Data Sheets for the Helium Refrigeration Plantslss.fnal.gov/archive/other/ssc/ssc-n-878.pdf · Manufacturer Ergenics, Inc. Unit#. 0-1002 Type Activated Charcoal Manufacturer Ergenics,

Data Sheetsfor the HeliumRefrigeration Plants

SuperconductingSuper ColliderLaboratory

SSCL-N-878September1994Distribution Category:

S. Abramovich

09

LII-iCd,

SSCL-N-878

DataSheetsfor theHelium RefrigerationPlants

S. Abramovich

SuperconductingSuperCollider Laboratory*2550BeckleymeadeAve.

Dallas,TX 75237

September1994

Operatedby the UniversitiesResearchAssociation,Inc., for the U.S.Departmentof EnergyunderContractNo. DE-AC35-89ER40486.

Data Sheets

for the

Helium Refrigeration Plants

SSCL-N-878

S.Abramovich

September1, 1994

DATA SHEETS FOR THE HELIUM REFRIGERATION PLANTS

This documentcontainsdatasheetsfor the threeN15 Refrigerators/Liquefiers:MTL PlantpagesMm-i to MTL-57,ASSTPlantpagesASST-i to ASST-48andN1.5B PlantpagesN15B-i to N15B-48

andfor the Plan "B" pagesPlan "B"-l to Plan "B"-23 which is a smallstandalonerefrigerator.

1. N15 RefrifferatorsI LiquefiersThe threehelium refrigeratorsystemsMTL, ASST and N15B installedat the I’115 site have

similar characterisrticsand design.The main differencesbetweenthethreeare in the interfacesandconnectionsto thedesignedloads.Thebasicmodesof operationof eachsystemaxe:

1. 50L-50R: 50% liquefaction-50%refrigerationmode

2. lOOR: 100%refrigerationmode

3. 100L: 100%liquefactionmode

The basis for the systemdesign is the 50L-50Rmode,with a designcapacityof 2200 W ofrefrigerationand 22 Vs of liquefaction at 4.5 K, i.e. theequivalentof 4.4 kW ofrefrigerationat4.5 K. In the lOOR mode,when all the availablesystemcapacityis usedfor refrigeration,thedesign refrigerationcapacityis 3500 W. TheASST systemhasbeentestedat 4000 W. Thesystemscanprovide37 g/s of liquefaction in thefull liquefactionmodelOOL.

The systemsare designedto operateefficiently over a wide load range. The compressorsystemcontainstwo first stageandtwo secondstagecompressors.Underreducedloads,only onefirst stageand one secondstagecompressorcan be usedfor reducedpowerconsumptionandefficient operation.Underthis configuration,thesystemscandeliver: 1 765 W refrigerationand 7.65 Vs liquefactionin the 50L-50R mode,2 1370Wrefrigerationin the IOOR modeand3 15.6 Vs liquefactionin the lOOL mode.

The system design capacitiesunder the full compressordesign flow and 50% compressordesignflow conditions areplotted in Figure 1 and summarizedin Table 1. The guarenteed

4000

I

3000

2000

1000

LiquefactionWs

Figure 1. Refrigeration vs. Liquefaction Capacity for the NiB Helium Refrigerators

Table 1. Operating Modes and Capacities for the NIB Refrigerator Systems

SYSTEM DESIGN CAPACITY

OPERATING MODE REFRIGERATION LIQUEFACTION

DesignFlow-100R 3495W Og/s

Design Flow - 50L-50R 2200 W 22 g/s

Design Flow - 1 OOL OW 37 g/s

50%DesignFlow-100R 1370W Ogfs

50% Design Flow - 50L-50R 765 W 7.65 W50% Design Flow - 100L OW 15.60 g/s

0 10 20 30 40

N15 Refrigerator/LiquefierSystemOperatingCosts

Therearetwo basicoperatingcostsassociatedwith therunningthe N15 refrigerationsystems:a electricalpowerrequiredfor the compressors,and b LN2 consumptionfor helium precoolingin the coldbox. Table 2 lists the power input to the compressors,andthe LN2 consumption,togetherwith theassociatedcostsfor thebasicmodesof operation.

Thecompressorpowerrequirementsarearound 1400kW for designflow operation,andabout670 kW for 50% flow operation.Powercostsin Table2 are basedon thecurrentelectricity priceof $0.043/kWhfor theN15 site.

LN2 consumptionvaries greatly dependingon the operatingmode of the refrigerator.The100%refrigerationmodehasthe lowestLN2 consumption;the 100%liquefactionmodehasthehighestLN2 consumption,comparablein cost to theelectricalpower. The LN2 consumptionnumbersinclude a fixed allowanceof 12.5 Vs for utility purposesdewarmakeup,etc.; LN2demandfor the load is not included.TheLN2 costsarebasedon a bulk priceof$0.09per liter.

ReducedCapacityOperationandEfficienciesThe Nl5 refrigerationsystemscan operateefficiently over wide load range,from 1000W to

4000 W. Although the refrigeratordesignis optimized for the higherend loads 22% Carnotefficiency, cost-efficientoperationis maintainedat the low end about 1400 W by using onlyone compressorper stage.Figure A.2-2 shows the specific power consumption of therefrigerators,normalizedto the designpoint at lOOR. ThespecifIcpowerconsumptionis defmedastheratio of thepowerinput to the refrigerationcapacityW/W. It is seenthat therefrigeratorscanoperateat 70% or betterefficiencyrelativeto thedesignpoint in therangefrom about2000Wto4000W,andalsofroml200Wto 1400W.

Table 2. Operating Costs for the NiB Refrigerators

COMPRESSORPOWER

LN2CONSUMPTION

POWERCosTa

LN2COSTb

TOTALCOST

OPERATING MODE kW liters/day $/day $/day $/day

Design Flow- 100R 1308 3121 1350 281 1631

Design Flow - 50L-50R 1472 9266 1519 834 2353

Design Flow- 100L 1488 13262 1536 1194 2730

50% Design Flow- bOA 670 2618 691 236 927

50% Design Flow - 50L-50R 668 4494 689 404 1093

50% Design Flow - 1 OOL 662 6430 683 579 1262

a at $0.043 per kWh

bat $0.09 per liter

RelativeEfficiency

0.4

- -- r -

I I ASST.Twocomespersge

!t’._: 42.!, ASST-Onecompressorpersge

::z}- -

200 400 1000 2000 4000

RefrigerationWFigure 2. Normalized Specific Power Consumption for the NiB Helium Refrigerators

Also presentedin Figure 2 is theperformancecharacteristicfor the Plan B refrigerator.Thisrefrigeratoris suitablefor small loadsdesignedfor 550 W at 4.5 K, 430 HP.

2. "Plan "B" RefrigeratorThis smallerrefrigerator550W,4.5K, 430 HP is currentlylocatedat the SpoolPiecefacility

in theCentralFacility in Waxahachie.It caneasilybe movedandinstalledback atN15.

References

1. V. Ganni and T. Apparao,"Design Verification and AcceptanceTest of the ASST-AHelium RefrigerationSystem,"Advancesin CryogenicEngineering,Vol. 39, P. Kittel, ed.,PlenumPress,New York, pp. 779-787,1994.

2. T. Apparao and V. Ganni, "Comparison of ASST-A Helium Refrigeration SystemPerformance:Design vs. Actual Testat 50% of CompressorRow Conditions,"SSC CryoNote 93-22, 1993.

A

1.0 I-

0.8

0.6

A: 3495WRe11344kW input

B: 1370WRef696 kW input

C: 55OWRef321 kW input

0.2

0.0

MTLCRYO PLANT

Data__Sheets

Compiled and arrangedby

Cecil W. FranklinDan HatfieldJohn Urbin

Edited by’S. Abramovich

August 1994

MTL-I

J MTL PLANT

SkId#S4CCwp

compressor

C

Skld#61/62Recovery

compressor

Skld#1OM.T.L.

Main Cold BoxSkld#1O.1-T1Skid#1O.2.T2Sdld#1O.3-T3Skid#1O.4-T4

Skid#60Refrigeration

RecoveyCold Box

Skid#55CCWP

Skld#5ICCWP

Cold Box

One to Five Independent Loads

C,,cM

"I

nC

0

20 K -

SUPPLY

TOHt L

2

Skid #10 COLD BOX mainDrawing# SCI-0-l0-002 thru 009OperatingProcedureUnit 5, 7, and 8Location MTh ServiceBuildingFunction Helium Refrigeration/ Liquefaction

Skid Dimensions 13’-6" SquareType: Vertical CylinderCapacity: 4000Wor2000W+20g/sFlow: 400g/sCarnotEfficiency: >25%

80 K Carbon Adsorbers: ADS-1001A/BNationalBoard 931 A / 934 BYear 1991Manufacturer ProcessSystemsInternationalInc.Material 304 StainlessSteelLength 2057mm81 inOutsideDiameter 457 mm 18 inFlow 400g/sAdsorber Charcoal108 kg 238 lbDesignedRemoval 100 ppm N2, 41 ppm 02On-line Oper.BeforeRegen. 12 hrRegenerationCycle <12 hrMAWP @ 339 K 150°F 21.7 bar300 psigDesignPress. 21.7 bar300psig / Full Vac.DesignTemp. 77 / 339K -320/ 150°FOperatingPressure 16.9 bar230 psigSafetyRelief 20 bar 275 psigACTIVATION

DesignPress. 4 bar 45 psig/ Full Vac.DesignTemp. 422 K 300°F

20 K Carbon Adsorber non-regen. ADS-1002NationalBoard 939Year 1991Manufacturer ProcessSystemsInternationalInc.Material 304 StainlessSteelLength 1930 mm 76 inOutsideDiameter 324mm 12.75 inFlow _ 117.25 g/sAdsorber Charcoal60 kg 132 IbDesignedRemoval traceamountof NeonMAWP @ 339 K 150°F 21.7 bar 300 psigDesignPress 21.7 bar300 psig / Full Vac.DesignTemp. 4.5 / 339 K -451 / 150°FOperatingPressure 16.9bar230psigSafetyRelief 20 bar275 psigACTIVATION

DesignPress. 4 bar 45 psigDesignTemp. 422 K 300°F

MTL-4

Skid #10 COLD BOX. cent.

Carbon Ads. Outlet Filters:Unit# F-IOO1AIB

Filtration 5 micronType BayonetManufacturer CPCMaterial 304 StainlessSteelDesignTemp. 77/339K -320/ 150°FDesignPress. 21.7 bar 300 psig / Full Vac.DesignTemp. 422 K 300°FDesignPress. - 4 bar45 psig/ Full Vac.

Unit# F-1002Filtration 5 micronType BayonetManufacturer CPCMaterial 304 StainlessSteelDesignTemp. 4.5 / 339K -451 /150°FDesignPress. 21.7 bar 300 psig/ Full VacDesignTemp. 422 K 300°FDesignPress. 4 bar 45 psig

GettersUnit# 0-1001

Type ST 507 ZirconiumManufacturer Ergenics,Inc.

Unit# . 0-1002Type ActivatedCharcoalManufacturer Ergenics,Inc.

Unit# G-1003Type ActivatedCharcoalManufacturer Ergenics,Inc.

WarmupHeater: HTR-1001Type Ambient VaporizeModel# TF488HF-DHManufacturer Thermax Inc.Material Aluminum

DesignTemp. 77/339K -320/150°FDesignPress. 11.4bar 150 psig

MTL-5

Skid #10 COLD BOX. cent.

Heat Exchangers: HX.1000 thru HX-10lOType Br. Alum. Plate-FinManufacturer Sumitomo Precision Products Co. Ltd.HX-1000 2 StreamNational Board # 2231HX-100l 4 StreamNational Board # 2228HX-100211003 3 StreamNational Board # 2233H.X-1004/1005 4 StreamNational Board # 2232HX-1006/1007/1008 4 StreamNational Board # 2235FIX-1009/1010 2 StreamNational Board # 2227

Nitrogen Phase Separator: V-1004National Board 925Year 1991Manufacturer ProcessSystemsInternationalInc.Material 304 StainlessSteelLength 0.61 m 24 inOutsideDiameter 0.406m 16 inMAWP ® 339 K 150°F 11.4bar 150psigDesignPress. 6.2 bar75 psig/ Full Vac.DesignTemp. 77 / 339 K -320/ 150°FOperatingPreissure 4.5 bar50 psig

Water Separator: V-1001NationalBoard 850Year 1991Manufacturer ProcessSystemsInternationalInc.MAWP @ 339 K 150°F 21.7 bar300 psigDesignPress. 21.7bar300 psig/ FuJI Vac.DesignTemp. 77 / 339 K -320/ 150°FOperatingPressure 16.9 bar 230psig

Helium Supply Strainer: STR-1001Manufacturer ProcessSystemsInternationalInc.Material 304 StainlessSteelMesh 100DesignTemp. 339 K 150°FDesignPress. 21.7 bar300 psig / Full Vac.

Turbo Expanders4 See 10.1-10.4

MTL-6

Skid #10 COLD BOX. cont.

Vacuum Vessel V-1000Manufacturer ProcessSystemsInternational Inc.Material CarbonSteelLength 7.62m 25ftDiameter 3.81 m 121t - 6"DesignTemp. 339 K 150°FDesignPress. Full Vac. / 2.1 bar15 psig

MTL-7

10.1 TURBINE ASSEMBLY # TiDrawing#OperatingProcedureUnitLocationFunction

TurbineSpeed:Norm. Oper.Temp.<50KCooldown Temp. >55 K

High Temp.Alarm/Trip:High SpeedAlarm:High SpeedTrip:Low SpeedAlarm/Trip:SoftwareSwitchpoint

Turbo Expander/Brake:TypeManufacturer

Brake Cooler:NationalBoardYearManufacturerMAWP Shell @ 422 K 300°FMAWP Tube @ 422 K 300°FMm. DesignTemp. @ MAWP bothHeat LoadCooling Water

Inlet FiltersManufacturerDesignTemp.DesignPress.NominalRetention

Brake FilterManufacturerDesignTemp.DesignPress.Nominal Retention

SCI-0-10-0069Cold Box TurbinePod#1 & 2Turboexpanderruns in serieswith #T2 expander.

2500rps2000rps363K 194°F2550rps2600rps500 rps50 rps

T-1001GasBearingTGL 32-28B50Sulzer

HX-1O1 I186041991GrahamManufacturingCo. Inc.11.4 bar 150 psigFY/ 21.7 bar300 psig244 K -20°F8.83 kw 30,130Btu/hl5liter/min 4.0 gal/Sn

F-1003 A/BCPC4.5/339K-451/ 150°F21.7 bar300 psig / Full Vac.10 micron

F- 1006CPC4.5 / 339 K -4511150°F21.7 bar 300 psig10 micron

MTL-8

10.2 TURBINE ASSEMBLY # T2

Drawing# SCI-0-10-007OperatingProcedureUnit 9Location Coldbox Turbine Pod# 1&2Function Turboexpander

runningin serieswith #11expander.

TurbineSpeed:Norm. Oper. Temp.<30 K 2200rpsCooldownTemp.>35 K 2500rps

High Temp.Alarm/Trip: 363 K 194°FHigh SpeedAlarm: 2550rpsHigh SpeedTrip: 2600 rpsLow SpeedAlarm/Trip: 500 rpsSoftware Switchpoint 50 rps

Turbo Expander/Brake: T-l002Type GasBearingTGL 32-28A56Manufacturer Suizer

Brake Cooler: HX-1012NationalBoard 18607Year 1991Manufacturer Graham ManufacturingCo. Inc.MAWP Shell @ 422 K 300°F 11.4 bar 150 psigMAWP Tube @ 422 K300°F FV/ 21.7 bar300 psigMm. DesignTemp. @ MAWP both 244 K -20°FHeat Load 6.97 kW 23,800Btu/hCooling Water 12 liter/mm 3.2 gal/Sn

Brake Filter F-l007Manufacturer CPCDesignTemp. 4.5 / 339 K -451°F/ 150°FDesignPress. 21.7 bar 300 psigNominal Retention 10 micron

MTL-9

10.3 TURBINE ASSEMBLY # T3Drawing# SC1-0-10-008OperatingProcedureUnit 10Location ColdboxTurbinePodFunction Turboexpander

arrangedin parallel wIN37% of streamflow through #T3.

TurbineSpeed:CartridgeTGL22 12 B32 3600 rpsCartridgeTGL22 12 B32 3200 rps

High Temp.Aiannlrrip: 90°CHigh SpeedAlarm: 3700rpsHigh SpeedTrip: 3800 rpsLow SpeedAlarm/Trip: 500 rpsSoftware Switchpoint 50 rps

Turbo Expander/Brake: T-1003Type GasBeathigTGL 22-12B32Manufacturer Sulzer

Brake Cooler: H.X-1013NationalBoard 18609Year 1991Manufacturer GrahamManufacturing Co. Inc.MAWP Shell @ 422 K 300°F 11.4 bar 150 psigMAWP Tube @ 422 K 300°F FV/ 21.7 bar300 psigMm. DesignTemp.@ MAWP both 244 K -20°FHeatLoad 1.17 kW 4,000Btu/hCooling Water 1.9 liter/mm 0.5 gal/Sn

Inlet Filters F-1004 A/BManufacturer CPCDesignTemp. 4.5 / 339 K -451/150°FDesign Press. 21.7 bar300 psig / Full Vac.Nominal Retention 10 micron

Brake Filter F-1008Manufacturer CPCDesignTemp. 4.5 / 339 K -451 / 150°FDesignPress. 21.7 bar300 psigNominalRetention 10 micron

MTL- 10

10.4 TURBINE ASSEMBLY # T4Drawing # SC1-0-10-009OperatingProcedureUnit 11Location ColdboxTurbinePodFunction Turboexpander

arrangedin parallelwith #T3.63% of the cold end flow through #T4.

TurbineSpeed: 2800rps anymodeHigh Temp.AlarmlTrip: 363 K 194°FHigh SpeedAlarm: 3700rpsHigh SpeedTrip: 3800rpsLow SpeedAlarm/Trip: 500 rpsSoftwareSwitchpoint 50 rps

Turbo Expander/Brake: T-1004Type GasBearingTGL 22-12B40Manufacturer Sulzer

Brake Cooler: HX-l014NationalBoard 18611Year 1991Manufacturer GrahamManufacturingCo. Inc.MAWP Shell @ 422K 300°F 11.4bar150 psigMAWP Tube @ 422 K 300°F FV/ 21.7 bar300psigMitt. DesignTemp. @ MAWP both 244 K -20°FHeatLoad 1.52kW5,200Btu/hCoolingWater 2.6 liter/min 0.7 gal/mm

Inlet Filters F-1005A/BManufacturer CPCDesignTemp. 4.5 K -451°FDesign Press. 21.7 bar300 psig / Full Vac.Nominal Retention 10 micron

Brake Filter F-1009Manufacturer CPCDesignTemp. 339 KDesignPress. 21.7 bar300 psigNominal Retention 10 micron

MTL- 11

Skid #11 FIRST STAGE COMPRESSORDrawing# SC1-0-ll-00lOperatingProcedureUnit 3Location CompressorBuildingFunction Compresshelium gas

from storagetank farm.

Skid Dimensions 1.83 mx 3.96 m 6 ft x 13 ft

ProcessConditions:PressureIn 1.01 bar15.44 psiaPressureOut 3.45 bar49.98 psiaTemperatureIn 316.5 K 109.8°FTemperatureOut 352.1 K 174°FFlow Required 108.5 g/s eachFlow Max. 112.29g/s -0, ÷5% eachBrakeHorsepower ®Req’d How 198 bhpBrakehorsepower@Max. Flow 204 bhpVolumetric Efficiency 90-92 %IsothermalEfficiency 56 %

Oil Type: tJcon LB-170Vapor PressureAfter Processing 51 mbar @ 373-393K 200-250,FViscosity: 170 SUS @311KlOO°FCharacteristics: water-white to light yellow color;

no odor.SEEMSD

Aftercooler HX-llOlNationalBoard 34567Type Tube/ ShellManufacturer Basco

Compressors C-l 101Type Two ParallelOil InjectedRotary

Screw50% EachManufacturer Sullair Inc.Model # C25 LB 704-22

Electric Heater HTR-1106Function Oil HeaterManufacturer HotwattPower 500W, 115 V

MTL- 12

Skid #11 FIRST STAGE COMPRESSOR cont.

Electric MotorsUnit # EM-l 101

Function Drive compressorManufacturer RelianceElectricPower 250 hp, 3560rpm, 460 V, 30ServiceFactor 1.2

Unit# EM-llO2Function Drive slide valveManufacturer RCSVoltage 115V

Unit # EM-11l7Function Drive oil pumpP-1117Manufacturer FranklinPower 3/4 hp, 115 V

Oil Cooler HX-l102NationalBoard 34568Manufacturer Basco

Oil Pump P-1117Manufacturer Tuthili

Oil Separator V-I 101NationalBoard 80488158y 1991Manufacturer ManchesterVolume 1003liter 265 galMAWP @ 394 K 250°F 10.3 bar 150 psiMit DesignTemp.

@ 10.3 bar 150psi 244 K -20°FType ThreeStagewI Oil HeaterCarryover <10 ppm By Weight

MTL-13

Skid #12 FIRST STAGE COMPRESSOR

Drawing# SC1-0-11-001OperatingProcedureUnit 3Location CompressorBuildingFunction Compresshelium gas

from storage tank farm.

