Course Caterpillar Monitoring System Heavy Equipment

Embed Size (px)

Citation preview

  • 7/25/2019 Course Caterpillar Monitoring System Heavy Equipment

    1/44

    C kPaMilesKMRPM LiterSERVCODEX10.. .

    MESSAGE CENTERMODULEGAUGE CLUSTER

    MODULE

    CAT DATA LINK

    ACTIONLAMP

    ACTIONALARM

    DISPLAY

    DATA LINK

    CAT DATA LINK AUTOSHIFTCONTROL

    SPEEDOMETER/TACHOMETER

    MODULE

    3F12 MPHkm/h

    TRACTIONCONTROLSYSTEM

    CATERPILLAR MONITORING SYSTEM

    INPUTCOMPONENTS

    INPUTCOMPONENTS

    http://www.heavyequipments.org/
  • 7/25/2019 Course Caterpillar Monitoring System Heavy Equipment

    2/44

    http://www.heavyequipments.org/http://www.heavyequipments.org/
  • 7/25/2019 Course Caterpillar Monitoring System Heavy Equipment

    3/44

    http://www.heavyequipments.org/http://www.heavyequipments.org/
  • 7/25/2019 Course Caterpillar Monitoring System Heavy Equipment

    4/44

    http://www.heavyequipments.org/http://www.heavyequipments.org/
  • 7/25/2019 Course Caterpillar Monitoring System Heavy Equipment

    5/44

    http://www.heavyequipments.org/http://www.heavyequipments.org/
  • 7/25/2019 Course Caterpillar Monitoring System Heavy Equipment

    6/44

    INPUT COMPONENTS

    SWITCHES

    SENDERS

    SENSORS

    http://www.heavyequipments.org/http://www.heavyequipments.org/
  • 7/25/2019 Course Caterpillar Monitoring System Heavy Equipment

    7/44

    SWITCH-TYPE

    UNCOMMITTED

    PROGRAMMING

    SERVICE

    http://www.heavyequipments.org/http://www.heavyequipments.org/
  • 7/25/2019 Course Caterpillar Monitoring System Heavy Equipment

    8/44

    SENDER-TYPE

    0 to 240 OHM

    70 to 800 OHM

    http://www.heavyequipments.org/http://www.heavyequipments.org/
  • 7/25/2019 Course Caterpillar Monitoring System Heavy Equipment

    9/44

    SENSOR-TYPE

    PWM (DIGITAL)

    FREQUENCY

    http://www.heavyequipments.org/http://www.heavyequipments.org/
  • 7/25/2019 Course Caterpillar Monitoring System Heavy Equipment

    10/44

    OUTPUT COMPONENTS

    MAIN DISPLAY MODULE

    DISPLAY DATA LINK

    ALERT INDICATORS

    ACTION LAMP/ALARM

    http://www.heavyequipments.org/http://www.heavyequipments.org/
  • 7/25/2019 Course Caterpillar Monitoring System Heavy Equipment

    11/44

    http://www.heavyequipments.org/http://www.heavyequipments.org/
  • 7/25/2019 Course Caterpillar Monitoring System Heavy Equipment

    12/44

    http://www.heavyequipments.org/http://www.heavyequipments.org/
  • 7/25/2019 Course Caterpillar Monitoring System Heavy Equipment

    13/44

    http://www.heavyequipments.org/http://www.heavyequipments.org/
  • 7/25/2019 Course Caterpillar Monitoring System Heavy Equipment

    14/44

    http://www.heavyequipments.org/http://www.heavyequipments.org/
  • 7/25/2019 Course Caterpillar Monitoring System Heavy Equipment

    15/44

    http://www.heavyequipments.org/http://www.heavyequipments.org/
  • 7/25/2019 Course Caterpillar Monitoring System Heavy Equipment

    16/44

    http://www.heavyequipments.org/http://www.heavyequipments.org/
  • 7/25/2019 Course Caterpillar Monitoring System Heavy Equipment

    17/44

    http://www.heavyequipments.org/http://www.heavyequipments.org/
  • 7/25/2019 Course Caterpillar Monitoring System Heavy Equipment

    18/44

    http://www.heavyequipments.org/http://www.heavyequipments.org/
  • 7/25/2019 Course Caterpillar Monitoring System Heavy Equipment

    19/44

    http://www.heavyequipments.org/http://www.heavyequipments.org/
  • 7/25/2019 Course Caterpillar Monitoring System Heavy Equipment

    20/44

    http://www.heavyequipments.org/
  • 7/25/2019 Course Caterpillar Monitoring System Heavy Equipment

    21/44

    http://www.heavyequipments.org/
  • 7/25/2019 Course Caterpillar Monitoring System Heavy Equipment

    22/44

    http://www.heavyequipments.org/
  • 7/25/2019 Course Caterpillar Monitoring System Heavy Equipment

    23/44

    http://www.heavyequipments.org/
  • 7/25/2019 Course Caterpillar Monitoring System Heavy Equipment

    24/44

    http://www.heavyequipments.org/
  • 7/25/2019 Course Caterpillar Monitoring System Heavy Equipment

    25/44

    http://www.heavyequipments.org/
  • 7/25/2019 Course Caterpillar Monitoring System Heavy Equipment

    26/44

    C kPaMilesKM RPMLiter SERVCODEX10.. .

