Copper Wires and its Changing Face

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The bunched copper wires are the primary cables for transmitting electrical signals from one device to another. There are different types of cables made of different grades of copper wires. Each grade of bunched copper wires can tolerate different maximum voltages, making them suitable for applications in industrial as well as domestic sectors. The bunched copper wires can handle exceeding voltages with adequacy, but also ensure top safety to the gadgets and the user against shock.

What are the various applications of bunched copper wires?Bunched copper wires are used in the following segments:Lift wiresElevator channelsConstruction unitsPower generation and Transmission unitsManufacturing of electronic appliancesIndustrial machineriesMarine transformers Industrial heating and cooling systems

Automotive partsTransmission systems SemiconductorsCopper rotorsNano-Surgical unitsConstruction of water linesFact check:Conventional car design has approximately 2 kilometres of bunched copper wires in it. They are used in the motor windings, radiators, connectors, brakes, electrical transmissions, lighting wiring and battery unit.The total weight of bunched copper wire could be anywhere close to 20 kilograms. Trucks can have up to 45 kilograms of bunched copper wires.

What are the common sources of copper?Copper occurs in the nature as mineral ores extracted from the earths crust and surface. Its presence in the ores is highly variable. Chalcopyrite is the most resourceful ore to extract copper in its industrial form. The bunched copper wires are extracted from the igneous intrusions and sedimentary deposits. Most of them are quarried from the open pits and mines. The deposits of minerals used for manufacturing the bunched copper wires can last decades.

How much copper do we have?In USA alone, over 350 million tons of mineralized copper has been discovered and put into industrial applications so far.It is worth noting that the bunched copper wires can be manufactured from industrial scraps. In the global context, there is more than 400 million tons of undiscovered copper, with majority of the volume lying beneath North America.Apart from North America, major copper reserves ideal for the manufacturing of bunched copper wires lie in Latin America, Caribbean, Central Asia, and Indian Sub-continent along with the South Asia archipelago.

Where are copper wires headed to?Copper wires are heading towards a dual role. The bunched copper wires are being developed as a super-capacitor or a storage device like a battery.

They would exclusively serve wireless gadgets, space vehicles, EVs and miniature transformers.