Skid Dimensions 1.83 mx 3.96 m 6 ft x 13 ft

ProcessConditions:PressureIn 1.01 bar 15.44 psiaPressureOut 3.45 bar 49.98 psiaTemperatureIn 316.5 K 109.8°FTemperatureOut 352.1 K 174°Fflow Required 108.5gls eachFlow Max. 112.29 g/s -0, +5% eachBrake Horsepower @Req’d Flow 198 bhpBrake horsepower @Max. flow 204 bhpVolumetric Efficiency 90- 92 %IsothermalEfficiency 56%

Oil Type: TJcon LB-170VaporPressureAfterProcessing 51 mbar @ 373-393K200-250°FViscosity: 170 SUS @ 311 K 100°FCharacteristics: water-white to light yellow color

no odor.SEEMSD

Aftercooler HX-1201NationalBoard 34566Type Tube/ ShellManufacturer Basco

Compressors C-1201Type Two Parallel Oil InjectedRotaryScrew

50%EachManufacturer Sullair Inc.Model# C25 LB 704-22

Electric Heater HTR-1206Function Oil HeaterManufacturer HotwattModel SC62-175Power 500W,115V

MTL- 14

12 FIRST STAGE COMPRESSOR. cont.

Electric MotorsUnit# EM-120l

Function drive compressorManufacturer RelianceElectricPower 250 hp, 3560 rpm, 460V. 30ServiceFactor 1.2

Unit # EM-1202Function drive slide valveManufacturer RCSVoltage 115V

Unit # EM-1217Function driveoil pump P-12l7Manufacturer FranklinPower 3/4 hp, 115 V

Oil Cooler HX-1202National Board 34569Manufacturer Basco

Oil Pump P-1217Manufacturer Tuthill

Oil Separator V-1201National Board 80488157Year 1991Manufacturer ManchesterVolume 1003 liter 265 galMAWP @ 394 K 250°F 10.3 bar 150psiMm. DesignTemp.

@ 10.3bar150psi 244K -200FType ThreeStagewI Oil HeaterCarryover <10 ppm By Weight

MTL- 15

Skid #13 SECOND STAGE COMPRESSORDrawing # SCl-0-13-001OperatingProcedureUnitLocation CompressorBuildingFunction Compresshelium gas

from storagetankfarm.

Skid Dimensions 1.83 m x 3.96 m 6 ft x 13 ft

ProcessConditions:PressureIn 3.2 bar 47.04psiaPressureOut 18 bar 264.6psiaTemperatureIn 312 K 101.7°FTemperatureOut 364.3 K 196°FFlow Required 197.5 s/s eachFlow Max. 224.49g/s -0, +5% eachBrake Horsepower @ Req’d Flow 582 bhpBrakehorsepower @ Max. Flow 625 bhpVolumetric Efficiency 80 -87 %IsothermalEfficiency 53%

Oil Type: tJcon LB-170Vapor PressureAfter Processing 50 microns® 373-393K 200-250°FViscosity: 170 SUS @ 311 K 1000°?Characteristics: water-whiteto light yellow color,

no odorSEEMSD

Aftercooler HX-1301NationalBoard 34603Type Tube/ ShellManufacturer Basco

Compressor C-1301Type Two ParallelOil InjectedRotaryScrew

50%EachManufacturer Sullair inc.Model# C25MA704-26


MTL- 16

Skid #13 SECOND STAGE COMPRESSOR. cont.

Electric MotorsUnit# EM-1301

Function drive compressorManufacturer RelianceElectricPower 700 hp, 3600rpm, 4160 V. 30ServiceFactor 1.2


Unit# EM-l317Function drive oil pumpP-13l7Manufacturer FranklinPower 3/4 hp, 115 V

Oil Cooler HX-1302NationalBoard 3455.7Manufacturer Basco

Oil Pump P-1317Manufacturer Tuthifi

Oil Separator V-l301NationalBoard 80488156Year 1991Manufacturer ManchesterVolume 1003 liter 265 galMAW? @ 394 K 250°F 10.3 bar 150psiMit DesignTemp.

@ 10.3 bar 150psi 244K -20019Type ThreeStagewI Oil HeaterCarryover <10 ppm By Weight

MTL- 17

Skid #14 SECOND STAGE COMPRESSOR

Drawing # SC1-043-001OperatingProcedureUnit 4Location CompressorBuildingFunction Compresshelium gas

from storage tank farm.


ProcessConditions:PressureIn 3.2 bar 47.04psiaPressureOut 18 bar 264.6 psiaTemperatureln 312K 101.7°FTemperatureOut 364.3 K 196°FFlowRequired 197.5 s/seachflow Max. 224.49g/s -0, +5% eachBrake Horsepower @Req’d Row 582 bhpBrake horsepower @Max. flow 625 bhpVolumetricEfficiency 80-87%IsothermalEfficiency 53%

Oil Type: tJcon LB-170Vapor PressureAfter Processing 51 mbar @ 373-393K 200-250°FViscosity: 170 SUS @ 311 K 100°?Characteristics: water-white to light yellow color;

no odor.SEEMSD

Aftercooler HX-1401NationalBoard 34604Type Tube / ShellManufacturer Basco

Compressor C-1401Type Two Parallel Oil InjectedRotary

Screw50% Each

Manufacturer Sullair Inc.Model# C25MA704-26

Electric Beater HTR-l406Function Oil HeaterManufacturer HotwattModel SC62-175Power 500W, 115 V

MTL- 18



Function drive compressorManufacturer RelianceElectricPower 700 hp, 3600 rpm, 4160V, 30ServiceFactor 1.2


Unit# EM-1417Function drive oil pump P-1417Manufacturer FranklinPower 3/4 hp, 11SV

Oil Cooler HX-1402National Board 34558Manufacturer Basco


Oil Separator V-1401NationalBoard 80488155Year 1991Manufacturer ManchesterVolume 1003liter 265 galMAW? @ 394 K 250°F 10.3 bar 150psiMm. DesignTemp.

® 10.3bar150 psi 244K -20019Type ThreeStagewI Oil HeaterCarryover <10 ppm By Weight

MTL- 19

Skid #15 COMPRESSOR OIL REMOVALDrawing# SC1-0-15-001OperatingProcedureUnit 2Location Outsidecompressorbuilding.Function Removeoil vaporanddroplettfrom heliumgasflow.

Skid Dimensions:Length 3.45m1l ft-4inHeight 3.63mllft-llinWidth 2.36m7ft-9in

Adsorber: ADS-1500A/BNational Board 855 A,858 B

Year 1991Manufacturer: ProcessSystemsInternationalInc.Type: CarbonBedOperatingLife: Two Year @ Full Flow RateAdsorbent CharcoalNumberOf Stages: 1ImpuritiesAt Outlet: cl ppb OilMAW? @ 422 K 300°F 22 bar 300 psigDesign Press. 21.7 bar 300 psig / Full Vac.DesignTemp. 339 K 150°FOperatingPressure 17 bar 235 psig

Coalescers: CLS-1500/1501/15O2J1503NationalBoard 867 0, 870 1, 873 2, 876 3Year 1991Type: SingleCoalescingElementManufacturer ProcessSystemsInternational Inc.Face Velocity: <5cm/sMAWP @ 339 K 150°F 22 bar 300psigDesignPress. 21.7 bar 300 psig / Full Vac.DesignTemp. 339 K 150°FOperatingPressure 17 bar 235 psig

MTL-20

Skid #15 COMPRESSOR OIL REMOVAL cont.

FiltersUnit F-1500AJB

NationalBoard 41481 A,41479BYear 1991Manufacturer: DollingerType: Element Polyester-99Nominal Retention: 5 micronMAWP @ 339 K 150°F 22 bar 300 psigDesignPress. 21.7 bar300 psig I Full Vac.DesignTemp 339 K 150°F

Unit# F-1501-1504National Board N/AYearTypeManufacturer KochNominal Retention 44 micronMAWP @ 339 K 150°F 300psigDesign Press. 21.7 bar 300 psig I Full Vac.DesignTemp. 339 K 150°F

MTL-21

System#16 HELIUM GAS STORAGE

Drawing # SCI-0-16-001 thru 004OperatingProcedureUnit 2Location TankFarmFunction Providestoragefor gaseoushelium.

Gas Storage 1, 2 V-1601,V-1602

National Board 250,251Year 1991Manufacturer Trinity Industries, Inc.Material SA.6l2Length 16.5 m 652.375inDiameter 3.35 m131.875inVolume 132,475L 35,000 U.S. galMAWP @ 328K 131°F 2Obar275 psigDesign Press. 20 bar 275 psig/ Full Vac.Design Temp. 339 K 150°FMechanicalSafetyRelief: 19.6 bar270 psig

Compressor Inlet Strainer STR-l652Manufacturer ProcessSystemsInternationalInc.Material StainlessSteelDesign Press. I 1.4bar150 psig /Full Vac.DesignTemp. 339 K 150°FSize 30 mesh

FilterUnit# F-160l

Type 27/80Manufacturer BaistDesignPress. 19.6 bar 270 psigDesignTemp. 339 K 150°FNominal Retention 5 micron

Unit# F-l628/1630Type High Press.Reg.Manufacturer TescomDesignPress. 415 bar 6,000psigDesignTemp. 339 K 150°FNominal Retention 7 micron

MTL-22

Skid #17 COLD BOX REGENERATIONDrawing # SCJ-0-1t-OOlOperatingProcedureUnit 15Location MTL ServiceBuildingFunction Activate andregeneratecarbonadsorber

bedsin RJL module andrecyclepureheliumbackto mediumpressureheliumgasheader.

Skid Dimensions:Length 3.2 m 126 inWidth 2.59 m 102 in

Electric MotorsUnit # EM-l700

Function Drive Lamson Blower.Manufacturer ToshibaPower 3 hp, 3500rpm, 460 V. 30, 60 Hz

Unit # EM-l702Function Drive vacuumpumpLeyboldManufacturer Brook Crompton Inc.Power 3 hp, 1750 rpm, 460 V. 30, 60 Hz

Filter F-1702Manufacturer LeyboldDesign Press. Full Vac. / 3.1 bar30 psigDesignTemp. 339 K 150°FNominal Retention 10 micron

Gas Heaters:Unit # HTR-170l

National Board 45Year 1991Type Incoloy ElementsManufacturer Watlow/ ProcessSystemsInc.Material 304 StainlessSteelMAWP ® 422 K 300°F 20.7 bar 300psiDesign Press. 21.7 bar 300 psig / Full Vac.DesignTemp. 478 K 400°FWatts . 5KW,480V,30,WYE

Unit # HTR-l702Type Ambient Air FinManufacturer KPS ThermaxMaterial AluminumDesign Press. 12 bar 175 psigDesignTemp. 78 / 422 K -320/ 300°FFlow @ designpress.and temp. 53 Ws

MTL-23

Skid #17 COLD BOX REGENERATION. cont,.

Unit # HTR-l703Type Ambient Air FinManufacturer KPS ThermaxMaterial AluminumDesign Press. 21.7 bar300 psigDesignTemp. 20/339K -423/ 150°FFlow @ nominalpressand temp 5 g/s

Gas Blower: C-1700Manufacturer LamsonMaterial CastIron I Ductile IronDesign Press. 2.7 bar 25 psigDesignTemp. 422K 300°FRow 119 m3/hr 70 acfmPressureChange 138 mbar 2 psi

Regen. Vacuum Pump: P-1702Manufacturer Leybold SogevacType RotaiyVane

Mist Eliminator: CLS-1702Manufacturer LeyboldDesign Press. Full Vac. / 3.1 bar 30 psigDesignTemp. 339 K 150°F

Strainer: STR-1701DesignTemp. 233 / 422 K -40/ 300°FNationalBoard noneYear 1991Type IOOMeshManufacturer MuellerSteamSpecialtyMAWP @ 311K 100°F 19.7bar285psiDesign Press. 3.1 bar 30 psig / Full Vac.

MTL-24

Skid #18 VACUUM SYSTEMDrawing # SC1-0-l8-001OperatingProcedureUnit 1 6Location MTL servicebuildingFunction Provideinsulating vacuum for main

cold box.

Normal Operating Pressure: clxlO-7 mbarMax. Helium LeakRate: lxlO-6 sec/sec

Chiller Motor EM-l803Function Cool Turbomolecular-pumpbearingManufacturer LeyboldVoltage llOv


Function drive turbomolecularpump P-l801Manufacturer LeyboldPower 5 hp, 115 V, 60Hz

Unit # EM-1802Function driveroughingpumpP-l802Manufacturer GE MotorPower 3 hp, 1725 rpm, 460 V. 30, 60 Hz

Filter . F-1802Manufacturer LeyboldType AR65

Mist Eliminator CLS-1802Manufacturer Leybold

Roughing Pump: P-1802Type RotaryVaneManufacturer LeyboldPumpingSpeed 24.9 liter / s 53 cfm

Turbomolecular Pump: P-1801Manufacturer LeyboldPumpingSpeed lloliter/s

MTL-25

Skid #20 LIOUID HELIUM DEWARDrawing # SC1-0-20-002OperatingProcedureUnit 12Location MTL / outsideFunction Separatehelium phases,store liquid

helium, store energyduring quench,vaporize helium during reflliqperformancetest,andprovide decanttoportabledewars.

Liquid Helium Dewar V-2001Manufacturer CryencoLN2 Shield Yes

LHe VesselMfg Serial# D843-1Year 1991Material 304 StainlessSteelVolume 40,000/ L 10567galMAWP ® 4/339K -452/150°F 60 psigDesignTemp. 4/339 K 452 / 150°FDesignPress. 4.13 bar 45.3 psigMechanicalSafetyRelief 4.0 bar 43 psig

Liquid Nitrogen Tank V-2001Manufacturer MinnesotaValley

Pressure VesselNational Board IlL 190-55-50Year 1991Material T304Volume 719 liter 190 galMAWP @ 77 / 339K -321 I 150°F 50 psigDesignTemp: 77 / 339K -321 / 150°FDesignPressure: 4 bar 43 psigMechanical SafetyRelief 43 psig

Calorimeter: HrR-2003Type Three2kw HeatersPower 240 V, 30, 60 Hz

MTL-26

Skid #30 LIOUID HELIUM PUMP BOXDrawing# 20ll4-DOperatingProcedureUnit 49Location MTL ServiceBuildingFunction Isolate helium dewarpress.from

magnet teststand press.and providecontinuoussupplyof singlephasehelium to subcoolerand test stand.

Total Static Heat Load: <145WStatic Heat Leak: 75 W approx.Pump Efficiency: > 50 %Capacity Modulation: 10-100% of full pump outputTemp. Before and After: <4.3 K -452°F

Surge Vessels: Two Each Temperaturegradient20K-4KNational Board 164 V-30-8,166 V-30-9Dimensions:

Length Volume 11 ft3 300 litersHeight 90"Width 16"

Subcooler V-30-1National Board 162

Intake Surge Vessels: Three EachNational Bo&d # 172 Bl,173 B2,174 B3

Filter Housings: Three EachNational Board 178 Bl,l80 B2,179 B3

Booster Pump:Manufacturer CCIFlow Rate <200 g/sDensity 125 g/literDifferential Pressure <3 barFlow Bypass Rate 200 g/s

Circulation Pumps 2:!Manufacturer CCIFlow Rate <250g/sDensity 125 g/literDifferential Pressure .5 barFlow BypassRate 500 g/s

Suet. & Dis. Surge Tanks 2:Manufacturer CCIVolume > .25 m3

MTL-27

Skid #40 TEST STAND DISTRIBUTION BOXSYSTEM

Drawing # SC1-0-40-002OperatingProcedure Unit 20Location MTL High BayFunction Distributeshelium

and nitrogen flows tothe five distribution boxes.

4K Header Vacuum Jacket E-402lManufacturer ProcessSystemsInternationalMaterial Carbon SteelDesign Temp. 339 K 150°FDesignPress. Full VacJ2.lbarl5 psig

80K Header Vacuum Jacket E-4022Manufacturer ProcessSystemsInternationalMaterial CarbonSteelDesignTemp. 339 K 150°FDesign Press. Full VacJ2.lbar15 psig

GettersUnit 0-4015

Manufacturer Ergenics,Inc.MaterialType St 507 Zirconium

Unit# 0-4020Manufacturer Ergenics,Inc.MaterialType St 507 Zirconium

MTL-28

Skid #41-45 TEST STAND DISTRIBUTION BOXESDrawing # SC1-0-41-002Operating ProcedureUnitLocation MTL High BayFunction Distributeshelium andnitrogento magnet

teststands

Vacuum Vessel V-4100/4200/4300/4400/ 4500Manufacturer ProcessSystemsInternationalMaterial CarbonSteelDesign Temp. 339 K 150°FDesign Press. Full VacJ 2.1 barl5 psig

Subcooler Separator V-410l / 4201 / 4301 / 4401 / 4501National Board 960/ 961 / 959 / 958/ 957YearManufacturer ProcessSystemsInternationalDesign Press. 19 bar 261 psigDesignTemp. 2 / 339 K -456/ 150°F

Heat Exchanger HX-4lOl / 4201 / 4301/ 4401 / 4501National Board 2237 / 2241 / 2240/ 2238 / 2239Manufacturer SumitomoType BrazedAluminum Plate-Finned#OfStreams 3

Heat Stationing HX-4 102 I 4202/ 4302/ 4402/ 4502Manufacturer ProcessSystemsInternationalType LN2 Shield w/ Valve StationingMaterial Aluminum

GettersUnit# 0-4101/4201/4301/4401/4501

Manufacturer Ergenics, Inc.Material Type St 507 Zirconium

Unit # 0-4102/ 4202/ 4302/4402 / 4502Manufacturer Ergenics, Inc.MaterialType ActivatedCharcoal

Mit - 29

Skid #47 TEST STAND DISTRIBUTION BOXVACUUM SYSTEM

Drawing SCI-0-47-001Location PortableFunction Performevacuation, repressurization and

pressuremonitoringof distribution boxesand other systems.

Roughing Pump P-4702Manufacturer LeyboldType Rotaiy VanePumpSpeed 24.9 liter/s 53 cfm

Turbomolecular Pump P-4701Manufacturer LeyboldPumpSpeed llOf/s


Filter F-4701Manufacturer Leybold

Electric Motor EM-4702Function Drive rotaryvaneroughingpumpP4702Manufacturer GE MotorPower 3 hp, 1725 rpm, 460V, 3 , 60 Hz

MTL-30

Skid #50 CCWPDrawing # SC1-0-50-001Operating Procedure Unit 27Location MTL ServiceBuildingFunction Performcleanup,cooldown,andwarmup

functions for magnets,and purification ofcirculatinghelium.

Skid DimensionsLength 3m 9ft- lOinWidth 3m 9ft-lOin

Vacuum Vessel V-5002Manufacturer ProcessSystemsInternational Inc.Material CarbonSteelDesignTemp. 339 K 150°FDesign Press. 2.1 bar lspsig Full Vac.

Heat ExchangersUnit# HX-5000

National Board 2230Manufacturer SumitomoType BrazedAluminum Plate-Finned# Of Streams 4 Stream

Unit # HX-500lNational Board 2226Manufacturer SumitomoType BrazedAluminum Plate-Finned#01 Streams 2-Stream

LN2 Separator V-5000National Board 901Year 1991Manufacturer ProcessSystemsInternational Inc.Material 304 StainlessSteelLength 1.016m4OinDiameter .660 m 26 inMAWP @ 339 K 150°F 11.4 bar150 psigDesign Press. 11.3 bar 150 psig Full Vac.Design Temp. 77 / 339 K -320/ 150°FOperatingPressure 4.5 bar 50 psig

MTL-31

skid #50 CCWP. cont.

Water Separator V-500lNational Board 853Year 1991Manufacturer ProcessSystemsInternational Inc.Material 304 StainlessSteelLength .609 m 24 inDiameter .203 m 8 inMAWP @ 339 K 150°F 13.1 bar175 psigDesign Press. 11.3 bar 150 psig/ Full Vac.Design Temp. 77 / 339 K -320/ 150°FOperating Pressure 9.0 bar 116psig

Carbon Adsorber ADS-5000National Board 942Year 1991Manufacturer ProcessSystemsInternational Inc.Material 304 StainlessSteelLength 2057 mm 8 ft 10 inDiameter 457 mm 18 inMAWP @ 339 K 150°F 21.7 bar300 psigDesignPress. 11.3 bar150 psig / Full Vac.DesignTemp. 77/400K-320 1260°FOperatingPressure 16.9bar 230 psigFlow hOg/sOn-line Oper.Before Regen. 24 hrRegenerationCycle .c 12 hrInlet Press. 7 bar 1 02 psiOutletPress. 6 bar87 psigAdsorber Charcoal102 kg 225lb

GetterUnit # 0-5000

Manufacturer Ergenics, Inc.MaterialType St 502 Zirconium

Unit# 0-5001Manufacturer Ergenics,Inc.MaterialType ActivatedCharcoal

FilterUnit# F-5000

Manufacturer CPCDesign Temp. 771339K -320/ 150°FDesign Press. 11.3 bar 150 psig / Full Vac.Nominal Filtration 10 micron

Unit # F-5001Manufacturer CPCDesign Temp. 77 / 400 K -320/ 260°FDesign Press. 11.3 bar 150 psig I Full Vac.Nominal Filtration 5 micron

MTL-32

Skid #50 CCWP. cont.

Unit # F-5002Manufacturer CPCDesignTemp. 77 to 339 K -320to 150°FDesign Press. 139 bar 2,000psig / Full Vac.Nominal Filtration 2 micron

Mit - 33

Skid #51 CCWPDrawing# SC1-0-50-001OperatingProcedureUnit 27Location MTL ServiceBuildingFunction Perform cleanup, cooldown, and warmup

functions for magnets,and purification ofcirculating helium.

Skid DimensionsLength 3m 9 ft-lOinWidth 3m 9 ft-lOin

Vacuum Vessel V-S 102Manufacturer ProcessSystemsInternationalInc.Material CarbonSteelDesignTemp. 339 K 150°FDesign Press. 2.1 bar 15 psig/Full Vac.


