CRONY GROUP

Prepared by- Touhidur Rahman

CRONY GROUP

Daily Dyeing Production

Production In 2015Dyeing Lost TimeDyeing PlanFinishing PlanBuyer Wise Position

Process Wise Contribution

Major ProblemSummary

INDEXDYEING SECTION

Forecast

Daily Finish Production

CRONY GROUP

Daily Dyeing Production (ACTL)

Details ACTL CAL

1-Jan

2-Jan

3-Jan

4-Jan

5-Jan

6-Jan

7-Jan

8-Jan

9-Jan10-Ja

n11-Ja

n12-Ja

n13-Ja

n14-Ja

n15-Ja

n16-Ja

n17-Ja

n18-Ja

n19-Ja

n20-Ja

n21-Ja

n22-Ja

n23-Ja

n24-Ja

n25-Ja

n26-Ja

n27-Ja

n28-Ja

n29-Ja

n30-Ja

n0

2000

4000

6000

8000

10000

12000

14000

16000

18000

2 Part DyeingRe-DyeingShade cor.ReprocessWashwhiteColor

Dyeing (CAL)

CRONY GROUP

ACTL CAL

1/Jan

2/Jan

3/Jan

4/Jan

5/Jan

6/Jan

7/Jan

8/Jan

9/Jan

10/Jan

11/Jan

12/Jan

13/Jan

14/Jan

15/Jan

16/Jan

17/Jan

18/Jan

19/Jan

20/Jan

21/Jan

22/Jan

23/Jan

24/Jan

25/Jan

26/Jan

27/Jan

28/Jan

29/Jan

30/Jan

31/Jan

-

2,000

4,000

6,000

8,000

10,000

12,000

9,5

32

5,7

51

7,7

29

7,9

45

8,9

13

9,2

05

9,0

22

10,

510

2,7

41

10,

059

11,

624

10,

548

10,

687

10,

065

10,

050

9,8

77

10,

072

10,

741

10,

029

10,

582

11,

186

11,

200

10,

191

Dyeing Lost Time

CRONY GROUP

Details

4200542006

4200742008

4200942010

4201142012

4201342014

4201542016

4201742018

4201942020

4202142022

4202342024

4202542026

4202742028

4202942030

4203142032

4203342034

42035

0 0

3

0 0 0 0

13.3

0 1.3

0 0 0 0 0 0 0 0 0

2.3

0 0

2

Lost Time (HR)

Lost time

CRONY GROUP

DATE: CAPACITY kg/day M/C No.

M/C CAPACITY

(kg)TIME START TIME END REASON LOST TIME

(HR)PRODUCTION LOSS (kg/day)

03-Jan 15,290 5 800 4:00 PM 7:00 PM Pressure control valve leakage 3:00:00 147

08-Jan 15,290 9 900 8:00 AM 6:00 PM Reel drive shaft repair 13:30:00 661

10-Jan 15,290 6 0:00 9:00 AM 10:30 AM Temperature controller problem 1:30:00 73

20-Jan 15,290 12 1200 5:30 PM 8:00 PM Motor coil burn 2:30:00 122

23-Jan 15,290 6 600 8:00 AM 10:00 AM Right side motor inverter problem 2:00:00 98

TOTAL 22:30:00 1102

Major Problem

CRONY GROUP

BUYER STYLE Order COLOR BATCH NO BATCH QTY Remarks

TOM TAILOR 1031629.00.10 183992 2555 964-A 599 UNEVEN+RUNNING SHADE

H&M TROWERS BOTTOM

372240

76-316 A-14 200 FABRICS CREASE MARK NOT OK

-7668

KIABI S15 DCHEM 570520 Maron Choco 1232-A 511 FABRICS UNEVEN SHADE

Dyeing Plan

CRONY GROUP

JAN-15 FEB-15 MAR-15 APR-15 MAY-15

667

270

41 0 0

48

319

250

11513

Dyeing Dyeing Balance

Details

Finishing Plan

CRONY GROUP

JAN-15 FEB-15 MAR-15 APR-15 MAY-15

578

202

32 0 0

54

315

225

10211

Finish Delivery Finish Del Balance

Details

Summery

CRONY GROUP

MONTH FABRIC REQ. (FINISH WT)

DYEING (GREY WT)

DYEING BALANCE (GREY WT)

FINISH DELIVERY (FINISH WT)

DELIVERY BALANCE (FINISH

WT)

