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CLIP44 SHOPFRONT SYSTEMFRAMES
PRODUCT MANUAL
Revision: November 2012
Disclaimer: The right to make alterations is reserved© 2012 Wispeco (Pty) Ltd, All Rights Reserved
crealco. C L I P 4 4F R A M E S
IndexLegal Disclaimer 3Profile Identification 4-8Frame Hardware Identification 9Butterfly Gasket and Wedge Codes 10Typical Frame Configurations 11-12Fixing Details 13Regular Shopfront Frame Cross Sectional Detail 14Shopfront Window Frame Cross Sectional Detail 15Upstand Shopfront Frame Side Insert Cross Sectional Detail 16Upstand Shopfront Frame Centre Insert Cross Sectional Detail 17Single Corner Post Shopfront Frame Cross Sectional Detail 18Two Corner Post Shopfront Frame Cross Sectional Detail 19Single Corner Post Window Frame Cross Sectional Detail 20Two Corner Post Window Frame Cross Sectional Detail 21Palace Side Light Frame Cross Sectional Detail 22Palace Top Light Frame Cross Sectional Detail 23Sill Machining Detail To Suit All Sill Combinations 24Head Machining Detail To Suit 26B; 26C & 26E 25Box Spigot Machining Detail 2626 Mullion Machining Detail For End Milling On 26B Recessed Back 27Mullion W105 Machining Detail For End Milling On 26B RecessedBack
28
Spigot Assembly Detail R4 To 26 and 26B 29Frame Spigot Assembly Detail 26 To 26 and 26B 30Box Spigot Assembly Detail 26 To 26 and 26B 31Sill Combinations 32Corner Post Options 33Setting Block Location 34
Disclaimer: The right to make alterations is reserved
PAGE 2© 2012 Wispeco (Pty) Ltd, All Rights Reserved
crealco. C L I P 4 4F R A M E S
This manual must be read in conjunction with the Installation, Cleaning and Maintenance Document,BEE Certificates and the Performance Certificates for the relevant system. The manual must also beused in conjunction with the design and cutting list from the latest version of StarFront.
LEGAL DISCLAIMERAll information, recommendations or advice contained in this documentationis given in good faith to the best of Wispeco’s knowledge and is based oncurrent procedures in effect.
Since the actual use of this documentation by the user is beyond the control ofWispeco, such use is within the exclusive responsibility of the user. Wispecocannot be held responsible for any loss incurred through incorrect or faulty useof this documentation.
Great care has been taken to ensure that the information provided is correct.Wispeco will accept no responsibility for any errors and/or omissions, which mayhave inadvertently occurred.
All mechanical joints must be sealed with a Wispeco approved joint sealer.
Laminated glass must not stand in water.
All drawings in the Wispeco Documentation are shown NOT to scale.
Wispeco cannot accept responsibility for the use of standard products sinceWispeco does not know where these products are being installed.
The use of anti-magnetic stainless steel screws and pop rivets is recommendedto reduce galvanic corrosion in harsh environments.
The hardware recommended in this documentation is suitable for use in mostatmospheric environments. When hardware is used in severe costal environmentsthe manufacturer of the hardware must be consulted.
Fixing lugs on frames must be positioned as per the user manual and used inaccordance to the AAAMSA specifications. When profiles are screwed togetherthe screw centers must also be according to the user manual.
All glass used within Wispeco products must comply with SAGGA regulations.
All glazing above 10m from ground level must be signed off by a competent person(Glazing) in accordance with the national building regulations
By continuing to use this documentation you acknowledge that youunderstand and accept the legal disclaimer.
Disclaimer: The right to make alterations is reserved
PAGE 3© 2012 Wispeco (Pty) Ltd, All Rights Reserved
crealco. C L I P 4 4F R A M E S
CLIP44 SHOPFRONT SYSTEMFRAMESPROFILE IDENTIFICATION
75.00
CLIP44 26DRECESSED BACKW53365
75.00
CLIP44 26BRECESSED BACKW44084
75.00
CLIP44 26C JAMBOPEN BACKW26154
75.00
CLIP44 26EFLAT BACKW53194
95.00
CLIP44 95BRECESSED BACKW55365
105.00
CLIP44 105BRECESSED BACKW55364
CLIP44 130BRECESSED BACKW56084
130.00120.00
CLIP44 120BRECESSED BACKW55363
44.00
CLIP44 R6 SILLRAIL 150mmW44094
44.00
CLIP44 R4 HEAD/SILL RAIL 85mmW44088
44.00
CLIP44 R7 HEAD/SILL RAIL 50mmW44087
CLIP44 BOX SPIGOT4 X S/PORTW55456
62.30
CLIP44 150BRECESSED BACKW55362
150.00
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PAGE 4© 2012 Wispeco (Pty) Ltd, All Rights Reserved
Aluminium Profile StockistsEst. 1946
crealco.
