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41
CONVEYORS TB PRODUCT DESCRIPTION
Conveyors TB are used to carry parts to or from the various manufacturingstations or combined to form complete production lines.
Thanks to the modular design, they are very suitable for customer specifictransport solutions. At the same time, the conveyors form the basis of ourlongitudinal transfer systems.
The following chassis widths are available: 60, 80, 105, 140, 185 and250 mm.
– The conveyors are CE-compliant– Workmanship is covered by a 2 year warranty from date of delivery
(except for the belts).
Either a single belt or a dual belt can be used.
TB CALCULATION FORMULAS 44
TB TECHNICAL DATA 43
TB SINGLE BELT HORIZ. 50
TB PRODUCT DESCRIPTION 41
TB SINGLE BELT VERT. 54
TBD DUAL BELT HORIZ. 58
TBD DUAL BELT VERT. 62
TTBD HORIZ. 66
TTBD VERT. 70
TB ACCESSORIES 74
09/2008
42
For transporting larger pallets and other dimensionally stable products, it is possible to use the tandem conveyor TTBD: here, two conveyors areconnected by means of a cardan shaft and driven by only one motor.
The modular design of the conveyors allows them to easily be extendedor shortened at any time at a very low cost.
The drive unit in conveyors with center drive can be moved over the entirefree chassis length and positioned as desired.
The mounting systems permit precise adjustment of the initial belt tensionand of the tracking. For abnormally long conveyors an additional tensioningstation may also be fitted.
A number of different belt materials and transport speeds are available.
Significant to the user is the low energy consumption and low noise level.The conveyors require no maintenance. The accessories can be mountedeasily and quickly, without any machining even after construction has beencompleted.
TB single belt horizontal
TB single belt vertical
TBD dual belt horizontal
TBD dual belt vertical
TTBD horizontal
TTBD vertical
CONVEYORS TB PRODUCT DESCRIPTION
43
Ambient temperature +10 to +40 °C
Rel. Humidity < 95% (without condensation)
Air purity normal workshop atmosphere
Noise level < 60 dBA
Protection category of the drive unit IP 54
Belt speed 0.6 – 38.4 m/min (± 10%)
On-time 100%
Motor1) Type three-phase asynchronous motor
Rated voltage 1 x 230 V/ 50/60 Hz
3 x 230 V/ 50/60 Hz
3 x 400 V/ 50/60 Hz
Frequency converter 1 x 230 V/ 50 Hz
Material Chassis aluminium, anodized natural
Deflecting rollers stainless steel, plastic POM
Drive roller rubber-coated aluminum PU, steel
Drive unit stainless/nickel-plated steel, plastic ABS
Protective plate plastic PS
Gear motor aluminum
CONVEYORS TB TECHNICAL DATA
1) For detailed information, see page 48: technical data of drive
Legend
TB Single-belt conveyor
TBD Dual-belt conveyor
TTBD Dual-belt tandem conveyors
with gliding plate
center drive extension center drive extensionWeight (base L = 1000 mm) [kg] per meter [kg] [kg] per meter [kg]
Type TB-60 11.7 2.3 11.9 2.5
TB-80 12.5 2.6 12.6 2.8
TB/TBD-105 13.4 3.1 14.1 3.8
TB/TBD-140 14.7 3.7 15.6 4.6
TB/TBD-185 16.3 4.4 17.6 5.7
TB/TBD-250 19.2 5.8 21.0 7.6
44
Drives horizontal/vertical
Calculation of chassis length
Chassis length Lc = L – 120 mm
Calculation of gliding plate length
Gliding plate length LG = L – 121 mm
Calculation of belt length
TB with 2 deflection rollers Ø 30 mm G = 2 x L + 237 mm
TB with 1 deflection roller Ø 30 mm and 1 nose bar G = 2 x L + 257 mm
TB with 2 nose bar G = 2 x L + 277 mm
TB with additional tensioning station Gs = G + 280 mm
L
L
Lc
Lc
L
L
G
G
Drive horizontal
Drive vertical
CONVEYORS TB CALCULATION FORMULAS FOR CHASSIS, GLIDING PLATE AND BELT LENGTHS
45
Structure of our code: 11/0135/09085/1
TB-center drive Belt definition: TB-185, L= 4450 mm, with 1 x deflecting roller Ø 30 mmand 1 x nose bar, belt type FAB-2E
according to formula on page 44: G = (2 x L + 257 mm) = 9157 mm
Belt definition 11/0135/09157/2
LIST OF BELT CODES
CALCULATION EXAMPLES
Connection code (see code below)
Belt length (always 5-digit)
Belt width (always 4-digit)
Belt number (see code below)
No. Belt designation Connection code Supplier
10 FNB-5E 1 / 2 / 3 / 4 Habasit
11 FAB-2E 1 / 2 / 3 / 4 Habasit
12 FNI-5E 1 / 2 / 3 / 4 Habasit
15 ENI-5EE 1 / 3 / 4 Habasit
19 ENI-5AQ 1 / 3 / 4 Habasit
20 HNB-5E 1 / 3 / 4 Habasit
21 HAT-5E 1 / 3 / 4 Habasit
Connection code 1 = endless flexproofConnection code 2 = endless thermofixConnection code 3 = open beveledConnection code 4 = cut square
Version 1 You order the belt yourself from the manufacturer in the table below.You determine the belt length using the formula at the bottom of page 44.
Version 2 Montech procures the belt for you according to the list of belt codesbelow.