DYEING CAPACITY

JAN-15 626 667 48 578 54 195FEB-15 517 270 319 202 315 620

MAR-15 257 41 250 32 225 704APR-15 102 0 115 0 102 681MAY-15 11 0 13 0 11 681

TOTAL 1985 1525 747 1292 709 2882

MONTH WISE BALANCE (Tons)

Details

ORDER QTY

REQ. DYEING DYEING BAL

FINISH FINISH BAL

ORDER QTY

REQ. DYEING DYEING BAL

FINISH FINISH BAL

ORDER QTY

REQ. DYEING DYEING BAL

FINISH FINISH BAL

FEB'2015 MAR'2015

1601

666

1415

915

1029

388

Buyer ColourJAN'2015

BLACK 10983 12436 34 11213 0 7008 4189 3751 3162 3846 793 457 446 0 793

WHITE 30861 34934 208 31321 0 23160 21604 4934 15674 7486 2853 552 2681 488 2365

SOLID 96862 110837 81 98497 0 83307 69409 25513 52816 30491 13922 4431 11566 3887 10035

MELANGE 10396 11939 44 10849 0 9139 9131 1167 5183 3956 564 0 637 0 564

YARN DYED 9039 9777 24 9310 0 14377 12134 3368 11768 2609 0 0 0 0 0

TOTAL 158141 179923 391 161190 0 136991 116467 38733 88603 48388 18132 5440 15332 4375 1375710

0042

3

4665

20

2224

833

1601

666

1415

915

1029

388

BLACK 7561 8185 494 6426 1135 3229 723 2981 570 2659 4965 309 5213 271 4694

WHITE 16967 19256 617 15646 1321 11364 8865 4452 4366 6998 14769 927 15697 825 13944

SOLID 72270 75754 7187 64099 8171 62115 41999 30374 32728 29387 41798 5190 41997 3908 37890

MELANGE 2173 2356 49 1887 286 3845 2609 1927 2303 1542 281 0 318 0 281

YARN DYED 25486 24823 2860 23054 2432 10128 9063 1764 8843 1285 16501 3424 13967 3272 13229

TOTAL 124457 130374 11207 111112 13345 90681 63259 41498 48810 41871 78314 9850 77191 8276 70038

4853

76

2783

73

3985

06

1000

423

4665

20

2224

833

BLACK 9186 10424 1 9252 0 1300 0 1469 0 1300 0 0 0 0 0

WHITE 16242 18363 75 16305 0 9824 4607 6428 4149 5675 0 0 0 0 0

SOLID 45226 52967 56 47401 0 34036 24985 14082 21103 12933 34493 12712 26371 10200 24293

MELANGE 6468 7462 17 6776 0 1315 1469 9 1042 273 2658 2419 482 2217 441

YARN DYED 14725 13578 2220 12486 2239 432 0 454 0 432 3502 978 2722 921 2581

TOTAL 91847 102794 2370 92220 2239 46907 31061 22443 26294 20613 40653 16109 29575 13338 27315

1322

86

7148

9

3003

0

4853

76

2783

73

3985

06

BLACK 2538 1096 1818 913 1625 2233 0 2541 0 2233 600 0 661 0 600

WHITE 1930 407 1811 332 1598 1010 400 760 0 1010 600 0 661 0 600

SOLID 21886 18150 7015 11734 10152 15372 2795 14836 2046 13326 9036 0 10103 0 9036

MELANGE 1480 1315 360 1218 262 343 0 360 0 343 0 0 0 0 0

YARN DYED 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

TOTAL 27834 20968 11004 14197 13637 18958 3195 18497 2046 16912 10236 0 11425 0 10236

9594

43

1085

356

2801

30

1322

86

7148

9

3003

0

BLACK 6654 7163 600 6132 522 16692 631 18944 589 16103 0 0 0 0 0

WHITE 36404 42193 1117 34763 1641 29103 8439 25116 4985 24119 714 0 807 0 714

SOLID 48063 54603 1577 46293 1770 27622 11890 20326 3498 24124 122 0 138 0 122

MELANGE 20911 22602 25 21141 0 14408 6586 9068 5025 9383 190 0 215 0 190

YARN DYED 15603 16321 106 15242 361 36502 10487 27840 7665 28837 4436 0 4658 0 4436

TOTAL 127635 142882 3425 123571 4294 124328 38033 101295 21761 102567 5462 0 5817 0 5462

3466

29

3892

41

9989

92

9594

43

1085

356

2801

30

BLACK 3419 3845 0 3483 0 6457 626 6827 515 5942 10096 0 11600 0 10096