National Board 2195Manufacturer SumitomoType BrazedAluminum Plate-Finned# Of Streams 4 Stream

Unit# HX-5101National Board 2242Manufacturer SumitomoType Brazed Aluminum Plate-Finned# Of Streams 2-Stream

LN2 Separator V-S 100National Board 902Year 1991Manufacturer ProcessSystemsInternational Inc.Material 304 StainlessSteelLengthl .016 m 40 inDiameter .660m 26 inMAWP @ 339Kl50°F ll.4barl5OpsigDesign Press. 11.3 bar150 psig / Full Vac.DesignTemp. . 77 / 339 K -320/ 150°FOperatingPressure 4.5 bar 50 psig

MTL-34


Water Separator V-S 101National Board 854Year 1991Manufacturer ProcessSystemsInternationalInc.Material 304 Stainless SteelLength .609 m 24 inDiameter .203 m 8 inMAWP @ 339 K 150°F 13.1 bar 175 psigDesign Press. 11.3 bar 150 psig / Full Vac.DesignTemp. 77 / 339 K -320/ 150°FOperating Pressure 9.0 bar 116 psig

Carbon Adsorber ADS-5l00National Board 943Year 1991Manufacturer ProcessSystemsInternational Inc.Material 304 StainlessSteelLength 2057mm 8ft lOinDiameter 457 mm 18 inMAWP @ 339 K 150°F 21.7 bar 300psigDesign Press. 11.3 bar 150 psig / Full Vac.DesignTemp. 77/400K -320/ 260°FOperating Pressure 16.9 bar 230 psigFlow hOg/sOn-line Oper.BeforeRegen. 24 hrRegenerationCycle <12hrInlet Press. 7 bar 102 psiOutlet Press. 6 bar 87 psiAdsorber Charcoal102 kg 225 lb

GetterUnit# 0-5100


Unit# 0-5101Manufacturer Ergenics,Inc.MaterialType ActivatedCharcoal

FilterUnit# F-5100

Manufacturer CPCDesignTemp. 77 / 339 K -320/ 150°FDesign Press. 11.3 bar 150 psig / Full Vac.Nominal Filtration 10 micron

Unit# F-5101Manufacturer CPCDesign Temp. 77/ 400 K -320/260°FDesign Press. 11.3barl50 psig / Full Vac.Nominal Filtration 5 micron

MTL-35


Unit # F-S 102Manufacturer CPCDesignTemp. 77 to 339 K -320 to 150°FDesign Press. 139 bar 2,000 psig / Full Vac.Nominal Filtration 2 micron

MTL-36

Skid #52 CCWP REGENERATIONDrawing# SC1-O-52-001OperatingProcedureUnit 29Location MTL ServiceBuildingFunction Warmupand cooldownof CCWP adsorber

bedandactivationof carbonin adsorberbed.

Skid DimensionsLength 3.2 m 126 inWidth 2.59 m 102 in

Gas HeatersUnit # HTR-5201

NationalBoard 34Year 1991Manufacturer Watlow/ ProcessSystem Inc.Manuf. Serial T7O6-1AID4-1Type Incoloy ElementsMaterial 304 StainlessSteelMAWP @ 422 K 300°F 13 bar 175psigDesign Press. 13 bar 175 psig/ Full Vac.DesignTemp. 422 K 300°FPower SkWatts,480V,3Ø

Unit # HTR-5202Manufacturer. Thermax Inc.Manuf.Model TF2O8HF-P8-Vser.C-16-1Type Ambient Air FinMaterial AluminumDesignPress. 13 bar 175 psigDesignTemp. 77/422K -320/ 300°F

Gas Blower C-5200Manufacturer LamsonMaterial CastIron/ Ductile IronDesign Temp. 422 K 300°FDesignPress. 2.7 bar 25 psigFlow 119 m3/hr 70 acmOPressureChange 138 mbar 2 psi

Strainer STR-5201Manufacturer Mueller StreamSpecialtyType 100 MeshYear 1991MAWP @311KlOO°F 19.7 bar 285 psiDesign Press. 13 bar 175 psigDesignTemp. 233 / 339 K -40/ 150°F

Electric Motor EM5200Manufacturer ToshibaPower 3 hp,460V,3Ø

MTL-37

Skid #53 CCWP DEHYDRATIONDrawing # SC1-0-53-001Operating Procedure Unit 30Location MTh ServiceBuildingFunction Dehydration ofhelium streamreturningfrom

CCWP to compressors.Skid Dimensions

Length 4.88 m 16 ftWidth 1.68 m 66 in

Mol.Sieve Adsorber ADS-5300A/BNational Board 908 A/911BYear 1991Manufacturer ProcessSystemsInternational Inc.Material Carbon SteelLength 2l33mm7ftDiameter 609 mm 24 inMAWP @ 600 K 620°F 9.6 bar 125 psigDesignPress. 9.6bar125 psig / Full Vac.DesignTemp. 600 K 620°FCapacity

Coalescer CLS-5301 A/BNational Board 914 A / 917 BYear 1991Manufacturer ProcessSystemsInternational Inc.Type WaterDropletSeparatorMaterial Carbon SteelMAWP @ 339 K 150°F 11.3 bar 150 psigDesignPress. 13 bar 175psig I Full Vac.DesignTemp. 339 K 150°FFaceVelocityEfficiency

Filter F-5301 A/BNationalBoard 41592A / 41594BYear 1991Manufacturer DollingerMaterial StainlessSteelMAWP @ 339 K 150°F 12 bar 175 psiDesign Press. 13 bar 175 psig/ Full Vac.DesignTemp. 339 K 150°FComponentsLimit Temp. 291 K 650°FNominal Filtration 3 micron

MTL-38

Skid #53 CCWP DEHYDRATION. cont.

GN2 Heater HTR-5306National Board 44Year 1991Manufacturer Watlow / ProcessSystemsInc.MAWP @ 616 K 650°F 8.6 bar 125 psiDesignPress. 9.6 bar 125 psigDesignTemp. 617 K 650°FPower 5 kW,480 V,3o,60Hz

Heater HTR-5300National Board 42Year 1991Manufacturer Watlow / ProcessSystemsInc.Material 340 StainlessSteelMAWP @ 477 K 400°F 12 bar 175 psiDesign Press. 13 bar 175psig / Full Vac.Design Temp. 77/477K -320/ 400°FPower 145 kW, 480V. 30, 60 Hz

Strainer STR-5300Manufacturer Mueller StreamSpecialtyYear 1991MAWP @311K100°F 19.7 bar 285 psiDesignPress. 11.4 bar 150 psigDesignTemp. 339 K 150°FType 30 Mesh

MTL-39

Skid #54 CCWP COMPRESSORDrawing # SC1-0-54-OOlOperating Procedure Unit 31Location Mit compressorbuildingFunction Compresshelium recieved from CCWP

return header.

Skid Dimensions:Length 3.35 in 11 ftWidth 1.52 m 5 ft

ProcessConditions:Pressure In 2 bar 29 psiPressureOut 7 bar 102 psiTemperature In 300 KTemperatureOut 300 KFlow Required 55 g/sFlow Max. hOg/sBrakeHorsepower@Req’dFlowBrakehorsepower@Max. Flow

Oil Type: Ucon LB-170Vapor PressureAfter Processing 51 mbar@ 373-393K 200-250°FViscosity: 170 SUS @ 311 K 100°FCharacteristics: water-whiteto light yellow color;

no odor.SEEMSD

Compressor C-5401Manufacturer SullairType RotaryScrewModel C16LA

Oil Separator V-5401National Boanl 486974Year 1991Manufacturer ManchesterVolume 348 liter 92 galMAWP @ 394 K 250°F 10.3 bar 150psiMm. DesignTemp.

@ 10.3 bar 150 psi 244K -200FType Three Stagew/ Oil HeaterCarryover <10 ppm By Weight

MTL-40

Skid #54 CCWP COMPRESSOR. cont.

Aftercooler HX-540lNational Board # 34243Manufacturer Basco

Oil Cooler HX-5402National Board # 34240Manufacturer Basco

Heater HTR-5406Function Oil HeaterManufacturer HOTWAiTPower 500W Heater 10 / 60HZ / h2OV

Oil Pump P-54h7Manufacturer TUTHILLPressureFlow

Electric Motors:Unit# EM-540h

Function drive compressorManufacturer RelianceElectricCo.Power 125 hp, 3570 rpm, 460 V,

137 amp,6OHz,30ServiceFactor 1.2

Unit# EM-5402Function drive comp. slide valveManufacturer RCSVoltage 115V

Unit# EM-5417Function Drive pump P-5417Manufacturer FranklinPower 3/4 hp,hlS V

MTL-41

Skid #55 CCWP COMPRESSORDrawing# SC1-0-54-001Operating Procedure Unit 31Location MTL compressorbuildingFunction Compresshelium recieved from CCWP

return header.

Skid Dimensions:Length 3.35 m 11 ftWidth 1.52 m 5 ft

ProcessConditions:PressureIn 2 bar 29 psiPressureOut 7 bar 102 psiTemperatureIn 300 KTemperatureOut 300 KFlow Required 55 g/sFlowMax. hOg/sBrake Horsepower @Req’d FlowBrake horsepower@Max. Flow

Oil Type: UconLB-170Vapor PressureAfter Processing 51 mbar @ 373-393K 200-250°FViscosity: 170SUS @ 311 K 100°FCharacteristics: water-white to light yellow color;

no odor.SEEMSD


Oil Separator V-5501NationalBoard 488154Year 1991Manufacturer ManchesterVolume 348 liter 92 galMAWP @ 394K 250°F 10.3 bar 150 psiMm. DesignTemp.

@ 10.3 bar 150 psi 244K -20°FType Three Stagew/ Oil HeaterCarryover <10 ppm By Weight

MTL-42


Aftercooler HX-5501National Board# 34616Manufacturer Basco

Oil Cooler HX-5502National Board # 3461.4Manufacturer Basco

Heater HTR-5506Function Oil HeaterManufacturer HOTWAiTPower 500W Heater/ 60HZ / h2OV

Oil Pump P-5517Manufacturer TUTHILLPressureFlow

Electric Motors:Unit# EM-5501

Function drive compressorManufacturer RelianceElectric Co.Power 125 hp, 3570 rpm,

460 V, 137 amp,60Hz, 30ServiceFactor 1.2

Unit # EM-5502Function drive comp.slide valveManufacturer RCSVoltage 115V

Unit # EM-5517Function drive pumpP-5517Manufacturer FranklinPower 3/4hp,l 15 V

MTL-43

Skid #56 CCWP OIL REMOVALDrawing # SC1-0-56-001Operating Procedure Unit 31Location OutsidecompressorbuildingFunction Remove98-99% of oil in helium.

Skid DimensionsLength 3.46mll ft-4inWidth 2.36m7ft-9in

CoalescersUnit # CLS-5600/ 5601 / 5602/ 5603National Board 879 0, 882 1, 885 2, 888 3Year 1991Manufacturer ProcessSystemsInternational Inc.Type: SingleCoalescingElementFace Velocity: <5 cm/sMAWP @ 339 K 150°F 22 bar300 psigMAWP @ 339 K 150°F 21.7 bar 300 psigDesign Press. 21.7 bar 300 psig / Full Vac.DesignTemp. 339 K 150°FOperatingPressure 17.2 bar235 psig

Adsorber ADS-5600A/BNational Board 861 A, 864 BYear 1991Manufacturer ProcessSystemsInternational Inc.Type . Carbon BedMAWP @ 422 K 300°F 21.7 bar 300psigDesign Press. 21.7 bar 300 psig / Full Vac.DesignTemp. 339 K 150°FOperating Pressure 17.2 bar 235 psigOperating Life @ Full Flow Rate Two YearAdsorbent CharcoalNumber Of Stages 1ImpuritiesAt Outlet clppb oil

Filter F-5601-5604Manufacturer KochType CoalsecerSCI-4-002Design Press. 21.7 bar300 psig/ Full Vac.DesignTemp. 339 K 150°FNominal Retention 40 micron

Filter F-5600A / BNationalBoard 41532A, 41535BYear 1991Manufacturer DollingerType Element Polyester-99Nominal Retention 5 micronMAWP @ 339 K 150°F 20.7 bar 300 psi

Design Press. 21.7 bar 300psig I Full Vac.DesignTemp. 339 K 150°F

MTL-44

System#57 CCWP HELIUM GAS STORAGEDrawing # SC1-0-57-002Operating ProcedureUnit 32LocationFunction Provide gaseoushelium storage for CCWP.GasStorage V-570l impureNat. Board 23039

Year 1991Location TankFannManufacturer Trinity IndustriesInc.Material SA-612

Length 13.7 m 542 inDiameter 2.13 m84 inVolume 45,420liters 12,000U.S. gal

MAWP ® 328 K 131°F 20 bar 275 psigDesign Press. 20 bar 275 psig / Full Vac.DesignTemp. 339 K 150°FOperatingPress. 3-7 barMechanicalSafetyRelief 19.6 bar 270 psig

Suction Filter STR-5715Manufacturer ProcessSystemsInternational Inc.DesignPress. 9.6 bar 125 psigDesign Temp. 339 K 150°FSize . 30 mesh137 micron

MTL-45

Skid #60 REF. REC. Cold BoxDrawing # SC1-0-60-001Operating Procedure Unit 41Location MTL ServiceBuildingFunction Provides a meansof taking cold

subatniospheric helium returnflow fromthe magnetteststand recovering theavailablerefrigeration.

Vacuum Vessel V-6001Manufacturer ProcessSystemsInternational Inc.Material Carbon SteelDesignTemp. 339 K 150°FDesign Press. 2.1 bar 15 psig Full Vac.

I-Teat ExchangersUnit # HX-6002 / 6003

National Board 2264Manufacturer SumitomoType BrazedAluminum Plate-Finned#OfStreains 3 Stream

Unit # HX-600lNationalBoard 2263Manufacturer SumitomoType BrazedAluminum Plate-Finned# Of Streams. 3-Stream

GetterUnit# 0-6001


Unit # 6-6002Manufacturer Ergenics,Inc.MaterialType ActivatedCharcoal

MTL-46

Skid #61 & 62 VACUUM SYSTEM KinneyVacuum’Drawing# SCI-0-61-001OperatingProcedureUnit 40Location CompressorBuildingFunction To lower the vapor pressurein the

distribution boxes’ssubcoolerbath.

Skid Dimensions:Length 14’-OHeight 1 l"-lWidth 8’-4

Kinney drw# 574257 1 of 2Normal Operating @ 12.35 Vs Pressure: Vac 147 mbarNormal Operating ® 31.08 Vs Perssure: Vac 11310mbar

Liquid Ring Pump Motor EM-6103/6203RPM 1750Manufacturer BaldorPower 125-hp, 46OV, 30

Blower Motors EM-610l / 6201,EM-6104/ 6204RPM 1750Function Drive Blower Pump

P-6101/ 6201, 6104/ 6204Manufacturer BaldorPower - 10 hp, 46OV, 30

Unit # EM-6 102 / 6202Function Drive Blower pump P-6102/ 6202Manufacturer BaldorPower 20 hp, 46OV, 30

Unit# EM-6105/6205Function Drive oil pump#6105/ 6205Manufacturer BaldorPower 2 hp, 46OV, 30

Bulk Oil Separator V-6104/6204Manufacturer - Kinney

PumpsUnit P-6103/ 6203Function Liquid ring pump. ProvidesVac 11 andbackup for Vac IManufacturer KinneyFlow Rate 43.34 VsUltimate Pressure VAC 147 mbar/ VAC 11310mbar

MTL-47

Skid #61&62 VACUUM SYSTEM Kinney Vacuum cont

Unit # P-6101/ 6201, 6104/ 6204Function Mechanical Boosterpump

to provide evacuation for Vac I

Manufacturer KinneyFlow Rate 12.35 VsUltimatePressure 47 mbar

Unit# P-6l02/6202Function MechanicalBooster pump. Provides

backingevacuationfor Vac I pumpsP-610l /6201, and 6104/6204

Manufacturer Kinneyflow Rate 31.08 VsUltimate Pressure 310mbar

Unit# P-6105/6205Function Oil Pumpprovidesoil injection to liquid

ring pump and mechanicalboosterpumps

Manufacturer CraneDemingFlow Rate 40-50gpm Liquid ring pump

2 gpm per blower

Electric HeaterUnit# - HTR-6104/6204

Function Heat oil in oil separatorPower 115V

Heat Exchangers:Unit# HX-6108/6208

Function AftettoolerNational Board 35394/ 37339Manufacturer BascoType tube/shell#ofStreams 1

Unit# HX-6106/6206Function HeatExchangerNational Board 35401/354XManufacturer BascoType tube/ shell#ofStreams 1

Unit # HX-6107 / 6207Function Heat ExchangerNational Board # 35398/ 35399Manufacturer BascoType tube/ shell#ofStream I

MTL-48

Skid #63 REF. REC. CoalescerDrawing# SC1-O-63-001Operating ProcedureUnitLocation CompressorBuilding

Function Removesoil from Kinney skid dischargereturningto compressorsuction.

Coalescer CLS-6302/ 6303National Board 936 / 935Manufacturer ProcessSystemsInternationalMaterial - Carbon SteelDesignTemp. 339 K 150°FDesign Press. 21.7 bar 300 psig/ Full Vac.

Electric HeatersUnit # HTR-6302

Manufacturer WatlowFunction Heatsreturninggasin Vac 11 piping.Power 480 V, 30, 7.5kW, 9 A.

Unit# HTR-6301Manufacturer WatlowFunction Heatsreturninggasin Vac I piping.Power 480 V. 30, 5kw, 6 A.

MTL-49

Skid #64 VACUUM SYSTEM - PORTABLEDrawing SCI-0-64-001Location PortableFunction Perform evacuation,repressurization and

pressuremonitoring of various systems.

NormalOperatingPressure: -clxlO-7 mbarMax. Helium LeakRate: IxlO-6 scc/sec

Roughing Pump P-6402Manufacturer LeyboldType RotaryVanePump Speed 24.9 liter/s S3cfm

Turbomolecular Pump P-6-401Manufacturer LeyboldPumpSpeed 110liter/s


Filter F-6401Manufacturer LeyboldNominal Filtration

Electric Motor EM-6402Function - Drive rotaryvaneroughingpumpP-6402Manufacturer GE MotorPower 3 hp, 1725 rpm, 460 V, 3 0, 60Hz

MTL-50

Skid #70 NITROGEN DEWARDrawing# SC1-0-70-001OperatingProcedureUnit 35Location OutsideMTLFunction Storageof liquid nitrogen.

LN2 Vaporizer SkidInlet LN2 ® 3.7 bar 54 psiOutlet GN2 @ 3 bar 44 psi & 300 K 80°FFlow 195 Vs

Electric Trim Heater HTR-7004Manufacturer ThermaxPower 20 kwatts, 480 V. 30, 60 Hz, 24 ampDesignPressure 13.1 bar 175 psigDesignTemp. 227 / 339 K -50/ 150°F

Ambient Air Vaporizers HTR-7003A/BType Ambient Air FinManufacturer ThermaxMaterial AluminumDesignPressure 13.1 bar 175 psigDesignTemp. 77 / 339 K -320/ 150°F

LN2 Storage Assembly S-7001Strainers STR-703l / 7032Manufacturer. ProcessEngineeringInc.Size 100mesh

Pressure Building Vaporizer HTR-7002Type Ambient Air FmManufacturer ProcessEngineeringInc.DesignPress. 13.1 bar175 psigDesignTemp. 77 / 339 K -320/ 150°F

Pressure Vessel V-7001National Board 9667Year 1991Material N/AVolume 75,000liter 19812galMax. weightof Contents 60,633kg 133,672 lbMAWP @ 311K 100°F w / ext.vac5 bar58 psigDesignTemp. 77/339K -320/ 150°FDesign Press. 5 bar 57.8psigRefrigeration 905 g/s LN2Vaporized 195 Vs LN2MechanicalSafetyRelief 5 bar 57.8 psig

MTL-51

Skid #84 INSTRUMENT AIRDrawing# SC1-0-84-00lOperating Procedure Unit 37Location MTL ServiceBuildingFunction Provideclean dry air for operation of all

plant pneumatic instrumentsand valves.Skid Dimensions

Length 5.5 m lSftHeight 1.37 m 4ft - 6in

Operating Pressure 8.6 bar 110 psig

Compressors 1, 2 C-8100,C-8200Manufacturer Ingersoll RandType Rotary Screw SSRXP25UMode Parallel LeadLagFlow rate 129 am3 / hr 76 acfmPressure 13 bar 175 psig

Aftercoolers: HX-8400,HX-8401Manufacturer Basco

Coalescing Prefilters: CLS-8400A / BType Coalescingwith Automatic DrainManufacturer Ingersoll RandMax. Inlet Press. 18.2 bar 250 psigMax. InletTemp. 322 K 1200°FMax. flow 300 scfmD.O.P. Efficiency 99.9999%

CompressedAir Dryer: ADS-8300A / BNational Board 8911 / 8911Type Dual Bed, PressureSwing, and

Regenerative.Year 1992MAWP @ 339 K 150°F 17.2 bar 250 psiMin DesignTemp.

@ 17.2 bar 250 psi 244 K -20°FManufacturer BrunnerEngr. andMfg. Inc.

Particulate After Filters: F-8401 A / BType ParticulateManufacturer IngersollRandMax. Inlet Press. 18.2 bar 250 psigMax. Inlet Temp. 322 K 120°FMax. Flow 300 scfmD.O.P. Efficiency 99.95%

MTL-52

Skid #84 INSTRUMENT AIR. cont.

