customers technical and commercial expertise in industrial ... · Since 1981, Prodim offers to its industrial customers technical and commercial expertise in industrial valves, automation

Since 1981, Prodim offers to its industrial

customers technical and commercial

expertise in industrial valves, automation

of all types of valves, pipes and tanks in

composite materials and safety products.

01 BALL VALVES

02 BUTTERFLY VALVES

03 QUADRUPLE OFFSET BUTTERFLY VALVE

04 SGATE & GLOBE VALVES CHECK VALVES

05 ROTARY PLUG VALVES

06 THERMOPLASTIC VALVES

07 CONTROL VALVES

08 SAFETY VALVES DISKS

09 DIAPHRAGM VALVES AND PINCH VALVES

10 TANK PROTECTION

11 SELF-ACTING PRESSURE REGULATORS

12 MOUNTING KITS, FILTERS, SIGHTGLASSES AND ACCESSORIES

13 PNEUMATIC ACTUATORS

14 ELECTRICAL ACTUATORS

15 HYDRAULIC ACTUATORS

16 ELECTRO-HYDRAULIC ACTUATORS

17 POSITIONERS, SWITCHBOXES AND SOLENOID VALVES

18 SAFETY EQUIPMENT

19 GLASSFIBRE REINFORCED PIPE SYSTEMS

20 SERVICE

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BALL VALVESfloating ball or trunnion mounted

CONSTRUCTIONS

1 piece, 2 pieces, 3 pieces, top entry, welded body, tandem, multiple way, with heating

jacket, cryogenic, pig launcher or receiver, high cycle,…

CONNECTIONS

Threaded male or female, flanged, welded ends,…

EXECUTION

API, DIN, EN, BS

01

QUALIFICATIONS

API 6A, API 6D, PED CE, AD-2000, TA-Lüft, NACE, ATEX

SIZES

1/4” to 48” ANSI 150 to ANSI 2500, DN8 to DN300 PN 6 to PN 500

MATERIALS

Cast iron, cast or forged steel, Low or High temperature steel, alloy steel, exotic materials,

PVC, Polypropylene, PVDF, brass, bronze,…

INTERNALS

Stainless steel, plated, hard faced, special alloys, ceramic, PFA, PTFE, PP, PVDF,…

SEATS

Soft or metal seated

BORE

Full or reduced

TEMPERATURES

-196°C to 540°C

TESTEN • TESTING

Fire safe according API 6FA, API 607, BS 6755 & ISO 10497, anti-static according ISO

17292, non-destructive examination, high pressure test, cryogenic test, functional test, …

BUTTERFLY VALVES

TYPES

Centric butterfly valves, High Performance butterfly valves (double offset), Triple offset

and Quadruple offset

MATERIALS

Ductile Iron, carbon steel, Stainless steel, bronze, aluminium, etc. And also, synthetic

materials (PVDF, PPH, PVC-U), ...

SEATS

EPDM, EPDM-HT, FPM (VITON®), NBR, NR, HYPALON, MVQ, PTFE, ...

(exchangeable seat, glued seat, vulcanized)

02

EXECUTIONS

Wafer type, lug type, monoflange, double flanged

SIZES

DN32 – DN1200

PRESSURE CLASS

DIN PN6, PN10, PN16, PN25, PN40 - ANSI 150 - ANSI 300

TEMPERATURES

-60°C / +500°C

ACTUATION

lever, gearbox, pneumatic, hydraulic, eletrical and electro-hydraulic

SPECIFICATIONS

CE/PED, ISO 5752, EN588-1/5, ATEX 94/9/EC, DVGW, NF ROB-GAZ, GOST-R, Factory

Mutual, Fire Safe

TESTS

API 598 – ISO 5208 – EN12266 rate A / rate C

APPLICATIONS

Water and Water Treatment, Industrial, chemicals (acids and bases), petrochemicals,

cement industry,seawater, off-shore, abrasive media, pulp & paper, gas, sprinkler, HVAC,

oil, fuel, food industry, ...

