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Controlling Technology for
Concrete Cracking
Southeast universityJiangsu Research Institute of Building Science
State Key Laboratory of High Performance Civil Engineering Materials
July, 2012
Changwen Miao
江苏省建筑科学研究院有限公司 Jiangsu Research Institute of Building Science 2
Outlines
Harmfulness of concrete cracking
Main reasons for concrete cracking
New technologies for concrete cracking
controlling
Harmfulness of concrete cracking
江苏省建筑科学研究院有限公司 Jiangsu Research Institute of Building Science 4
Concrete is the cornerstone for civil engineering, hydraulic and construction projects
Concrete cracking is a common problem in civil construction projects
Cracking is still a common problem of concrete
Affect the use of safety !Affect the use of safety !
Shorten the service life !Shorten the service life !
Huge economic loss !Huge economic loss !
江苏省建筑科学研究院有限公司 Jiangsu Research Institute of Building Science 5
Changing the force condition of the
concrete structure, leading to local and
even the overall failure of buildings
Weakening the stiffness of the concrete
buildings with the dynamic changes of
environment and loads
Reducing the structural seismic capacity,
threatening the overall stability and
safety of concrete structures
Concrete cracking declines structural capacity
江苏省建筑科学研究院有限公司 Jiangsu Research Institute of Building Science 6
Stage —Reducing the effective thickness of protective layerⅠ
Stage —Accelerating the transmission of environmental Ⅱ
aggressive media, air and moisture within the concrete structure
Stage —Shortening activation and corrosion time of Ⅲ
reinforcement, reducing the service life of concrete structures
Concrete cracking deteriorates structural durability
Concrete cracking
Stage Ⅰ
Aggressive media, air, moisture
intrusion
Stage Ⅱ
Reinforced steel bar initial corroding
Reinforced steel bar volume expansion
Stage Ⅲ
江苏省建筑科学研究院有限公司 Jiangsu Research Institute of Building Science 7
Main reasons for concrete cracking
江苏省建筑科学研究院有限公司 Jiangsu Research Institute of Building Science 8
The causes of cracks
Load-induced cracks ( structural cracks, about 5%-10%)
Cracks induced by direct stress of external loads (static , dynamic load) , and
Structural secondary stress
Deformation-induced cracks ( non-structural cracks, 80% or
more)
Coupling ( deformation and load ) effect-induced cracks (5 % to
10% ) Cracks induced by alkali-aggregate reaction, freezing and
thawing, uneven expansion, bad soundness and so on
Plastic shrinkageSelf-desiccation shrinkageDrying shrinkageTemperature shrinkageCarbonation shrinkage
Humidity changes
Temperature changes
江苏省建筑科学研究院有限公司 Jiangsu Research Institute of Building Science 9
Categories of concrete cracking
plastic cracks
Temperature cracks
Shear cracks
Settlement cracks
Corrosion cracks
Shrinkage (drying shrinkage, autogenous shrinkage) cracks
江苏省建筑科学研究院有限公司 Jiangsu Research Institute of Building Science 10
Shrinkage and cracking of concrete in plastic stage
The plastic phase can be divided into two stagesC
apill
ary
neg
ativ
e p
ress
ure
Time
No internal stress generated
No shrinkage stress inside the paste (saturated), mainly in the forms of
bleeding and plastic settlement
Shrinkage stress (pore negative pressure) generatedMainly in the forms of horizontal plastic deformation and settlement
Internal pore negative pressure rising
Stage 1 Stage 2
江苏省建筑科学研究院有限公司 Jiangsu Research Institute of Building Science 11
water
bleeding钢筋
Micro-crack formation caused by internal bleeding.
