CS 16 - CS 20 - BA-vers. 1.6.gb.18.10 - Movetec Oy CS 16 - CS 20 - BA-vers.1.5 gb.26.09.07.doc Declaration of the Manufacturer In accordance with the ... VDI 2230 Strength: class 8.8

Compact slide CS 16 / CS 20

Operating instruction

2 CS 16 - CS 20 - BA-vers.1.5 gb.26.09.07.doc

These operating instructions apply to:

Type Order No.

CS 16/30 50167742

CS 16/60 50154069

CS 16/90 CS 16/120 CS 20/50 CS 20/100 CS 20/150

50154070 50154071 50100711 50100712 50100713

Version of this documentation: CS 16 - CS 20 - BA-vers.1.5 gb.26.09.07.doc

Symbols: Assembly and commissioning must be carried out by qualified personnel only and according to these operating instructions.

NOTE

Special activities or additional information

CAUTION

Danger of damage to property

WARNING

Danger to life and limp

CS 16 - CS 20 - BA-vers.1.5 gb.26.09.07.doc 3

Scope of Supply

Item Quantit Description

1 1 Module CS 16 + CS 20

2 2 Vis de butée/ Amortisseur

3 2 Centering bushings

4 2 Vis mounting

Destignated Use

The series oif the compact slides CS 16 + CS 20 is used fort the linear movement of rigidly mounted loads in non-explosion harzadous ambient and operating conditions that are specified fort this module; see catalogue technical.

Safety Instructions

These operating instructions should be read carefully before carring out any activity on or with the module.

The module may only be used in accordance with the intended purpose.

Modifications on the module that are not described in these operating instructions or have not been approved in writing by Afag are not permitted. In case of inexpert changes or improper assembly, installation, operation, maintenance or repairs, afaq rejects all liability.

PRECAUTION

Connection of compressed air and operation of pneumatic systems may cause unpredictable movements which may result in personal injury or damage to property.

When connecting compressed air for the first time make sure that all air chokes are closed. Ventilate the system slowly.

Guarantee

The module is designed for 40 million /2 years* load alterations under the ambient conditions and conditions of deployment defined for this module, see catalogue. The guarantee includes the repair or replacement of faulty parts at Afag AG.

*first go in event

When repairs are carried out by the customer without prior training or instruction by Afag AG the warranty will become void. No additional claims can be entertained.

4 CS 16 - CS 20 - BA-vers.1.5 gb.26.09.07.doc

Declaration of the Manufacturer

In accordance with the EC Machine Directive 2006/42 EC

Products: Handling modules of the serties compact slides CS 16 + CS 20 incl. Accessoires

Type series:

CS 16, CS 20 incl. accessories

Manufacturer address,

supplier’s address:

Afag AG Fiechtenstrasse 32 CH 4950 Huttwil

Applicable EC Directives: EC Machine Directive (2006/42 EC)

Harmonized standars applied: EN 12100 (01.06.2006)

Accredited agencis with certificates:

none

We declare on our sole responsibility that the products mentioned above and as delivered by us are in conformance with the valid regulations of the Directive of the Council dated May 17, 2006 on machines and with the amended Directive 95/16/EC (revised version) as published on June 9, 2006 in the EC gazette (L157).

Caution! The commissioning of the products is prohibited, after is installation in the main machine or after attaching all necessary safety labels, until such time as all the requirements of the EC Machine Directives with reference to safety and health are satisfied.

The installation specifications in the relevant ope rating instructions must be observed!

Place/Date : Huttwil, 22.06.2006

Afag AG means automatic manufacturing technology

Dr. Martin Daniel Managing Director of Afag AG

Marc Zingg Product Manager of Afag AG


Description

1 Body base 3 Stop screw with shock absorber

2 Slids 4 Sensor grooves

The CS 16 + CS 20 consists of the base body (1) with pneumatic connections and cylinder and the movable slide (2).

The stop positions are set by means of a stop sleeve with integrated shock absorber (3) (please see page 11). ▪ The stop positions are queried either by a 3 mm inductive switch (accessories: not included in the scope of supply),

mounted under the stop screw, or ▪ a proximity switch (accessories: not included in the scope of supply), fastened in

the sensor grooves (4).

3

2

4

1

6

Technical date CS 16 and CS 20

NOTE

More detailed technical data is given in the technical catalogue.