CONVEYORS TB BELT FABRICATION
46
k1% Required force for 1% elongationkperm. Maximum permissible force
1) Nose bar radius2) Important! Cleats not possible in combination with
nose bar!3) EU yes / FDA no
L FoodCh ChemistryPh PharmaceuticalsMo Mounting systems, generaEl Electronics industry (electrically conductive)Oe Effect of oil and greaseHT For high operating temperaturesDr Printing industryHo High-performance belt, heat-resistant,
high mechanical and chemical resistance
CONVEYORS TB BELT TYPES
COEFFICIENT OF FRICTION
Conveying mode: coefficient of friction µG at 50% relative humidity
Deflection roller [µG] 0.25 0.25 0.25 0.25 0.20 0.25 0.25
Nose bar infeed or run-out 0.5 0.5 0.5 0.5 not suitable
Buffering mode: coefficient of friction µG at 50% relative humidity
Deflection roller [µG] 0.5 0.5 0.5 0.5 0.4 0.5 –
Nose bar infeed or run-out 1.0 1.4 1.0 1.0 not suitable
Manufacturer’s designation FNB-5E FAB-2E FNI-5E ENI-5EE ENI-5AQ HNB-5E HAT-5E
Thickness [mm] 1.3 0.7 0.9 1.2 0.5 1.3 1.5
Dimensions [kg/m2] 1.5 0.7 0.9 1.2 0.5 1.5 1.8
Min. drum Ø [mm] R41) R41) R41) R41) 30 R41) 25
k1% [N/mm] 5 2 5 5 5 5 5
kperm. [N/mm] 8 3 8 8 5 8 8
Operating temp., cont. [°C] –15/80 –30/80 –30/80 –30/80 –30/250 –15/80 0/80
Operating temp., briefly [°C] –20/110 –30/110 –30/110 –30/100 –30/250 –20/110 –10/110
Field of use L, Ch, L, Ch, L, Ch, Mo, El HT, Dr L, Ch, Ph, HoPh Ph Ph Mo, Oe
Method of transportHorizontal X X X X X X XBuffering X X X X X XRejection of goods X X X X X XInclined X X
Surface of conveying side smooth smooth fabric struc- smooth smooth struc-tured tured
Cleats yes no no no no yes no
Color of conveying side white white white black whitish green green
Nose bar2) yes yes yes yes no yes no
Antistatic yes yes yes yes no yes yes
Suitable for food yes yes yes no yes3) yes no
47
Load limits of the belt mG
To ensure that the chosen conveyor optimally fulfills the specific conditions of use, all influencing factorsmust be taken into account. The maximum permissible loading of a conveyor is limited by two elements:
Element 1: Permissible belt loading (mG perm. see below)Element 2: Load limit of the drive (mA perm. see page 48)
1. Determination of the permissible belt loading force (mG perm. using the two data: belt type and belt width X (in mm).
Conveying mode
FNB-5E FAB-2E FNI-5E ENI-5EE ENI-5AQ HNB-5E HAT-5E
Belt width [mm] Permissible belt load mG perm. [kg] as a function of µG1)
302) 52 19 52 52 40 52 52
50 86 32 86 86 67 86 86
75 129 48 129 129 101 129 129
90 155 58 155 155 121 155 155
135 232 87 232 232 181 232 232
200 343 129 343 343 268 343 343
Buffering mode
302) 26 7 26 26 27 18 –
50 43 11 43 43 45 31 –
75 64 17 64 64 67 46 –
90 77 21 77 77 80 55 –
135 116 31 116 116 121 83 –
200 172 46 172 172 179 123 –
1) Coefficient of friction µG, see page 462) Values also apply to dual-belt conveyors
Limitations:– When 1 nose bar is used, the load limits must be reduced by 50%.– When 2 nose bars are used, the load limits must be reduced by 75%.
CONVEYORS TB DETERMINATION OF THE LOAD LIMITS
48
CONVEYORS TB TECHNICAL DATA OF DRIVE
Bel
t sp
eed
[m/m
in
Mot
or t
ype
Gea
r re
duc
t. i
No.
of
dri
ving
tee
th
No
of d
rive
rolle
r te
eth
3x
230
V
50 H
z [A
]
3x
400
V
50 H
z [A
]
1x
230
V C
apa-
cito
r [A
]
Motor Gear Spur gear Current consumption
0.6 SG-80 / M50 L4 197 :1 12 29 0.55 0.32 0.55
0.7 SG-80 / M50 L4 197 :1 15 29 0.55 0.32 0.55
0.9 SG-80 / M50 L4 197 :1 19 29 0.55 0.32 0.55
1.0 SG-80 / M50 L4 197 :1 23 29 0.55 0.32 0.55
1.3 SG-80 / M50 L4 197 :1 29 29 0.55 0.32 0.55
1.7 SG-80 / M50 L4 61 :1 12 29 0.55 0.32 0.55
2.1 SG-80 / M50 L4 61 :1 15 29 0.55 0.32 0.55
2.7 SG-80 / M50 L4 61 :1 19 29 0.55 0.32 0.55
3.3 SG-80 / M50 L4 61 :1 23 29 0.55 0.32 0.55
4.1 SG-80 / M50 L4 61 :1 29 29 0.55 0.32 0.55
6.0 G80F / 4D63A-4 18.87 :1 12 29 0.77 0.45 0.75
7.5 G80F / 4D63A-4 18.87 :1 15 29 0.77 0.45 0.75
9.5 G80F / 4D63A-4 18.87 :1 19 29 0.77 0.45 0.75
11.5 G80F / 4D63A-4 18.87 :1 23 29 0.77 0.45 0.75
14.5 G80F / 4D63A-4 18.87 :1 29 29 0.77 0.45 0.75
15.9 G80F / 4DB63A-4 7.1 :1 12 29 1.00 0.60 1.10
19.9 G80F / 4DB63A-4 7.1 :1 15 29 1.00 0.60 1.10
25.2 G80F / 4DB63A-4 7.1 :1 19 29 1.00 0.60 1.10
30.5 G80F / 4DB63A-4 7.1 :1 23 29 1.00 0.60 1.10
38.4 G80F / 4DB63A-4 7.1 :1 29 29 1.00 0.60 1.10
Remarks:– Max. 10 switching operations per minute in stop and go mode up to 4.1 m/min, max. 15 switching operations from
5.3 m/min.– The current data are guide values. The motors are equipped with heat sensors (130°).