Carbon Adsorbers: V.8402 A / BType CharcoalManufacturer Ingersoll RandMax. Inlet Press. 18.2 bar 250 psigMax. Inlet Temp. 339 K 150°FMax. Flow 220 scfm

Air Receiver Tank: V-8401Nat. B.D.# 17346GYear 1991Manufacturer BrunnerEngr. andMfg. Inc.Material Carbon SteelMAW? @ 505 K 450°F 13.8 bar 200psiDesign Press. 14.8 bar 200psigDesignTemp. 339 K 150°FVolume

MTL-53

Skid #91 OIL PROCESSING SYSTEM

Drawing# SC1-0-91-001OperatingProcedureUnitLocation CompressorbuildingFunction Removewaterand light hydrocarbon

impuritiesfrom synthetic oilUCON LB 170X.


Oil Processing Vessel: V-9102National Board noneYear 1991Manufacturer ProcessSystemsInternationalInc.Material Carbon SteelMAW? ® 422K 300°F 1.7 bar 10 psigDesign Press. Full Vac. / 1.7 bar 10 psigDesignTemp. 422 K 300°FOperatingPressure Full Vac.Capacity 422 liter 110 gal

Clean Oil Storage Vessel: V-9106NationalBoard noneYear 1991Manufacturer. ProcessSystemsInternationalMaterial Carbon SteelMAWP @ 422 K 300°F 1.7 bar10 psigDesignPress. Full Vac. / 1.7 bar10 psigDesignTemp. 422 K 300°FOperatingPressure 1.4 bar 5 psigCapacity 960 liter 250 gal

PumpsUnit# P-9l01

Function Recimulateand atomizeoilManufacturer U.S. ElectricalMotorsFlow Rate 1.26liter/s 20 gal/mmPressure 4.5 bar 50 psig

Unit# P-9107Function Dischargeoil to remotestorageor

equipment.Manufacturer MagnetekRow Rate 0.32 liter/s 5 gaYminPressure 15 bar 200 psig

MTL-54

Skid #91 OIL PROCESSINGSYSTEM. cont.

Roughing Pump P-9105Manufacturer LeyboldType 2 Stage Rotary PistonRate lOOm3/h 68 elmUltimate Pressure .cl.Sxlo-4 mmhg

Carbon Adsorber ADS-9104Manufacturer BaistonMaximum Pressure 18 bar 250 psig

Molecular Sieve ADS-9105Manufacturer BalstonMaximum Pressure 18 bar 250 psig

Electric MotorsUnit # EM-910l

Function Drive pump P-910lManufacturer U.S. Electrical MotorsPower 1 1/2 hp, 1160 rpm, 230 / 460 V, 30, 60hz

Hz

Unit # EM-9 105Function Drive roughingpumpP-9105Manufacturer U.S. ElectricalMotorsPower 5 hp, 1430 / 1745 rpm, 200 / 230 / 460V,30, 50/60Hz

Unit# EM-9l07Function Drive pumpP-9107Manufacturer MagnetekCenturyElectricPower 2 hp, 1750 rpm, 480 V. 30, 60 Hz

Electric HeatersUnit # HTR-9l02

Function Heat oil in processingdrumManufacturer Watlow IndustriesPower 10 kw, 480 V, 30, 60 Hz

Unit # HTR-9106Function Keepoil viscositylow for availability to

Manufacturer Wallow IndustriesPower 1.1 kw, 480 V. 30, 60 Hz

MTL-55

Skid #91 OIL PROCESSING SYSTEM. cont.

Spray Nozzle SP-9102Orifice Size 1/2Level Control LS-9102 / 9106Manufacturer MagnetrolInternationalPower 120 / 240 AC / 115 / 230 DCV,

7/6.5/7/5Amps, 350 / 360 VA, 1/4,1/2, 1/2, 1/2hp

Pressure 20 bar 285 psi @ 311 K 100,FMin.Sp.Gr. 0.90

LN2 Cold Trap E-9104Manufacturer ProcessSystemsInternational

Inner VesselNational Board noneYear 1991MAW? @ 339 K 150°F 2 bar 14 psigMm. DesignTemp. @ 2 bar 14 psig 78 K -320°FOperatingPressure@ 78 K -320°F 1.4 bar5 psig

Outer VesselNational Board noneYear 1.991MAW? @ 339 K 150°F 2 bar 14 psigMin. DesignTemp. @ 2 bar 14 psig 258 K 50°FOperatingPressure@ 294 K 70°F Full Vac.

MTL-56

Skid #92 GAS ANALYZER

Drawing # SC1-0-92-001Operating Procedure Unit 1Location CompressorBuildingFunction Measuredifferentsamplespointsfor

impurities within theplant and associatedequipment.

AnalyzerManufacturer SulzerType Arc CellModes N2, H20, Hydro-CarbonsMm. DesignPress. 2 bar 29 psi

Teflon Membrane Pump C-9200 A,B,C,DManufacturer: Suizer#OfHeads 4Mitt. Flow Rate 0.010g/s @ 3.5 bar 50.8 psi dill.

Electric Motor EM-9200Power 120 V, 60 Hz, 1/2 hp

MTL-57

ASSTCRYO PLANT

Data__Sheets

Compiled and arrangedby


Edited by

S. Abramovich

August 1994

ASST-1

Skid#54CCwP

compressor

Skid#5OccwP

Cold Box

8k id# 10M.T.L.

Main Cold BoxSkid#10.1-T1Skid#10.2-T2Sdid#10.3-T3Skid#10.4-T4

Full String Test Independent Loads

ASST cryogenic plant block diagram

2

ASST / MTL / N15 cold box

-J

nJct,Cu1.-I

3

Skid #10 COLD BOX main

Drawing# SCI-0-10-002thru 009OperatingProcedureUnit 5, 7, and 8Location ASST.ServiceBuildingFunction Supply Helium RefrigerationandLiquefaction

Skid Dimensions 13’-6" SquareType: VerticalCylinderCapacity: 4000W or 2000W+20g/sFlow: 400g/sCarnotEfficiency: >25%

80 K Carbon Adsorbers: ADS-lOOlA/BNational Board 929 A / 932 BYear 1991Manufacturer ProcessSystemsInternational Inc.Material 304 StainlessSteelLength 2057 mm 81 inOutsideDiameter 457 mm 18 inFlow 400g/sAdsorber Charcoal 108 kg 238 lbDesignedRemoval 100 ppm N2, 40 ppm 02On-line Oper. Before Regen. 12 hrRegenerationCycle <12 hrMAW? @ 339 K 150°F 21.7 bar 300 psigDesignPress. 21.7 bar300psig / Full Vac.DesignTemp: 77 / 339K -320/ 150°FOperatingPressure 16.9 bar 230 psigSafetyRelief 20 bar 275 psig

ACTIVATIONDesign Press. 4 bar 45 psig / Full Vac.DesignTemp. 422 K 300°F

20 K Carbon Adsorber non-regen. ADS-l002NationalBoard 937Year 1991Manufacturer ProcessSystemsInternational Inc.Material 304 StainlessSteelLength 1930mm76 inOutsideDiameter 324mm 12.75 inFlow 117.25 g/sAdsorber Charcoal 60 kg 132 ibDesignedRemoval Traceamountof NeonMAW? @ 339 K 150°F 21.7 bar 300 psigDesignPress 21.7 bar300 psig / Full Vac.DesignTemp. 4.5 / 339 K -451/ 150°FOperating Pressure 16.9 bar 230 psigSafetyRelief 20 bar 275 psig

ACTIVATIONDesign Press. 4 bar 45 psigDesignTemp. 422 K 300°F

ASST-4


Carbon Ads. Outlet Filters:Unit# F-100IAIB

Filtration 5 micronType BayonetManufacturer CPCMaterial 304 StainlessSteelDesignTemp. 77 / 339 K -320/ 150°FDesignPress. 21.7 bar 300 psig/ Full Vac.DesignTemp. 422 K 300°FDesignPress. 4 bar 45 psig / Full Vac.

Unit# F-1002Filtration 5 micronType BayonetManufacturer CPCMaterial 304 StainlessSteelDesignTemp. 4.5 / 339 K -451 / 150°FDesignPress. 21.7 bar300 psig / Full VacDesignTemp. 422 K 300°FDesignPress. 4 bar 45 psig

GettersUnit# 0-1001


Unit# 0-1002Type ActivatedChareoalManufacturer Ergenics,Inc.

Unit# 0-1003Type ActivatedChaitoalManufacturer Ergenics,Inc.

WarmupHeater: HTR-lOOlType Ambient VaporizeModel#TF488HF-DHManufacturer ThermaxInc.Material AluminumDesignTemp. 77/339K -320/ 150°FDesign Press. 11.4 bar 150 psig

ASST-5


Heat Exchangers: HX-1000 thru HX-1010Type Br. Alum. Plate-FinManufacturer Sumitomo PrecisionProducts Co. Ltd.HX-1000 2 StreamNational Board# 2186HX-1001 4 StreamNational Board# 2185HX-l002/l003 3 StreamNationalBoard# 2187HX-1004/1005 4 StreamNationalBoard# 2188HX-l006/1007/1008 4StreamNational Board# 2189HX-1009 / 1010 2 StreamNational Board# 2190

Nitrogen Phase Separator: V-l004National Board 923Year 1991Manufacturer ProcessSystemsInternationalInc.Material 304 StainlessSteelLength 0.61 in 24 inOutside Diameter 0.406 m 16 inMAWP @ 339 K 150°F 11.4 bar 150 psigDesign Press. 6.2 bar 75 psig / Full Vac.DesignTemp. 77 / 339 K -320/ 150°FOperating Pressure 4.5 bar 50 psig

Water Separator: V-lOOlNational Board 848Year 1991Manufacturer ProcessSystemsInternational Inc.MAW? @ 339 K 150°F 21.7 bar 300 psigDesignPress. 21.7 bar 300 psig / Full Vac.DesignTemp. 77 / 339 K -320/ 150°FOperating Pressure 16.9 bar 230 psig

Helium Supply Strainer: STR-lOOlManufacturer ProcessSystemsInternationalInc.Material 304 StainlessSteelMesh 100DesignTemp. 339 K 150°FDesign Press. 21.7 bar 300 psig / Full Vac.

Turbo Expanders 4 See 10.1-10.4

ASST-6


Vacuum Vessel V-bOOManufacturer ProcessSystemsInternational Inc.Material Carbon SteelLength 7.62 m 25ftDiameter 3.81 m 12ft - 6"DesignTemp. 339 K 150°FDesign Press. Full Vac. / 2.1 bar 15 psig

ASST-7

10.1 TURBINE ASSEMBLY #T1

Drawing #OperatingProcedureUnitLocationFunction

TurbineSpeed:Norm. Oper.Temp.<50 KCooldown Temp. >55 KHigh Temp. AlarmfFrip:High SpeedAlarm:High SpeedTrip:Low SpeedAlannfFrip:SoftwareSwitchpoint


Brake Cooler:National BoardYearManufacturerMAW? Shell @ 422K 300°FMAW? rube ® 422 K 300°FMm. DesignTemp.@ MAW? bothHeat LoadCooling Water

Inlet FiltersManufacturerDesignTemp.Design Press.Nominal Retention

Brake FilterManufacturerDesignTemp.DesignPress.Nominal Retention

SCI-O- 10-0069Cold Box Turbine PodTurboexpander runs in series with #T2 expander.

2500 rps2000 ips363K 194°F2550rps2600 rps500 rps50 rps

T- 1001GasBearingTGL 32-28B50Sulzer

fix-loll186031991GrahamManufacturingCo. Inc.11.4 bar 150 psigFV/ 21.7 bar300 psig244 K -20°F8.83 kw 30,130Btu / h15 liter/m 4.0 gal/in

F-l003 A/BCPC4.5 / 339 K -45b / 150°F21.7 bar 300 psig/ Full Vac.10 micron

F- 1006CPC-451/ 150°F21.7 bar 300 psig10 micron

ASST-8

10.2 TURBINE ASSEMBLY #T2Drawing# SC1-0-l0-007OperatingProcedureUnit 9Location Coldbox Turbine Pod#1&2Function Turboexpander runsin serieswith #‘fl.TurbineSpeed:Norm. Oper. Temp. <30 K 2200 rpsCooldown Temp. >35 K 2500rpsHigh Temp. AiannfFrip: 363 K 194°FHigh SpeedAlarm: 2550rpsHigh SpeedTrip: 2600rpsLow SpeedAlarmrFrip: 500 rpsSoftware Switchpoint 50 rps

Turbo Expander/Brake: T-1002Type GasBearing TGL 32-28A56Manufacturer Sulzer

Brake Cooler: HX-1012National Board 18606Year 1991Manufacturer GrahamManufacturing Co. Inc.MAWP Shell @ 422 K 300°F 11.4 bar 150 psigMAWP Tube @ 422 K300°F FV/ 21.7 bar 300psigMin. DesignTemp. @ MAW? both 244 K -20°FHeat Load 6.97 kW 23,800Btu/hCooling Water 12 liteilm 3.2gal/rn

Brake Filter F-l007Manufacturer CitDesignTernp. 4.5/ 339 K -451 / 150°FDesignPress. 21.7 bar 300 psigNominal Retention 10 micron

ASST-9

10.3 TURBINE ASSEMBLY #T3

Drawing #OperatingProcedureUnitLocationFunction

TurbineSpeed:Cartridge TGL22 12 B32Cartridge TGL22 12 B32High Temp. AlannlTrip:High SpeedAlarm:High SpeedTrip:Low SpeedAlarmiTrip:Software Switchpoint


Brake Cooler:National BoardYearManufacturerMAWP Shell @ 422 K 300°FMAWP Tube @ 422 K 300°FMm. DesignTemp. @ MAW? bothHeat LoadCooling Water

Inlet FiltersManufacturerDesignTemp.DesignPress.Nominal Retention

Brake FilterManufacturerDesignTemp.Design Press.Nominal Retention

SC1-0-10-00810Coldbox Turbine PodTurbineexpanderarrangedparallelw/T437% of streamflow through #T3.

3600 rps3200 rps90°C3700rps3800rps500 rps50 rps

T- 1003GasBearing TGL 22-12B32Sulzer

HX-10l3186101991GrahamManufacturing Co. Inc.11.4 bar 150psigFV/ 21.7 bar 300 psig244 K -20°F1.17 kW 4,000Btu/h1.9 liter/m 0.5 gal/m

F-1004 A/BCit4.5 / 339 K -451 / 150°F21.7 bar300 psig / Full Vac.10 micron

F- 1008Cit4.5 / 339 K -451/150°F21.7 bar 300psig10 micron

ASST - 10

10.4 TURBINE ASSEMBLY #T4Drawing # SC1-O-10-009Operating Procedure Unit 11Location Coldbox Turbine PodFunction Turboexpanderarrangedin parallelwith # T3.

TurbineSpeed: 2800 rps anymodeHigh Temp. Alarm/Trip: 363 K 194°FHigh SpeedAlann: 3700rpsHigh STrip: 3800 rpsLow SpeedAlarm/Trip: 500 rpsSoftware Switchpoint 50 rps

Turbo Expander/Brake: T-1004Type Gas Bearing TGL 22-12B40Manufacturer Sulzer

Brake Cooler: HX-1014National Board 18612Year 1991Manufacturer GrahamManufacturing Co. Inc.MAW? Shell @ 422 K 300°F 11.4 bar 150 psigMAW? Tube @ 422 K 300°F FV/ 21.7 bar 300 psigMm. DesignTemp. @ MAW? both 244 K -20°FHeat Load 1.52kW 5,200 Btu/hCooling Water 2.6 Iiter/m 0.7 gal/m

Inlet Filters F-1005A/BManufacturer CitDesignTemp. 4.5 K -451°FDesignPress. 21.7 bar 300 psig / Full Vac.Nominal Retention 10 micron

Brake Filter F-1009Manufacturer CitDesignTemp. 339 KDesign Press. 21.7 bar 300 psigNominal Retention 10 micron

ASST - 11

Skid #11 FIRST STAGE COMPRESSORDrawing# SC1-0-ll-001OperatingProcedureUnit 3Location CompressorBuildingFunction Compressgaseshelium from storagetankfann.


ProcessConditions:PressureIn 1.01 bar15.44 psiaPressureOut 3.45 bar 49.98 psiaTemperatureIn 316.5 K 109.8°FTemperatureOut 352.1 K 174°FFlow Required 108.5Vs eachFlow Max. 112.29 g/s -0, ÷5% eachBrake Horsepower@Req’dFlow 198 bhpBrakehorsepower@Max. Flow 204 bhpVolumetric Efficiency 90-92%IsothermalEfficiency 56%

Oil Type: Ucon LB-170Vapor PressureAfter Processing 51 mbar® 373-393K 200-250,FViscosity: 170 SUS @ 311 K 100°FCharacteristics: water-whiteto light yellow color;

Aftercooler HX-IlOlNational Board 34235Type Tube/ShellManufacturer Basco

Compressors CA 101Type Two ParallelOil InjectedRotary

Screw50%EachManufacturer Sullair Inc.Model # C25 LB 704-22

Electric Heater HTR-1106Function Oil HeaterManufacturer HotwattPower 500W,ll5V

ASST - 12


Electric MotorsUnit # EM-tb!

Function drive compressorManufacturer RelianceElectricPower 250 hp, 3560 rpm, 460 V. 30ServiceFactor 1.2

Unit # EM-i 102Function drive slide valveManufacturer RCSVoltage 115V

Unit # EM-l117Function drive oil pump P-i 117Manufacturer FranklinPower 3/4 hp, 115 V

Oil Cooler HX-l102National Board 34233Manufacturer AmceicanPrecision

Oil Pump P-i117Manufacturer Tuthill

Oil Separator V-i 101NationalBoard 486971Year 1991Manufacturer ManchesterVolume 1003 liter 265 galMAW? @ 394 K 250°F 10.3 bar 150 psiMm. Design Temp. @10.3 bar150psi 244 K -20°FType ThreeStagewI Oil HeaterCarryover <10ppm By Weight

ASST - 13

Skid #12 FIRST STAGE COMPRESSORDrawing # SC1-O-ll-OOlOperating Procedure Unit 3Location CompressorBuildingFunction compresshelium


ProcessConditions:Pressure In 1.01 bar 15.44 ps iaPressureOut 3.45 bar49.98 psiaTemperatureIn 316.5 Kl09.8°FTemperatureOut 352.1 K 174°FFlow Required 108.5 Vs eachFlow Ma 112.29 g/s -0, ÷5% eachBrake Horsepower @Req’d Flow 198 bhpBrake [email protected] 204 bhpVolumetric Efficiency 90-92%IsothermalEfficiency 56%

Oil Type: Ucon LB-i70Vapor PressureAfter Processing 51 mbar @ 373-393K200-250°FViscosity: 170 SUS @311Kb00°FCharacteristics: water-whiteto light yellow color;

no odor.SEEMSD

Aftercooler HX- 1201National Board 34234Type Tube/ShellManufacturer Basco

Compressors C-120iType Two ParallelOil InjectedRotaryScrew

50%EachManufacturer Sullair Inc.Model # C25 LB 704-22

Electric Heater FITR-l206Function Oil HeaterManufacturer HotwattModel SC62-l75Power 500W,ll5V

ASST - 14

Skid 12 FIRST STAGE COMPRESSOR. cont.

Electric MotorsUnit # EM-l2Ol


Unit # EM-l202Function drive slide valveManufacturer RCSVoltage ll5V

Unit# EM-1217Function drive oil pump P-12l7Manufacturer FranklinPower 3/4 hp, 115 V

Oil Cooler HX-1202National Board 34232Manufacturer AmericanPercision

Oil Pump P-l217Manufacturer Tuthill

Oil Separator V-1201National Board 486972Year 1991Manufacturer ManchesterVolume 1003 liter 265 galMAW? @ 394 K 250°F 10.3 bar 150 psiMm. DesignTemp. @10.3 barl5Opsi 244K -200FType Three StagewI Oil HeaterCarryover <10ppm By Weight

ASST - 15

Skid #13 SECOND STAGE COMPRESSOR

Drawing # SC1-0-l3-0OlOperatingProcedureUnmt 4Location CompressorBuildingFunction Compressgaseshelium from storagetankfarm.Skid Dimensions 1.83 mx 3.96 m 6 ft x 13 ft

ProcessConditions:Pressure In 3.2 bar 47.04psiaPressure Out 18 bar 264.6psiaTemperature In 312 K 101.7°FTemperatureOut 364.3K 196°FFlow Required 197.5 g/s eachFlow Max. 224.49g/s -0, +5% eachBrake Horsepower @ Reqd Flow 582 bhpBrake horsepower @ Max. Flow 625 bhpVolumetric Efficiency 80-87 %Isothermal Efficiency 53%

Oil Type: Ucon LB-170Vapor PressureAfter Processing 51 mbar@ 373-393K 200-250°FViscosity: 170 SUS @311 K1000°FCharacteristics: water-white to light yellow color;

no odorSEEMSD

Aftercooler HX-l3OlNational Board 34239Type Tube/ ShellManufacturer Baso

Compressor C-l301Type Two Parallel Oil Injected Rotary

Screw50%Each

Manufacturer Sullair Inc.Model # C25MA704-26

Electric Heater HTR-l306Function Oil HeaterManufacturer HotwattModel SC62-l75Power 500W,ll5V

ASST - 16

Skid #13 SECOND STAGE COMPRESSOR. coift.