Technical data:

Storage temperature 0 .. +50°C

Operating temperature +0 .. +50°C

Humidity <90%, non condensing

Operating pressure 3 .. 8bar

Mounting grid 30 x 30mm (CS 16), 48 x 48mm (CS 20)

Mounting thread M4 (CS 16), M6 (CS 20)

Dimensions:

Modèle CS 16/30

CS 16/60

CS CS CS CS CS 16/90 16/120 20/50 20/100 20/150

Length 130mm 170mm 220mm 250mm 175mm 235mm 295mm

Width 66mm 66mm 66mm 66mm 85.5mm 85.5mm 85.5mm

Height 37mm 37mm 37mm 37mm 39mm 39mm 39mm

Weight 0.740kg 0.980kg 1.22kg 1.96kg 1.40kg 1.80kg 2.20kg


Assembly

CS 16

CS 20

Installation of base body from below Installation of base body, screwed

(CS 16 special screw M4x20/8)

(CS 20 special screw M6x25/9)

WARNING

When the slide is installed in a vertical position, it should always be moved, before the installation, into the lowermost position, since masses that move suddenly can cause injury.

8

NOTE

Note that the piston rod points upwards when the base body is mounted in vertical position. This ensures that the maximum piston power is available for an upward movement.

Further elements to be mounted can be attached to the side plates or the slide plate.

The screws to be used for assembly must at least satisfy the following conditions:

Standard: VDI 2230 Strength: class 8.8 Surface: galvanized blue, oiled or greased Thread Torque

M3 1,1 … 1,3 Nm

M4 2,5 … 2,9 Nm

M5 4,9 … 5,8 Nm

M6 8,5 ... 9,9 Nm

Pneumatic connection

Two pneumatic connections each are located at the side of the base body (shock absorbers) and at the rear of the base body (M5). Pneumatic connections that are not used must be closed airtight with the locking screws included in the scope of supply.

1 Compressed air connection 4 One-way restrictor

2 Maitenance unit 5 Compact slides CS 16 / CS 20

3 Directional valve (standard 5/2)

1 2

4

5

3 5/2 4/2


Preparation for start-up

Before start-up first adjust the stop sleeves and then the sensors.

Setting the shock absorber and the stop screw

1a/1b Clamping screw P1 Extend compressed air connection

2 Shock absorber P2 Retract compressed air connection

3

5

Stop sleeve

SD-Clamping support

4

6

Slide

Element groin

Procedure:

1. Apply compressed air to (P1), the slide is extended

2. Loosen clamping screw (1a)

3. Set position by turning the stop sleeve (3)

4. Set shock absorber by turning (2)

5. Tighten clamping screw (1a)

6. Apply compressed air to (P2), the slide (4) is retracted

7. Loosen clamping screw (1b)

8. Set position by turning the stop screw (3)

9. Set shock absorber by turning (2)

10. Tighten clamping screw (1b)

4

P2

P1

2 P1 3

1a

1b

P2

3

2

5 6

10

Maximum damping efficiency:

The maximum damping efficiency is achieved when the shock absorbers are completely turned in (mechanical stop).

Reduced damping efficiency:

The damping efficiency is reduced when the shock absorbers are turned back.

This is recommended if the loads to be moved are low and/or at slow rotational speeds.

Replacing the shock absorber:

The shock absorber can be removed if it is to be replaced. The module may be pressurized, air will not escape.

CAUTION

The module must not be operated without shock absorber installed as it may be damaged due to missing damping.


Polling the sensors

Clamping magnetic field sensors (1) are used for polling the CS stop positions.

WARNING

The CS and the initiators must not be used in an explosion-hazardous area.

NOTE

The magnetic field sensors are not included in the scope of supply of the CS-module (please see technical catalogue).

CAUTION

Only the specified proximity switches are to be used.

Polling of the stop positions is monitored by an LED on the initiator. If the LED switch status does not change during polling the sensor is faulty and must be replaced!

Magnetic field sensors

PNP proximity switch (magnetic), order No.: 50033432

12

Installing the sensors

There are two C-grooves for the magnetic field sensors on the right-hand side of the module. These magnetic field sensors are used to poll the stop positions.