Cracks formation due to constraint of subsidence by reinforcement.
crack Settlement and bleeding
Shrinkage and cracking of concrete in plastic stage
Aggregate
江苏省建筑科学研究院有限公司 Jiangsu Research Institute of Building Science 12
Bleeding rate≧ Evaporation rate Bleeding rate < Evaporation rate
cos
2
rP
Mechanics of plastic shrinkage and cracking
The shrinkage driving force is greater than the tensile strength between particles
Shrinkage and cracking of concrete in plastic stage
江苏省建筑科学研究院有限公司 Jiangsu Research Institute of Building Science 13
Drying shrinkage cracking—Evaluation methods
Ring method—double ring
0 2 4 6 8 10
-40
-20
0
20
40
60
deformation /10-6
t i me/d
outer ri ng
i nner ri ng
Can test out the expansion and shrinkage stresses
Suitable for evaluation of expansive concrete(Patent Application No. : 201010100449.7 )
Shrinkage and cracking of concrete in plastic stage
江苏省建筑科学研究院有限公司 Jiangsu Research Institute of Building Science 14
Autogenous shrinkage of concrete
Autogenous shrinkage-mechanics
Root reason: the total volume decreases during cement hydration process (chemical shrinkage) .
Autogenous shrinkage (Apparent volume decreases)
Chemical shrinkage
Hydration products
PoreCement
+
Water
Before hydration After hydration
Vol
um
e
Chemical shrinkage is about:
6.4×10-2 mL/g; Autogenous shrinkage is one of
the manifestations of chemical
shrinkage, chemical shrinkage
equals to the sum of autogenous
shrinkage and pore volume
formed
江苏省建筑科学研究院有限公司 Jiangsu Research Institute of Building Science 15
Autogenous shrinkage-mechanics
After structure formation, further hydration cause to the meniscus
generation inside the paste and the shrinkage stress
)ln(cos2
RHM
RT
rP
Initial state Before structure formation
After structure formation
Direct reason:
Autogenous shrinkage of concrete
江苏省建筑科学研究院有限公司 Jiangsu Research Institute of Building Science 16
Autogenous shrinkage-testing methods
Concrete
Cement paste
Autogenous shrinkage(apparent volume decreases)
Corrugate pipe testing method
Solving the defect that test ends of pipe
debond with internal concrete in the
vertical length measurement;
Solving the interference of the probe to
the early test results by using non-
contact sensor technology;
Realizing the staged and whole process
testing since casting and molding,
improving data reliability and
continuity.
Autogenous shrinkage of concrete
江苏省建筑科学研究院有限公司 Jiangsu Research Institute of Building Science 17
Autogenous shrinkage-testing methods
self-drying “time-zero”
Corresponding to the initial structure formation;
Corresponding to the starting point of autogenous shrinkage
Pore negative pressure testing method
Autogenous shrinkage of concrete
time
Ph
ysic
al a
nd
mec
han
ical
ch
arac
teri
stic
par
amet
ers
Early shrinkage driving force test since self-drying zero
Application of semi permeable membrane characteristics of
the water-saturated porous ceramic probe Realizing the characterization of initial structure formation
and self- drying 0:00 Solving the leak problem of traditional testing method, with
test range upgrading 1 times Overcoming the international problem that traditional
method is difficult to test the shrinkage driving force in the
humidity stage
江苏省建筑科学研究院有限公司 Jiangsu Research Institute of Building Science 18
Temperature deformation and cracking of concrete
Temperature deformation—mechanics
2.Capillary pore stress relaxation
Additional expansion
Te
mp
eratu
re
risin
g
Delayed shrinkage
( ignored usually)
Causing expansion
Thermal expansion deformation properties is significantly affected by humidity
1.Material inherent properties
3.Liquid phase migration
江苏省建筑科学研究院有限公司 Jiangsu Research Institute of Building Science 19
0 5 10 15 20 25 3025
30
35
40
45
50
55
60
65
70
75
80
85
90
cent
er t
empe
ratu
re o
f th
e th
ickn
ess
/o C
t i me/d
Center temperature rise increases with the cross-sectional dimensions of the structure
Adiabatic temperature risethickness
Cracking reason-Thermal stress caused by temperature difference between inside and outside