Electric MotorsUnit# EM-l301

Function drivecompressorManufacturer RelianceElectricPower 700 hp, 3600rpm, 4160V, 30ServiceFactor 1.2

Unit# EM-1302Function drive slide valveManufacturer RCSVoltage ll5V

Unit# EM-l317Function drive oil pump P-1317Manufacturer FranldinPower 3/4hp, 115 V

Oil Cooler HX-1302National Board 34237Manufacturer AmericanPrecision

Oil Pump P4317Manufacturer Tuthill

Oil Separator V-1301National Board 486969Year 1991Manufacturer ManchesterVolume 1003 liter 265 galMAWP @ 394 K 250°F 10.3 bar 150 psiMm. DesignTemp. @10.3 bar150 psi 244 K -200FType ThreeStagew/ Oil HeaterCarryover <10 ppm By Weight

ASST - 17

Skid #14 SECOND STAGE COMPRESSORDrawing# SCI-0-13-001OperatingProcedureUnit 4Location CompressorBuildingFunction Compressgaseshelium from storagetankfarm.


ProcessConditions:PressureIn 3.2 bar 47.04 psiaPressureOut 18 bar 264.6 psiaTemperatureln 312K 101.7°FTemperatureOut 364.3 K 196°FFlow Required 197.5g/s eachFlow Max. 224.49g/s -0, +5% eachBrake Horsepower @Req’d Flow 582 bhpBrakeHorsepower@Max. Flow 625 bhpVolumetric Efficiency 80- 87 %IsothermalEfficiency 53%

Oil Type: Ucon LB-170Vapor PressureAfter Processing 51 mbar @ 373-393K 200-250°FViscosity: 170 SUS @ 311 K 100°FCharacteristics: water-whiteto light yellow color;

no odor.SEEMSD

Aftercooler HIX-l401National Board 34238Type TubeI ShellManufacturer Basco

Compressor C-140lType Two ParallelOil InjectedRotaryScrew

50%EachManufacturer Sullair Inc.Model # C25MA704-26

Electric Heater HTR-l406Function Oil HeaterManufacturer HotwattModel SC62-175Power 500W,115V

ASST - 18

Skid #14 SECOND STAGE COMPRESSOR. cant.



Unit# EM-1402Function driveslide valveManufacturer RCSVoltage 115V

Unit# EM-l4l7Function drive oil pump P-1417Manufacturer FranklinPower 3/4 hp, 1 15V


Oil Pump P-1417Manufacturer Tutliill

Oil Separator V-1401NationalBoard 486970Year 1991Manufacturer ManchesterVolume 1003 liter 265 galMAWP @ 394K 250°F 10.3bar 150psiMiii. DesignTemp. @10.3bar lSOpsi 244K -200FType ThreeStagew/ Oil HeaterCarryover <10 ppm By Weight

ASST - 19

Skid #15 COMPRESSOR OIL REMOVALDrawing # SC1-O-15-001Operating ProcedureUnitLocation OutsidecompressorbuildingFunction Removeoil vapor and droplett from helium gasflow

Skid Dimensions:Length 3.45mllft-4inHeight 3.63mllft-llinWidth 2.36m7ft-9in

Adsorber: ADS-1500A/BNational Board 856 A,859 BYear 1991Manufacturer: ProcessSystemsInternational Inc.Type: CarbonBedOperatingLife: Two Year @ Full Flow RateAdsorbent: CharcoalNumberOf Stages: 1ImpuritiesAt Outlet <1 ppbw OilMAWP @ 422 K 300°F 22 bar 300 psigDesign Press. 21.7 bar 300 psig / Full Vac.Design Temp. 339 K 150°FOperatingPressure 17 bar 235 psig

Coalescers: CLS-1500,lSOl,1502,1503National Board 868 0, 871 1, 8742, 877 3Year 1991Type: SingleCoalescingElementManufacturer: ProcessSystemsInternationalInc.Face Velocity: <5 cm/sMAWP @ 339 K 150°F 22 bar 300 psigDesign Press. 21.7 bar 300 psig I Full Vac.DesignTemp. 339 K 150°FOperatingPressure 17 bar 235 psig

ASST - 20

Skid #15 COMPRESSOR OIL REMOVAL conL

FiltersUnit# F-1SOOA/B

National Board A 41483 ,B 41482Year 1991Manufacturer: DollingerType:Element Polyester-99Nominal Retention: 5 micronMAWP @ 339 K 150°F 22 bar 300 psigDesignPress. 21.7 bar 300 psig/ Full Vac.DesignTemp 339 K 150°F

Unit# F-1501-1504Year 1991Type CoalsecerSCI-4-002Manufacturer KochNominal Retention 40 micronMAWP @ 339 K 150°F 300 psigDesignPress. 21.7 bar300 psig I Full Vac.DesignTemp. 339K 150°F

ASST - 21

System #16 HELIUM GAS STORAGEDrawing# SCI-0-16-00l thai 004OperatingProcedureUnit 2Location TankFarmFunction Providestoragefor gaseoushelium

@ approx. 18 bar.

Gas Storage 1, 2 V-1601,V-1602National Board 219,220Year 1991Manufacturer Trinity Industries,Inc.Material SA.612Length 16.5 m 652.375inDiameter 3.35 m 131.875inVolume 132,475L 35,000U.S. galMAWP @328K131°F 20bar275 psigDesignPress. 20 bar 275 psig / Full Vac.DesignTemp. 339 K 150°FMechanicalSafetyRelief: 19.6bar 270psig

CompressorInlet Strainer STR-1652Manufacturer ProcessSystemsInternational Inc.Material StainlessSteelDesign Press. 1 1.4bar 150 psig I Full Vac.Design Temp. 339 K 150°FSize 30 mesh

FilterUnit# F-l601

Type 27/80Manufacturer BaistDesign Press. 19.6 bar270psigDesign Temp. 339 K 150°FNominal Retention 5 micron

Unit F4628/1630TypeManufacturerDesignPress. 415 bar 6,000psigDesignTemp. 339 K 150°FNominal Retentiori 7 micron

ASST - 22

Skid #17 COLD BOX REGENERATIONDrawing# SC1-0-17-00lOperating ProcedureUnit 15Location ASST. ServiceBuildingFunction Activate and regeneratecarbon adsorber

beds in RJL moduleandrecyclepurehelium back to medium pressureheliumgasheader.



Function drive Lamson BlowerManufacturer ToshibaPower 3 hp, 3500rpm, 460 V. 30, 60 Hz

Unit # EM-1702Function drive vacuum pump LeyboldManufacturer Brook Crompton Inc.Power 3 hp, 1750 rpm, 460 V. 30, 60 Hz

Filter F-1702Manufacturer LeyboldDesign Press. Full Vac. / 3.1 bar 30 psigDesign Temp. 339 K 150°FNominalRetention 10 micron

Gas Heaters:Unit# HTR-1701

NationalBoard 46Year 1991Type Inc oloy ElementsManufacturer Watlow/ ProcessSystemsInc.Material 304 StainlessSteelMAWP @ 422 K 300°F 20.7 bar 300 psiDesignPress. 21.7 bar 300 psig I Full Vac.DesignTemp. 478 K 400°FWatts 5KW,480V,3Ø,WYE

Unit# HTR-1702Type Ambient Air FinManufacturer KPS ThermaxMaterial AluminumDesign Press. 12 bar 175 psigDesignTemp. 78 I 422 K -320 I 300°FFlow rate @ designtemp. and press. 53 g/s

ASST - 23

Skid #17 COLD BOX REGENERATION. cent

Unit # HTR-1703Type Ambient Air FinManufacturer KPS ThermaxMaterial AluminumDesign Press. 21.7 bar 300 psigDesignTemp. 20 / 339 K -423 I 150°FFlow rate @ design temp. and press. 5 g/s

Gas Blower: C- 1700Manufacturer LamsonMaterial Cast Iron / Ductile IronDesign Press. 2.7 bar 25 psigDesignTemp. 422 K 300°FFlow 119 m3lhr 70 acfmPressureChange 138 mbar 2 psi

Regen. Vacuum Pump: P-1702Manufacturer LeyboldSogevacType Rotary Vane

Mist Eliminator: CLS-1702Manufacturer LeyboldDesignPress. Full Vac. / 3.1 bar 30 psigDesignTemp. 339 K 150°F

Strainer: STR 1701DesignTemp. 233 /422 K -40/300°FNational Board noneYear 1991Type 100 MeshManufacturer Mueller SteamSpecialtyMAWP @311K100°F 19.7bar285psiDesign Press. 3.1 bar30 psig / Full Vac.

ASST - 24

Skid #18 VACUUM SYSTEMDrawing # SC1-0-18-00lOperating ProcedureUnit 16Location MTL servicebuildingFunction Provide insulating vacuum for main

cold box.

Normal OperatingPressure: clxlO-7 mbarMax. Helium LeakRate: lxlO-6 ssc/sec

Chiller Motor EM-1803Function Cool Turbomolecular-Pump bearingManufacturer LeyboldVoltage 11OV

Electric MotorsUnit# EM-l801

Function drive turbomolecular pump P-l8OlManufacturer LeyboldPower 5 lip, 115 V. 60Hz

Unit# EM-1802Function drive roughing pump P-1802Manufacturer GE MotorPower 3 hp, 1725 rpm, 460 V. 30, 60 Hz

Filter . F-1802Manufacturer LeyboldType AR65

Mist Eliminator CLS-1802Manufacturer L.eybold

Roughing Pump: P-1802Type RotaryVaneManufacturer LeyboldPumpingSpeed 53 cfm

Turbomolecular Pump: P-1801Manufacturer LeyboldPumpingSpeed 110 liter/s

Vacuum System S-1800Manufacturer Leybold

ASST - 25

Skid #20 LIOUID HELIUM DEWARDrawing # SC1-0-20-002Operating Procedure Unit 12Location ASST. / outsideFunction Separatehelium phases,store liquid

helium, store energy during quench,vaporizehelium during refi liq.performancetest,and provide decant toportabledewars.

Liquid Helium Dewar V-2001Manufacturer CryencoLN2 Shield Yes

LHe VesselMfg Serial# D843-1Year 1991Material 304SSVolume 40,000/ L 10567galMAWP @ 4. / 339 K -452 / 150°F 60 psigDesignTemp. 4. I 339 K -452/150 °FDesignPress. 4.13 bar 45.3 psigMechanicalSafetyRelief 4.0 bar 43 psig

Liquid Nitrogen Tank V-2001Manufacturer MinnesotaValleyNational Board 45279

Pressure VesselNational Board HL 190-55-50Year 1991Material T304Volume 719 liter 190 galMAWP @77 I 339K -321 / 150°F 50 psigDesignTemp: 77 / 339K -321 / 150°FDesignPressure: 4 bar 43 psigMechanicalSafetyRelief 43 psig

Calorimeter: HTR-2003Type Three2kw HeatersPower 240 V, 30, 60Hz

ASST - 26

Skid #31 Helium Cold CompressorDrawing # 20l14-DOperating Procedure Unit 49Location ASST. ServiceBuildingFunction Isolatehelium dewar press. from

magnetString teststand press. and providecontinuous supply of single phasehulium to subcoolerand teststand.

Total StaticHeat Load: <145WStatic Heat Leak: 75 W approx.Pump Efficiency: > 50 %Capacity Modulation: 10-100%of full pump outputTemp. Before andMter <4.3 K -452°F

Surge Vessels: Two Each Temperaturegradient20K-4KNational Board 165 V-30-8, 167 V-30-9

Dimensions:Length Volume 11 ft3 300 litersHeight 90Width 16"

Subcooler V-30-1 0National Board 163

Intake Surge Vessels: Three EachNational Board # 169 Al, 170 A2, 171 A3

Filter Housings: Three EachNational Board 178 Bl, 180 B2, 179 B3

Booster Pump:Manufacturer CCIFlow Rate <200 g/sDensity 125 g/literDifferential Pressure <3 barFlow Bypass Rate 200 g/s

Circulation Pumps 2:Manufacturer CCIFlow Rate <250 g/sDensity 125 g/literDifferential Pressure .5 barFlow Bypass Rate 500 Vs

Suct. & Dis. Surge Tanks 2:Manufacturer CCIVolume > .25 m3

ASST - 27

Skid #40 TEST STAND DISTRIBUTION BOXSYSTEM

Drawing# SC1-0-40-002OperatingProcedure Unit 20Location ASST. Laydown AreaFunction Distributeshelium

and nitrogen flows tothe one distribution boxes# 46.

4K Header Vacuum Jacket E-4021Manufacturer ProcessSystemsInternationalMaterial Carbon SteelDesign Temp. 339 K 150°FDesign Press. Full VacJ2.lbar15 psig

80K Header Vacuum Jacket E-4022Manufacturer ProcessSystemsInternationalMaterial CarbonSteelDesignTemp. 339 K 150°FDesignPress. Full VacJ2.lbar15 psig

GettersUnit# 0-4015

Manufacturer Ergenics,Inc.Material Type St 507 Zirconium

Unit# 0-4020Manufacturer Ergenics,Inc.MaterialType St 507 Zirconium

ASST - 28

Skid #46 TEST STAND DISTRIBUTION BOXESDrawing # SC1-0-46-002Operating Procedure UnitLocation ASST. Laydown areaFunction Distributeshelium andnitrogento Magnet

String teststands.

Vacuum Vessel V-4600Manufacturer ProcessSystemsInternationalMaterial CarbonSteelDesignTemp. 339 K 150°FDesignPress. Full VacJ2.1 bar15 psig

Subcooler Separator V-4601National Board 945Manufacturer ProcessSystemsInternationalDesignPress. 19 bar 261 psigDesignTemp. 2. / 339 K -456 / 150°F

Heat Exchanger HX-4601National BoardManufacturer SumitomoType BrazedAluminum Plate-Finned# Of Streams 3

Heat Stationing HX-4602Manufacturer ProcessSystemsInternationalType LN2 Shield w/ Valve StationingMaterial Aluminum

GettersUnit# 0-4601


Unit # 0-4602Manufacturer Ergenics, Inc.Material Type Activated Charcoal

ASST - 29

Skid #47 TEST STAND DISTRIBUTION BOXVACUUM SYSTEM

Drawing SCI-0-47-001Location PortableFunction Perform evacuation,mpressurization and

pressuremonitoring of distribution boxesandothersystems.

Roughing Pump P-4702Manufacturer LeyboldType Rotaiy VanePump Speed 24.9 liters /s 53 cfm

Turbomolecular Pump P-4701Manufacturer LeyboldPumpSpeed 110 f/s


Filter F-4701Manufacturer Leybold

Electric Motor EM-4702Function Drive rotaryvaneroughing pump P

4702Manufacturer GE MotorPower 3 hp, 1725 rpm, 460V. 3 0, 60Hz

ASST - 30

Skid #50 CCWPDrawing # SC1-0-50-00lOperating ProcedureUnit 27Location MTL ServiceBuildingFunction Perform cleanup, cooldown, andwarmup


Skid DimensionsLength 3m 9ft- lOinHeightWidth 3m 9ft-lOin

VacuumVessel V-5002ManufacturerMaterial CarbonSteelLengthDiameterDesignTemp. 339 K 150°FDesign Press. 2.1 bar l5psigFull Vac.


National Board 2196Manufacturer SumitomoType Brazed Aluminum Plate-Finned# Of Streams 4 Stream

Unit# FIX-500lNational Board 2229Manufacturer SumitomoType BrazedAluminum Plate-Finned# Of Streams 2-Stream

LN2 Separator V-5000National Board 899Year 1991Manufacturer ProcessSystemsInternational Inc.Material 304 StainlessSteelLength 1.016m4OinDiameter .660 m 26 inMAWP @ 339 K 150°F 11.4 bar 150psigDesign Press. 11.3 bar 150 psig Full Vac.Design Temp. 77/339K -320/ 150°FOperatingPressure 4.5 bar 50 psig

ASST - 31


Water Separator V-5001NationalBoard 851Year 1991Manufacturer ProcessSystemsInternational Inc.Material 304 StainlessSteelLength .609 m 24 inDiameter .203 m 8 inMAWP @ 339 K 150°F 13.1 bar 175 psigDesignPress. 11.3 bar 150 psig / Full Vac.DesignTemp. 77 / 339 K -320/ 150°FOperatingPressure 9.0 bar 1 l6psig

Carbon Adsorber ADS-SOWNational Board 940Year 1991Manufacturer ProcessSystemsInternational Inc.Material 304 StainlessSteelLength 2057mm 8 ft lOinDiameter 457 mm 18 inMAWP @ 339 K 150°F 21.7 bar 300 psigDesign Press. 11.3 bar 150 psig/ Full Vac.DesignTemp. 77/ 400 K-32O / 260°FOperating Pressure 16.9 bar 230 psigFlow hOg/sOn-lineOper.Before Regen. 24 hrRegenerationCycle < 12 hrInlet Press. 7 bar 102 psiOutlet Press. 6 bar 87 psiAdsorber Charcoal 102 kg 225 lb

GetterUnit # 0-5000


Unit # 0-5001Manufacturer Ergenics, Inc.Material Type Activated Charcoal

FilterUnit # F-5000

Manufacturer CPCDesign Temp. 77 / 339 K -320/ 150°FDesign Press. 11.3 barISO psig / Full Vac.Nominal Filtration 10 micron

Unit# F-500lManufacturer CPCDesign Temp. 77 / 400 K -320/ 260°FDesign Press. 11.3 bar 150 psig / Full Vac.Nominal Filtration 5 micron

ASST - 32


Unit # F-5002Manufacturer CPCDesignTemp. 77 / 339 K -320/ 150°FDesignPress. 139 bar 2,000 psig / Full Vac.Nominal Filtration 2 micron

ASST - 33

Skid #52 CCWP REGENERATIONDrawing# SCI-0-52-0OlOperating Procedure Unit 29Location ASST. ServiceBuildingFunction Warmup and cooldown ofCCWP adsorber

bedandactivation ofcarbon in adsorberbed.



National Board 47Year 1991Manufacturer Watlow / Process System Inc.Manuf. Serial T7O6-IAID4-lType Incoloy ElementsMaterial 304 StainlessSteelMAWP @ 422 K 300°F 13 bar 175 psigDesign Press. 13 bar 175 psig / Full Vac.DesignTemp. 422 K 300°FPower 5 kill, 480 V, 3 0, wye

Unit # HTR-5202Manufacturer Thermax Inc.Manuf.Model TF2O8HF-P8-V ser. C-16-1Type Ambient Air FinMaterial AluminumDesign Press. 13 bar 175 psigDesignTemp. 77/422K -320/ 300°F

Gas Blower C-5200Manufacturer LamsonMaterial Cast Iron / Ductile IronDesign Temp. 422 K 300°FDesign Press. 2.7 bar 25 psigFlow 119m3/hr7OacmfPressureChange 138 mbar2 psi

Strainer STR-5201Manufacturer Mueller StreamSpecialtyType 100MeshYear 1991MAWP @ 311 K 100°F 19.7 bar 285 psiDesign Press. 13 bar175 psigDesignTemp. 233 / 339 K -40/ 150°F

Electric Motor EM-5200Manufacturer ToshibaPower 3 hp, 460V,30

ASST - 34

Skid #53 CCWP DEHYDRATIONDrawing# SC1-0-53-001Operating Procedure Unit 30Location ASST. ServiceBuildingFunction Dehydrate helium streamreturningfrom

CCWP to compressors.

Skid DimensionsLength 4.88m16ftWidth 1.68 m 66 in

Mol.Sieve Adsorber ADS-5300AJBNational Board 909A 912 BYear 1991Manufacturer ProcessSystemsInternational Inc.Material StainlessSteelLength 2133mm7ftDiameter 609 mm 24 inMAWP @ 600 K 620°F 9.6 bar 125 psigDesign Press. 9.6 bar 125 psig/ Full Vac.DesignTemp. 600 K 620°FCapacity

Coalescer CLS-5301A1BNational Board 915 A 918 BYear 1991Manufacturer ProcessSystemsInternational Inc.Type Water Droplet SeparatorMaterial StainlessSteelMAWP @ 339 K 150°F 11.3 bar 150 psigDesign Press. 13 bar 175 psig / Full Vac.DesignTemp. 339 K 150°FFaceVelocityEfficiency

Filter F-5301 A/BNational Board 41590A 41595BYear 1991Manufacturer DollingerMaterial StainlessSteelMAWP @ 339 K 150°F 12 bar 175 psiDesign Press. 13 bar 175 psig / Full Vac.DesignTemp. 339 K 150°FComponentsLimit Temp. 291 K 650°FNominal Filtration 3 micron

ASST - 35


GN2 Heater HTR-5306National Board 43Year 1991Manufacturer Watlow/ ProcessSystemsInc.MAWP ® 616 K 650°F 8.6 bar 125 psiDesign Press. 9.6 bar125 psigDesignTemp. 617 K 650°FPower 5 kW, 480 V, 3, 60 Hz

Heater HTR-5300National Board 41Year 1991Manufacturer Watlow/ ProcessSystemsInc.Material 340 StainlessSteelMAWP@ 12 bar 175 psi @ 477 K 400°FDesign Press. 13 bar 175 psig / Full Vac.DesignTemp. 77/477K -320/ 400°FPower 145 kW, 480 V, 30, 60 Hz

Strainer STR-5300Manufacturer Mueller StreamSpecialtyYear 1991MAWP @ 311 K 100°F 19.7 bar 285 psiDesignPress. 11.4 bar 150 psigDesignTemp. 339 K 150°FType 30 Mesh

ASST - 36

Skid #54 CCWP COMPRESSORDrawing # SC1-0-54-OOlOperatingProcedureUnit 31Location ASST. / N-IS compressorbuildingFunction Compresshelium recieved from CCWP

returnheader.