    MESSAGE CENTERMODULEGAUGE CLUSTER

    MODULE

    CAT DATA LINK

    ACTIONLAMP

    ACTIONALARM

    DISPLAYDATA LINK

    CAT DATA LINK AUTOSHIFTCONTROL

    SPEEDOMETER/TACHOMETER

    MODULE

    3F12 MPHkm/h

    TRACTIONCONTROLSYSTEM

    INPUTCOMPONENTS

    CATERPILLAR MONITORING SYSTEM

    MODESOF

    OPERATION

    MODESOF

    OPERATION

    INPUTCOMPONENTS

    INPUTCOMPONENTS

    http://www.heavyequipments.org/
  • 7/25/2019 Course Caterpillar Monitoring System Heavy Equipment

    27/44

    NORMAL

    MODE -0-

    http://www.heavyequipments.org/
  • 7/25/2019 Course Caterpillar Monitoring System Heavy Equipment

    28/44

    MODE - 1 -

    HARNESS CODE

    http://www.heavyequipments.org/
  • 7/25/2019 Course Caterpillar Monitoring System Heavy Equipment

    29/44

    Service Meter

    Odometer

    Tachometer

    http://www.heavyequipments.org/
  • 7/25/2019 Course Caterpillar Monitoring System Heavy Equipment

    30/44

    Numeric Readout

    GA-1 GA-2

    GA-3 GA-4

    http://www.heavyequipments.org/
  • 7/25/2019 Course Caterpillar Monitoring System Heavy Equipment

    31/44

    Diagnostic Scrolling

    http://www.heavyequipments.org/
  • 7/25/2019 Course Caterpillar Monitoring System Heavy Equipment

    32/44

    30

    SERVCODE

    110F08SERV

    CODE

    Service Mode

    http://www.heavyequipments.org/
  • 7/25/2019 Course Caterpillar Monitoring System Heavy Equipment

    33/44

    Tattletale Mode

    http://www.heavyequipments.org/
  • 7/25/2019 Course Caterpillar Monitoring System Heavy Equipment

    34/44

    MILES or KILOMETERS

    mph or km/h

    Units Mode

    http://www.heavyequipments.org/
  • 7/25/2019 Course Caterpillar Monitoring System Heavy Equipment

    35/44

    Setup Mode

    http://www.heavyequipments.org/
  • 7/25/2019 Course Caterpillar Monitoring System Heavy Equipment

    36/44

    Calibration Mode

    Check Service Manualand

    Machine Electrical Schematic

    http://www.heavyequipments.org/
  • 7/25/2019 Course Caterpillar Monitoring System Heavy Equipment

    37/44

    950F CAT

    WARNING OPERATIONS

    http://www.heavyequipments.org/
  • 7/25/2019 Course Caterpillar Monitoring System Heavy Equipment

    38/44

    http://www.heavyequipments.org/
  • 7/25/2019 Course Caterpillar Monitoring System Heavy Equipment

    39/44

    TROUBLESHOOTINGCATEGORIES

    Switch-Type Components

    Sender-Type Components

    Sensor-Type Components

    Output Components

    http://www.heavyequipments.org/
  • 7/25/2019 Course Caterpillar Monitoring System Heavy Equipment

    40/44

    http://www.heavyequipments.org/
  • 7/25/2019 Course Caterpillar Monitoring System Heavy Equipment

    41/44

    http://www.heavyequipments.org/
  • 7/25/2019 Course Caterpillar Monitoring System Heavy Equipment

    42/44

    950F CAT

    CID's

    FMI's

    MID's

    DIAGNOSTIC TROUBLESHOOTING

    http://www.heavyequipments.org/
  • 7/25/2019 Course Caterpillar Monitoring System Heavy Equipment

    43/44

    SENSOR DIAGNOSTIC TESTS

    Typical Temperature Sensor

    Temperature Signal Voltage Duty Cycle

    -40 to -20C (-40 to -4F)

    -20 to -0C (-4 to 32F)

    0 to 20C (32 to 68F)

    20 to40C (68 to 104F)

    40 to 60C (104 to 140

    F)

    60 to 80C (140 to 176F)

    80 to 100C (176 to 212F)

    100 to 120C (212 to 248F)

    120 to 135C (248 to 275F)

    .8 to 1.5 DCV

    1.1 to 1.4 DCV

    1.4 to 2.0 DCV

    2.0 to 3.1 DCV

    3.1 to 4.5 DCV4.5 to 5.7 DCV

    5.7 to 6.6 DCV

    6.6 to 7.2 DCV

    7.2 to 7.4 DCV

    10 to 11%

    11 to 15%

    15 to 23%

    23 to 37%

    37 to 55%55 to 71%

    71 to 82%

    82 to 89%

    89 to 93%

    Note: Actual values may change with different sensor part numbers

    http://www.heavyequipments.org/
  • 7/25/2019 Course Caterpillar Monitoring System Heavy Equipment

    44/44