CLIP44 SHOPFRONT SYSTEMFRAMESPROFILE IDENTIFICATION
30.00
CLIP44 26 MULLIONW44083
75.00
CLIP44 CORNER MULLIONW53029
CLIP44 MULLION W95W44090
30.00
CLIP44 MULLION W105W44091
30.00
CLIP44 MULLION 116.4mmW53305
30.00
CLIP44 150mm MULLIONHEAVY DUTYW54043
30.00
CLIP44 W150 MULLIONW53151
30.00
CLIP44 MULLION W120W44092
30.00
CLIP44 MULLION W130W56083
30.00
W53033
30.00
CLIP44 MIDRAIL GLAZING BAR
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PAGE 5© 2012 Wispeco (Pty) Ltd, All Rights Reserved
Aluminium Profile StockistsEst. 1946
crealco.
CLIP44 SHOPFRONT SYSTEMFRAMESPROFILE IDENTIFICATION
45.50
CLIP44 R12 SPECIALW44099
CLIP44 R12 DOUBLEDOOR JAMBW44086
44.00
CLIP44 R3 SPECIALDOOR JAMBW44093
44.00
CLIP44 R1DOOR JAMBW44085
44.00
CLIP44 R11WD/STILE 60mm W/PILEW53666
44.00
CLIP44 R11SPD/STILE 60mmW53566
44.00
CLIP44 R11DOOR JAMBW53099
44.00
CLIP44 R4-SPECIALMID RAIL 85mmW44089
44.00
CLIP44 R9WD/STILE 90mm W/PILEW53407
44.00
CLIP44 R9D/STILE 90mmW53406
44.00
CLIP44 R19 SPECIAL CLADDINGW27934
116.00
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PAGE 6© 2012 Wispeco (Pty) Ltd, All Rights Reserved
Aluminium Profile StockistsEst. 1946
crealco.
CLIP44 SHOPFRONT SYSTEMFRAMESPROFILE IDENTIFICATION
W55875 W55824W32877
75.0
30.0
75.0
W56012
30.0
75.0
W55913
30.0
CLIP44 W150 MULLIONWOOLPILE
CLIP44 150mm MULLIONHEAVY DUTYWOOLPILE
W56013
30.0
CLIP44 W150 MULLIONWOOLPILE
W56014
30.0
CLIP44 W105 MULLIONWOOLPILE
W56015
60.0
CLIP44 W95 MULLIONWOOLPILE
CLIP44 FLATBACK WOOLPILE
CLIP 44 RECESSEDBACK WOOLPILE
CLIP44 JAMBOPEN BACK WOOLPILE
CLIP44 MULLIONWOOLPILEW55891
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PAGE 7© 2012 Wispeco (Pty) Ltd, All Rights Reserved
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crealco.
CLIP44 SHOPFRONT SYSTEMFRAMESPROFILE IDENTIFICATION
78.28
CLIP44 TRANSOM COVERW25029
97.00
CLIP44 TRANSOM
101.60
CLIP44 40mmCOVER PLATEW25025
40.05
CLIP44 CHANNELSPIGOTW26152
21.00 40.40
W25028
CLIP44 SPIGOTW26197
40.00
CLIP44 R4 SILLEND FILLERW26093
46.30
CLIP44 GLAZINGADAPTORW28643
40.00
CLIP44 R4 FILLERADAPTORW26151
CLIP44 CORNERMULLION 1W28523
80.60
CLIP44 CORNERMULLION 2W28524
73.50
CLIP44 CURVED CLIPHAND RAILW27038
CLIP44 DOUBLEGLAZING BEAD
23.50
W27882
NEW CLIP44 ANGLEDGLAZING BEADW31142
18.15
CLIP44 ANGLEDGLAZING BEAD
18.30
W14108
CLIP44 ANGLEDGLAZING BEADW30468
21.10 18.30
CLIP44 SQUAREGLAZING BEADW14109
CLIP44 DOOR ADAPTOR
46.30
W26150
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PAGE 8© 2012 Wispeco (Pty) Ltd, All Rights Reserved
Aluminium Profile StockistsEst. 1946
crealco.