Skid Dimensions:Length 3.35 m 11 ftWidth l.52mSft

ProcessConditions:PressureIn 2 bar 29 psiPressureOut 7 bar 102 psiTemperature In 300 KTemperatureOut 300 KFlow Required 55 g/sFlow Max. llOg/sBrake Horsepower @Req’d FlowBrake horsepower@Max. Flow

Oil Type: Ucon LB-170Vapor PressureAfter Processing 51 mbar @ 373-393K 200-250°F’Viscosity: 170 SUS @ 311 K 100°FCharacteristics: water-whiteto light yellow color;

no odor.SEEMSD


Oil Separator V-540lNational Board 486973Year 1991Manufacturer ManchesterVolume 348 liter 92 galMAWP @ 394K 250°F 10.3 bar 150 psiMin. DesignTemp. @10.3 bar lsopsi 244 K -200FType ThreeStagew/ Oil HeaterCarryover <10 ppm By Weight

ASST - 37


Aftercooler HX-5401.National Board4* 34242Manufacturer Basco

Oil Cooler HX-5402National Board# 34241Manufacturer AmericanPrecisionWatts

Heater HTR-5406Function Oil HeaterManufacturer HOTWAlTPower 500 W Heater 60HZ / 120V

Oil Pump P-54l7Manufacturer TUTH]LLPressureFlow

Electric Motors:Unit # EM-5401

Function drive compressorManufacturer RelianceElectric Co.Power 125 hp, 3570rpm, 460 V. 1.37 amp,

60 Hz, 30Service Factor 1.2

Unit # EM-5402Function drive comp. slide valveManufacturer RCSVoltage 115V

Unit # EM-5417Function drive pumpP-54l7Manufacturer FranklinPower 3/4 hp, 115 V

ASST - 38

Skid #56 CCWP OIL REMOVALDrawing # SC1-0-56-001OperatingProcedureUnit 31Location OutsidecompressorbuildingFunction Remove98-99% of oil in helium.

Skid DimensionsLength 3.46m 11 ft-4inWidth 2.36m 7 ft-9in

CoalescersUnits 4* CLS-5600/560l/5602/5603

National Board 880 0, 883 1, 886 2, 889 3Year 1991Manufacturer ProcessSystemsInternational Inc.Type: SingleCoalescingElement.Face Velocity: cS cm/sMAWP @ 339 K 150°F 22 bar 300 psigMAWP @ 339 K 150°F 21.7 bar 300 psigDesignPress. 21.7bar 300 psig/ Full Vac.DesignTemp. 339K 150°FOperatingPressure 17.2 bar 235 psig

Aclsorber AD5-5600A/BNational Board 862 A, 865 BYear 1991Manufacturer ProcessSystemsInternational Inc.Type Carbon BedMAWP @ 422 K 300°F 21.7 bar 300 psigDesignPress. 21.7 bar 300 psig / Full Vac.DesignTemp. 339 K 150°FOperatingPressure 17.2 bar 235 psigOperatingLife @ Full Flow Rate TwoYearAdsorbent ChaxtoalNumberOf Stages 1ImpuritiesAt Outlet <lppb oil

Filter F-560l-5604Manufacturer KochType CoalsecerSCI-4-002Design Press. 21.7 bar 300 psig / Full Vac.DesignTemp. 339 K 150°FNominal Retention 40 micron

Filter F-5600A/BNational Board 41530A,41534BYear 1991Manufacturer DollingerType ElementPolyester-99Nominal Retention 5 micronMAWP @ 339 K 150°F 20.7 bar 300 psi

Design Press. 21.7 bar 300 psig / Full Vac.DesignTemp. 339 K 150°F

ASST - 39

System #57 CCWP HELIUM GAS STORAGE

Drawing# SC1-0-57-002OperatingProcedureUnit 32Location TankFarmFunction Provide gaseoushelium storage for CCWPGasStorage V-5701 impure/ V-5751 pureNat. Board 23041 impure / 23135pure

Year 1991Location TankFramManufacturer Trinity IndustriesInc.Material SA-6l2

Length 13.7 m 542 inDiameter 2.13 m84 iiiVolume 45,420liters 12,000 U.S. gal

MAWP @ 328 K 131°F 20 bar 275 psigDesign Press. 20 bar 275 psig / Full Vac.DesignTemp. 339 K 150°FOperatingPress. 3-7 barMechanicalSafetyRelief 19.6 bar 270 psig

Suction Filter STR-5715Manufacturer ProcessSystemsInternational Inc.Design Press. 9.6 bar 125 psigDesign Temp. 339 K150°FSize 30 mesh 137 micron

ASST - 40

Skid #64 VACUUM SYSTEM - PORTABLEDrawing SCI-0-64-001Location PortableFunction Performevacuation, repressurization and

pressuremonitoring of various systems.

Normal OperatingPressure: <lxlO-7 mbarMax. Helium LeakRate: lxlO-6 ssc/sec

Roughing Pump P-6402Manufacturer LeyboldType Rotmy VanePumpSpeed 24.9 liters / s 53 cfm

Turbomolecular Pump P-6401Manufacturer LeyboldPump Speed ll0liter/s


Filter F-6401Manufacturer LeyboldNominal Filtration

Electric Motor EM-6402Function Drive rotaryvaneroughingpumpP-6402Manufacturer GEMotorPower 3 hp, 1725 rpm, 460 V, 3 0, 60 Hz

ASST - 41

Skid #70 NITROGEN DEWARDrawing4* SCI-0-70-O01OperatingProcedureUnit 35Location ASST. outsideJUL buildingFunction Storageof liquid nitrogen.

LN2 Vaporizer Skid S-7000Inlet LN2 @ 3.7 bar 54 psiOutlet GN2 @ 3 bar 44 psi & 300 K 80°FFlow 195 Ws

Electric Trim Heater HTR-7004Manufacturer ThermaxPower 20kW 480 V, 30, 60 Hz, 24 ampDesignPressure 13.1 bar 175 psigDesignTemp. 227 / 339 K -50 / 150°F

Ambient Air Vaporizers HTR-7003A/BType Ambient Air FinManufacturer ThermaxMaterial AluminumDesignPressure 13.1 bar 175 psigDesignTemp. 77 / 339 K -320/ 150°F

LN2 Storage Assembly S-7001Strainers STR-703l /7032Manufacturer ProcessEngineering Inc.Size 100 mesh

Pressure Building Vaporizer HTR-7002Type Ambient Air FinManufacturer ProcessEngineering Inc.DesignPress. 13.1 bar 175 psigDesignTemp. 77/339K -3201150°F

Pressure Vessel V-7001National Board 9610Year 1991Material N/AVolume 75,000liter 19812galMax. Weight ofContents 60,633kg 133,672IbMAWP @ 311K100°F w/ext.vac @5 bar58 psigDesignTemp. 77 / 339 K -320/ 150°FDesignPress. 5 bar 57.8 psigRefrigeration 905 WsLN2Vaporized 195 g/s LN2MechanicalSafetyRelief 5 bar 57.8psig

ASST - 42

Skid #84 INSTRUMENT AIRDrawing # SC1-0-84-001Operating Procedure Unit 37Location ASST. ServiceBuildingFunction Provide clean dry air for operation of all

plant pneumatic instrumentsand valves.Skid Dimensions

Length 5.5 m l8ftHeight 1.37 m 4ft - 6in

OperatingPressure 8.6 bar 110 psig

Compressors 1, 2 C-8100,C-8200Manufacturer Ingersoll RandType Rotary Screw SSRXP25UMode Parallel LeadLagFlowRate 129 m3/hr 76 acfmPressure 13 bar 175 psig


Coalescing Preffiters: CLS-8400A/BType Coalescingwith Automatic DrainManufacturer IngersollRandMax. InletPress. 18.2 bar 250psigMax. Inlet Temp. 322 K 1200°FMax. Flow 300 scfmD.O.P. Efficiency 99.9999%

CompressedAir Dryer: ADS-8300A/BNational Board 87420F/ 87414FType Dual Bed,PressureSwing, and

RegenerativeYear 1992MAWP @ 339 K 150°F 17.2 bar 250 psiMm [email protected] bar250 psi 244 K -20°FManufacturer Brunner Engr. and Mfg. Inc.

Particulate After Filters: F-8401 A/BType ParticulateManufacturer Ingersoll RandMax. Inlet Press. 18.2 bar 250 psigMax. Inlet Temp. 322 K 120°FMax. Flow 300 scfmD.O.P. Efficiency 99.95%

ASST - 43

Skid #84 INSTRUMENT AIR. cont..

Carbon Adsorbers: F-8402 A/BType CharcoalManufacturer Ingersoll RandMax. Inlet Press. 18.2 bar 250 psigMax. Inlet Temp. 339 K 150°F

Max. Flow 220 scfm

Air Receiver Tank: V-8401Nat. B.D.# 257860Year 1991Manufacturer Brunner Engr. and Mfg. Inc.Material CarbonSteelMAWP @ 505 K 450°F 13.8 bar200 psiDesign Press. 14.8 bar 200 psigDesignTemp. 339 K 150°FVolume

ASST-44

Skid #91 OIL PROCESSING SYSTEMDrawing# SC1-0-91 -001OperatingProcedureUnitLocation CompressorbuildingFunction Removewater andlight hydrocarbon

impurities from syntheticoil UCON LB1 7OX.


Oil Processing Vessel: V-9102National Board noneYear 1991Manufacturer ProcessSystemsInternationalInc.Material CarbonSteelMAWP @ 422 K 300°F 1.7 bar 10 psigDesign Press. Full Vac. / 1.7 bar 10 psigDesignTemp. 422K 300°FOperatingPressure Full Vac.Capacity 422 liter 110 gal

Clean Oil Storage Vessel: V-9106National Board noneYear 1991Manufacturer ProcessSystemsInternationalMaterial CarbonSteelMAWP @ 422 K 300°F 1.7 bar 10 psigDesignPress. Full Vac. / 1.7 bar10 psigDesignTemp. 422 K 300°FOperatingPressure 1.4 bar 5 psigCapacity 960liter 250gal

PumpsUnit# P-9101

Function Recirculateand atomizeoilManufacturer U.S. Electrical MotorsFlow Rate 1.26 liter/s20 gal/mPressure 4.5 bar SOpsig

Unit# P-9107Function Dischargeoil to remote storageor equipment.Manufacturer MagnetekFlow Rate 0.32 liter/s 5 gal/mPressure 15 bar 200 psig

ASST - 45

Skid #91 OIL PROCESSING SYSTEM. cant.

Roughing Pump P-9105Manufacturer LeyboldType 2 Stage Rotary PistonFlow Rate 100 m3/h 68 cfmUltimate Pressure cl.Sxlo-4 mmhg



Electric MotorsUnit # EM-9 101

Function Drive pump P-9101Manufacturer U.S. Electrical MotorsPower 1 1/2 hp, 1160 rpm, 230 / 460 V,

30, 60Hz

Unit # EM-9105Function Drive roughing pump P-91O5Manufacturer U.S. ElectricalMotorsPower 5 hp, 1430/ 1745 rpm, 200/ 230/ 460 V,

30,50/60Hz

Unit # EM-9107Function Drive pumpP-9107Manufacturer MagnetekCenturyElectricPower 2 hp, 1750 rpm, 480 V, 30, 60 Hz


Function Heatoil in processingdrumManufacturer Watlow IndustriesPower 10 kw, 480 V, 30, 60 Hz


Manufacturer Watlow IndustriesPower 1.1 kw, 480 V, 30, 60 Hz

ASST - 46


Spray Nozzle SP-9102Orifice Size 1/2

Level Control LS-91 02/9106Manufacturer MagnetmlInternationalPower 12O/240AC/115/23ODCV,

7/6.5/7/5Amps, 350 / 360 VA, 1/4,1/2,1/2,1/2hp

Pressure 20 bar 285 psi @ 311 K 100,FMm. Sp. Or. 0.90


Inner VesselNational Board noneYear 1991MAWP @ 339 K 150°F 2 bar 14 psigMm. DesignTemp.@ 2 bar14 psig 78 K -320°FOperatingPressure@ 78 K -320°F 1.4 bar 5 psig

Outer VesselNational Board noneYear 1.991MAWP @ 339 K 150°F 2 bar 14 psigMm. DesignTemp.@ 2 bar 14 psig 258 K 50°FOperatingPressure@ 294 K 70°F Full Vac.

ASST - 47

Skid #92 GAS ANALYZERDrawing # SC1-0-92-001OperatingProcedureUnit 1Location ASST. / N-15 compressorbuildingFunction Measuredifferentsamplespoints for

impuritieswithin theplantandassociatedequipment.


Teflon Membrane Pump C-9200A,B,C,DManufacturer Suizer#OfHeads 4Mm. Rate 0.0 10 g/s @ 3.5 bar 50.8 psi diff.


ASST - 48

N-15BCRYO PLANT

Data__Sheets

Compiled and anangedby


Edited by

S. Abramovich

August 1994

NI5B- I

jus a enum s to ra ge

Skicl#54 Skid#i1,12, -

CCWP 1St Stagecompressor Skid#i2,14

2nd Stage

*,,,,,,,,,,,, n inn.

Skid#1ON-iS.Skid#7O

Main Cold BoxLN2Skid#1O.i-T1StorageSkid#iO.2-T2DewarSdjd#1O.3-T3P Skid#1O.4-T4

‘V

Skid#50 Skid#20CCWP Liquid

Cold Box HeliumDewar

If N-iS Load

N-is cryogenic plant block diagram

2

C,C,

U. r

zft

0Os

OsC

1<

SUPPLY

ToHC LII

nfl ..‘

Skid #10 COLD BOX mainDrawing # SC1-0-lO-002 thru 009OperatingProcedureUnit 5, 7, and 8Location ASST. ServiceBuildingFunction SupplyHelium RefrigerationandLiquefaction

Skid Dimensions l3’-6" SquareType: Vertical CylinderCapacity: 4000W or 2000W÷ 20 g/sFlow: 400g/sCarnotEfficiency: >25%

80 K Carbon Adsorbers: ADS-1001A/BNationalBoard 930 A / 933 BYear 1991Manufacturer ProcessSystemsInternationalInc.Material 304 StainlessSteelLength 2057 mm 81 inOutsideDiameter 457 mm 18 inFlow 400g/sAdsorber Charcoal 108 kg 238 lbDesignedRemoval 100 ppm N2, 40 ppm 02On-line Oper. Before Regen. 12 hrRegenerationCycle <12 hrMAWP @ 339 K 150°F 21.7 bar300 psigDesignPress. 21.7 bar300psig / Full Vac.DesignTemp. 77 / 339K -320/ 150°FOperatingPressure 16.9 bar230 psigSafetyRelief 20 bar 275 psig

ACTIVATIONDesign Press. 4 bar 45 psig / Full Vac.DesignTemp. 422 K 300°F

20 K Carbon Adsorber non-regen. ADS-1002National Board 938Year 1991Manufacturer ProcessSystemsInternationalInc.Material 304 StainlessSteelLength 1930mm 76 inOutsideDiameter 324 mm 12.75 inFlow 117.25 g/sAdsorber Charcoal 60 kg 132 lbDesignedRemoval Traceamountof NeonMAWP @ 339 K 150°F 21.7 bar 300psigDesignPress 21.7 bar 300 psig / Full Vac.DesignTemp. 4.5 / 339 K -451/ 150°FOperatingPressure 16.9 bar 230 psigSafetyRelief 20 bar 275 psig

ACTIVATIONDesignPress. 4 bar 45 psigDesignTemp. 422 K 300°F

N15B-4


Carbon Ads. Outlet Filters:Unit# F-IOWA/B

Filtration 5 micronType BayonetManufacturer CPCMaterial 304 StainlessSteelDesignTemp. 77 / 339 K -320/ 150°FDesign Press. 21.7 bar 300 psig / Full Vac.DesignTemp. 422 K 300°FDesignPress. 4 bar45 psig/ Full Vac.

Unit# F-1002Filtration 5 micronType BayonetManufacturer CPCMaterial 304 StainlessSteelDesignTemp. 4.5 / 339 K -451 / 150°FDesign Press. 21.7 bar 300 psig / Full VacDesignTemp. 422 K 300°FDesignPress. 4 bar45 psig

GettersUnit# 0-1001




Warmup Heater: HTR-1001Type Ambient VaporizeModel# TF488HF-DHManufacturer ThermaxInc.Material AluminumDesignTemp. 77/339K -320/ 150°FDesign Press. 11.4 bar 150 psig

N15B-5


Heat Exchangers: HX-l000 thru HX-1O1OType Br. Alum. Plate-FinManufacturer Sumitomo Precision Products Co. Ltd.HX-1000 2 StreamNational Board# 2192HX-100l 4 StreamNational Board# 2191H.X-1002/1003 3 StreamNational Board# 2193HX-l004 / 1005 4 StreamNationalBoard# 2197HX-1006/1007/1008 4StreamNationalBoard# 2194HX-1009 / 1010 2 StreamNationalBoard# 2198

Nitrogen Phase Separator: V-1004National Board 924Year 1991Manufacturer ProcessSystemsInternationalInc.Material 304StainlessSteelLength 0.61 m 24 inOutside Diameter 0.406rn 16thMAWP @ 339 K 150°F 11.4 bar150psigDesign Press. 6.2 bar 75 psig/ Full Vac.DesignTemp. 77 / 339 K -320/ 150°FOperatingPressure 4.5 bar50 psig

Water Separator: V-1001National Board 849Year 1991Manufacturer ProcessSystemsInternationalInc.MAWP @ 339 K 150°F 21.7 bar 300 psigDesignPress. 21.7 bar300psig / Full Vac.DesignTemp. 77 / 339 K -320/ 150°FOperatingPressure 16.9 bar 230 psig

Helium Supply Strainer: STR-1001Manufacturer ProcessSystemsInternationalInc.Material 304 StainlessSteelMesh 100DesignTemp. 339 K 150°FDesign Press. 21.7 bar 300 psig / Full Vac.

Turbo Expanders 4 See 10.1-10.4

N15B-6

Skid #10 COLD BOX. coin.

Vacuum Vessel V-bOOManufacturer ProcessSystemsInternational Inc.Material Carbon SteelLength 7.62m 25ftDiameter 3.81 m 12ft - 6"DesignTemp. 339 K 150°FDesignPress. Full Vac. / 2.1 bar15 psig

N1SB-7

10.1 TURBINE ASSEMBLY #T1Drawing#OperatingProcedureUnitLocationFunction

TurbineSpeed:Norm. Oper. Temp.--<50 KCooldown Temp.>55 KHigh Temp.AlannlTrip:High SpeedAlarm:High SpeedTrip:Low SpeedAlarm/Trip:SoftwareSwitchpoint


Brake Cooler:National BoardYearManufacturerMAWP Shell @ 422 K 300°FMAWP Tube @ 422 K 300°FMm. Design Temp.® MAWP bothHeat LoadCoolingWater

Inlet FiltersManufacturerDesignTemp.Design Press.NominalRetention

Brake FilterManufacturerDesignTemp.DesignPress.NominalRetention

SC1-0-10-0069Cold Box TurbinePodTurboexpander runs in serieswith #T2 expander.

2500 ips2000rps363K 194°F2550 rps2600rps500 rps50 rps

T-lOOlGasBearingTGL 32-28B50Suizer

HX-101 1186021991GrahamManufacturing Co. Inc.11.4 bar 150 psigFV/ 21.7 bar 300 psig244 K -20°F8.83 kw 30,130But / h15 liter/rn 4.0 gal/m

F-1003 A/BCPC4.5 / 339 K -451/ 150°F21.7 bar300 psig / Full Vac.10 micron

F- 1006CPC-451/ 150°F21.7 bar 300 psig10 micron

N15B- 8

10.2 TURBINE ASSEMBLY #T2Drawing#OperatingProcedureUnitLocationFunctionTurbineSpeed:Norm. Oper.Temp. <30 KCooldown Temp. >35 KHigh Temp.AlannfFrip:High SpeedMaim:High SpeedTrip:Low SpeedAlarm/Trip:SoftwareSwitchpoint


Brake Cooler:National BoardYearManufacturerMAWP Shell ® 422K 300°FMAWP Tube @ 422 K300°FMin. DesignTemp. @ MAWP bothHeat LoadCoolingWater

Brake FilterManufacturerDesignTemp.DesignPress.NorninalRetention

SC1-Q-lO-0079Coldbox Turbine Pod #1&2Turboexpanderruns in serieswith #11.

2200rps2500rps363 K 194°F2550rps2600rps500 rps50 rps

T-1002GasBearingTGL 32-28A56Suizer

HX-1012186051991GrahamManufacturingCo. Inc.11.4 bar 150 psigFV/ 213 bar 300 psig244 K -20°F6.97 kW 23,800But/h12 liter/m 3.2 gal/rn

F- 1007CPC4.5 / 339 K -451 / 150°F21.7 bar 300 psig10 micron

Nb5B-9

10.3 TURBINE ASSEMBLY #T3Drawing #OperatingProcedureUnitLocationFunction

TurbineSpeed:CartridgeTGL22 12 B32CartridgeTGL22 12 B32High Temp.Alarrnfrrip:High SpeedAlarm:High SpeedTrip:Low SpeedAlarm/Trip:SoftwareSwitchpoint

SC1-0-10-00810Coldbox Turbine PodTurbineexpanderarrangedparallelw/T437% of streamflow through#T3.