1 Sensor 3 Screw for fastening the sensor holder in the groove

2 Screw for fastening the sensor in the sensor holder

4 Sensor holder

Attaching the sensors

1. Insert sensors (1) with sensor holder in the C-grooves

2. Fasten sensor with screw (3) in the C-groove

3. Connect sensor to controller

4. Check proper function of the sensors

3 1

4

2

3


Transport and storage

The module should be stored dry in the transport packaging. The module must be packed in such a way that it is protected from impacts and dust.

CAUTION

A RM is a fine mechanical unit and must be handled with the necessary care and cleanliness during transport and storage as well as when handling, setting up and assembling.

Operating conditions (maintenance and servicing)

Under the following conditions the Compact Slides are maintenance-free:

- clean workshop atmosphere

- no splash water

- no dust and fumes caused by abrasion or processes

- ambient conditions according to the technical catalogue

The module should be cleaned with a dry cloth at regular intervals.

The module must not be washed down; do not use any aggressive cleaners.

14

Maintenance

The LM is lifetime lubricated, it can be operated with oiled or oil-free air.

WARNING

Under no circumstances must the LM be operated with oiled air before operating with oil-free air!

Air specification:

� Dry (free of condensation)

� Filtered (40um filter for oiled air)

� Filtered (5um filter for oil-free air)

If the LM is to be operated with oiled air, then we recommend the following oils:

• Festo Special oil

• Avia Avilub RSL 10

• BP Energol HPL 10

• Esso Spinesso 10

• Shell Tellus Oel C 10

• Mobil DTE 21

• Blaser Blasol 154

Amount of oil:

5-10 drops of oil per 1000 l air

Viscosity range:

9 to 11 mm2/s (= cST) at 40°C, ISO-classe VG 10 acc ording to ISO 3448

Apart from normal machine cleaning work, no further measures are necessary for maintenance.

CAUTION

Module inserts for ionized air environments (e.g.in case of high-voltage procedure such has corona processes).

Open guides and pistons should be covered with a grease layer to avoid any rust.

Recommendation: Clean and grease once a month!

Afag standard: - Staburax NBU8EP (lat guides)

- Blasolube 301 (piston rods)


Accessories

Item Order No.

Centering bushing 7x3 (2 pcs.) Centering bushing 9x4 (2 pcs.)

11016850 11004942

PNP proximity switch (magnetic) 50033432

Shock absorber M8x1 50098018

Shock absorber M10x1 50100936

Stop sleeve M10x1 Stop sleeve M12x1

50098367 50100898

Special screw M4x20/8 (2 pcs.) Special screw M6x25/9 (2 pcs.)

50101005 50101720

16

Trouble-shooting

You will find detailed instructions for replacing individual components of the CS 16 / CS 20 on our website: www.afag.com

Fault Possible cause Fault clearance

Useful load too high Reduce useful load

Pressure too low Increase pressure to max. 8 bar

Slide does not move to the final position

Module wrongly connected Check pneumatic connection

One-way restrictor completely closed

Open one-way restrictor

Module defective Return module to Afag

Harsh movement of slide to the final position

Shock absorber faulty Replace shock absorber

Max. useful load exceeded Reduce useful load

Slide speed too high Reduce speed by means of one-way restrictor

Air escapes from module

Compressed air connection leaky

Check seals of all air connections and retighten if necessary

Cylinder leaky Replace seal set


Disassembly and repair

When the module is damaged it can be returned to Afag AG for repair.

WARNING

The module may only be disassembled when the system is ventilated and deactivated. If pneumatic connections are disconnected when they are under pressure, this may result in serious personal injury owing to fast movements of moving parts.

NOTE

Afag offers a reliable repair service. Please note that Afag does not guarantee for parts which were not repaired by Afag.

18

Disposal

GMs which are of no further use should not be disposed of as a complete unit but dismantled into individual parts according to the type of material and recycled. Material which cannot be recycled should be correctly disposed of.


20

Afag Automation AG Fiechtenstrasse 32 CH - 4950 Huttwil Switzerland

Tel.: +41 (0)62 959 86 86

Fax.: +41 (0)62 959 87 87

e-mail: [email protected]

Internet: www.afag.com

Documents

CS 16 - CS 20 - BA-vers. 1.6.gb.18.10 - Movetec Oy CS 16 - CS 20 - BA-vers.1.5 gb.26.09.07.doc Declaration of the Manufacturer In accordance with the ... VDI 2230 Strength: class 8.8