49
CONVEYORS TB DETERMINATION OF THE LOAD LIMITS
Belt speed Load limit Drive mode
[m/min] Permissible belt load mA perm. [kg] BA = permissible starting loadas a function of µG1) in % of mA perm.
BD = permissible continuous loadin % of mA perm.
3 x 230 V 1 x 230 V 3 x 230 V, withv variable 3 x 400 V 50 Hz, with Freq. converter
50 Hz Capacitor veff ≤ vfix veff ≥ vfix
vfix vmin. vmax. 0.25 0.3 0.4 0.5 0.6 0.7 0.8 1.0 BA, BD BA BD BA, BD BA, BD
0.6 0.1 1.2 124 103 78 62 52 44 39 31 100 45 96 88 77
0.7 0.2 1.5 124 103 78 62 52 44 39 31 100 37 96 88 77
0.9 0.2 1.9 97 81 61 49 40 35 30 24 100 37 96 88 76
1.0 0.2 2.3 77 64 48 38 32 27 24 19 100 36 96 88 76
1.3 0.3 2.9 57 48 36 29 24 20 18 14 100 36 96 88 76
1.7 0.5 3.6 133 111 83 66 55 47 42 33 100 44 90 82 74
2.1 0.6 4.5 133 111 83 66 55 47 42 33 100 35 90 82 74
2.7 0.8 5.7 104 87 65 52 43 37 33 26 100 35 90 82 74
3.3 1.0 6.9 82 69 52 41 34 29 26 21 100 34 90 82 73
4.1 1.2 8.6 61 51 38 31 25 22 19 15 100 34 90 82 73
6.0 1.6 10.6 182 152 114 91 76 65 57 46 100 91 100 83 44
7.5 2.0 13.3 182 152 114 91 76 65 57 46 100 91 100 80 44
9.5 2.5 16.8 158 132 99 79 66 56 49 39 100 68 100 80 28
11.5 3.0 20.3 128 106 80 64 53 46 40 32 100 56 100 76 28
14.5 3.8 25.6 98 82 61 49 41 35 31 24 100 37 100 81 31
15.9 4.2 28.3 170 142 106 85 71 61 53 43 100 36 79 75 24
19.9 5.2 35.4 133 111 83 66 55 47 42 33 100 26 77 74 23
25.2 6.6 44.8 101 84 63 50 42 36 32 25 100 23 77 74 22
30.5 8.0 54.3 80 67 50 40 33 29 25 20 100 21 77 74 22
38.4 10.1 68.4 60 50 37 30 25 21 19 15 100 21 77 73 21
Load limits of drive mA
2. Determination of the permissible load limits of the drive (mA perm. using the three data:Belt speed v [m/min], coefficient of friction µG1), drive mode.
Evaluation:For the maximum permissible loading of the conveyor, the lower of the two values of mG and mA is always critical.
1) Coefficient of friction µG, see page 46
50
11.5
40
Ø 30
42.5
L
max
. 207
128
5
max. 275
min. 90 min. 90
A
E
110.
5
B
A
11
5.52.5
6916
(4)
0.25
12
4014
0.25X
C10.5
1
11.5
Ø 30
245
175 35
A
A
A – A
M50 L4 = 99ØG80F = 122.2Ø
Direction of travel
All drawings are available at www.montech.com for download.
CONVEYORS TB SINGLE-BELT HORIZONTAL DIMENSIONS
Type TB-60 TB-80 TB-105 TB-140 TB-185 TB-250
A [mm] chassis 60 80 105 140 185 250
B ± 0.5 mm conv. width 0–38 8–58 33–83 68–118 113–163 178–228
C gliding plate 39 59 84 119 164 229
X belt width 30 50 75 90 135 200
E total width 0.6 – 4.1 m/min = 248 mm 6.0 – 38.4 m/min = 328 mm
L total length horizontal drive min. 425 mm
max. 10 m – belts over 10 m long on request
left right
R4 (nose bar)
51
CONVEYORS TB HORIZONTAL COMPONENTS FOR SINGLE-BELT
TB conveyor end with deflectionroller, single-belt Ref. No.
TB-60 56988
TB-80 56989
TB-105 56990
TB-140 56991
TB-185 56992
TB-250 56993
TB conveyor end with nose bar,single-belt Ref. No.
TB-60 57961
TB-80 57962
TB-105 54871
TB-140 57963
TB-185 57990
TB-250 57991
TB drive unit horizontal, single-belt Ref. No.
TB-60 57994
TB-80 57995
TB-105 54332
TB-140 57996
TB-185 57997
TB-250 57998
52
* customer-specific in mm, several plates possible
When ordering chassis for gliding plate and glide plate with-out assembly, the gliding plate is attached only per cus-tomer’s request.
Chassis for gliding plate Ref. No.
TB-60 L=....* 58652/....*
TB-80 L=....* 58653/....*
TB-105 L=....* 58787/....*
TB-140 L=....* 58788/....*
TB-185 L=....* 58789/....*
TB-250 L=....* 58790/....*
Gliding plate stainless Ref. No.
TB-60 L=.... (at max. 1500 mm)* 58791/0039/....*
TB-80 L=.... (at max. 1500 mm)* 58791/0059/....*
TB-105 L=.... (at max. 1500 mm)* 58791/0084/....*
TB-140 L=.... (at max. 1500 mm)* 58791/0119/....*
TB-185 L=.... (at max. 1500 mm)* 58791/0164/....*
TB-250 L=.... (at max. 2000 mm)* 58791/0229/....*
CONVEYORS TB HORIZONTAL COMPONENTS FOR SINGLE-BELT
* customer-specific in mm, max. 3000 mm (see page 44)
* customer-specific in mm, max. 3000 mm (see page 44)
Chassis Ref. No.