3600rps3200rps90°C3700rps3800rps500 rps50 rps


T-1003GasBearingSuizer

TGL 22-12B32

Brake Cooler:National BoardYearManufacturerMAWP Shell @ 422 K 300°FMAWP Tube @ 422 K 300°FMm. DesignTemp.@ MAWP bothHeat LoadCoolingWater

Inlet FiltersManufacturerDesignTemp.DesignPress.Nominal Retention


HX-10l3186081991GrahamManufacturing Co. Inc.11.4 bar 150 psigFV/ 213 bar300 psig244 K -20°F1.17 kW 4,000 But/h1.9 liter/m 0.5 gal/rn

F-1004 A/BCit4.5/ 339 K -451 / 150°F213 bar 300 psig/Full Vac.10 micron

F- 1008Cit4.5/339K-45l / 150°F21.7 bar 300 psig10 micron

N15B - 10

10.4 TURBINE ASSEMBLY #T4Drawing#OperatingProcedureUnitLocationFunction

TurbineSpeed:High Temp.Alarmfrrip:High SpeedAlarm:High SpeedTrip:Low SpeedAlarmlTrip:Software Switchpoint


Brake Cooler:National BoardYearManufacturerMAWP Shell @ 422 K 300°FMAWP Tube @ 422 K 300°FMin. DesignTemp. @ MAWP bothHeatLoadCoolingWater

Inlet FiltersManufacturerDesignTemp.DesignPress.NominalRetention


SC1-0-10-00911Coldbox Turbine PodTurboexpanderarrangedin parallelwith # fl

2800rps anymode363 K 194°F3700rps3800rps500 rps50 rls

T-1004GasBearingTGL 22-12B40Suizer

HX- 1014186131991GrahamManufacturing Co. Inc.11.4 bar 150 psigFV/ 213 bar 300 psig244 K -20°F1.52 kW 5,200 But/h2.6 liter/rn 0.7 gal/rn

F-1005A/BCPC4.5 K-451°F21.7 bar 300psig/ Full Vac.10 micron

F- 1009Cit339 K21.7 bar 300psig10 micron

N15B - 11

Skid #11 FIRST STAGE COMPRESSORDrawing# SC1-0-1l.00lOperatingProcedureUnit 3Location CompressorBuildingFunction Compressgaseshelium from storagetankfarm.

Skid Dimensions 1.83 mx 3.96 m 6 ft x 13 It

ProcessConditions:PressureIn 1.01 bar 15.44psiaPressureOut 3.45 bar 49.98 psiaTemperaturein 316.5 K 109.8°FTemperatureOut 352.1 K 174°FFlow Required 108.5 g/s eachFlow Max. 112.29 Ws -0, +5% eachBrakeHorsepower@Req’dFlow 198 bhpBrake horsepower@Max. Flow 204 bhpVolumetric Efficiency 90- 92 %IsothermalEfficiency 56%

Oil Type: Ucon LB-170Vapor PressureAfter Processing 51 mbar @ 373-393K 200-250,FViscosity: 170 SUS @ 311 K 100°FCharacteristics: water-white to light yellow color;

Aftercooler HX-1101National Board 34745Type Tube/ ShellManufacturer Basco

Compressors C- 1101Type Two ParallelOil InjectedRotary

Screw50%EachManufacturer Sullair Inc.Model # C25 LB 704-22

Electric Heater HTR-l 106Function Oil HeaterManufacturer HotwattPower 500W,I1SV

NI5B - 12


Electric MotorsUnit # EM-llOl

Function drive compressorManufacturer RelianceElectricPower 250 hp, 3560 rpm, 460 V, 30ServiceFactor 1.2

Unit # EM-i 102Function drive slide valveManufacturer RCSVoltage 115V

Unit # EM-1117Function drive oil pump P-i 117Manufacturer FranklinPower 3/4 hp, 115 V

Oil Cooler HX-l102National Board 34701Manufacturer AmceicanPrecision


Oil Separator V-1101NationalBoard 489358Year 1991Manufacturer ManchesterVolume 1003 liter 265 galMAWP @ 394 K 250°F 10.3 bar 150 psiMm. DesignTemp. @10.3bar 150psi 244K-20°FType ThreeStagew/ Oil HeaterCarryover <10 ppm By Weight

N15B - 13

Skid #12 FIRST STAGE COMPRESSORDrawing# SC1-O-l1-OO1OperatingProcedureUnit 3Location CompressorBuildingFunction compresshelium

Skid Dimensions 1.83 mx 3.96 m 6 ft x 13 It

ProcessConditions:PressureIn 1.01 bar15.44ps iaPressureOut 3.45 bar 49.98 psmaTemperature In 316.5 K 109.8°FTemperature Out 352.1 K 174°FFlow Required 108.5g/s eachFlow Max. 112.29 gls -0, +5% eachBrake Horsepower @Req’d Flow 198 bhpBrake horsepower@Max. Flow 204 bhpVolumetric Efficiency 90 -92 %IsothermalEfficiency 56%

Oil Type: Ucon LB-170Vapor PressureAfter Processing 51 mbar @ 373-393K200-250°FViscosity: 170 SUS @311 K100°FCharacteristics: water-white to light yellow color;

no odor.SEEMSD

Aftercooler FIX- 1201National Board 34744Type TubeI ShellManufacturer Basco

Compressors C-1201Type Two ParallelOil InjectedRotary Screw

50% EachManufacturer Sullair Inc.Model # C25 LB 704-22

Electric Heater HTR-1206Function Oil HeaterManufacturer HotwattModel SC62-175Power 500W,IISV

N15B - 14

Skid 12 FIRST STAGE COMPRESSOR. coifl.



Unit # EM- 1202Function driveslidevalveManufacturer RCSVoltage il5V

Unit# EM-l217Function drive oil pump P-1217Manufacturer FranklinPower 3/4 lip, 115 V

Oil Cooler HX-1202National Board 34700Manufacturer AmericanPenSion


Oil Separator V-1201National Board 489357Year 1991Manufacturer ManchesterVolume 1003 liter 265 galMAWP @ 394 K 250°F 10.3 bar 150psiMth. DesignTemp. @10.3 bar iSOpsi 244 K -200FType ThreeStagew/ Oil HeaterCarryover <10ppm By Weight

N15B - 15

Skid #13 SECOND STAGE COMPRESSORDrawing # SC1-.0-13-001OperatingProcedureUnit 4Location CompressorBuildingFunction Compressgaseshelium from storagetankfarm.Skid Dimensions 1.83 m x 3.96 m 6 ft x 13 It

ProcessConditions:PressureIn 3.2 bar 47.04psiaPressure Out 18 bar 264.6 psiaTemperatureIn 312 K101.7°FTemperature Out 364.3K 196°FFlow Required 197.5g/s eachFlow Max. 224.49g/s -0, ÷5% eachBrake Horsepower @ Req’d Flow 582 bhpBrakehorsepower @ Max. Flow 625 bhpVolumetric Efficiency 80 - 87 %IsothermalEfficiency 53%


no odorSEEMSD

Aftercooler . HX-1301National Board 34757Type Tube/ ShellManufacturer Baso

Compressor C-1301Type Two ParallelOil InjectedRotary

Screw50%Each

Manufacturer Sullair Inc.Model # C25MA704-26

Electric Heater HTR-1306Function Oil HeaterManufacturer HotwattModel 5C62-175Power 500W,ll5V

N15B - 16




Unit # EM- 1302Function drive slidevalveManufacturer RCSVoltage 11W

Unit# EM-l317Function drive oil pump P-1317Manufacturer FranklinPower 3/4 hp, 115 V


Oil Pump P- 1317Manufacturer Tuthill

Oil Separator V-1301National Board 489355Year 1991Manufacturer ManchesterVolume 1003 liter 265 galMAWP @ 394 K 250°F 10.3 bar 150psiMm. Design Temp. @103 bar150 psi 244 K -200FType ThreeStagew/ Oil HeaterCarryover <10 ppm By Weight

N15B - 17

Skid #14 SECOND STAGE COMPRESSORDrawing# SCI-0-13-00lOperatingProcedureUnit 4Location CompressorBuildingFunction Compressgaseshelium from storagetankfarm.


ProcessConditions:PressureIn 3.2 bar 47.04psiaPressureOut 18 bar 264.6 psiaTemperatureln 312K 101.7°FTemperatureOut 364.3 K 196°FFlow Required 197.5g/s eachFlow Max. 224.49g/s -0, ÷5% eachBrakeHorsepower @Req’d Flow 582 blipBrakeHorsepower@Max. Flow 625 blipVolumetric Efficiency 80 - 87 %IsothermalEfficiency 53%


no odor.SEEMSD

Aftercooler HX- 1401National Board 34753Type TubeI ShellManufacturer Basco

Compressor C-140lType Two ParallelOil InjectedRotary Screw

50% EachManufacturer Sullair Inc.Model# C25MA704.26


N15B - 18



Function drive compressorManufacturer RelianceElectric

Power 700 hp, 3600rpm, 4160V, 3ServiceFactor 1.2

Unit# EM-1402Function drive slide valveManufacturer RCSVoltage 115V

Unit# EM-1417Function drive oil pumpP-1417Manufacturer FranklinPower 3/4 hp, 115V

Oil Cooler FIX- 1402National Board 34698Manufacturer AmericanPrecision


Oil Separator V-1401National Board 489354Year 1991Manufacturer ManchesterVolume 1003 liter 265 galMAWP @ 394 K 250°F 10.3 bar 150psiMm. Design Temp. @10.3bar lSOpsi 244 K -200FType Three Stagew/ Oil HeaterCarryover <10ppm By Weight

N15B - 19

Skid #15 COMPRESSOR OIL REMOVALDrawing # SC1-0-lS-001OperatingProcedureUnitLocation OutsidecompressorbuildingFunction Removeoil vapor and droplett from helium gasflow.

Skid Dimensions:Length 3.45 mll ft-4inHeight 3.63mllft-llinWidth 2.36m7ft-9in

Adsorber: ADS-1SOOAIBNational Board 857 A,860 BYear 1991Manufacturer: ProcessSystemsInternational Inc.Type: CarbonBedOperatingLife: Two Year @ Full Flow RateAdsorbent CharcoalNumber Of Stages: 1ImpuritiesAt Outlet: <1 ppbw OilMAWP @ 422 K 300°F 22 bar 300 psigDesign Press. 21.7 bar300 psig I Full Vac.Design Temp. 339 K 150°FOperatingPressure 17 bar 235 psig

Coalescers: CLS-1500,1501,1502,1503National Board 869 0, 872 1, 875 2, 878 3Year 1991Type: SingleCoalescingElementManufacturer ProcessSystemsInternational Inc.FaceVelocity: <5 cm/sMAWP @ 339 K 150°F 22 bar 300psigDesign Press. 21.7 bar 300psig I Full Vac.DesignTemp. 339 K 150°FOperatingPressure 17 bar 235 psig

N15B - 20

Skid #15 COMPRESSOR OIL REMOVAL cont.

FiltersUnit # F-I500AIB

National Board A 41478 ,B 41480Year 1991Manufacturer: DollingerType:Element Polyester-99Nominal Retention: 5 micronMAWP @ 339 K 150°F 22 bar300 psigDesignPress. 21.7 bar 300 psig / Full Vac.DesignTemp 339 K 150°F

Unit# F-1501-1504Year 1991Type CoalsecerSCI-4-002Manufacturer KochNominal Retention 40 micronMAWP @ 339 K 150°F 300 psigDesignPress. 21.7 bar300 psig / Full Vac.DesignTemp. 339 K 150°F

N1SB - 21

System #16 HELIUM GAS STORAGEDrawing # SC1-0-16-001 thru 004OperatingProcedureUnit 2Location TankFarmFunction Providestoragefor gaseoushelium

@ approx. 18 bar.

Gas Storage 1, 2 V-1601,V-1602National Board 222,221Year 1991Manufacturer Trinity Industries,Inc.Material SA.612Length 16.5 m 652.375inDiameter 3.35 m 131.875inVolume 132,475L 35,000U.S. galMAWP @328K131°F 20bar275 psigDesign Press. 20 bar 275 psig I Full Vac.DesignTemp. 339 K 150°FMechanicalSafetyRelief: 19.6 bar270 psig

Compressor Inlet Strainer STR-1652Manufacturer ProcessSystemsInternationalInc.Material StainlessSteelDesign Press. 11.4bar 150 psig I Full Vac.Design Temp. 339 K 150°FSize 30 mesh

FilterUnit# F-1601

Type 27/80Manufacturer BaistDesign Press. 19.6 bar 270 psigDesign Temp. 339 K 150°FNominalRetention 5 micron

Unit# F-162811630TypeManufacturerDesign Press. 415 bar 6,000psigDesignTemp. 339 K 150°FNominal Retention 7 micron

N15B - 22

Skid #17 COLD BOX REGENERATIONDrawing# SC1-0-17-001OperatingProcedureUnit 15Location ASST. ServiceBuildingFunction Activateand regeneratecarbon adsorber

beds in R/L module and recyclepurehelium back to mediumpressureheliumgasheader.


Electric MotorsUnit # EM-l700

Function drive Lamson BlowerManufacturer ToshibaPower 3 hp, 3500 rpm, 460 V, 30, 60 Hz

Unit # EM-1702Function drivevacuumpump LeyboldManufacturer Brook Crompton Inc.Power 3 hp, 1750 rpm, 460 V, 30, 60 Hz

Filter F-1702Manufacturer LeyboldDesign Press. Full Vac. / 3.1 bar30 psigDesign Temp. 339 K 150°F

Nominal Retention 10 micron

Gas Heaters:Unit# HTR-1701

National Board 48Year 1991Type Incoloy ElementsManufacturer Watlow/ ProcessSystemsInc.Material 304 StainlessSteelMAWP @ 422 K 300°F 20.7 bar 300psiDesign Press. 21.7 bar 300 psig / Full Vac.DesignTemp. 478 K 400°FWatts . 5KW,480V,30,WYE

Unit# HTR-1702Type Ambient Air FinManufacturer KPS ThermaxMaterialDesign Press. 12 bar 175 psigDesignTemp. 78 / 422 K -320/ 300°FFlow rate @ design temp. and press. 53 g/s

N15B - 23

Skid #17 COLD BOX REGENERATION. cont.

Unit # HTR-1703Type Ambient Air FinManufacturer KPS ThermaxMaterial AluminumDesign Press. 21.7 bar 300 psigDesignTemp. 20 I 339 K -423/ 150°Fflow rate @ design temp. andpress. 5 Ws

Gas Blower: C-1700Manufacturer LamsonMaterial CastIron / Ductile IronDesign Press. 2.7 bar 25 psigDesignTemp. 422 K 300°FFlow 119 m3/hr 70 acfmPressureChange 138 mbar 2 psi

Regen. Vacuum Pump: P-1702Manufacturer Leybold SogevacType Rotary Vane

Mist Eliminator: CLS-1702Manufacturer LeyboldDesign Press. Full Vac. / 3.1 bar 30 psigDesignTemp. 339 K 150°F

Strainer: STR-1701DesignTemp. 233 / 422 K -40/300°FNational Board noneYear 1991Type 100 MeshManufacturer Mueller SteamSpecialtyMAWP @311Kl00°F 19.7bar285psiDesign Press. 3.1 bar30 psig I Full Vac.

NISB - 24

Skid #18 VACUUM SYSTEMDrawing # SC1-0-18-001OperatingProcedureUnit 16Location MTL servicebuildingFunction Provide insulating vacuum for main

cold box.

NormalOperatingPressure: .clxlO-7 mbarMax. Helium LeakRate: lxlO-6 ssc/sec

Chiller Motor EM-1803Function Cool Turbomolecular-Pump bearingManufacturer LeyboldVoltage 11OV


Function drive turbomolecularpump P- 1801Manufacturer LeyboldPower Shp, 115 V, 60 Hz

Unit# EM-1802Function drive roughingpumpP-l802Manufacturer GE MotorPower 3 hp, 1725 rpm, 460 V, 30, 60 Hz

Filter F-1802Manufacturer LeyboldType AR65


Roughing Pump: P-1802Type RotaryVaneManufacturer LeyboldPumpingSpeed 53 elm

Turbomolecular Pump: P-1801Manufacturer LeyboldPumpingSpeed . 110 liter/s

Vacuum System S-i 800Manufacturer L.eybold

N1SB - 25

Skid #20 LIOUID HELIUM DEWAR

Drawing# SC1-0-20-002OperatingProcedure Unit 12Location ASST. / outsideFunction Separatehelium phases,store liquid

helium, store energy during quench,vaporizehelium during refi liq.performancetest, and provide decant toportabledewars.

Liquid Helium Dewar V-200lManufacturer CryencoLN2 Shield Yes

LHe VesselMfg Serial # D-843-1Year 1991Material 304 SSVolume 40,000/ L 10567galMAWP @ 4.I 339 K -452/ 150 °F 60 psigDesignTemp. 4. / 339 K -452/ 150 °FDesign Press. 4.13 bar 45.3 psigMechanicalSafetyRelief 4.0 bar43 psig

Liquid Nitrogen Tank V-2001Manufacturer Minnesota ValleyNational Board 45281

Pressure VesselNational Board IlL 190-55-50Year 1991Material T304Volume 719 liter 190 galMAWP @77I 339K -321 I 150°F 50 psigDesignTemp: 77 / 339K -321 1150°FDesignPressure: 4 bar 43 psigMechanicalSafetyRelief 43 psig

Calorimeter: HTR-2003Type Three2kw HeatersPower 240 V, 30, 60 Hz

N15B - 26

Skid #50 CCWPDrawing # SC1-0-50-001OperatingProcedureUnit 27Location MTL ServiceBuildingFunction Performcleanup, cooldown, and wannup


Skid DimensionsLength 3m 9ft- lOinHeightWidth 3m 9 ft-lOin

Vacuum Vessel V-5002ManufacturerMaterial CarbonSteelLengthDiameterDesignTemp. 339 K 150°FDesign Press. 2.1 bar lspsigFull Vac.


NationalBoard 2225Manufacturer SumitomoType BrazedAluminum Plate-Finned#01Streams. 4 Stream

Unit# HX-5001National Board 2243Manufacturer SumitomoType BrazedAluminum Plate-Finned# Of Streams 2-Stream

LN2 Separator V-5000NationalBoard 900Year 1991Manufacturer ProcessSystemsInternationalInc.Material 304 StainlessSteelLength 1.016m 40 inDiameter . .660 m 26 inMAWP @ 339 K 150°F 11.4 bar 150 psigDesign Press. 11.3 bar 150 psig Full Vac.Design Temp. 77 / 339 K -320/ 150°FOperatingPressure 4.5 bar 50 psig

N15B - 27


Water Separator V-SOOlNational Board 852Year 1991Manufacturer ProcessSystemsInternational Inc.Material 304 StainlessSteelLength .609 m 24 inDiameter .203 m 8 inMAWP @ 339 K 150°F 13.1 bar 175 psigDesign Press. 11.3 bar 150 psig / Full Vac.DesignTemp. 77 / 339 K -320/ 150°FOperatingPressure 9.0 bar 1 l6psig

Carbon Adsorber ADS-5000NationalBoard 941Year 1991Manufacturer ProcessSystemsInternational Inc.Material 304 StainlessSteelLength 2057mm8 ft lOinDiameter 457 mm 18 inMAWP @ 339 K 150°F 21.7 bar 300 psigDesign Press. 11.3 bar150 psig I Full Vac.DesignTemp. 77/ 400 K-320 / 260°FOperatingPressure 16.9 bar230 psigFlow hOg/sOn-line Oper.BeforeRegen. 24 hrRegenerationCycle c 12 hrInlet Press. 7 bar 102 psiOutlet Press. 6 bar 87 psiAdsorber Charcoal102 kg 225 lb

GetterUnit # 0-5000


Unit# 0-5001Manufacturer Ergenics,Inc.Material Type ActivatedCharcoal

FilterUnit # F-5000

Manufacturer CPCDesign Temp. 77 / 339 K -320/ 150°FDesign Press. 11.3 bar150 psig / Full Vac.Nominal Filtration 10 micron

Unit# F-5001Manufacturer CPCDesign Temp. 77 / 400 K -320/ 260°FDesign Press. 11.3 bar 150 psig I Full Vac.Nominal Filtration 5 micron

N15B - 28


Unit # F-5002Manufacturer CPCDesign Temp. 77 / 339 K -320/ 150°FDesignPress. 139bar 2,000 psig I Full Vac.Nominal Filtration 2 micron

NI5B - 29

Skid #52 CCWP REGENERATIONDrawing# SC1-O-52-001OperatingProcedureUnit 29Location ASST. ServiceBuildingFunction Warmupandcooldownof CCWPadsorber

bedand activationof carbonin adsorberbed.



NationalBoard 48Year 1991Manufacturer Watlow / Process System Inc.Manuf. Serial T7O6-1AID4-1Type Incoloy ElementsMaterial 304 StainlessSteelMAWP @ 422 K 300°F 13 bar 175 psigDesign Press. 13 bar 175 psig / Full Vae.DesignTemp. 422 K 300°FPower 5 kill, 480 V, 3 0, wye

Unit # HTR-52O2Manufacturer. Thermax Inc.Manuf.Model TF2O8HF-P8-Vser.C-16-hType Ambient Air FinMaterial AluminumDesign Press. 13 bar 175 psigDesignTemp. 77/422K -320/ 300°F

Gas Blower C-5200Manufacturer LamsonMaterial CastIron I Ductile IronDesign Temp. 422 K 300°FDesign Press. 2.7 bar 25 psigFlow 119 m3/ hr 70 acmfPressureChange 138 mbar 2 psi

Strainer STR-5201Manufacturer Mueller StreamSpecialtyType hOOMeshYear 1991MAWP @ 311 K 100°F 19.7 bar 285 psiDesignPress. 13 bar 175 psigDesignTemp. 233/339K -40 / 150°F

Electric Motor EM-5200Manufacturer ToshibaPower 3 hp, 460 V,3Ø

N15B - 30

Skid #53 CCWP DEHYDRATIONDrawing # SC1-O-53-001OperatingProcedureUnit 30Location ASST. ServiceBuildingFunction Dehydratehelium streamreturningfrom

CCWPto compressors.

