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Continuous Pilot-Scale Steam Explosion of Softwood Bark Residues Andreas Averheim a , Mikael Thyrel b , Olof Melander a , Sylvia H Larsson b a) Valmet AB, Fiber Technology Center, Sweden b) Swedish University of Agricultural Sciences, Department of Forest Biomaterials and Technology, Sweden Materials and methods Softwood bark Softwood bark is traditionally combusted for energy . However, improved energy efficiency and recent increases in pulp mill capacities in the Nordic countries highlight softwood bark as a low-cost resource for conversion into higher value, renewable end-products. Carbocation scavangers Wayman and Lora (1978) discovered that some aromatic compounds, especially 2-Naphthol, prevented the self-condensation of lignin under acidic conditions. Later, Pielhop et al (2015) showed that carbocation scavenger addition to pretreatment could benefit the enzymatic digestibility of pretreated substrates. Research objective In commercially scalable pretreatment equipment and at industrially relevant steam explosion settings, systematically explore the effects of treatment temperature and 2-Naphtol addition on the carbohydrate composition of softwood bark. Results Steam explosion conditions Temperature (°C) Residence time (min) Severity factor 2-Naphthol 180 10 3.4 YES/NO 190 10 3.6 YES/NO 200 10 3.9 YES/NO 205 10 4.1 NO Temperature (°C) 180 190 200 ASL, ref (%) 1.3 1.5 1.7 ASL, 2- Naphthol (%) 1.5 1.6 3.2 AIL, ref (%) 40.4 41.3 44.9 AIL, 2-Naphthol (%) 41.0 43.6 46.3 is work has been carried out within the national platform Treesearch and is funded through the strategic innovation programme BioInnovation, a joint effort by Vinnova, Formas and the Swedish Energy Agency. Raw material Shredding Screening Centrifugal separation Soſtwood bark pulp mill residue harvested in North-West Sweden. Dry matter content 38-40% Norway spruce – 50%* Scots pine – 46%* Contorta pine – 1%* Reject wood – 3%* *Month of February, 2019 Lindner Micromat shredder 30 mm hole screen Downsizing of raw material Mogensen screen 14 mm mesh Seperation of oversized material Junk trap on pneumatic conveying line Separation of stones Analyses Total solids and water insoluble solids concentration of the steam exploded biomass were analyzed and the fractions were prepared for compositional analysis according to NREL laboratory analytical procedures. Carbohydrate compositions were determined with ion chromatography (Dionex ICS-3000) according to SCAN CM 71:09 applying the IC-PAD analyzing route and the acid insoluble and acid soluble lignin according to TAPPI T222 om-02 and TAPPI UM 250, respectively. Conclusions A weak optimum in dissolved carbohydrates was found at 190 °C. • 2-Naphthol addition increased the ASL and AIL contents, with a more pronounced effect at higher severities. Future work • Enzymatic digestibility of the pretreated substrates. Soſtwood bark, 60 kg/h 2-Naphtol powder Valmet BioTrac system for continuous steam explosion Andreas Averheim Senior Research Engineer Valmet AB Mobile +46 70 339 84 05 [email protected] Introduction 16 18 20 22 24 26 28 30 32 0 2 4 6 8 10 12 14 16 175 180 185 190 195 200 205 210 Fraction of total solids, % (w/w) Temperature, °C Other insoluble polysaccharides** (LEFT) Dissolved glucose and gluco-oligomers (LEFT) Other dissolved mono- and oligosaccharides**(LEFT) Insoluble glucan (RIGHT) **Arabinose, Galactose, Mannose, Rahmnose, Xylose Poster for EUBCE.indd 1 2019-05-23 09:59:02

Continuous Pilot-Scale Steam Explosion of Softwood Bark ... · • Lindner Micromat shredder • 30 mm hole screen • Downsizing of raw material • Mogensen screen • 14 mm mesh

