ft. 300 Ft. 600 Ft.

Reference minimum tensile strength value for Uponor’s solid-walled HDPE (80 mins)

OXIDATIVE INDUCTION TIME

Page 48: Continuing Evaluation of HDPE Pipe for Marine Outfalls · 6/2/2019  · •Brightwater •Carnation •Vashon (2) •47 Pump stations •26 Regulators •38 Overflows •4 CSO treatment

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CONCLUSION• It does not appear that the effluent has had a

substantial impact on the biological

colonization and composition of the plates.

• The outfall pipe made a habit for marine life

• HDPE pipe was found to be above baseline

strength

• Numbering & marking on weights & ports is

quickly hidden by marine growth

• 10 year’s data should provide good info for

habitat evaluation

Page 49: Continuing Evaluation of HDPE Pipe for Marine Outfalls · 6/2/2019  · •Brightwater •Carnation •Vashon (2) •47 Pump stations •26 Regulators •38 Overflows •4 CSO treatment

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COMMENTS & QUESTIONS

For more information please contact:

Jeff Lundt

[email protected]

206/477-5582