Temperature deformation and cracking
Tension zone
Compression zone
Temperature distribution
Stress distribution
Surface tension, internal compression
Temperature deformation and cracking of concrete
江苏省建筑科学研究院有限公司 Jiangsu Research Institute of Building Science 20
℃
Ta
T1 T2
temperature
Tl
% lel
1pl 2
pl
strain
time
3 4
t1 t2 t3 t
stress
destroy
Temperature decreases stage
Temperature rises stage
compression tension
t
t
t
creep
Strength curve
Tempreature deformation cracking
Crack criterion
Cracking when tensile stress caused by temperature deformation and creep is greater than the tensile strength of concrete
Temperature deformation and cracking of concrete
江苏省建筑科学研究院有限公司 Jiangsu Research Institute of Building Science 21
Crack resistance parameters
Temperature rising time,
Stress occurring time,
The first zero stress temperature TZ,1 ,
Temperature peak occurring time,
Maximum temperature Tmax ,
The second zero stress temperatureTZ,2 ,
Cracking temperature Tc ,
Maximum compressive stress σc,max
Maximum temperature Tmax
t
t
The first zero stress
temperature TZ,1
cracking temperature Tc
σc,max
Cracking stress c
Specimen stress (or center temperature) changes with age
Temperature rises stage
Constant temperature
stage
Rapid cooling stage
Temperature deformation cracking-Evaluation method
Temperature-stress testing machine
Temperature deformation and cracking of concrete
江苏省建筑科学研究院有限公司 Jiangsu Research Institute of Building Science 22
stre
ss(
MP
a)
age (d)
Elastic stress ( Hooker Theorem)
Relaxation stress
Measured stress(after relaxation)
0 7 14 21 280 7 14 21 280
4
8
12
0
4
8
12
strength
age (d)
Free-form deformation
Constraint + creep (cumulative effect)
000
stra
in(
)
creep
ThresholdDeformation recovery
Temperature deformation cracking-Evaluation method
Temperature-stress testing machine
Through controlling the total strain of the constrained specimen at 0, and combining with the reference specimen, functions describing parameters such as restraint stress, elastic modulus, creep coefficient and so on changing with time could be obtained.
Temperature deformation and cracking of concrete
江苏省建筑科学研究院有限公司 Jiangsu Research Institute of Building Science 23
Modern concrete cracking reasons are more complex
cement water
coarse aggregatefine aggregate
Conventional concrete
Modern concrete
Composition characteristicscomplex componentlow w/c ratiomore concent of cementitious materials
Performance characteristicslarge flowabilityexcellent mechanical propertiesgood durability
Optimizing
ratio
and
processesChemical admixturesMineral admixture
江苏省建筑科学研究院有限公司 Jiangsu Research Institute of Building Science 24
Modern concrete cracking reasons are more complex
Impact of cement composition and admixture on the
cracking resistance
cement composition and admixture Cracking temperature
Fineness degree decreasing from 380m2/kg to
280m2/kg
Decreasing 9.5℃
Alkali content decreasing from 0.95% to 0.55% Decreasing 7℃
C3A content reduced by 4% Decreasing 6℃
Mixed with 17% fly ash Decreasing 2℃
Mixed with slag or silica fume Increasing the cracking
temperature
The greater the reduction value of cracking temperature, the better the cracking resistance
江苏省建筑科学研究院有限公司 Jiangsu Research Institute of Building Science 25
Modern concrete cracking reasons are more complex
Impact of superplasticizer
• Lower w/c and cement consumption, improving mobility ;
• Increasing concrete shrinkage in the same w/c, dry shrinkage at 60d increased by 20%-40%
calcium lignosulfonateTraditional naphthalene
( condensation polymer )
shri
nkin
g pe
rcen
tage
(10
-6)
shri
nkin
g pe
rcen
tage
(10
-6)
Time / d Time / d
blank blank
江苏省建筑科学研究院有限公司 Jiangsu Research Institute of Building Science 26
Modern concrete cracking reasons are more complex
Impact of W/C
Time / d
Au
toge
nou
s sh
rin
kag
e (1
0-6)
Compared to specimen with w/c 0.6:The autogenous shrinkage of specimens with w/c 0.5,0.45,0.4,0.35,0.3 and 0.25 at 1year increased by 175%, 250%, 275%, 335%,495% and 505%, respectively