TB-60 L=....* 23584/....*
TB-80 L=....* 23583/....*
TB-105 L=....* 26330/....*
TB-140 L=....* 21476/....*
TB-185 L=....* 26331/....*
TB-250 L=....* 37435/....*
53
conveyor conveyor chassis /
end left end right drive unit chassis for gliding plate motor sprocket set
Ref. No.
belt (page 45) gliding plate remarks
Ref. No.
Spur gear motors Ref. No.
SG-80 / M50 L4 (v = 0.6–1.3 m/min) 505874
SG-80 / M50 L4 (v =1.7–4.1 m/min) 505873
G80F / 4D63A-4 (v = 6.0–14.5 m/min) 510003
G80F / 4DB63A-4 (v =15.9–38.4 m/min) 510004
MY CONVEYORS TB SINGLE-BELT HORIZONTAL
Sprocket set for motor typeSG-80 / M50 L4
v [m/min] Ref. No.
z =12/Ø10 0.6 1.7 41667
z =15/Ø10 0.7 2.1 41668
z =19/Ø10 0.9 2.7 41669
z = 23/Ø10 1.0 3.3 41670
z = 29/Ø10 1.3 4.1 41671
Sprocket set for motor typeG80F / 4D63A-4G80F / 4DB63A-4
v [m/min] Ref. No.
z =12/Ø12 6.0 15.9 44979
z =15/Ø12 7.5 19.9 44980
z =19/Ø12 9.5 25.2 44981
z = 23/Ø12 11.5 30.5 44982
z = 29/Ø12 14.5 38.4 44983
54
9
0.25
616
(4)
Ø 30
E
11.5
11.5
42.5
A
min. 90
40
L
144
max. 155
Ø 30
min. 90
250
max
. 240
max
. 336
70 35
10.5
A
0.25
C
B
11
5.52.5
1
40
12
14
X
M50 L4 = 99ØG80F = 22.21Ø
A
A
A – A
Direction of travel
All drawings are available at www.montech.com for download.
CONVEYORS TB SINGLE-BELT VERTICAL DIMENSIONS
left right
Type TB-60 TB-80 TB-105 TB-140 TB-185 TB-250
A [mm] chassis 60 80 105 140 185 250
B ± 0.5 mm conv. width 0–38 8–58 33–83 68–118 113–163 178–228
C gliding plate 39 59 84 119 164 229
X belt width 30 50 75 90 135 200
E total width 0.6 – 4.1 m/min = 248 mm 6.0 – 38.4 m/min = 328 mm
L total length vertical drive min. 324 mm
max. 10 m – belts over 10 m long on request
R4 (nose bar)
55
CONVEYORS TB VERTICAL COMPONENTS FOR SINGLE-BELT
TB conveyor end with deflectionroller, single-belt Ref. No.
TB-60 56988
TB-80 56989
TB-105 56990
TB-140 56991
TB-185 56992
TB-250 56993
TB conveyor end with nose bar,single-belt Ref. No.
TB-60 57961
TB-80 57962
TB-105 54871
TB-140 57963
TB-185 57990
TB-250 57991
Motor support for vertical drive* Ref. No.
TB-60 at TB-250 56531
* only for gear motors US-302
TB drive unit vertical, single-belt Ref. No.
TB-60 57999
TB-80 58000
TB-105 54333
TB-140 58001
TB-185 58002
TB-250 58003
56
CONVEYORS TB VERTICAL COMPONENTS FOR SINGLE-BELT
* customer-specific in mm, several plates possible
When ordering chassis for gliding plate and glide platewithout assembly, the gliding plate is attached only percustomer’s request.
Chassis for gliding plate Ref. No.
TB-60 L=....* 58652/....*
TB-80 L=....* 58653/....*
TB-105 L=....* 58787/....*
TB-140 L=....* 58788/....*
TB-185 L=....* 58789/....*
TB-250 L=....* 58790/....*
Gliding plate stainless Ref. No.
TB-60 L=.... (at max. 1500 mm)* 58791/0039/....*
TB-80 L=.... (at max. 1500 mm)* 58791/0059/....*
TB-105 L=.... (at max. 1500 mm)* 58791/0084/....*
TB-140 L=.... (at max. 1500 mm)* 58791/0119/....*
TB-185 L=.... (at max. 1500 mm)* 58791/0164/....*
TB-250 L=.... (at max. 2000 mm)* 58791/0229/....*
* customer-specific in mm, max. 3000 mm (see page 44)
* customer-specific in mm, max. 3000 mm (see page 44)
Chassis Ref. No.
TB-60 L=....* 23584/....*
TB-80 L=....* 23583/....*
TB-105 L=....* 26330/....*
TB-140 L=....* 21476/....*
TB-185 L=....* 26331/....*
TB-250 L=....* 37435/....*
57
Spur gear motors Ref. No.
SG-80 / M50 L4 (v = 0.6–1.3 m/min) 505874
SG-80 / M50 L4 (v =1.7–4.1 m/min) 505873
G80F / 4D63A-4 (v = 6.0–14.5 m/min) 510003
G80F / 4DB63A-4 (v =15.9–38.4 m/min) 510004
MY CONVEYORS TB SINGLE-BELT VERTICAL
conveyor conveyor chassis /
end left end right drive unit chassis for gliding plate motor sprocket set
Ref. No.
Motor
support belt (page 45) gliding plate remarks
Ref. No.