QUADRUPLE (4) OFFSET BUTTERFLY VALVE

SPECIFICATIONS

ANSI B16.34 – NACE MR0175 / 0103 - EN 1092-1 –EN 558-1 – TA Luft – BAM Oxygen

approval – 94/9 EG ATEX – Leakage Rate acc. EN 12266 rate A – Fire Safe API607 5ed –

GOST R - CE/PED

EXECUTION

Wafer – Lug – Double flanged – Gate Face to Face dimension – Butt weld ends

SPECIALS

Top-Entry – Cryogenic - Extended stem - Heating jacket

03

MATERIALS

WCB steel – LCB , Stainless Steel– Hastelloy – Duplex– Inconel – Bronze- etc.

SEATS

Laminated SS316 – laminated graphite - Inconel O-ring – PTFE O-ring

PRESSURE CLASS

ANSI 150 to ANSI 900 – DIN PN16 – PN 160, 100 bar max. delta P on the disk

DN

2” up to 40” / DN50 up to DN1000

ACTUATION

Gearbox, pneumatic, hydraulic, electrical and electro-hydaulic actuators

TEMPERATURES

-270°C to +800°C

APPLICATIONS

Tank farms, LNG – LPS – Oil & Gas storage & transport, Petrochemical, Power plant,

Technical gases

KEY POINTS

EN12266 leakage rate A for all executions, very high Cv values, low actuating torques

GATE & GLOBE VALVES

TYPES • TYPES

Flexible or solid wedge, standard or parabolic disk, parallel slide, bolted, welded or

pressure seal bonnet

MATERIALS

Cast iron, cast or forged steel, Low or High temperature steel, alloy steel, exotic materials

CONNECTIONS

ANSI or DIN flanged, BW, SW, threaded

04

PRESSURE CLASS

PN10 to PN420, ANSI 150 up to 2500 lbs

OPERATION

Manuele bediening, pneumatische of elektrische aandrijving

SIZES

DN50 ( 2” ) to DN 900 ( 36” )

SPECIAL EXECUTION

With by-pass, cryogenic, Y-type, TA-Lüft, Fire safe

TYPES

Swing, ball, piston type, dual plate

MATERIALS

Cast iron, cast or forged steel, Low or High temperature steel, alloy steel, exotic materials,

synthetic

EXECUTIONS

ANSI or DIN flanged, BW, SW, threaded, wafer

PRESURE CLASS

PN10 to PN420, ANSI 150 up to 2500 lbs

SIZES

DN15 ( 1/2” ) up to DN 500 ( 24” )

CHECK VALVES

PLUG VALVE

SLEEVED & TEFLON LINED PLUG VALVE

• Specifications : API598 – ASME B16.5 / 34 – ASME B16.10 – EN 1092-1 – EN 558-1 – TA Luft

– CE/PED

• Versions : reduced & full bore

• 2-way, 3-way, Multi-port, V-port

• Sleeved or Teflon lined version

05

• Special versions : cage version, double block&bleed, Fire Safe, HF Alkylation

• Heating Jacket

• Materials : nodular iron, steel WCB – LCB – LCC, stainless steel SS304 – SS316

• SS317 – Hastelloy – Monel – Inconel – Zirconium

• Sleeve material : Glass reinnforced PTFE ( RPFTE ), PFA, PEEK, GF2P - UHMWPE

• Executions : flanged (ANSI/DIN), screwed connections

• (BSP/NPT)

• Pressure Classes : ANSI 150 to ANSI 600 – DIN PN16 – PN 40

• DN : 1/2” to 24” (DN15 to DN600)

• Actuation : Lever, gear box, pneumatic, hydraulic, elektric and elektro-hydaulic actuator

• Temperatures : -29°C to +200°C

DOUBLE BLOCK & BLEED EXPANDING PLUG VALVE (DBB PLUG VALVE)

• Specifications : API6D - ISO9001 – API 607 – API6FA – TA-Luft – CE/PED

• Version : reduced & full bore

• Special versions : extended stem

• Pressure Relief System (DTR – Thermal relief system)