江苏省建筑科学研究院有限公司 Jiangsu Research Institute of Building Science 27
The concrete strength grade is gradually increasing, while
tension and compression ratio is gradually decreasing
C30 concrete: Tension/compression, about 1/10-1/12
C50 concrete: Tension/compression, about 1/16
Modern concrete cracking reasons are more complex
Brittleness increases, lead to a higher cracking risk
江苏省建筑科学研究院有限公司 Jiangsu Research Institute of Building Science 28
New technologies for concrete cracking controlling
江苏省建筑科学研究院有限公司 Jiangsu Research Institute of Building Science 29
General train of thought
Structure regulation and control
water evaporation
Dryin
g sh
rink
age Plastic
shrin
kage
Capillary negative pressure growth
Au
togenou
s shrin
kage
Hyd
ration
heat
Tem
peratu
re ch
anges
Temperature shrinkage
Inhibit water evaporation
Force resistance
Cracking
resistance
Driving force
Chemical shrinkage
Cementitious materials hydration
Environmental temperature
Strength, toughness, creep
Shrinkage compensation by expansion
crack resistance by fiber
Evaluation methodology
In-situ toughening
Hydration heat regulation
江苏省建筑科学研究院有限公司 Jiangsu Research Institute of Building Science 30
Curing technologies in early age
Hydration degree
Plastic stage Hardening stage
Initial setting, wiping the surface
Monolayers with high evaporation resistance ability
High performance curing materials with hydrophobic structure
江苏省建筑科学研究院有限公司 Jiangsu Research Institute of Building Science 31
Curing technologies in early age—water evaporation inhibition
Mechanism
Monolayers
bleeding
Concrete
air
water water evaporation
controllable structure with hydrophilic main chain and hydrophobic side chains
Inh
ibit
ion
ev
apor
atio
n b
y 75
%
Time / min
Wat
er e
vap
orat
ion
/ g
Inhibition evaporation by 75%
江苏省建筑科学研究院有限公司 Jiangsu Research Institute of Building Science 32
Curing technologies in early age—New conservation materials
concreteconcrete
concrete concrete
Mechanism
Water evaporation
Particle
aggregation
Membrane formation
Dense membrane with high evaporation resistance ability
江苏省建筑科学研究院有限公司 Jiangsu Research Institute of Building Science 33
Mortar mix proportion
1 2 43
Reference
Monolayers
Monolayers can effectively suppress the plastic cracking risk
Curing technologies in early age—water evaporation inhibition
江苏省建筑科学研究院有限公司 Jiangsu Research Institute of Building Science 34
Impact of monolayers on pore negative pressure
Monolayers can effectively delay the appearing time of pore negative pressure inflection point of the surface mortar
Curing technologies in early age—water evaporation inhibition
江苏省建筑科学研究院有限公司 Jiangsu Research Institute of Building Science 35
Impact of monolayers on plastic shrinkage
The monolayers can reduce about half of the plastic shrinkage in the horizontal direction
Curing technologies in early age—water evaporation inhibition
江苏省建筑科学研究院有限公司 Jiangsu Research Institute of Building Science 36
Curing technologies in early age—water evaporation inhibition
Engineering applications
Dingxin Airport in Gansu Province ( the largest in Asia) Xigaze Airport in Thibet
Suitable for terrible drying area, it could dissolve the problem of crack and crust on plastic concrete.
江苏省建筑科学研究院有限公司 Jiangsu Research Institute of Building Science 37
Curing technologies in early age—New conservation materials
No curing
Curing materials
crack
Delaying the time when capillary negative
pressure begin to increase and reduce crack
risk.
0
20
40
60
80
0 1 2 3 4
(h)时间 (
kPa)
孔隙
负压
Non-curing
Effect
Curing materials
Time / hP
ore
neg
ativ
e p
ress
ure
(k
Pa)
江苏省建筑科学研究院有限公司 Jiangsu Research Institute of Building Science 38
Curing technologies in early age—New conservation materials
The second double of the The second double of the Lanxin RailwayLanxin Railway
Taizhou bridge across yangzi river Taizhou bridge across yangzi river
Suitable for drying and high temperature condition, it could dissolve the problem of drying crack of hardening concrete at early stage.