Sprocket set for motor typeSG-80 / M50 L4
v [m/min] Ref. No.
z =12/Ø10 0.6 1.7 41667
z =15/Ø10 0.7 2.1 41668
z =19/Ø10 0.9 2.7 41669
z = 23/Ø10 1.0 3.3 41670
z = 29/Ø10 1.3 4.1 41671
Sprocket set for motor typeG80F / 4D63A-4G80F / 4DB63A-4
v [m/min] Ref. No.
z =12/Ø12 6.0 15.9 44979
z =15/Ø12 7.5 19.9 44980
z =19/Ø12 9.5 25.2 44981
z = 23/Ø12 11.5 30.5 44982
z = 29/Ø12 14.5 38.4 44983
58
11.5
11.5
40
Ø 30
42.5
L
max
. 207
128
5
max. 275
min. 90 min. 90
A
E
110.
5
0.25 0.25
A
B
D25 16 16 25
4014
112.5 5.5(4
)16 9
12
6 1
10.5 C
35175
245
M50 L4 = 99ØG80F = 122.2Ø
Ø 30
A – A
A
A
Direction of travel
All drawings are available at www.montech.com for download.
CONVEYORS TBD DUAL-BELT HORIZONTAL DIMENSIONS
Type TBD-105 TBD-140 TBD-185 TBD-250
A [mm] chassis 105 140 185 250
B ± 0.5 mm conv. width 55–83 90–118 135–163 200–228
C gliding plate 84 119 164 229
D belt distance 23 58 103 168
E total width 0.6 – 4.1 m/min = 248 mm 6.0 – 38.4 m/min = 328 mm
L total length horizontal drive min. 425 mm
max. 10 m – belts over 10 m long on request
left right
R4 (nose bar)
59
TBD conveyor end with deflectionrollers, dual-belt Ref. No.
TBD-105 56994
TBD-140 56995
TBD-185 56996
TBD-250 56997
TBD conveyor end with nose bar,dual-belt Ref. No.
TBD-105 54873
TBD-140 57969
TBD-185 57992
TBD-250 57993
TBD drive unit horizontal, dual-belt Ref. No.
TBD-105 54334
TBD-140 58004
TBD-185 58005
TBD-250 58006
CONVEYORS TBD HORIZONTAL COMPONENTS FOR DUAL-BELT
60
Chassis for gliding plate Ref. No.
TB-105 L=....* 58787/....*
TB-140 L=....* 58788/....*
TB-185 L=....* 58789/....*
TB-250 L=....* 58790/....*
CONVEYORS TBD HORIZONTAL COMPONENTS FOR DUAL-BELT
* customer-specific in mm, several plates possible
When ordering chassis for gliding plate and glide platewithout assembly, the gliding plate is attached only percustomer’s request.
Gliding plate stainless Ref. No.
TB-105 L=.... (at max. 1500 mm)* 58791/0084/....*
TB-140 L=.... (at max. 1500 mm)* 58791/0119/....*
TB-185 L=.... (at max. 1500 mm)* 58791/0164/....*
TB-250 L=.... (at max. 2000 mm)* 58791/0229/....*
* customer-specific in mm, max. 3000 mm (see page 44)
* customer-specific in mm, max. 3000 mm (see page 44)
Chassis Ref. No.
TB-105 L=....* 26330/....*
TB-140 L=....* 21476/....*
TB-185 L=....* 26331/....*
TB-250 L=....* 37435/....*
61
Spur gear motors Ref. No.
SG-80 / M50 L4 (v = 0.6–1.3 m/min) 505874
SG-80 / M50 L4 (v =1.7–4.1 m/min) 505873
G80F / 4D63A-4 (v = 6.0–14.5 m/min) 510003
G80F / 4DB63A-4 (v =15.9–38.4 m/min) 510004
MY CONVEYORS TBD DUAL-BELT HORIZONTAL
conveyor conveyor chassis /
end left end right drive unit chassis for gliding plate motor sprocket set
Ref. No.
belt (page 45) gliding plate remarks
Ref. No.
Sprocket set for motor typeSG-80 / M50 L4
v [m/min] Ref. No.
z =12/Ø10 0.6 1.7 41667
z =15/Ø10 0.7 2.1 41668
z =19/Ø10 0.9 2.7 41669
z = 23/Ø10 1.0 3.3 41670
z = 29/Ø10 1.3 4.1 41671
Sprocket set for motor typeG80F / 4D63A-4G80F / 4DB63A-4
v [m/min] Ref. No.
z =12/Ø12 6.0 15.9 44979
z =15/Ø12 7.5 19.9 44980
z =19/Ø12 9.5 25.2 44981
z = 23/Ø12 11.5 30.5 44982
z = 29/Ø12 14.5 38.4 44983
62
11.5
11.5
40
Ø 30
42.5
L
max
. 336
max
. 240
144
250
A
E
0.25 0.25
A
B
D25 16 16 25
4014
112.5 5.5(4
)16 9
12
6
1
10.5 C
min. 90 min. 90
3570
max. 155
Ø 30
M50 L4 = 99ØG80F = 122.2Ø
A – AA – A
A
A
Direction of travel
All drawings are available at www.montech.com for download.
CONVEYORS TBD DUAL-BELT VERTICAL DIMENSIONS
left right
R4 (nose bar)
Type TBD-105 TBD-140 TBD-185 TBD-250
A [mm] chassis 105 140 185 250
B ± 0.5 mm conv. width 55–83 90–118 135–163 200–228
C gliding plate 84 119 164 229
D belt distance 23 58 103 168
E total width 0.6 – 4.1 m/min = 248 mm 6.0 – 38.4 m/min = 328 mm
L total length vertical drive min. 324 mm
max. 10 m – belts over 10 m long on request
63
TBD conveyor end with deflectionrollers, dual-belt Ref. No.
TBD-105 56994
TBD-140 56995
TBD-185 56996
TBD-250 56997
TBD conveyor end with nose bar,dual-belt Ref. No.
TBD-105 54873
TBD-140 57969
TBD-185 57992
TBD-250 57993
TBD drive unit vertical, dual-belt Ref. No.