• MAK : motor adaption kit

• Materials : Steel A216WCC en low temperature steel –A352 LCC

• Slips : ductile iron with Viton B or GFLT seal (slips seal)

• Executions : flanged ANSI or DIN

• Pressure classes : ANSI 150 to ANSI 600 – DIN PN16 – PN100

• DN : 2” up to 36” (DN15 up to DN900)

• Actuation : Gear box, pneumatic, electrical actuator

THERMOPLASTIC VALVES

• BALL VALVES

• DIAPHRAGM VALVES

• BUTTERFLY VALVES

• CHECK VALVES

• SIGHT GLASSES

• STRAINERS

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CONNECTIONS

Flanged ISO PN10, threaded, cemented

DIMENSIONS

DN15 up to DN600

BODY MATERIALS

PPFV, PVDF, PVC, PE, PP, ABS

SEATS

EPDM, FPM, PTFE

O’RINGS

EPDM, FPM “Viton”, PTFE, Kalrez

ACTUATION

Manual, pneumatic, electrical

CONTROL VALVES

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2 & 3-WAYS CONTROL VALVES AND ROTARY CONTROL BALL VALVE

• Sizes : DN 15 (1/2") to DN 300 (12")

• Body material : Steel, cats iron, SS, Hastelloy, Monel, Inconel, …

• Trim : SS 1.4571 or 316 L, Hastelloy, Monel, Inconel, …

• PN : 10 ; 16 ; 25 ; 40 or ANSI 150 - 300 lbs

• Executions : Flanged to DIN EN 1092-1 or ANSI B16.5 (RF of RTJ), …

• Temperature : -198°C to +450°C

DIAPHRAGM CONTROL VALVE AND « V-SHAPE » CONTROL BALL VALVES

• Sizes : DN 15 to DN 50

• Body material : PPFV, PVDF, PVC

• Seats : PTFE

• Gaskets : EPDM, VITON, KALREZ

• PN : 10

• Execution : Flanged to DIN EN 1092-1 RF

• Temperature : -10°C to +100°C

OTHER

• Pinch valve

• Butterfly valve

• Ball valve

• …

SAFETY VALVES RUPTURE DISKS

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SAFETY VALVES

• Materials : Brass, cast iron, nodular cast iron, steel, stainless steel, internal parts can also

be supplied in special alloys (Hastelloy, Monel, Inconel…)

• Executions : with handlever and tight cap, flanged (ANSI/DIN) or threaded (BSP/NPT)

• Pressure class : PN10 to PN160; ANSI 150 to ANSI 900 (design according to ISO 4126 of

API 5020-526)

• DN : DN15 to DN300

• Medium : Air, water, steam, gas & liquids

• Set pressure : from 0,25 bar to 300 bar

RUPTURE DISKS

• Materials : a broad range of materials is available. Also special materials like graphite

and, for instance, tantale, titane, silver and gold

• Executions : Most rupture disks are mounted into a support which is, on its turn,

mounted between flanges

• Pressures : From a few mbar to 7000 bar

• DN : from 3 mm up to more than 1000 mm

• Options : Monitoring systems (leak sensor, rupture sensor)

DIAPHRAGM & PINCH VALVES

09

• Materials : Nodular Cast Iron, Carbon Steel, Stainless steel, bronze, aluminium, etc. And

also synthetic materials like PVDF, PPH, PVC-U, ...

• Seats : EPDM, EPDM-HT, FPM (VITON®), NBR, NR, HYPALON, PTFE, BUTYL, ...

• Connections : flanged, threaded

• Sizes : DN15 – 350

• Pressure class : DIN PN6, PN10, PN16 - ANSI 150 – ANSI 300

• Temperatures : -60°C / +180°C

• Operation : handwheel, gearbox, pneumatic, electrical actuators

• Tests : API 598 – ISO 5208 – EN12266 rate A / rate C

• Applications : Water and water treatment, industrial circuits, chemicals (acids & bases),

petrochemicals, ciment industry, seawater, off-shore, abrasive media,

pulp&paper, gas, sprinkler, HVAC, oil, fuel, food industry, ...