江苏省建筑科学研究院有限公司 Jiangsu Research Institute of Building Science 39
General ideas
rP
2Water
Water
Schematic diagram of evaporation of capillary moisture
Effect of the reduction of surface tension on additional pressure on the curved surface
The surface area of the surface tension in the pore solution was significantly reduced, which can effectively reduce autogenous shrinkage and drying shrinkage of concrete.
Chemical techniques for shrinkage-reducing
江苏省建筑科学研究院有限公司 Jiangsu Research Institute of Building Science 40
Traditional low molecular shrinkage reducing agent
The effect of SRA with different dosages
content/%
slump/cm
gas content/%
compressive strength/MPa
3d 28d
0 12.0 2.7 28.5 45.1
0.5 13.0 1.8 26.3 44.5
1.0 15.0 2.0 24.3 42.3
2.0 18.5 1.9 22.4 39.8
The effect of SRA on Mechanical Properties of Concrete
(same amout of water)
Reduced shrinkage
Reduced strength
contradiction
Chemical techniques for shrinkage-reducing
The structure-activity relationship study found that the traditional low molecular shrinkage reducing agent can not fundamentally solve the problem of declining strength of concrete.
江苏省建筑科学研究院有限公司 Jiangsu Research Institute of Building Science 41
High dispersed comb copolymer shrinkage reducing agent The molecular tailoring technology was adopted to make the alkyl polyether with shrinkage reducing function and steric effect graft to the main chain of copolymer, then the structure-activity relationship between molecular structure and shrinkage performance of the grafted copolymer/cement/water composite system was studied, as a result, a new type amphiphilic and high dispersion comb copolymer class concrete shrinkage reducing agent has been invented, which realized the unity of shrinkage reducing and water reducing and dispersion.
Adsorption behavior regulation - dispersion
Side chainSide chain
Long side chainLong side chain
Short side chain (shrinkage reducing group)-shrinkage reducing,
dispersion
Long polyether side chain – steric effect
H2C C
R1
C
H2C
OMO
C
R1
X
L
OH2C
H2C O C
H
CH3
H2C O R2
x y z
n m
Chemical techniques for shrinkage-reducing
江苏省建筑科学研究院有限公司 Jiangsu Research Institute of Building Science 42
(a) condensed shrinkage (b) autogenous shrinkage before 1d
Impact on shrinkage at early ages
0 1 2 3 4 5 6 7 80
200
400
600
800
1000
1200
Settl
em
ent s
hrinka
ge (
×10
-6)
Time, t/h (30min after mixing)
FDN FDN+2%SRA SRPCA
0 5 10 15 20 25
0
50
100
150
200
250
300
Sel
f-des
icca
tion
shrin
kage
(×
10-6)
Time, t/h (from initial setting)
FDNFDN+SRA SRPCA
High dispersed comb copolymer shrinkage reducing agent
Chemical techniques for shrinkage-reducing
43% lower than the naphthalene series 53% lower than the naphthalene series
江苏省建筑科学研究院有限公司 Jiangsu Research Institute of Building Science 43
Impact on shrinkage in the mid- or late period
0 10 20 30 40 50 60 70 80 90 100
0
100
200
300
400
500
SRPCA
FDN+SRA
FDN
Dry
ing
shrin
kage
/(×
10-6)
Age/d0 10 20 30 40 50 60 70 80 90 100
-20
0
20
40
60
80
100
120
140
160
180
SRPCA
FDN+SRA
FDN
Aut
ogen
ous s
hrin
kage
/(
×10
-6)
Age/d
(a) drying shrinkage (b) autogenous shrinkage
42% lower than the naphthalene series at 28d
High dispersed comb copolymer shrinkage reducing agent
Chemical techniques for shrinkage-reducing
53% lower than the naphthalene series at 28d
江苏省建筑科学研究院有限公司 Jiangsu Research Institute of Building Science 44
The cracking area is 13% of that of naphthalene series, with crack width only 0.27mm.