TBD-105 54335
TBD-140 58007
TBD-185 58008
TBD-250 58009
Motor support for vertical drive* Ref. No.
TB-60 at TB-250 56531
* only for gear motors US-302
CONVEYORS TBD VERTICAL COMPONENTS FOR DUAL-BELT
64
CONVEYORS TBD VERTICAL COMPONENTS FOR DUAL-BELT
Chassis for gliding plate Ref. No.
TB-105 L=....* 58787/....*
TB-140 L=....* 58788/....*
TB-185 L=....* 58789/....*
TB-250 L=....* 58790/....*
* customer-specific in mm, several plates possible
When ordering chassis for gliding plate and glide platewithout assembly, the gliding plate is attached only percustomer’s request.
Gliding plate stainless Ref. No.
TB-105 L=.... (at max. 1500 mm)* 58791/0084/....*
TB-140 L=.... (at max. 1500 mm)* 58791/0119/....*
TB-185 L=.... (at max. 1500 mm)* 58791/0164/....*
TB-250 L=.... (at max. 2000 mm)* 58791/0229/....*
* customer-specific in mm, max. 3000 mm (see page 44)
* customer-specific in mm, max. 3000 mm (see page 44)
Chassis Ref. No.
TB-105 L=....* 26330/....*
TB-140 L=....* 21476/....*
TB-185 L=....* 26331/....*
TB-250 L=....* 37435/....*
65
Spur gear motors Ref. No.
SG-80 / M50 L4 (v = 0.6–1.3 m/min) 505874
SG-80 / M50 L4 (v =1.7–4.1 m/min) 505873
G80F / 4D63A-4 (v = 6.0–14.5 m/min) 510003
G80F / 4DB63A-4 (v =15.9–38.4 m/min) 510004
MY CONVEYORS TBD DUAL-BELT VERTICAL
Sprocket set for motor typeSG-80 / M50 L4
v [m/min] Ref. No.
z =12/Ø10 0.6 1.7 41667
z =15/Ø10 0.7 2.1 41668
z =19/Ø10 0.9 2.7 41669
z = 23/Ø10 1.0 3.3 41670
z = 29/Ø10 1.3 4.1 41671
Sprocket set for motor typeG80F / 4D63A-4G80F / 4DB63A-4
v [m/min] Ref. No.
z =12/Ø12 6.0 15.9 44979
z =15/Ø12 7.5 19.9 44980
z =19/Ø12 9.5 25.2 44981
z = 23/Ø12 11.5 30.5 44982
z = 29/Ø12 14.5 38.4 44983
conveyor conveyor chassis /
end left end right drive unit chassis for gliding plate motor sprocket set
Ref. No.
Motor
support belt (page 45) gliding plate remarks
Ref. No.
66
TANDEM-CONVEYORS TTBD HORIZONTAL DIMENSIONS
Lmax. 275
min. 126 min. 12642.5
4012
85m
ax. 2
07
min. 90 min. 162
110.
5A
A
11.5
11.5
X
6
5.5
11
2.5(4)
916
0.25
max. 1000
BX
AA min. 145
C10.5
1
C 10.5
35175245
Ø 30
Ø 30A
A
A – A
Direction of travel
All drawings are available at www.montech.com for download.
Type TTBD-105 TTBD-140 TTBD-185 TTBD-250
A [mm] chassis 105 140 185 250
B ± 0.5 mm conv. width 333–978 403–978 493–978 623–978
C gliding plate 84 119 164 229
X belt width 75 90 135 200
L total length horizontal drive min. 497 mm
max. 10 m – belts over 10 m long on request
left right
R4 (nose bar)
one support every2 meters
67
TANDEM-CONVEYORS TTBD HORIZONTAL COMPONENTS
TTBD end with deflection roller Ref. No.
TTBD-60 56988
TTBD-80 56989
TTBD-105 56990
TTBD-140 56991
TTBD-185 56992
TTBD-250 56993
TTBD conveyor end with nose bar Ref. No.
TTBD-60 57961
TTBD-80 57962
TTBD-105 54871
TTBD-140 57963
TTBD-185 57990
TTBD-250 57991
TTBD drive unit horizontal Ref. No.
TTBD-60H complete 58010
TTBD-80H complete 58011
TTBD-105H complete 54336
TTBD-140H complete 58012
TTBD-185H complete 58013
TTBD-250H complete 58014
68
TANDEM-CONVEYORS TTBD HORIZONTAL COMPONENTS
TTBD connection (1000 mm) Ref. No.
55312
* customer-specific in mm, several plates possible
When ordering chassis for gliding plate and glide platewithout assembly, the gliding plate is attached only percustomer’s request.
Chassis for gliding plate Ref. No.
TB-60 L=....* 58652/....*
TB-80 L=....* 58653/....*
TB-105 L=....* 58787/....*
TB-140 L=....* 58788/....*
TB-185 L=....* 58789/....*
TB-250 L=....* 58790/....*
Gliding plate stainless Ref. No.
TB-60 L=.... (at max. 1500 mm)* 58791/0039/....*
TB-80 L=.... (at max. 1500 mm)* 58791/0059/....*
TB-105 L=.... (at max. 1500 mm)* 58791/0084/....*
TB-140 L=.... (at max. 1500 mm)* 58791/0119/....*
TB-185 L=.... (at max. 1500 mm)* 58791/0164/....*
TB-250 L=.... (at max. 2000 mm)* 58791/0229/....*
* customer-specific in mm, max. 3000 mm (see page 44)
* customer-specific in mm, max. 3000 mm (see page 44)
Chassis Ref. No.
TB-60 L=....* 23584/....*
TB-80 L=....* 23583/....*
TB-105 L=....* 26330/....*
TB-140 L=....* 21476/....*
TB-185 L=....* 26331/....*
TB-250 L=....* 37435/....*
69
Spur gear motors Ref. No.