TANK PROTECTION

PRESSURE / VACUUM CONSERVATION VENT

• Types : Breather valves, pressure / vacuum protection

• Materials : Aluminium, nodular cast iton, steel, Stainless steel and exotic materials

• Set pressure range : 2.14 mbar to 3 bar over/under pressure

• Pressure class : ANSI 125#– 150# or DIN PN 6 –PN10 - PN16 flanged

• Sizes : DN 50 (2”) up to DN 300 (12”)

• Special executions : Anti corrosion execution (PVC-PP-PVDF-GVK), heating jacket

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• Note : ATEX, air-cushioned design, sizing by proprietary Proflow III software-

combined with flame arrestor – weights or spring balanced – Venting to

atmosphere or to piping system

EMERGENCY VENT

• Types : Emergency vent , overpressure protection in case of fire

• Materials : Steel, Stainless Steel and exotic materials

• Set pressures : 2.14 mbar to 3 bar over/under pressure

• Pressure class : ANSI 125# – 150# or DIN PN 6 – PN10 - PN16 flanged

• Sizes : DN 50 (2”) up to DN 600 (24”)

• Note : ATEX, air-cushioned design, sizing by proprietary Proflow III software

FLAME ARRESTORS

• Types : In-line & end-of-line flame arrestors / deflagration & detonation protection

• Materials : Steel & Stainless Steel or Hastelloy C276

• Application : Gasgroup I – IIA – IIB3 – IIC, ATEX & EN ISO 16852

• Pressure class : ANSI 150# or DIN PN16 flanged or threaded BSP - NPT

• Sizes : 1/8” (threaded) up to DN 300 (12”) flanged

• Option : temperature sensor, combination with breathing valve - European type

(meshfilter) and American execution (plates)

TANK BLANKETING VALVES

• Types : Control valves for the supply of inert gases

• Materials : Steel or Stainless steel body, gaskets in NBR – Viton – EPDM – Kalrez –

Chemraz - Teflon

• Set pressure : adjustable from 0.15 mbar to 250 mbarg

• Execution : ANSI 150# or DIN PN16 flanged or threaded BSP - NPT

• Sizes : 1/2” up to 2”

• Note : 30 Series for low flows : 1.7 m3/h to 60 m3/h - 20 Series for large flows : 37 m3/h to

2290 m3/h

SELF-ACTING REGULATORS

UB REGULATORS

• FFunction : Self-acting Pressure / Back Pressure / Differential pressure regulators

• Pressure sensor : Direct - Internal (standard)

• Materials : Body and Actuator in Carbon Steel or SS – diaphragm : Polychloroprene,

EPDM, FKM, SS, … - Trim : SS

• Pressure class : ANSI 150 up to ANSI 1500

• Sizes : 1/2” to 2”

• Cv : 0.031 to 52.6

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• Set pressure : from 0.001 to 46 barg

• Execution : Threaded – flanged (ANSI/PN)

• Application : Oil & Gas, Energy, Chemical, Pétrochemical, General Industry

• Certifications : UNI EN ISO 9001: 2008, UNI EN ISO 14001 : 2004, 97 / 23 / CE (PED)

94 / 09 / CE (ATEX), RINA, GOST R+RTN, CRN Canada

MM & BPM REGULATORS

• Function : Self-acting Pressure / Back Pressure / Differential pressure regulators

• Pressure sensor : Direct – MM : External – BPM : Internal

• Materials: Body and Actuator in Carbon Steel or SS – diaphragm : Polychloroprene,

EPDM, FKM, FVMQ, … - Trim : SS

• Pressure class : ANSI 150 to ANSI 1500

• Sizes : 1” to 10” (20’’ special execution)

• Cv : 6 to 850 (10’’)

• Set pressure : 0.0045 tot 26.9 barg

• Execution : Flanged (ANSI/PN)

• Application : Oil & Gas, Energy, Chemical, Pétrochemical, General Industry

• Certifications : UNI EN ISO 9001: 2008, UNI EN ISO 14001 : 2004, 97 / 23 / CE (PED)