WHITE 10154 11108 543 7775 2379 8675 2258 7634 1758 6917 12555 0 14379 0 12555

SOLID 21251 16663 7480 12703 8548 32799 2331 35743 1651 31148 51021 0 60192 0 51021

MELANGE 4354 4830 19 3775 579 3253 125 3486 109 3144 489 0 553 0 489

YARN DYED 3375 2552 1284 2396 979 4870 1530 4047 578 4292 0 0 0 0 0

TOTAL 42553 38998 9326 30132 12485 56054 6870 57737 4611 51443 74161 0 86723 0 74161

1855

45

1271

25

1454

87

3466

29

3892

41

9989

92

BLACK 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

WHITE 4597 5210 2 4613 0 5098 2912 2864 2426 2672 6241 4423 2629 2771 3470

SOLID 6478 7347 3 6566 0 4232 3016 1767 2750 1482 11109 1019 11541 365 10744

MELANGE 324 359 8 326 0 0 0 0 0 0 592 0 669 0 592

YARN DYED 3629 3793 66 3957 0 4044 2793 1526 2707 1337 4278 2921 1581 1349 2929

TOTAL 15028 16709 79 15462 0 13374 8721 6157 7883 5491 22220 8363 16420 4485 17735

2035

44

1950

44

1257

50

1855

45

1271

25

1454

87

BLACK 3064 750 2725 678 2386 0 0 0 0 0 1400 0 1582 0 1400

WHITE 3722 1784 2534 1459 2263 353 0 417 0 353 934 0 1055 0 934

SOLID 31196 30694 5308 27398 3798 29209 2518 31786 2260 26949 5389 1258 4878 1103 4286

MELANGE 903 1033 0 913 0 0 0 0 0 0 0 0 0 0 0

YARN DYED 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

TOTAL 38885 34261 10567 30448 8447 29562 2518 32203 2260 27302 7723 1258 7516 1103 6620

626380 666909 48369 578332 54447 516855 270124 318564 202268 314587 256901 41020 249999 31577 225324

2035

44

1950

44

1257

50

Details

CRONY GROUP

CRONY GROUPBuyer Wise Position

Details

MONTH KIABI MGB (L) TOMTAILOR MGB (M) H&M MANGO OKAIDIREWE,

GEMO & OTHERS

TOTAL

REQ 158141 124457 91847 27834 127635 42553 15028 38885 626,380DYEING 179923 130374 102794 20968 142882 38998 8721 34261 658,921

DYEING BAL 391 11207 2370 11004 3425 9326 79 10567 48,369DELIVERY 161190 111112 92220 14197 123571 30132 15462 30448 578,332

DELIVERY BAL 0 13345 2239 13637 4294 12485 0 8447 54,447REQ 136991 90681 46907 18958 124328 56054 13374 29562 516,855

DYEING 116467 63259 31061 3195 38033 6870 8721 2518 270,124DYEING BAL 38733 41498 22443 18497 101295 57737 6157 32203 318,564

DELIVERY 88603 48810 26294 2046 21761 4611 7883 2260 202,268DELIVERY BAL 48388 41871 20613 16912 102567 51443 5491 27302 314,587

REQ 18132 78314 40653 10236 5462 74161 22220 7723 256,901DYEING 5440 9850 16109 0 0 0 8363 1258 41,020

DYEING BAL 15332 77191 29575 11425 5817 86723 16420 7516 249,999DELIVERY 4375 8276 13338 0 0 0 4485 1103 31,577

DELIVERY BAL 13757 70038 27315 10236 5462 74161 17735 6620 225,324REQ 21023 35353 0 0 0 11462 19470 14445 101,753

DYEING 0 0 0 0 0 0 0 0 0DYEING BAL 23723 40003 0 0 0 13144 22477 15944 115,291

DELIVERY 0 0 0 0 0 0 0 0 0DELIVERY BAL 21023 35353 0 0 0 11462 19470 14445 101,753

REQ 0 6991 0 0 0 0 2968 1436 11,395DYEING 0 200 0 0 0 0 0 0 200

DYEING BAL 0 7700 0 0 0 0 3427 1623 12,749DELIVERY 0 153 0 0 0 0 0 0 153

DELIVERY BAL 0 6838 0 0 0 0 2968 1436 11,242

MACHINE FORCAST

JAN FEB MAR

Per Day Req- 45,075 TT prod- Out of: 559,250

Per Day Std- 24,315 Prod Achieve- Average prod: 24,684

FROM: 24-Jan 8 Days remaining 194,522

To: 31-Jan 01-02-15 9% M/C Allowance

91% 100%

M/C NOM/C

CAPACITYREM.