SG-80 / M50 L4 (v = 0.6–1.3 m/min) 505874
SG-80 / M50 L4 (v =1.7–4.1 m/min) 505873
G80F / 4D63A-4 (v = 6.0–14.5 m/min) 510003
G80F / 4DB63A-4 (v =15.9–38.4 m/min) 510004
MY TANDEM-CONVEYORS TTBD HORIZONTAL
conveyor conveyor chassis /
end left end right drive unit chassis for gliding plate connection motor sprocket set
Ref. No.
belt (page 45) gliding plate remarks
Ref. No.
Sprocket set for motor typeSG-80 / M50 L4
v [m/min] Ref. No.
z =12/Ø10 0.6 1.7 41667
z =15/Ø10 0.7 2.1 41668
z =19/Ø10 0.9 2.7 41669
z = 23/Ø10 1.0 3.3 41670
z = 29/Ø10 1.3 4.1 41671
Sprocket set for motor typeG80F / 4D63A-4G80F / 4DB63A-4
v [m/min] Ref. No.
z =12/Ø12 6.0 15.9 44979
z =15/Ø12 7.5 19.9 44980
z =19/Ø12 9.5 25.2 44981
z = 23/Ø12 11.5 30.5 44982
z = 29/Ø12 14.5 38.4 44983
70
TANDEM-CONVEYORS TTBD VERTICAL DIMENSIONS
L
min. 126 min. 12642.5
4025
0
max
. 336
min. 162 min. 162
AA
11.5
11.5
X
6
5.511
2.5(4)
916
0.25
max. 1000
BX
AA min. 145
C10.5
1
C 10.5
144max. 155
70 35
max
. 240 Ø 30
Ø 30A
A
A – A
Direction of travel
All drawings are available at www.montech.com for download.
left right
R4 (nose bar)
one support every2 meters
Type TTBD-105 TTBD-140 TTBD-185 TTBD-250
A [mm] chassis 105 140 185 250
B ± 0.5 mm conv. width 333–978 403–978 493–978 623–978
C gliding plate 84 119 164 229
X belt width 75 90 135 200
L total length vertical drive min. 468 mm
max. 10 m – belts over 10 m long on request
71
TANDEM-CONVEYORS TTBD VERTICAL COMPONENTS
TTBD end with deflection roller Ref. No.
TTBD-60 56988
TTBD-80 56989
TTBD-105 56990
TTBD-140 56991
TTBD-185 56992
TTBD-250 56993
TTBD conveyor end with nose bar Ref. No.
TTBD-60 57961
TTBD-80 57962
TTBD-105 54871
TTBD-140 57963
TTBD-185 57990
TTBD-250 57991
TTBD drive unit vertical Ref. No.
TTBD-60V complete 58015
TTBD-80V complete 58016
TTBD-105V complete 54337
TTBD-140V complete 58017
TTBD-185V complete 58018
TTBD-250V complete 58019
Motor support for vertical drive* Ref. No.
TB-60 at TB-250 56531
* only for gear motors US-302; see the picture on page 63
72
TANDEM-CONVEYORS TTBD VERTICAL COMPONENTS
TTBD connection (1000 mm) Ref. No.
55312
* customer-specific in mm, several plates possible
When ordering chassis for gliding plate and glide platewithout assembly, the gliding plate is attached only percustomer’s request.
Chassis for gliding plate Ref. No.
TB-60 L=....* 58652/....*
TB-80 L=....* 58653/....*
TB-105 L=....* 58787/....*
TB-140 L=....* 58788/....*
TB-185 L=....* 58789/....*
TB-250 L=....* 58790/....*
Gliding plate stainless Ref. No.
TB-60 L=.... (at max. 1500 mm)* 58791/0039/....*
TB-80 L=.... (at max. 1500 mm)* 58791/0059/....*
TB-105 L=.... (at max. 1500 mm)* 58791/0084/....*
TB-140 L=.... (at max. 1500 mm)* 58791/0119/....*
TB-185 L=.... (at max. 1500 mm)* 58791/0164/....*
TB-250 L=.... (at max. 2000 mm)* 58791/0229/....*
* customer-specific in mm, max. 3000 mm (see page 44)
* customer-specific in mm, max. 3000 mm (see page 44)
Chassis Ref. No.
TB-60 L=....* 23584/....*
TB-80 L=....* 23583/....*
TB-105 L=....* 26330/....*
TB-140 L=....* 21476/....*
TB-185 L=....* 26331/....*
TB-250 L=....* 37435/....*
73
Sprocket set for motor typeSG-80 / M50 L4
v [m/min] Ref. No.
z =12/Ø10 0.6 1.7 41667
z =15/Ø10 0.7 2.1 41668
z =19/Ø10 0.9 2.7 41669
z = 23/Ø10 1.0 3.3 41670
z = 29/Ø10 1.3 4.1 41671
Sprocket set for motor typeG80F / 4D63A-4G80F / 4DB63A-4
v [m/min] Ref. No.
z =12/Ø12 6.0 15.9 44979
z =15/Ø12 7.5 19.9 44980
z =19/Ø12 9.5 25.2 44981
z = 23/Ø12 11.5 30.5 44982
z = 29/Ø12 14.5 38.4 44983
Spur gear motors Ref. No.
SG-80 / M50 L4 (v = 0.6–1.3 m/min) 505874
SG-80 / M50 L4 (v =1.7–4.1 m/min) 505873
G80F / 4D63A-4 (v = 6.0–14.5 m/min) 510003
G80F / 4DB63A-4 (v =15.9–38.4 m/min) 510004
MY TANDEM-CONVEYORS TTBD VERTICAL
conveyor conveyor chassis /
end left end right drive unit chassis for gliding plate connection motor sprocket set
Ref. No.
motor
support belt (page 45) gliding plate remarks
Ref. No.
