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Copyright, CEERE, University of Massachusetts at Amherst. 2008 Combined Heat and Power Solutions Beka Kosanovic, PhD. Northeast CHP Application Center University of Massachusetts, Amherst Distributed Energy Conference Stratton, VT May 15, 2008

Copyright, CEERE, University of Massachusetts at Amherst. 2008 Combined Heat and Power Solutions Beka Kosanovic, PhD. Northeast CHP Application Center

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Page 1: Copyright, CEERE, University of Massachusetts at Amherst. 2008 Combined Heat and Power Solutions Beka Kosanovic, PhD. Northeast CHP Application Center

Copyright, CEERE, University of Massachusetts at Amherst. 2008

Combined Heat and Power Solutions

Beka Kosanovic, PhD.Northeast CHP Application Center

University of Massachusetts, Amherst

Distributed Energy Conference

Stratton, VTMay 15, 2008

Page 2: Copyright, CEERE, University of Massachusetts at Amherst. 2008 Combined Heat and Power Solutions Beka Kosanovic, PhD. Northeast CHP Application Center

Copyright, CEERE, University of Massachusetts at Amherst. 2008

Regional Application Centers

Mid Atlanticwww.chpcenterma.org

Midwestwww.chpcentermw.org

Pacificwww.chpcenterpr.org

Northwest Regionwww.chpcenternw.org

Northeastwww.northeastchp.org

Intermountainwww.IntermountainCHP.org

The regional application centers promote combined heating and power (CHP) technology and practices, serve as a central repository and clearinghouse of CHP information, and identify and help implement regional CHP projects.

Gulf Coastwww.GulfCoastCHP.org

Southeasternwww.chpcenterse.org

Page 3: Copyright, CEERE, University of Massachusetts at Amherst. 2008 Combined Heat and Power Solutions Beka Kosanovic, PhD. Northeast CHP Application Center

Copyright, CEERE, University of Massachusetts at Amherst. 2008

Typical CHP System

Fuel “in” at one place Multiple benefits “out”

Page 4: Copyright, CEERE, University of Massachusetts at Amherst. 2008 Combined Heat and Power Solutions Beka Kosanovic, PhD. Northeast CHP Application Center

Copyright, CEERE, University of Massachusetts at Amherst. 2008

Efficiency Advantages of CHP

Source: Bruce Hedman, ICF Consulting - May 2007

Page 5: Copyright, CEERE, University of Massachusetts at Amherst. 2008 Combined Heat and Power Solutions Beka Kosanovic, PhD. Northeast CHP Application Center

Copyright, CEERE, University of Massachusetts at Amherst. 2008

Environmental Benefits of CHP- CO2

Page 6: Copyright, CEERE, University of Massachusetts at Amherst. 2008 Combined Heat and Power Solutions Beka Kosanovic, PhD. Northeast CHP Application Center

Copyright, CEERE, University of Massachusetts at Amherst. 2008

Energy and Emissions Impact of 5 MW Natural Gas CHP

• 5 MW natural gas system– Net electric efficiency = 28%; 8200 hours/year

• National Average Fossil Central Station Generation – eGrid (2000)– Heat rate = 10,462 Btu/kWh; 1,950 lbs CO2/MWh– 7% T&D losses

Page 7: Copyright, CEERE, University of Massachusetts at Amherst. 2008 Combined Heat and Power Solutions Beka Kosanovic, PhD. Northeast CHP Application Center

Copyright, CEERE, University of Massachusetts at Amherst. 2008

Important Design Considerations• Cost of Buying

Electric Power from the Grid Relative to the Cost of Natural Gas

a.k.a “Spark Spread”

• Coincident Needs for Power & Thermal Energy

• Installed Cost Differential Between a Conventional and a CHP System

Page 8: Copyright, CEERE, University of Massachusetts at Amherst. 2008 Combined Heat and Power Solutions Beka Kosanovic, PhD. Northeast CHP Application Center