CLIP44 SHOPFRONT SYSTEMFRAMESFRAME HARDWARE IDENTIFICATION
POP RIVET4.8x12mm
4x10 COUNTERSUNKRIVET
8.00
BUTTERFLY H13 WEDGE H2
8.00
SPIGOT FRAME SPIGOT
EQUAL ANGLE 50.0 x 50.0 x 2.0W20423
8x40 P/HEAD POSIS/S SCREW
BOX SPIGOT 4 X S/PORT
W26197 W26228
W53752
CSKR410 CSKR4812 STPPS840
CLPIV4FG CLRIV65FG
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PAGE 9© 2012 Wispeco (Pty) Ltd, All Rights Reserved
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crealco.
CLIP44 SHOPFRONT SYSTEMFRAMESBUTTERFLY GASKET ANDWEDGE CODES
WEDGES
BUTTERFLY GASKET
B01O
W01G W02B W03R
CLIP 44 WITH W31142 BEAD
27
4
26
5
25
6
24.62
6.38
W31142 BEAD
W05P
W30468 BEAD
CLIP 44 WITH W30468 BEAD
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PAGE 10© 2012 Wispeco (Pty) Ltd, All Rights Reserved
Aluminium Profile StockistsEst. 1946
crealco.
CLIP44 SHOPFRONT SYSTEMFRAMESTYPICAL FRAME CONFIGURATIONS
SRV-32 SRH-32
REGULAR SHOPFRONT FRAMEMULLIONS CONTINUOUS
REGULAR SHOPFRONT FRAMETRANSOMS CONTINUOUS
WRV-32 WRH-32
SHOPFRONT WINDOW FRAMEMULLIONS CONTINUOUS
SHOPFRONT WINDOW FRAMETRANSOMS CONTINUOUS
SUA-32 SUS-32
UPSTAND SHOPFRONT FRAMESIDE INSERT
UPSTAND SHOPFRONT FRAMECENTRE INSERT
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RSSF-12 RTSF-31
CLIP44 SHOPFRONT SYSTEMFRAMESTYPICAL FRAME CONFIGURATIONS
SC1-32 SC2-32
SINGLE CORNER POSTSHOPFRONT FRAME
TWO CORNER POSTSHOPFRONT FRAME
WC1-32 WC2-32
SINGLE CORNER POSTWINDOW FRAME
TWO CORNER POSTWINDOW FRAME
PALACE SIDE LIGHT FRAME
PALACE TOP LIGHT FRAME
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PAGE 12© 2012 Wispeco (Pty) Ltd, All Rights Reserved
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crealco.
CLIP44 SHOPFRONT SYSTEMFRAMESFIXING DETAILS
General:The window is fixed into position - the sill is then built at a later stage - the bottom lugs can be left in placebut it is often found that most times the mason either bends them out of its way or breaks them off.This practically means that most windows are only secured on 3 sides.
Max. 750 Max. 750150 150 150150 150 150Max. 750
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crealco.
CLIP44 SHOPFRONT SYSTEMFRAMESREGULAR SHOPFRONT FRAMECROSS SECTIONAL DETAIL SECTION B - B
B
B
A A
SECTION A - A
30.0030.7035.00
15.0015.7020.00
W44083
W14108
W44084
W44084W14108
W44083
W44088
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PAGE 14© 2012 Wispeco (Pty) Ltd, All Rights Reserved
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crealco.
CLIP44 SHOPFRONT SYSTEMFRAMESSHOPFRONT WINDOW FRAMECROSS SECTIONAL DETAIL
B
B
A A
SECTION A - A
30.0030.7035.00
15.0015.7020.00
SECTION B - B
W44083
W14108
W44084
W44084W14108
W44083
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PAGE 15© 2012 Wispeco (Pty) Ltd, All Rights Reserved
Aluminium Profile StockistsEst. 1946
crealco.