94 / 09 / CE (ATEX), RINA, GOST R+RTN, CRN Canada

OTHER SELF-ACTING REGULATORS

• With pilot

• Temperature regulators

• Self-acting valves with weight and lever

MOUNTING KITS, FILTERS, SIGHT GLASSES AND ACCESSORIES

FILTERS

• Types : Y-filters, T-filters, Simplex & Duplex filters, disposable filters

• Materials : Alloy, bronze (nodular), cast iron, cast steel, stainless steel or plastics (PVC, PP,

PVDF,…)

• Executions : DIN or ANSI flanges, threaded BSP or NPT or buttwelded (BW/SW)

• Pressure class : PN10 to PN160, ANSI 150 to 600

• Strainer : Standard or custom made

• DN : Available DN15 to DN800 and larger

12

SIGHT GLASSES

• Glasstypes : Standard borosilicate, quartsglass available for high temperatures up to

1100°C

• Materials : Nodular cast iron, cast steel, stainless steel or specials (Monel, Hastelloy).

Plastics

(PVC, PP, PVDF). Liners and more sealing materials possible

• Executions : DIN or ANSI flanges, threaded BSP or NPT or buttwelded (BW/SW)

• Pressure class : PN10 to PN160, ANSI 150 to 300 (vacuum also possible)

• DDN : Available 1/4” (DN8) to 16’’ (DN400)

• Options : Flow indicator

MOUNTING KITS AND ADAPTION PIECES

• In house machined mounting kits in various materials: stainless steel, steel, aluminium

and plastics

• Own engineering department for complex retrofit projects

• Spindle extensions

• Brackets

• Intermediate flanges ISO and non-standardised

• Splined shafts

• Handwheels with locking device

• Chain wheels

GEARBOXES

• Manual or motorised

• From 1 Nm to 500.000 Nm output

• In plastics, steel, aluminium or stainless steel

• Single, double or triple execution (1 input, multiple outputs)

• Position indicators

PNEUMATIC ACTUATORS

SCOTCH/YOKE AND VANE EXECUTIONS

• More performance with less air consumption

• Compact and output torque curve for improved output

• Single and double acting

• Quarter turn and linear

• Up to 120 Bar air pressure possible

• Up to 4.000.000 movements factory guaranteed

• 3 position execution

13

• IP68

• Temperature range -50°C to +150°C

• Explosion proof Atex, FM, CSA, IEC & GOST (CUTR)

• Bussystem integration

• SIL 3 certified

• To 600.000Nm quarter turn, 1220Nm at 180° movement

• Partial stroke testing

• Off shore paint specification & Tufram execution

• PCustom made control panels, indicationswitches, positioners and manual overrides

• Mounting kits and accessories

LINEAR EXECUTION


• Up to 120 bar air pressure possible

• IP68



• SIL 3 certified

• Up to 5.000.000N thrust


• Off shore paint specification

• Custom made control panels, indicationswitches, positioners and manual overrides


TWIN POWER

• For multiturn applications

• Up to 8 bar air supply

• 20Nm to 800Nm

• Position indication and manual override


• Explosion proof ATEX

ELECTRICAL ACTUATORS

• 3 fase, monofase and DC executions

• IP68


• Explosion proof ATEX, FM, CSA, IEC & GOST (CUTR)

• SIL 2 & 3 certified

• Cathodic protection

14

• Multiturn, quarterturn, 360° and linear to 610mm

• Up to 137.000Nm and 13.500N

• On/off or 100% modulating (S4-S9)

• <0.1% regulating accuracy

• Non-intrusive infrared and Bluetooth settings and diagnostics

• Bussystem integration: Pakscan, F.Fieldbus, Modbus, Profibus, Devicenet & Hart

• Wireless bussystem Pakscan

• Fail-safe

• Off shore protection

• Fireproofing 1 hour at 1200°C (UL1709)