Tablet plastic cracking experimental results
AdmixturesCrack
time/minMaximum crack width /mm Crack area/mm2
SRPCA 380 0.27 100.15
FDN 190 1.0 763.32
FDN+2%SRA 280 0.6 293.05
Impact on plastic cracking
High dispersed comb copolymer shrinkage reducing agent
Chemical techniques for shrinkage-reducing
江苏省建筑科学研究院有限公司 Jiangsu Research Institute of Building Science 45
AdmixtureAge of first racking Tc/d
Crack width Wd
0 d 1 d 3 d 7 d 14 d 28 d
SRPCA 6.5 0.397 0.535 0.744 0.936 1.093 1.134
FDN 4.5 0.989 1.261 1.75 1.824 2.022 2.033
FDN+2%SRA 7.0 0.693 0.767 0.846 0.933 1.106 1.155
The ring cracking test results
Crack width reduced more than 45% compared with the naphthalene series
Impact on shrinkage in the mid- or late period
High dispersed comb copolymer shrinkage reducing agent
Realizing a unified effect of water reducing and shrinkage reducing at a lower dosage, effectively reducing the plastic shrinkage, early and late autogenous shrinkage and drying shrinkage .
Chemical techniques for shrinkage-reducing
江苏省建筑科学研究院有限公司 Jiangsu Research Institute of Building Science 46
0 10 20 30 40 50 60 70 80 90 100-20
0
20
40
60
80
100
120
140
160
180
SRPCA
FDN+SRA
FDN
Aut
ogen
ous s
hrin
kage
/(
×10
-6)
Age/d
Chemical techniques for shrinkage-reducing
Shrinkage-reducing type polycarboxylate superplasticizer
_ _ _ _ _
Side chain (SRA)
Long side chain
Lower
content , unified
function between
dispersion and red
uced shrinkage
shrinkage reducing
dispersion
0 5 10 15 20 25
0
50
100
150
200
250
300
Sel
f-des
icca
tion
shrin
kage
(×
10-6)
Time, t/h (from initial setting)
FDNFDN+SRA SRPCA
(a) Autogenous shrinkage before 1st day (b) Autogenous shrinkage
53% lower than the naphthalene 53% lower than the naphthalene after 28 days
江苏省建筑科学研究院有限公司 Jiangsu Research Institute of Building Science 47
Engineering
applications
Applications of shrinkage-reducing type polycarboxylate superplasticizer
Shrinkage deformation and the maximum temperature rise are controlled within a reasonable rangeThe main structures were not cracked and leaking
Wuxi Lihu Tunnel
Suzhou Dushu Lake Tunnel
Model road tunnel
Gongboxia Hydropower Station
Applications of shrinkage reducing admixtures(SRA)CFRD concrete , the effects of reduced cracking is significant
Chemical reduction techniques
江苏省建筑科学研究院有限公司 Jiangsu Research Institute of Building Science 48
Shrinkage cracking characteristics: shrinkage caused by autogenous, dry and thermal factor
Characteristics of the environment: temperature and humidity history
Composition characteristics:low W/B , low porosity
Com
pen
sating au
togenou
s and
therm
al sh
rink
age , and
redu
cing d
ry shrin
kage
Thought
Large expansive performance, low dehydration shrinkage
Small water requirement
Stable hydration products
Mutiple complex
between Ca and Mg
Imp
rove concrete an
ti-crackin
g capacity
Controlled and regulated expansive history
MgO with high activity
MgO with high activity
CaO by light burning
Early expansion
Medium-term expansion
Later expansion
Shrinkage-compensating technology by expansion
江苏省建筑科学研究院有限公司 Jiangsu Research Institute of Building Science
0 10 20 30 400
100
200
300
400 C30 Reference C30 SBTJM-MC C50 Reference C50 SBTJM-MC
defo
rmat
ion/
10-6
Time/d
0 30 60 90 120
-300
-200
-100
0
100
200
C30 Reference C30 SBTJM-MC C50 Referrence C50 SBTJM-MC
Time/d
Def
orm
atio
n/10
-60 30 60 90 120
-500
-400
-300
-200
-100
0
C30 Reference C30 SBTJM-MC C50 Reference C50 SBTJM-MC
Time/d
Def
orm
atio
n/10
-6
Expansion rate can be controlledAutogenous shrinkage can be inhibit
effectivelyDry shrinkage can be significantly
reduced so that stable period can be in advance. In the standard dry condition without curing, dry shrinkage rate for C50 with the content of 8% was only 45% of the reference concrete after 120 days.