Copyright, CEERE, University of Massachusetts at Amherst. 2008

FEASIBILITY STUDY RESULTSCombined Heat and Power System Design

Options Annual Cost

Savings Estimated Installed

Cost Simple

Payback

Option #1: 350 kW CHP Plant 350 kW Backpressure steam turbine with new wood-

fired boiler plant. $1,168,817 $4,050,000 3.5 years

Option #2: 500 kW CHP Plant Two 250 kW Microturbines with Heat Recovery Steam Generator (with supplemental gas firing)

$306,323 $1,080,000 3.5 years

Option #3: 420 kW CHP Plant

Two 210 kW Reciprocating Engines $160,007 $840,000 5.2 years

Option #4: 610 kW Gas Turbine with Heat Recovery Steam Generator (with supplemental gas

firing to meet entire steam load) $276,093 $2,135,000 7.7 years

Option #5: 90 kW CHP Plant 90 kW Backpressure steam turbine with existing

boiler plant. $27,034 $270,000 10.0 years

Page 9: Copyright, CEERE, University of Massachusetts at Amherst. 2008 Combined Heat and Power Solutions Beka Kosanovic, PhD. Northeast CHP Application Center

Copyright, CEERE, University of Massachusetts at Amherst. 2008

Sample BIOMASS CHP Analysis #1

• Resulting Economics– Fuel consumption on MMBtu basis increases due

to steam turbine isentropic efficiency.– Average electric generation: 200 kW– Estimated Savings:

• Electric Energy & Demand: $240,000• Boiler Fuel: $1,200,000 (savings due to cost

differential between #6 fuel oil and wood)– Estimated Costs:

• Annual Operation & Maintenance: $185,000• Capital: $3,500,000• Incentives (State of Connecticut): $160,000

– Simple Payback Period: 2.7 years

Page 10: Copyright, CEERE, University of Massachusetts at Amherst. 2008 Combined Heat and Power Solutions Beka Kosanovic, PhD. Northeast CHP Application Center

Copyright, CEERE, University of Massachusetts at Amherst. 2008

Proposed System Schematic

System Schematic & Steam Turbine figures courtesy of TurboSteamBoiler figure courtesy of Hurst

Page 11: Copyright, CEERE, University of Massachusetts at Amherst. 2008 Combined Heat and Power Solutions Beka Kosanovic, PhD. Northeast CHP Application Center

Copyright, CEERE, University of Massachusetts at Amherst. 2008

BIOMASS CHP Analysis #2 Dairy Farm in Massachusetts

– Facility spends over $60,000 on electricity (480,000 kWh) and $6,000 on #2 fuel oil (3000 gal) annually.

– 650 production dairy cows are housed in barns and milked daily and additional 750 on site

– the total manure and water volume is 156,130 lb/day, or roughly 18,830 gallons/day

– 125 kW engine could generate 937,000 kWh annually

– Payback period 11.5 years without and 6.7 year with MTC rebate

Page 12: Copyright, CEERE, University of Massachusetts at Amherst. 2008 Combined Heat and Power Solutions Beka Kosanovic, PhD. Northeast CHP Application Center

Copyright, CEERE, University of Massachusetts at Amherst. 2008

Reliability with DG unitsBaseline System Reliability is

99.97%

99.972%1.135%

Improvement

99.977%21.86% Improvement

89% Improvement in customer reliability1.135% Improvement in system reliability

Page 13: Copyright, CEERE, University of Massachusetts at Amherst. 2008 Combined Heat and Power Solutions Beka Kosanovic, PhD. Northeast CHP Application Center

Copyright, CEERE, University of Massachusetts at Amherst. 2008

Northeast Application Center Contacts

Beka Kosanovic

NAC Co-Director for Technical Assistance

(413) 545-0684 (voice)

[email protected]

Tom Bourgeois

NAC Co-Director for Education and Outreach

(914) 422-4013 (voice)

[email protected]

http://www.northeastchp.org/nac/index.htm