74
CONVEYORS TB ACCESSORIES
Holder for lateral guideadjustable
Ref. No. 43968
Special lateral guideson request.
Lateral guide fixedL = 2000 mm
Lateral guide adjustableL = 3000 mm
Ref. No. Type A 504985Type B 504986Type C 504987
white blackRef. No. (antistatic)F = 10.75 28187 28187SF = 15.75 33652 33652SF = 20.75 28186 28186SF = 26.75 32071 32071SF = 35.75 28188 28188S
In addition to the standardwidths, project-specific lateralguides are also available.
Ø16 45 24
max
.50
105
min
.15
Ø12
3.5
38.5
max. 100.5
Ø20
max
. 48
40
21
20
2117
12
F
14
12
122
Type A Type B Type C
75
Ø 9
25
50
700
–12
30
40
53.6
48.5
15 88
118
A
A+25
Single-foot supportheight adjustable
Ref. No.TB-60 55062TB-80 55063TB-105 55064TB-140 55065TB-185 55066TB-250 55067
AA+25
714
–12
20
40
Ø 16.5
25 400
450
48.5
25
50
53.6
Floor standheight adjustable
Ref. No.TB-60 55077TB-80 55078TB-105 55079TB-140 55080TB-185 55081TB-250 55082
76
Double supportheight adjustable765 – 1220 mm
Ref. No.TB-60 55161TB-80 55162TB-105 55163TB-140 55164TB-185 55165TB-250 55166
Double support, movable,height adjustable870 – 1325 mm
Ref. No.TB-60 55168TB-80 55169TB-105 55170TB-140 55171TB-185 55172TB-250 55173
25
16.6
40
16.6
40
48.5
A+25A
562.
5
25 400450
Ø 16.5
2550
3
H
max. 1540
40
16.6
Ø 75
668.
5
50
H
15.5
40
16.6
25
AA+25
400450
48.5
126
max. 1540
CONVEYORS TB ACCESSORIES
77
Table stand for TB-60
Ref. No. see next page
Table stand for TB-80/TB-105
Ref. No. see next page
B
45 /60
H
10
Ø 6.6
28
740
A
64
1828
5621
H
=
0–8
=
2020
Ø 6.628
A
B
40
2864
1856
80/105
0–8
78
H
4.5
=
20
4.5
20
B
A
28
Ø 6.6
40
18
64 =
28
140/185/250
56
A B H Version 1 (up to 250 mm)* H Version 2 (250 to 500 mm)*
min. max. Ref. No. min. max. Ref. No.
TB-60 72.5 64 106 250 55343 250 500 55350
TB-80 105 88 105 250 55344 250 500 55351
TB-105 130 113 105 250 55345 250 500 55352
TB-140 165 148 130 250 55346 250 500 55353
TB-185 210 193 130 250 55347 250 500 55354
TB-250 275 258 130 250 55348 250 500 55355
Table stand forTB-140/TB-185/TB-250
* The supports can be cut to the desired height.
CONVEYORS TB ACCESSORIES
79
80/10512.5 12.5 12.512.5 140/185/250 40
57.5
6622
4
224
66
Table stand TB/QS
Ref. No.TB-80 45882NTB-105 45226NTB-140 45227NTB-185 45228NTB-250 45883N
40
57.5
12.5A12.5
6622
4
Table stand TB/QS
Ref. No.Pair 44616N
13
1.2
6
T-slot cover
Artikel Nr.per meter 48143
The cover profile serves for closing the open T-slot in the chassis, for example: in applications in the food industry or in clean-room applications.
80
35.5 35.5 56
40
1
5616
A
Table stand TB/QS
Ref. No.Pair 45340N
35.5 35.5 56 1
40
4028
A
Table stand TB/QS 90°
Ref. No.Pair 45341N
530
45
30
1530
12
Ø 6.5
Ø6.
5
Fixing bracket
Ref. No.45469
CONVEYORS TB ACCESSORIES
81
Motor switch with fixing plate
Ref. No.50092
1068
2510
3 61
40230150 24
40
8912
165.
5
66.5
I0
~45
0
10
65
75 65
~ 2
500
12
45
115
Ø 7
10 10
Frequency converter
Ref. No.54546
Capacitor
Ref. No.8 µF 30263
28
12.5
3
70
25
30
56
82
Holder for reflection light barrier(Scope of delivery without reflection light barrier)
Ref. No.M 18x1 34957
Holder for proximity switch(Scope of delivery without proximity switch)
Ref. No.M 8x1 36491M 12x1 42142
28
56
76 (
M8
x1)
80 (
M12
x1)
25
30
11
22.5
Ø 9 (M8x1)
Ø 13 (M12x1)
M8x1M12x1
94.5
52.5
S
Ø12
11.5
32
7
35.5
23
21.5
39
SLL-20
F
25
30
11
22.528
min
. 36
82
Ø 19
max
. 61
Stopper
Ref. No.51590
adjustable range S = 0–32 mmmax. transverse force F = 210 N at 5 bar
stroke 10
CONVEYORS TB ACCESSORIES
83
15°
8
2
17 M6
Ø 8
7
(5)
(5)
M
7.5
7.5
15
M6
8.4
8.7
9
1
4 LR3.5
15.5
16
60
16
15
7.5
6
5
16
Connecting element
Ref. No.Pair 36546
Slot nut
Ref. No.36551
Slot insert
Ref. No.M5 45089M6 21913M8 45091
Hammer-head screw
Ref. No.L = 15 mm 40829L = 20 mm 40830L = 25 mm 40831
84
300
35
8585
96
Extra belt tensioner(for minidrive conveyors from 5 m and conveyors from 7 m)
Ref. No.TB-60 43287TB-80 43288TB-105 43289TB-140 43290TB-185 40518TB-250 43291TBD-105 43292TBD-140 43293TBD-185 41431TBD-250 43294
CONVEYORS TB ACCESSORIES