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www.tal.co.in
CORPORATE PRESENTATION
AEROCOMPONENT & ASSEMBLY
TAL MANUFACTURING SOLUTIONS
LIMITED
Corporate Presentation 2015
TAL is a 100% subsidiary of TATA Motors
IT & Comm. Services Power Engineering Consumer
Products Chemicals Materials
TATA Motors
VOLTAS
TATA Auto comp
Systems
TATA
Projects
TATA Advanced
Material
TATA Steel
TATA Power
TATA BP
Solar India
Rallis India
TATA
Chemicals
TATA
Pigments
Indian Hotels
(TAJ)
TATA Investment
Corporation
TATA Financial
Services
TATA Asset
Mgmt
TATA AIG
TQMS
TATA Strategic
Mgmt Group
TATA Services
TATA Tea
TITAN
TRENT
TATA McGraw
Hill Publishing Co
Infinity
Retail
TATA
Ceramics
TCS
TATA Sky
TATA Elxsi
VSNL
Nelco
TATA
Technologies
TATA Interactive
Systems
TATA
Teleservices
As a part of one of India’s largest and most respected business
conglomerates - the TATA Group - Our practices and processes are aligned
with and benchmarked against the best in the industry..
2
TASL
TAL locations…
Nagpur
Pune
• 78,000 sq. m area in Chinchwad, Pune since 1967.
• Fully integrated design office
• Modern Tool Room
• Well connected by Rail, Road & Air
• Manpower - 349 Nos
• 1,21,408 sq. m area in Nagpur specifically for
Airborne components and assemblies since
2012
• State of art dedicated manufacturing facility
for Boeing 787 Dreamliner floor beam.
• Generic facility for other aerospace
programs
• Manpower - 321 Nos.
3
Aerospace Business Unit
•Aero Structures Components & Assemblies
•Precision Aero Engine and Welded components
•Aero Tooling
•Ground Support Equipment
Industrials Business Unit
•Robotics and Automation
•Jigs, Fixtures and Tooling
•Machine Tools
•Integrated Manufacturing Systems
•Fluid Power Solutions
TAL offers end-to-end manufacturing solutions and has commenced
delivery of precision components in the Aerospace segment…
4
Robotics and Automation
Machine Tools
Fluid System (Hydraulic
Units)
Aerospace Parts &
Assemblies
Product Segments
Currently TAL operates in 5 product segments and across several customer
segments. It operates through business units structured along the product
segments
Customer Segments
Aerospace
Power Equipment
Auto & Ancillaries
Tyres
Railway
Farm & Construction Equipment
TAL provides manufacturing solutions in the product areas
5
Integrated Manufacturing Systems
Jigs & Fixtures Painting and Material Handling System
Aerospace Business Unit (ABU) – Airborne Metallic Parts and
Assemblies for Aero-structures and Aero-engines…
1. Welding and precision machining of
Titanium, Aluminium & other exotic materials
2. Advanced inspection & quality
control equipment
3. Surface treatment & surface
enhancement facilities including
robotic shot peening & Laser Beam
welding & vacuum furnaces..
4. Sheet metal fabrication facilities
5. Capability for proto-typing and
high rate product ionisation
including logistics for exports.