Water curing
Waterproof curing
Dry curing
Deformation performance
Shrinkage-compensating technology by expansion
江苏省建筑科学研究院有限公司 Jiangsu Research Institute of Building Science
C30 ( a ) reference ( b ) with expansive
agent C50 ( a ) reference ( b ) with expansive agent
Crack resistance performance---Ring method
Cracking time Initial crack width/mm
C30 reference 4d 21h 0.1
C30 with expansive
agent11d 3h
0.05
C50 reference 4d 18h 0.03
C50 with expansive
agent7d 16h
0.01
Cracking time and initial crack width
Shrinkage-compensating technology by expansion
江苏省建筑科学研究院有限公司 Jiangsu Research Institute of Building Science
0 4 8 12 16
-0.8
-0.4
0.0
0.4
0.8
1.2
stress/MPa
t i me/d
reference
mi xed wi th expansi ve agent
0 2 4 6 8 10 12 14 16
-20
-15
-10
-5
0
5
10
deformation/10-6
t i me/d
i nner ri ng
outer ri ng
0 4 8 12 16
-8
-4
0
4
8
12
16
deformation/10
-6
ti me/d
i nner ri ng
outer ri ng
Crack resistance performance of concrete(drying shrinkage of double ring)
Reference Expansive agent
Crack resistance performance ---Improved ring method
Cracking time
development rate of the average
stress
(MPa/d)
Cracking risk
reference 14<TC 0.2>q>0.1 low
Expansive
agent14<TC 0.1>q Very low
Shrinkage-compensating technology by expansion
江苏省建筑科学研究院有限公司 Jiangsu Research Institute of Building Science
Crack resistance performance—TSTM ( C30)
Shrinkage-compensating technology by expansion
characteristic parameters of temperature-stress test
Parameter Unit Expansive agentNon expansive
agent
Maximum compressive stress MPa 0.78 0.29
Time corresponding to maximum compressive stress
h 49.3 37.9
Maximum expansion values( constraint) ×10-6 37.6 36.3
Maximum expansion values(free) ×10-6 220 148
Time corresponding to Maximum expansion values h 57.2 46.2
Maximum temperature ℃ 38.2 35.5
Maximum temperature rise ℃ 29.4 27.0
The second zero stress temperature ℃ 34.9 35.5
The second zero stress time h 109.0 70.9
Stress at room temperature(20℃ ) MPa 0.22 0.15
Cracking stress MPa >3.1 2.0
Stress reserves 92.9% 92.5%
Cracking time h >164.4 148.4
Comprehensive evaluation indexCracking temperature ℃ <-18.2 -7.9
Key testing parameters comparison
江苏省建筑科学研究院有限公司 Jiangsu Research Institute of Building Science 53
Falls Hydropower Station in Sichuan
Deformation in early age Deformation in later age
Engineering applications
Compensating concrete autogenous shrinkage on phased as well as whole process
Typical engineering
North Square of Nanjing South Station of Beijing-Shanghai high-speed railway
Olympic Sports Center in Xuzhou
Samsung sewage treatment plant in Suzhou Industrial Park
Phase II project of Nanjing Lukou International Airport
Zhenjiang Exit Underground Engineering
Media Center Building in Changzhou
0 4 8 12 16 20 24 280
20
40
60
80
100
120
140
160
180
龄期 (d)
自生
体积
变形
(×
10-6)
Au
toge
nou
s vo
lum
e d
efor
mat
ion
(10-6
)
Age/d
Shrinkage-compensating technology by expansion
江苏省建筑科学研究院有限公司 Jiangsu Research Institute of Building Science 54
Thinking
Concrete temperature rising mainly due to: Rapid hydration and concentrated exothermic of C3A and C3S phases
Controlling technology of heat hydration
Time/h
hydr
ated
hea
t re
leas
e ra
te Stabilized reaction period
Rapid reaction period
Induction periodAcceleration and deceleration period
hydrate
江苏省建筑科学研究院有限公司 Jiangsu Research Institute of Building Science 55
0
1
2
3
4
0 2 4 6 8 10 12d时间( )
mw/g
放热
速率
()
ThinkingMulti-hydroxy or polyhydroxy-containing structure
Adsorption and calcium chelation of hydroxyl in additive agent molecules
Inhibition of Ca(OH)2 crystallization
Reduce the hydration rate of C3A and C3S phase
Regulation of condensation process and hydrated heat release rate
Reference
Controlling technology of heat hydration
Time/d
hydr
ated
hea
t re
leas
e ra
te(m
w/g
)
江苏省建筑科学研究院有限公司 Jiangsu Research Institute of Building Science 56
Controlling technology of heat hydration
Controlling heat release of cement hydration
Improve capabilities of temperature control of Mass concrete
Controlling the process of cement hydration
Admixtures with special molecular structure
Peak value was reduced by 60%
168
江苏省建筑科学研究院有限公司 Jiangsu Research Institute of Building Science 57
No cracks in about 600m3 mass concrete in the third-phase project of Three Gorges.