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Page 1: Continuous Pilot-Scale Steam Explosion of Softwood Bark ... · • Lindner Micromat shredder • 30 mm hole screen • Downsizing of raw material • Mogensen screen • 14 mm mesh

Continuous Pilot-Scale Steam Explosion of Softwood Bark Residues

Andreas Averheima, Mikael Thyrelb, Olof Melandera, Sylvia H Larssonb

a)Valmet AB, Fiber Technology Center, Swedenb)Swedish University of Agricultural Sciences, Department of Forest Biomaterials and Technology, Sweden

Materials and methods

Softwood barkSoftwood bark is traditionally combusted for energy. However, improved energy efficiency and recent increases in pulp mill capacities in the Nordic countries highlight softwood bark as a low-cost resource for conversion into higher value, renewable end-products.

Carbocation scavangersWayman and Lora (1978) discovered that some aromatic compounds, especially 2-Naphthol, prevented the self-condensation of lignin under acidic conditions. Later, Pielhop et al (2015) showed that carbocation scavenger addition to pretreatment could benefit the enzymatic digestibility of pretreated substrates.

Research objectiveIn commercially scalable pretreatment equipment and at industrially relevant steam explosion settings, systematically explore the effects of treatment temperature and 2-Naphtol addition on the carbohydratecomposition of softwood bark.

Results

Steam explosion conditions

Temperature (°C)

Residence time (min)

Severity factor 2-Naphthol

180 10 3.4 YES/NO

190 10 3.6 YES/NO

200 10 3.9 YES/NO

205 10 4.1 NO

Temperature (°C) 180 190 200

ASL, ref (%) 1.3 1.5 1.7

ASL, 2- Naphthol (%) 1.5 1.6 3.2

AIL, ref (%) 40.4 41.3 44.9

AIL, 2-Naphthol (%) 41.0 43.6 46.3

This work has been carried out within the national platform Treesearch and is funded through the strategic innovation programme BioInnovation, a joint effort by Vinnova, Formas and the Swedish Energy Agency.

Raw material

Shredding Screening Centrifugal separation

Softwood bark pulp mill residue harvested in North-West Sweden. • Dry matter content 38-40%• Norway spruce – 50%*• Scots pine – 46%*• Contorta pine – 1%*• Reject wood – 3%**Month of February, 2019

• Lindner Micromat shredder• 30 mm hole screen• Downsizing of raw material

• Mogensen screen• 14 mm mesh• Seperation of oversized material

• Junk trap on pneumaticconveying line

• Separation of stones

AnalysesTotal solids and water insoluble solids concentration of the steam exploded biomass were analyzed and the fractions were prepared for compositional analysis according to NREL laboratory analytical procedures. Carbohydrate compositions were determined with ion chromatography (Dionex ICS-3000) according to SCAN CM 71:09 applying the IC-PAD analyzing route and the acid insoluble and acid soluble lignin according to TAPPI T222 om-02 and TAPPI UM 250, respectively.

Conclusions• A weak optimum in dissolved

carbohydrates was found at 190 °C.

• 2-Naphthol addition increased the ASL and AIL contents, with a more pronounced effect at higher severities.

Future work• Enzymatic digestibility of the

pretreated substrates.

Softwood bark, 60 kg/h

2-Naphtol powder

Valmet BioTrac system for continuous steam explosion

Andreas Averheim Senior Research EngineerValmet ABMobile +46 70 339 84 05 [email protected]

Introduction

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32

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175 180 185 190 195 200 205 210

Frac

tion

of

tota

l sol

ids,

% (w

/w)

Temperature, °C

Other insoluble polysaccharides** (LEFT) Dissolved glucose and gluco-oligomers (LEFT)Other dissolved mono- and oligosaccharides**(LEFT) Insoluble glucan (RIGHT)

**Arabinose, Galactose, Mannose, Rahmnose, Xylose

Poster for EUBCE.indd 1 2019-05-23 09:59:02