CLIP44 SHOPFRONT SYSTEMFRAMESUPSTAND SHOPFRONT FRAMESIDE INSERT CROSS SECTIONAL DETAIL
B
B
A A
C C
D
D
SECTION C - C
RIP OFF LIP
SECTION D - D SECTION B - B
SECTION A - A
30.0030.7035.00
15.0015.7020.00
W44083
W14108
W44084
W44084W14108
W44088
W44084
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PAGE 16© 2012 Wispeco (Pty) Ltd, All Rights Reserved
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CLIP44 SHOPFRONT SYSTEMFRAMESUPSTAND SHOPFRONT FRAMECENTRE INSERTCROSS SECTIONAL DETAIL
SECTION C - C
B
B
A
D
D
SECTION A - A
30.0030.7035.00
15.0015.7020.00
RIP OFF LIPRIP OFF LIP
SECTION D - D SECTION B - B
A
W44084W14108
W44088
W44084
W44083
W14108
W44084
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PAGE 17© 2012 Wispeco (Pty) Ltd, All Rights Reserved
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crealco.
CLIP44 SHOPFRONT SYSTEMFRAMESSINGLE CORNER POSTSHOPFRONT FRAMECROSS SECTIONAL DETAIL
B
B
A A
SECTION A - A
30.00 15.0015.7020.00
SECTION B - B
W44084W14108
W44083
W44088
W44084
W14108
W44083
W44084
W44084
W44084
W14108
W28523
W28524
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CLIP44 SHOPFRONT SYSTEMFRAMESTWO CORNER POSTSHOPFRONT FRAMECROSS SECTIONAL DETAIL
B
B
A A
SECTION A - A
30.00
35.0030.7030.00
SECTION B - B
W44084W14108
W44083
W44088
W44084
W14108
W44084
W44084
W28523
W28524
W14108
W44084
W44084
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PAGE 19© 2012 Wispeco (Pty) Ltd, All Rights Reserved
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CLIP44 SHOPFRONT SYSTEMFRAMESSINGLE CORNER POSTWINDOW FRAMECROSS SECTIONAL DETAIL
B
B
A A
SECTION A - A
30.00 15.0015.7020.00
SECTION B - B
W44084W14108
W14108
W14108
W44084
W44084
W44084
W44084
W44083
W44083
W28524
W28523
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CLIP44 SHOPFRONT SYSTEMFRAMESTWO CORNER POSTWINDOW FRAMECROSS SECTIONAL DETAIL
B
B
A A
SECTION B - B
SECTION A - A
30.00
35.0030.7030.00
W44084W14108
W44083
W44084
W44084
W44084
W44084
W44084
W14108
W14108W28524
W28523
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PAGE 21© 2012 Wispeco (Pty) Ltd, All Rights Reserved
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CLIP44 SHOPFRONT SYSTEMFRAMESPALACE SIDE LIGHT FRAMECROSS SECTIONAL DETAIL SECTION B - B
B
B
A A
SECTION A - A
30.0030.7035.00
W26923
W26923
W44083
W44088
W14108
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PAGE 22© 2012 Wispeco (Pty) Ltd, All Rights Reserved
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crealco.
CLIP44 SHOPFRONT SYSTEMFRAMESPALACE TOP LIGHT FRAMECROSS SECTIONAL DETAIL
SECTION A - A
30.0030.7035.00
W26923
B
B
A A
SECTION B - B
W26923
15.0015.7020.00
W14108
W14108
W44083
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VIEW A
VIEW B
3.30
4.70
CUTOUT TO LOCATEHORIZONTAL STILES ON26B RECESSED BACKOR 26 MULLION
VIEW B
VIEW AVIEW C
VIEW C
15.00
15.00
CLIP44 SHOPFRONT SYSTEMFRAMESSILL MACHINING DETAILTO SUIT ALL SILL COMBINATIONS
NOTE:FOR SILL COMBINATIONS PLEASEREFER TO PAGE A33 OF THIS MANUAL
W44088
W44088
W44088
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VIEW A
VIEW B
VIEW AVIEW C
CLIP44 SHOPFRONT SYSTEMFRAMESHEAD MACHINING DETAILTO SUIT 26B; 26C & 26E
VIEW B
3.30
CUTOUT TO LOCATEHORIZONTAL STILES ONJAMB
VIEW C
15.00
15.00
25.20
W44084
W44084
W44084
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CLIP44 SHOPFRONT SYSTEMFRAMESBOX SPIGOT MACHINING DETAIL
VIEW BCUTOUT TO LOCATE STILES
W55465 4.00
18.6539.65
VIEW A
W55456
