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Contured Honeycomb Core American GFM US-50 3D Ultrasonic Cutting Machine Nadcap AC7118 CERTIFIED ISO 9001:2008 CERTIFIED AS9100C CERTIFIED BAC 5578 & BAC 5317 APPROVED Boeing Digital Product Definition APPROVED SUPPLIER Boeing approved processor to D1-4426 requirements Composites Sculpted Honeycomb Core Laminate Janicki Industries is world class at processing core materials. Janicki can shape and sculpt foam core, natural core and honeycomb core made of phenolic, fiberglass, quartz, aramid and aluminum materials with high- precision and clean surface finish. Janicki has invested in core shaping equipment and processes to accurately meet the needs of today’s design extremes with core and carbon fiber laminates. Ultrasonic 6-Axis Core Contouring Core Cutting and Sculpting Core Conturing & Sculpting Accurately sculpted core with clean surface finish Clean Surface Finish Knife and Disk Cutters Tight tolerances Dust free profiling Precision cutting accuracy Clean Surface Finish High Production Rates Two Cutting Zones 72′′ x 134′′ 2D cutting zone 52′′ x 141′′ 3D cutting zone High Accuracy +- 0.003 Spindle speed 24,000 RPM Cutting Speed 2,360 IPM 6-Axis Ultrasonic 3D Cutter

Core Cutting and Sculpting Ultrasonic 6-Axis Core Contouring€¦ · 6-Axis Ultrasonic 3D Cutter. Janicki continues to invest in fabrication equipment for processesing core. The recently

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Page 1: Core Cutting and Sculpting Ultrasonic 6-Axis Core Contouring€¦ · 6-Axis Ultrasonic 3D Cutter. Janicki continues to invest in fabrication equipment for processesing core. The recently

Contured Honeycomb Core

American GFM US-50 3D Ultrasonic Cutting Machine

Nadcap AC7118 CERTIFIED

ISO 9001:2008 CERTIFIED

AS9100C CERTIFIED

BAC 5578 & BAC 5317 APPROVED

Boeing Digital Product Definition APPROVED SUPPLIER

Boeing approved processor to D1-4426 requirements

C o m p o s i t e s

Sculpted Honeycomb Core Laminate

Janicki Industries is world class at processing core materials. Janicki can shape and sculpt foam core, natural core and honeycomb core made of phenolic, fiberglass, quartz, aramid and aluminum materials with high-precision and clean surface finish. Janicki has invested in core shaping equipment and processes to accurately meet the needs of today’s design extremes with core and carbon fiber laminates.

Ultrasonic 6-Axis Core Contouring

Core Cutting and Sculpting

Core Conturing & Sculpting

Accurately sculpted core with clean surface finishClean Surface FinishKnife and Disk Cutters

Tight tolerances Dust free profiling Precision cutting accuracy Clean Surface Finish High Production Rates Two Cutting Zones

72′′ x 134′′ 2D cutting zone 52′′ x 141′′ 3D cutting zone High Accuracy +- 0.003 Spindle speed 24,000 RPM Cutting Speed 2,360 IPM 6-Axis Ultrasonic 3D Cutter

Page 2: Core Cutting and Sculpting Ultrasonic 6-Axis Core Contouring€¦ · 6-Axis Ultrasonic 3D Cutter. Janicki continues to invest in fabrication equipment for processesing core. The recently

Janicki continues to invest in fabrication equipment for processesing core. The recently installed AGFM Core cutter can cut, sculpt and contour core to meet your most advanced design requirements. JI uses large ovens to dry core and ensure it is moisture free and nominal size. Climate controlled core processing booth and clean room maintains core integrity during cutting and layup. Janicki’s large autoclave provides a variety of temperature recipes to cure carbon fiber prepreg laminated with core. When a structure requires exceptional stiffness or energy absorption with minimal weight gain Janicki Industries has the experience to deliver cored laminate structures of a wide variety of material configurations and processes.

719 Metcalf StreetSedro-Woolley, WA 98284

888.856.5143 toll free

[email protected]

Autoclave 12’ x 50’

Climate controlled Core Processing Booth

Large Oven for Drying Honeycomb Core

Dedicated Continuous Improvement Deliver Quality Products Exceed Customers’ Requirements

For your Core Cutting & Shapingand

OCTOBER 2017

AGFM Core Cutter (10) Custom Built 5-Axis

Mills - Up to 100’ x 20’ Cleanroom—9,300 ft2

Large core drying ovens

Autoclave - 50’ Long x 12’ Ø Complete Machine Shop - 4

& 5 Axis Mills and Lathes Metrology Laser Trackers and Faro Arm Blast & Paint Booths—60’x16’x10’

Layup Core Laminated with Carbon fiber prepreg

Large, Precise 5-Axis CNC Mills

Janicki Industries has 20 years experience laminating advanced composite materials with honeycomb core that is shaped and sculptured to meet the demand of aerospace designs.

Sedro-Woolley, WA117,000 ft2

325 Employees

Hamilton, WA164,000 ft2

361 Employees

Layton, UT100,000 ft2

80 Employees

Equipment for Core Processing