CAPACITYCAPACITY/

MONTHM/C LOAD GAP OVER LOAD

ACTL-1 160 2330 9027 17338 - 15008

ACTL-2 200 2912 11284 1794 1118 -

ACTL-3 600 8736 33852 15404 - 6668

ACTL-4 800 11648 45136 20672 - 9024

ACTL-5 1200 17472 67704 26962 - 9490

ACTL-6 450 6552 25389 17297 - 10745

ACTL-7 600 8736 33852 16220 - 7484

ACTL-8 900 13104 50778 17081 - 3977

ACTL-9 400 5824 22568 18105 - 12281

ACTL-10 100 1456 5642 871 585 -

ACTL-11 1200 17472 67704 26316 - 8844

ACTL-12 1200 17472 67704 26748 - 9276

ACTL-13 800 11648 45136 11818 - 170

CAL-1 150 2184 8463 4359 - 2175

CAL-2 900 13104 50778 17258 - 4154

CAL-3 1500 21840 84630 37453 - 15613

CAL-4 1800 26208 101556 67562 - 41354

CAL-5 400 5824 22568 17338 - 11514

TT 13360 194522 753771 360597 1703 167778

567,740

102%

KG Capacity Remains

JANUARY-2015

Details

CRONY GROUP

MACHINE FORCAST

JAN FEB MAR

Per Day Req- 9,082 TT prod- Out of: 0

Per Day Std- 22,152 Prod Achieve- Average prod: -

FROM: 1-Feb 28 Days remaining 620,256

To: 28-Feb 01-03-15 15% M/C Allowance

85% 100%

M/C NOM/C

CAPACITYREM.

CAPACITYCAPACITY/

MONTHM/C LOAD GAP OVER LOAD

ACTL-1 160 7616 7616 12067 - 4451

ACTL-2 200 9520 9520 1637 7883 -

ACTL-3 600 28560 28560 5760 22800 -

ACTL-4 800 38080 38080 2415 35665 -

ACTL-5 1200 57120 57120 8503 48617 -

ACTL-6 450 21420 21420 4040 17380 -

ACTL-7 600 28560 28560 2631 25929 -

ACTL-8 900 42840 42840 10616 32224 -

ACTL-9 400 19040 19040 5685 13355 -

ACTL-10 100 4760 4760 682 4078 -

ACTL-11 1200 57120 57120 26720 30400 -

ACTL-12 1200 57120 57120 11738 45382 -

ACTL-13 800 38080 38080 6556 31524 -

CAL-1 150 7140 7140 336 6804 -

CAL-2 900 42840 42840 11402 31438 -

CAL-3 1500 71400 71400 41225 30175 -

CAL-4 1800 85680 85680 90204 - 4524

CAL-5 400 3360 19040 12067 - 8707

TT 13360 620256 635936 254284 383655 17683

0

-

FEBRUARY-2015

KG Capacity Remains

Details

CRONY GROUP

MACHINE FORCAST

JAN FEB MAR

Per Day Req- 4,233 TT prod- Out of: 0

Per Day Std- 22,712 Prod Achieve- Average prod: -

FROM: 1-Mar 31 Days remaining 704,072

To: 31-Mar 01-04-15 15%

85% 100%

M/C NOM/C

CAPACITYREM.

CAPACITYCAPACITY/

MONTHM/C LOAD GAP OVER LOAD

ACTL-1 160 8432 8432 1863 6569 -

ACTL-2 200 10540 10540 712 9828 -

ACTL-3 600 31620 31620 3288 28332 -

ACTL-4 800 42160 42160 2357 39803 -

ACTL-5 1200 63240 63240 1050 62190 -

ACTL-6 450 23715 23715 1771 21944 -

ACTL-7 600 31620 31620 3332 28288 -

ACTL-8 900 47430 47430 8991 38439 -

ACTL-9 400 21080 21080 1697 19383 -

ACTL-10 100 5270 5270 235 5035 -

ACTL-11 1200 63240 63240 9750 53490 -

ACTL-12 1200 63240 63240 6682 56558 -

ACTL-13 800 42160 42160 0 42160 -

CAL-1 150 7905 7905 203 7702 -

CAL-2 900 47430 47430 796 46634 -

CAL-3 1500 79050 79050 46820 32230 -

CAL-4 1800 94860 94860 39824 55036 -

CAL-5 400 21080 21080 1863 19217 -

TT 13360 704072 704072 131237 572835 0

MARCH-2015

-

KG Capacity Remains

M/C Allowance

0

Details

CRONY GROUP