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1. Robotic MIG / TIG welding cells
2. Robotic de-burring cells
3. Robotic handling / pick & place solutions
4. Robotic laser cutting cells
5. BIW integrated robotic welding lines
7
Robotic…
First in-house built proto Robots
9
Machine Tool Division (MTD) offers VMC, HMC & SPMs…
With 3R – Rigid , Reliable & Rapid
1. Tooled up machining lines & turn key machining solutions
2. CNC / Conventional Special Purpose machines
3. CNC Vertical Turning Lathes with Maus technology
4. 5-Axes CNC Machines with Exechon technology
5. Refurbishing of used machines
9
1. Passenger car welding & assembly fixtures
2. Aerostructres assembly fixtures
3. Railway wagon, coaches and bogies welding, machining and assembly fixtures
4. Excavators & Earthmoving machinery fabrication tooling
5. Bus body assembly tooling
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Auto, Railways and Construction equipment's welding and assembly
Tooling supplied by TAL
Aero-Structure Assembly Tooling supplied by TAL
11
Integrated Manufacturing Solutions (IMS) – Material Handling …
1. Conveyers
2. Integrated handling systems
3. Automatic storing and retrieval systems
4. Integrated drop lifts
5. In-line inversion mechanisms
6. Assembly lines
12
Unique Projects completed by TAL
Robotic welding cell for a stainless steel railway wagon body panel
Complete plant for the assembly of truck chassis
Complete plant inclusive of Paint shop consisting PT, CED and assembly of truck chassis
13
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Assembly Lines
Unique Projects completed by TAL
Dynamometer
3 axis Gantry for Arc Welding EMS for Prototype shop
Integrated Manufacturing Solutions (IMS) – Paint Systems …
1. Surface coating
2. Pre-treatment / CED
3. Primer coat
4. Top coat
5. Powder coating
6. Paint baking ovens
7. Sanding booths
8. Integrated paint shops with conveyers
15
Fluid Power Solutions (FPS) – Tipper Hydraulic Assemblies…
1. Telescopic Cylinder
2. Under body tippers and
front end cylinders
3. Axial piston pump
4. Manual Control valves
5. Integrated tipping kits
6. Hydraulic accessories
16
Infrastructure at Pune….
1. Waldrich Coburg: Sideway grinding
machines
2. Dixi: Jig boring machine
3. Studer: Cylindrical grinding machine
4. Waldrich Coburg: Plano machining center
5. Skoda: Horizontal boring machine
6. SIP: Jig boring machine
7. MAS: Jig boring machine
8. Fortuna: Grinding machine
9. Deckle: Precision milling machine
and many more tool room machines….
17
Ply Cutting AGFM OLT
C - SCAN Autoclave
CCA
Unique manufacturing capabilities for Aerospace Component…
Chiron M/c - SPM
HDF
18
LBM Jobs 5 Axis
Tank Line
Bending Press Trimming Press
Shearing Routing & Drilling Fluid Cell forming Mechanical /Hydraulic Press Hydraulic Press Brake Roll Forming Heat Treatment Furnace for Solution Heat Treatment,
Annealing and Accelerated Ageing Miscellaneous – Bench Drill, De-burring, Fly-press, Hand
Shear, Square-up Table, Eckold Forming, etc
Roll Forming
Profile Stretch Wrapping
Routing Machine
Fluid Cell Forming
The following Sheet Metal Capabilities are proposed for set up
19
Existing sheet metal capabilities
Shearing Machine
Generic facility – for sheet metal and precision engine component
under commissioning…
QA Infrastructure at Pune & Nagpur….
1. Trimos: Digital height gauges
2. Zeiss: Bridge type CMMs
3. Faro: Portable CMM and laser trackers
4. Leica: Laser trackers
5. API: Laser trackers
6. Metronor: Digital photo geometry
machine
7. Ultrasonic Scanning machine
and many more precision measuring
equipments….
20
Quality Management System certifications won by TAL - ISO-9001 :2008, AS 9100 Rev C
Approvals & Certifications - Process Boeing Approvals
21
Accreditations for Aerospace & other business are in place.
Human Resources at Pune & Nagpur….
Function Design / ME Material Quality Business
Development
Mfg , Assembly & Projects
Support Functions
Customer Support
Total
Nagpur 9 7 40 5 245 9 6 321
Pune 30 22 15 18 65+140* 26 33 349
Grand Total 39 29 55 23 450 35 39 670
Over 87% of staff are engineers engaged in Technical Functions creating
Engineering Excellence.
22
* Operatives
Some of our clients….
23
Our endeavor…
Accountability
Customer Centricity
Excellence
Speed
Vision
To become a world class engineering
products & integrated manufacturing solutions company most admired by its customers and stakeholders.
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Thank you