VIEW B W55456
VIEW A
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VIEW A26 MULLION
ISOMETRIC VIEWSHOWING MULLIONAGAINST FRAME
EXPLODED VIEWSHOWING MULLIONAGAINST FRAME
VIEW A
VIEW B
VIEW C
CLIP44 SHOPFRONT SYSTEMFRAMES26 MULLION MACHINING DETAILFOR END MILLINGON 26B RECESSED BACK
VIEW B
30.00
60.00
VIEW C
25.20
3.30
46.50
W44083W44083
W44084
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VIEW AMULLION W105
ISOMETRIC VIEWSHOWING MULLIONAGAINST FRAME
EXPLODED VIEWSHOWING MULLIONAGAINST FRAME
VIEW A
VIEW B
VIEW C
CLIP44 SHOPFRONT SYSTEMFRAMESMULLION W105 MACHINING DETAILFOR END MILLINGON 26B RECESSED BACK
VIEW B
30.00
60.00
VIEW C
25.20
3.30
46.50
30.00
W44091W44091
W44084
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CLIP44 SHOPFRONT SYSTEMFRAMESSPIGOT ASSEMBLY DETAILR4 TO 26 AND 26B
MATING OF 26B RECESSED BACK TO R4 SILL RAIL
W20423
VIEW B
VIEW A
MATING OF 26 MULLION TO R4 SILL RAIL
W20423
VIEW B
VIEW A
CSKR410 CSKR410
CSKR4812 CSKR4812
W26197W26197 W44088W44088W44084 W44083
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CLIP44 SHOPFRONT SYSTEMFRAMESFRAME SPIGOT ASSEMBLY DETAIL26 TO 26 AND 26B
MATING OF 26 MULLION TO 26 MULLIONMATING OF 26B RECESSED BACK TO 26 MULLION
VIEW B
VIEW A
VIEW B
VIEW A
W20423 W20423CSKR410 CSKR410
CSKR4812 CSKR4812
W44084 W44083W26228 W26228W44083 W44083
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CLIP44 SHOPFRONT SYSTEMFRAMESBOX SPIGOT ASSEMBLY DETAIL26 TO 26 AND 26B
MATING OF 26 MULLION TO 26 MULLION
W55456
MATING OF 26B RECESSED BACK TO 26 MULLION
W55456
VIEW B
VIEW A
VIEW B
VIEW A
CSKR410 CSKR410
W44084 W44083W44083 W44083
STPPS840 STPPS840
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CLIP44 SHOPFRONT SYSTEMFRAMESSILL COMBINATIONS
R6(W44094)
R7(W44087)
R4(W44088)R7 + R7
(W44087+W44087)
R7 + R4(W44087+W44088)
R4 + R4(W44088+W44088)
R4 + R6(W44088+W44094)
R6 + R6(W44094+W44094)
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CLIP44 SHOPFRONT SYSTEMFRAMESCORNER POST OPTIONS
26B INWARD OPENING CORNER 26B OUTWARD OPENING CORNER
26D INWARD OPENING CORNER 26D OUTWARD OPENING CORNER
90° FIXED CORNER WITH COVER
90° FIXED CORNER
45° FIXED CORNER WITH COVER
45° FIXED CORNER
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GLAZING
1. SELECTION OF GLAZING METHODS
1.1 SETTING AND LOCATION BLOCKS
Glass-to-metal contact must be avoided at all times by using setting and location blockshaving a hardness of 50° to 90° shore A durometer. Use only blocks made of Neoprene,EPDM, Silicone or other elastomeric material.
Setting blocks are to have a minimum thickness of 3mm and must be at least 27mm inlength per square metre of glass area.
In the event of laminated glass and/or sealed insulated glass units drainage is to beprovided to prevent the glass edge to be submerged. Two or more 7mm diameter holes or5mm x 9mm slotted holes, or larger, are to be equally spaced in the sill section of sash orframe to allow for such ventilation/drainage.
The position of the setting and location blocks is illustrated in Figure 2.
SB over pivot
b) Vertically pivoted(hung off-centre)
a) Fixed Light
SB over pivot
c) Vertically pivoted(hung centrally)
d) Top Hung e) Bottom Hung f) Side Hung or door
g) Horizontally pivotedand reversible
h) Horizontally sliding;6 blocks to each pane
i) Vertically sliding
FIGURE 2 - POSITION OF SETTING AND LOCATION BLOCKS
CLIP44 SHOPFRONT SYSTEMFRAMESSETTING BLOCK LOCATION
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