High friction Zam Hydroelectric in Pakistan
Prather onzalez dam in SudanThree Gorges Project
Jinping Hydropower Station
Controlling technology of Heat hydration
江苏省建筑科学研究院有限公司 Jiangsu Research Institute of Building Science 58
In-situ toughening technology
Mechanism--chemical bonding
Silylated cement particles
Chemical bond formation
Structure of organic-inorganic hybrid
[
]
[
]
m m
Covalent bond
Cement-based materials
Cement-based materials
江苏省建筑科学研究院有限公司 Jiangsu Research Institute of Building Science 59
In-situ toughening technology
Concrete performance —Fracture energy 7d fracture energy
编号
(7d)
PH max
(KN)
KIC
(MPa·ξ𝐦)
W1
(N·m)
W2
(N·m)
GF
(N·m-1)
blank 3.26 0.81 0.578 0.242 96
1 3.96 0.98 1.137 0.398 179
2 3.82 0.94 1.212 0.615 213
28d fracture energy
编号
(28d)
PH max
(KN)
KIC
(MPa·ξ𝐦)
W1
(N·m)
W2
(N·m)
GF
(N·m-1)
blank 4.04 1.00 0.709 0.27 115
1 4.70 1.16 1.49 0.48 231
2 5.22 1.29 1.13 0.69 213
0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 1.1 1.2 1.3 1.4 1.50.0
0.5
1.0
1.5
2.0
2.5
P/k
N
CMOD/mm
Reference Content 1% Content 0.5%
7d
-0.1 0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 1.1 1.2
0.0
0.5
1.0
1.5
2.0
2.5
3.0
P/k
N
CMOD/mm
Reference Content 1% Content 0.5%
28d
No.
No.
江苏省建筑科学研究院有限公司 Jiangsu Research Institute of Building Science 60
In-situ toughening technology
Project—Taizhou brigde ( Box girder—small thickness,
Low volume-surface area ratio ) Good dispersion , w/b up to 0.33 , Good fluidity retention
capacity
No cracks occurredreferencereference
toughening materialtoughening material
江苏省建筑科学研究院有限公司 Jiangsu Research Institute of Building Science 61
Conclusions
To control the concrete cracking is entirely possible as long as
appropriate measures are used.
Evaporation reducing and water-retention materials can reduce
water evaporation by up to 75%, which can improve the concrete
crack resistance significantly in early age.
Unlike traditional polycondensation type superplasticizer, the
new generation graft copolymer can realize molecular design and
graft appropriate functional groups to achieve the unity of water
reduction and shrinkage reduction.
Admixtures can control hydration exothermic process, improving
temperature control capabilities of mass concrete.
江苏省建筑科学研究院有限公司 Jiangsu Research Institute of Building Science 62
Conclusions
Multiple compound expanding agents of calcium oxide
and magnesium oxide, can play the expansion roles of active
calcium oxide and light burned magnesia in different periods,
to compensate for concrete shrinkage in the whole process, and
to enhance the crack resistance.
As the compressive strength is increased and tensile and
compressive strength ratio is decreased, in-situ toughening
technology can be used to enhance the fracture energy and
reduce the cracking risk of concrete.
Thank you!