HYDRAULIC ACTUATORS

SCOTCH/YOKE EXECUTION

• Compact with improved torque curve for higher output

• Enkel- en dubbelwerkend / Single and double acting

• KQuarter turn

• Up to 360 bar control pressure

• 3.000.000 movement’s factory guaranteed

• IP68


15


• SIL 3 certified

• Up to 600.000Nm quarterturn


• Off shore paintspecification



LINEAR EXECUTION



• IP68



• Up to 5.000.000N





GAS OVER OIL


• Direct supply of actuator by pipeline gas


• IP67



• Up to 600.000Nm





ELECTRO-HYDRAULIC ACTUATORS


• Quarterturn (Scotch Yoke or vane) or linear

• Fail-safe

• 3 fase, monofase and DC executions

• IP68


16

• Explosion proof ATEX, FM, CSA, IEC & GOST (CUTR)

• SIL 3 certified

• On/off or 100% modulating (S4-S9)

• <0.2% regulating accuracy

• Non-intrusive infrared and Bluetooth settings and diagnostics

• Bussystem integration: wireless Pakscan, F.Fieldbus, Modbus, Profibus, Devicenet & Hart

• Up to 600.000Nm quarterturn, 5.000.000N linear


• Off shore protection


POSITIONERS, SWITCHBOXES AND SOLENOID VALVES

POSITIONERS

• IP68, FM and Atex

• Pneumatic, Electro-pneumatic, electronic, digital and analogic control signal

• Field bus integration

• 4..20mA, 0-10V

• DC and single phase

• 3-stop positioners

17

SWITCHBOXES

• IP68, FM and Atex

• In synthetic materials, aluminium, steel or stainless steel

• Inductive and mechanical switches

• Field bus integration

• Visual position indication

• Namur or customized mounting

SOLENOID VALVES

• Broad range of solenoid valves

• Atex, FM, SIL

• Pneumatic & Electro-pneumatic

SAFETY

FIREPROTECTION

• Ceramic fibres in flexible matts or stainless steel housing (panels)

• Intumescent coating of 12mm, directly applied on actuator

• Protection from 30 minutes to 2 hours

• Resist 1200°C according to UL1709

• Lloyds certified

18

FLANGEPROTECTION

• Eliminates risks of product spray under high pressure

• In polypropylene or stainless steel

• DIN or ANSI, DN15 to DN900, 0.5” to 24”

• -40°C to +400°C

STEM SHIELDS STEM SHIELDS

• Quick and simple fixing of plastic padded tube

• Protects valve spindles

• Protection against collision injuries for operators

• Up to 460mm in length as standard, others on demand

DODEMANSHENDEL FAILSAFE HANDLE

• Hand lever with integrated automatic spring

• Up to 90Nm

• Optional fire failsafe with thermal fuse

GLASSFIBRE REINFORCED PIPE SYSTEMS

GLASSFIBRE REINFORCED PIPE SYSTEMS

1. Glassfibre reinforced Vinylester pipes

• Sizes : DN25 to DN2000

• Pressure class : Standard PN6 - PN10 – PN16 "VE & CSVE type" up to PN40 upon request

• Connections : to be glued (supplied with glue kit)

• Internal coating against corrosion : from 0,5 to 2,5 mm

19

2. Glassfibre reinforced Epoxy pipes

• Sizes : DN25 to DN2000

• Pressure class : standard PN6 - PN10 – PN16 "EP & CSEP type" up to PN40 upon request

• Connections : to be glued (supplied with glue kit)

• Internal coating against corrosion : from 0,5 tot 2,5 mm

GLASSFIBRE REINFORCED TANKS

• All type of constructions in glassfibre reinforced plastic

• Storage tanks

• Flue systems

• Spraying systems

SERVICE

• After Sales service and technical assistance

• Factory trained technicians with VCA* certification

• Spacious storage facilities and machine shop with test equipments

• Revision of valves and actuators

• Mounting in our workshop or on site

• Engineering and production of mounting kits

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Documents

customers technical and commercial expertise in industrial ... · Since 1981, Prodim offers to its industrial customers technical and commercial expertise in industrial valves, automation