Skid DimensionsLength 4.88 m 16 ftWidth 1.68 m 66 in

Mol.Sjeve Adsorber ADS-S300A/BNationalBoard 907A 910 BYear 1991Manufacturer ProcessSystemsInternational Inc.Material StainlessSteelLength 2h33mm7ftDiameter 609 mm 24 inMAWP @ 600 K 620°F 9.6 bar 125 psigDesignPress. 9.6 bar 125 psig I Full Vac.DesignTemp. 600 K 620°FCapacity

Coalescer CLS-530hA/BNational Board 916A 913 BYear 1991Manufacturer. ProcessSystemsInternationalInc.Type Water Droplet SeparatorMaterial StainlessSteelMAWP @ 339 K 150°F 11.3 bar 150psigDesign Press. 13 bar 175psig / Full Vac.DesignTemp. 339 K 150°FFaceVelocityEfficiency

Filter F-5301A/BNational Board 41591A 41593BYear 1991Manufacturer DollingerMaterial StainlessSteelMAWP ® 339 K 150°F 12 bar 175 psiDesignPress. 13 bar 175 psig/ Full Vac.DesignTemp. 339 K 150°FComponentsLimit Tczip. 291 K 650°FNominal Filtration 3 micron

N15B - 3h


GN2 Heater HTR-53O6National Board 35Year 1991Manufacturer Watlow / ProcessSystemsInc.MAWP @ 616 K 650°F 8.6 bar 125 psiDesignPress. 9.6 bar 125 psigDesignTemp. 617 K 650°FPower 5 kW, 480 V. 30, 60 Hz

Heater HTR-5300National Board 32Year 1991Manufacturer Watlow / ProcessSystemsInc.Material 340 StainlessSteelMAWP@ 12 bar 175 psi @ 477 K 400°FDesignPress. 13 bar 175 psig / Full Vac.DesignTemp. 77 / 477 K -320/ 400°FPower 145 kW, 480 V, 30, 60 Hz

Strainer STR-5300Manufacturer Mueller StreamSpecialtyYear 1991MAWP @311K100°F 19.7 bar285 psiDesignPress. 11.4bar 150 psigDesignTemp. 339 K 150°FType 30 Mesh

N15B - 32

Skid #54 CCWP COMPRESSORDrawing# SC1-0-54-001OperatingProcedureUnit 31Location ASST. / N-iS compressorbuildingFunction Compress helium recievedfrom CCWP

returnheader.

Skid Dimensions:Length 3.35 mllftWidth 1.52 m 5 ft

ProcessConditions:Pressure In 2 bar 29 psiPressureOut 7 bar 102 psiTemperatureIn 300 KTemperatureOut 300 KFlow Required 55g/sFlowMax. llOg/sBrake Horsepower @Req’d FlowBrakehorsepower@Max. Flow

Oil Type: Ucon LB-170Vapor PressureAfter Processing 51 mbar@ 373-393K 200-250°FViscosity: 170 SUS @ 311 K 100°FCharacteristics: water-whiteto light yellow color;

no odor.SEEMSD

Compressor C-5401Manufacturer SuflairType RotaryScrewModel C16LA

Oil Separator V-5401National Board 489356Year 1991Manufacturer ManchesterVolume 348 liter 92 galMAWP @ 394 K 250°F 10.3 bar 150 psiMiii. DesignTemp. @10.3 bar lSOpsi 244 K -200FType . ThreeStagew/ Oil HeaterCarryover <10 ppm By Weight

N15B - 33


Aftercooler HX-5401National Board# 34615Manufacturer Basco

Oil Cooler HX-5402NationalBoard# 34613Manufacturer AmericanPrecisionWatts

Heater HTR-5406Function Oil HeaterManufacturer HOTWATFPower 500 W Heater 60HZ / 120V

Oil Pump P-54l7Manufacturer TUTHILLPressureFlow

Electric Motors:Unit # EM-5401

Function drive compressorManufacturer RelianceElectric Co.Power 125 hp, 3570 rpm, 460 V, 1.37 amp,

60 Hz, 30Service Factor 1.2

Unit # EM-5402Function drive comp. slide valveManufacturer RCSVoltage ii5V

Unit # EM-5417Function drive pump P-5417Manufacturer FranklinPower 3/4 hp, 115 V

NI5B - 34

Skid #56 CCWP OIL REMOVALDrawing# SC1-0-56-001OperatingProcedureUnit 31Location OutsidecompressorbuildingFunction Remove98-99% of oil in helium.

Skid DimensionsLength 3.46m 11 ft-4inWidth 2.36m 7ft-9in

CoalescersUnits # CLS-5600/5601/5602J5603

National Board 881 0, 884 1, 887 2, 890 3Year 1991Manufacturer ProcessSystemsInternational Inc.Type: SingleCoalescingElementFace Velocity: <5 cm/sMAWP @ 339 K 150°F 22 bar 300 psigMAWP @ 339 K 150°F 21.7 bar 300 psigDesign Press. 21.7 bar 300 psig / Full Vac.DesignTemp. 339 K 150°FOperatingPressure 17.2 bar 235 psig

Adsorber ADS-5600A/BNational Board 863 A, 866BYear 1991Manufacturer ProcessSystemsInternationalInc.Type . CarbonBedMAWP @ 422 K 300°F 21.7 bar 300 psigDesignPress. 21.7 bar 300 psig I Full Vac.DesignTemp. 339 K 150°FOperatingPressure 17.2 bar 235 psigOperatingLife @ Full Flow Rate Two YearAdsorbent CharcoalNumberOf Stages 1ImpuritiesAt Outlet .clppb oil

Filter F-5601-5604Manufacturer KochType CoalsecerSCI-4-002Design Press. 21.7 bar 300 psig I Full Vac.DesignTemp. 339 K 150°FNominal Retention 40 micron

Filter F-5600A1BNational Board 41531A,41533BYear 1991Manufacturer DollungerType ElementPolyester-99Nominal Retention 5 micronMAWP @ 339 K 150°F 20.7 bar 300 psi

DesignPress. 21.7 bar 300 psig I Full Vac.DesignTemp. 339 K 150°F

N15B - 35

Skid #70 NITROGEN DEWARDrawing # SC1-0-70-001Operating Procedure Unit 35Location ASST. outsideR/L buildingFunction Storageof liquid nitrogen.

LN2 Vaporizer Skid S-7000Inlet LN2 @ 3.7 bar 54 psiOutlet GN2 @ 3 bar 44 psi & 300 K 80°FFlow 195g/s

Electric Trim Heater HTR-7004Manufacturer ThermaxPower 20 kW 480V, 30, 60 Hz, 24 ampDesignPressure 13.1 bar 175 psigDesignTemp. 227 / 339 K -50/ 150°F

Ambient Air Vaporizers HTR-7003A/BType Ambient Air FinManufacturer TheimaxMaterial AluminumDesignPressure 13.1 bar 175 psigDesignTemp. 77 / 339 K -320/ 150°F

LN2 Storage Assembly S-7001Strainers STR-7031/ 7032Manufacturer ProcessEngineeringInc.Size 100mesh

Pressure Building Vaporizer HTR-7002Type AmbientAir FinManufacturer ProcessEngineeringInc.Design Press. 13.1 bar175 psigDesignTemp. 77 / 339 K -320/ 150°F

Pressure Vessel V-7001National Board 9617Year 1991Material N/AVolume 75,000liter 19812galMax. Weightof Contents 60,633kg 133,672lbMAWP @ 311K100°F w/ext.vac@5 bar 58 psigDesignTemp. 77 / 339 K -320/150°FDesignPress. 5 bar 57.8 psigRefrigeration 905 g/s LN2Vaporized 195 g/s LN2MechanicalSafetyRelief 5 bar 57.8 psig

N1SB - 36

Skid #84 INSTRUMENT AIRDrawing # SC1-0-84-001Operating ProcedureUnit 37Location ASST. ServiceBuildingFunction Providecleandry air for operationof all

plantpneumaticinstrumentsandvalves.Skid Dimensions

Length 5.5 m 18ftHeight 1.37 m 4ft - 6in

OperatingPressure 8.6 bar 110psig

Compressors1, 2 C-8100,C-8200Manufacturer IngersollRandType Rotary ScrewSSRXP25UMode ParallelLeadLagFlowRate 129 m3/hr 76 acfmPressure 13 bar 175 psig


Coalescing Prefilters: CLS-8400A/BType Coalescingwith AutomaticDrainManufacturer IngersollRandMax. Inlet Press. 18.2 bar 250 psigMax. InletTemp. 322 K 1200°FMax. Flow 300 scmD.O.P. Efficiency 99.9999%

CompressedAir Dryer: ADS-8300A/BNational Board 8741SFI 87416FType Dual Bed,Pressure Swing, and

RegenerativeYear 1992MAWP @ 339 K 150°F 17.2 bar 250 psiMm [email protected] bar250psi 244 K -20°FManufacturer Brunner Engr. andMfg. Inc.

Particulate After Filters: F-8401A/BType ParticulateManufacturer Ingersoll RandMax. Inlet Press. 18.2 bar 250 psigMax. Inlet Temp. 322 K 120°FMax. Flow 300 scfmD.O.P. Efficiency 99.95%

N15B - 37

Skid #84 INSTRUMENT AIR. cont.

Carbon Adsorbers: F-8402 A/BType CharcoalManufacturer IngersollRandMax. Inlet Press. 18.2 bar 250 psigMax. Inlet Temp. 339 K 150°FMax. Flow 220 scfm

Air Receiver Tank: V-8401Nat. B.D.# 2788-0Year 1991Manufacturer BrunnerEngr. and Mfg. Inc.Material Carbon SteelMAWP @ 505 K 450°F 13.8 bar 200psiDesign Press. 14.8 bar 200 psigDesignTemp. 339 K 150°FVolume

NI5B - 38

Skid #91 OIL PROCESSING SYSTEMDrawing# SC1-0-91-001OperatingProcedureUnitLocation CompressorbuildingFunction Removewater andlight hydrocarbon

impuritiesfrom syntheticoil UCON LB17OX.

Skid Dimensions:Length 3.66 in 12 ft

Width 2.44 in 8 ft

Oil Processing Vessel: V-9102National Board noneYear 1991Manufacturer ProcessSystemsInternational Inc.Material CarbonSteelMAWP @ 422 K 300°F 1.7 bar 10psigDesignPress. Full Vac. / 1.7 bar10 psigDesignTemp. 422 K 300°FOperatingPressure Full Vac.Capacity 422liter 110 gal

Clean Oil Storage Vessel: V-9106NationalBoard noneYear 1991Manufacturer. ProcessSystemsInternationalMaterial CarbonSteelMAWP ® 422 K 300°F 1.7 bar 10 psigDesignPress. Full Vac. /1.7 bar 10psigDesignTemp. 422 K 300°FOperatingPressure 1.4 bar 5 psigCapacity 960liter 250 gal

PumpsUnit# P-91O1

Function RecirculateandatomizeoilManufacturer U.S. ElectricalMotorsFlow Rate 1.26 liter / s20gal/rnPressure 4.5 bar 50 psig

Unit# P-9107Function Dischargeoil to remotestorageorequipmentManufacturer MagnetekFlow Rate 0.32 liter/s 5 gal/mPressure 15 bar 200 psig

N15B - 39

Skid #91 OIL PROCESSING SYSTEM. cord.

Roughing Pump P-9105Manufacturer LeyboldType 2 StageRotary PistonFlow Rate 100 m3/h 68 cfmUltimate Pressure .cl.SxIo-4mmhg



Electric MotorsUnit # EM-9101

Function Drive pumpP-9101Manufacturer U.S. Electrical MotorsPower 1 1/2 hp, 1160rpm, 230 / 460 V,

30, 60Hz

Unit # EM-9105Function Drive roughing pump P-91O5Manufacturer U.S. ElectricalMotorsPower 5 hp, 1430 / 1745 rpm, 200 / 230/ 460 V,

30,50/60Hz

Unit# EM-91O7Function Drive pumpP-9107Manufacturer MagnetekCenturyElectricPower 2 hp, 1750 rpm, 480 V. 30, 60Hz


Function Heatoil in processingdrumManufacturer Watlow IndustriesPower 10kw, 480 V, 30, 60 Hz


Manufacturer Watlow IndustriesPower 1.1 kw, 480 V. 30, 60Hz

N1SB - 40


Spray Nozzle SP-9 102Orifice Size 1/2

Level Control LS-91 02J91 06Manufacturer MagnetrolInternationalPower l20/240AC/115/230DC V,

7/6.5/7/5Amps, 350 / 360 VA, 1/4,1/2,1/2,1/2hp

Pressure 20 bar 285 psi @ 311 K 100,FMm. Sp. Gr. 0.90


Inner VesselNationalBoard noneYear 1991MAWP ® 339 K 150°F 2 bar 14 psigMm. DesignTemp.@ 2 bar 14 psig 78 K -320°FOperatingPressure@ 78 K -320°F 1.4 bar 5 psig

Outer VesselNationalBoard noneYear 1.991MAWP @ 339 K 150°F 2 bar 14 psigMm. DesignTemp.@ 2 bar14 psig 258 K 50°FOperatingPressure@ 294 K 70°F Full Vac.

N1SB - 41

Skid #92 GAS ANALYZERDrawing # SC1-0-92-001Operating ProcedureUnit 1Location ASST./ N-is compressorbuildingFunction Measuredifferent samplespointsfor

impuritieswithin theplantandassociatedequipment.


Teflon Membrane Pump C-9200A,B,C,DManufacturer: Suizer#OfHeads 4Mm. Rate 0.010g/s @ 3.5 bar 50.8 psi dill’.


N1SB - 42

PLAN "BData Sheets

Preparedby CCI as partof the systemdocumentation

EditedbyS. Abramovich

Ptan"B"- 1

1.0 COMPRESSOR MODULEManufacturer SullairModel No. C25MA704-48-500Type Oil-flooded RotaryScrewMounting StructuralSteel SkidDimensions 306.25’ L * 61.50W * 121.25"H

Auxiliaries:Oil SeparatorOil CoolerGas Aftercooler

Oil UCONTypeVaporPressure@ 100 F° <b-4 tonViscosity SSUCharacteristics ModeratelyHygroscropic

ProcessConditions:PressureIn 14.7 psia 1 ataPressureOut 264.7 psia18 ataTemperatureIn 70F°TemperatureOut 90F°Flow Requiredg/s 70Flow Actual g/s 73.6 -0% +3%Brake Horsepower, @ 70 g/s 461BrakeHorsepower,® 73.6 g/s 475

Driver:Horsepower 500Electric 4160volts, 3 phase,60 hzServiceFactor 1.15

Plan"B"-2

2.0 OIL REMOVALAND GAS MANAGEMENT MODULE

ReferenceDrawing20203-D

Oil Particulate Coalescer:Manufacturer CCINo. of Stages 2

Stage #1 Elements: 5Type BalstonDXEfficiency 90% of particles

larger than 0.6micron

Stage #2 Elements: 5Type BaistonBXEfficiency 99.99%of particles

larger than 0.6micronOil Vapor Adsorber:

Manufacturer CCINo. of Stages OneAdsorber ActivatedCarbonNominal Size 3mm * 3pp,Type Sorba-norit

Dust Filter:ManufacturerModel IFM-335108NominalRetention 3 Micron

PIan"B" -3

3.0 REFRIGERATOR COLD BOXManufacturer: CCIType: Horizontal Cylinder

SingleWall VacuumInsulatedMaterial: CarbonSteel

Dimensions:Length- 11’- 10"Width- 4-6"Height- 11’-2"

InternalEquipment

Heat Exchangers Nine woundfinned-tubeheatexchangersin threecolumns.a. LIA,andllb. Ill, IV, and Vc. VI, VII, and VIII

80K Adsorber:Diameter 6"Adsorbent Activated CarbonCapacity 45 lbs.

20K Adsorber:Diameter 4"Adsorbent ActivatedCarbonCapacity 15 lbs.

Warm Expander: See4.0

Cold Expander: See4.0

Plan "B" -4

4.0 RECIPROCATING HELIUM EXPANSION ENGINEModel CCI-308X300

Pressure: 20 ata294 psia

Bore: 3.5 in. 8.89 cm

Stroke: 3.0 in. 7.62 cm

Displacement 28.86in.3 473 cc

Cylinders: 1

Engine Speed: 440 rpm max.

ValveTappetClearance: Inlet - .006 in. coldExhaust- .006 in. cold

Rotation: Counter-Clockwisefacingengineflywheel

ValveTiming: Inlet startsto open 1 afterTDC;Exhauststartsto open 1° beforeBDC

Inlet Cam*: 900

ExhaustCam: 1700

*The inlet cam is easily removed and may be exchangedwith camsof varing profiles to suitoperatingconditions.

Top deadcenterTDC is definedas that position when the piston is closestto the cylinder head.

Bottom deadcenterBDC is 180 degreesoppositeof TDC.

High SpeedAlarm I Trip 418 rpm 10 mm. delayHigh SpeedTrip 440 rpm

Low SpeedAlarm / Trip 22 rpm

Plan "B" -5

5.0 SPECIFICATIONS COLD GAS PUMPModel CO. CCI-CGP4O6X300

Bore: 4.375 IN 11.113 cm

Stroke: 3.000in. 7.62 cm

Cylinder: One1

PistonArea: 15.03 in*2 97 cm2

Displacement: 45.1 in.3 739cc

SuctionPressure: 0.3 atamm.

DischargePressure: 1.3 ata

PumpSpeed: Variable as Follows:

SO to 470 rpm with 3.1 in. P.D. Pulley3.71: 1 pulley ratio

Motor: 3 HP DC TEFC motor, 180 VDC armature,peimanentmagnetfield, 1750rpm

Speed Controller: 240 V, 60 Hz, 1 Phaseinput for3 HP DC motor run, stop, variablespeed,local control

Plan"B"-6

6.0 AUXILIARY COLD BOXManufacturer: CCI

Type: Vertical cylindrical singlewall evacuated

Diameter 34"

FlangeDiameter 60"

Height shipping 100 1/2"

LN2 Shield copper,48" diameter84" high

Internal:Pre-coolerSub-coolerCold Vacuum Pump see 5.0

Plan ‘B’ -7

7.0 Ambient Heater "A"Service Reheathelium returningto compressor

suctionduring cooldownor defrost.

Manufacturer CryogenicExperts,Inc.

Model A12A - OHType Ambient GasHeaterFluid GaseousHeliumFlow 200 lbs per hour 19343sethInlet Connection 3" 150 lb ansi flangeOutletConnection SameFluid Passages 6063AluminumInlet Temperature -320 degreesFOutletTemperature 70 degreesFMAWP 275 psigPressureDrop Lessthan.2 psig -

Calculatedis .13 psigAir Temperature 90 degreesFHeat Transfer Rate

Clean 4btu/sqft/degreeFCorroded 2btu/sqft/degreeF

SurfaceAreaInternal 28.14 sq. ft.External 436.8 sq. ft.

MAWP 275 psigCleaning . For Oxygen serviceper GS28ShippingWeight 480 Lbs. - Approx.Dimensions 28.5" * 3775" * 108" tall

Plan "B" -8

8.0 Ambient Heater "B"Service Reheathelium returningto compressor

suctionfrom dewar.

Manufacturer CryogenicExperts,Inc.

Model A4A - OHType AmbientGasHeaterFluid GaseousHeliumFlow 46.7 lbs. per hour 4516 sethInletConnection 1.5" 150 lb ansi flangeOutletConnection SameFluid Passages 6063 AluminumInletTemperature -450degreesFOutlet Temperature 70 degreesFMAWP 275 psigPressureDrop Less than.2 psig -

Calculatedis .04 psigAir Temperature 90 degreesFHeatTransferRate

Clean 4btu/sqft/degreeFCorroded 2btu/sqft/degreeF

SurfaceAreaInternal 9.38 sq. ft.Extemal 145.6sq. ft.

MAWP 275 psigCleaning For OxygenserviceperGS38ShippingWeight 480Lbs - ApproxDimensions 20" x 20" x 108" tall

Plan"B’-9

9.0 Liquid Helium Storage TankNumberrequired One

Manufacturer Cryofab, Inc.Model CMSH-5000

Type Vertical, Top RangeDimensions 94" dia. x 101" OAHCapacity 5000 liters liquidApprox.Weight

empty 6000 lbs. 2700kgfull 7300 lbs. 3100kg

Insulation Vacuum, Super-insulation, heat-stationedneckHeat Leak 1.0% of total liquid capacity per dry

250 glhr. or 1.2 wattsNormal OperatingPress. 1,30 baitMaximum OperatingPress. 15 psig 2.03baraGasUllagefull 10%

Heater 400 watts - at 120V, 1 ph 60hz.Heater Model Cifi -3020Manufacturer Chromolox

Plan"B"- 10

10.0 GASEOUS NITROGEN GENERATORManufacturer: InternationalCryogenics, Inc.

Type: Vertical Vacuum-Jacketed,Super-Insulated LN2 Dewar

Model: IC Model No. 22-8929NGG-250

Dimensions: 69.22 cm O.D. x 185.42cm High27.25" O.D. X 73 "High2

Capacity 250 Liters

Materialsof constructionInner Vessel Type 304 StainlessSteelOuterVessel Type 304 StainlessSteel

MAWP3 4BarS8psig

ReliefValves:Primary ASME Coded 58 psig setpointSecondary 5.1 atm burst disk 75 psig

Connections:LN2 Inlet CVI 1/2 " pipefemalebayonet0N2 Outlet CVI 1 1/2 "pipe femalebayonetLN2 Outlet CVI 1/2" pipefemalebayonetVent Valve Manual 1/2" ball valve

Electrical: Two 2 2400Watt, 240 VAC HeatersOneremotemountedcontrolpanel

Instrumentation: OneHigh Liquid LevelProbe

One Low Liquid Level Probe

OneLow Liquid Level Alarm Probe

One 2 1/2" Dia. PressureGauge 0-100psig range

1 To top of bayonet flanges2 To top of bayonet flanges3 Maximum Allowable Working Pressure

Plan"B" -11

11.0 Liquid Nitrogen DewarManufacturer Taylor-Wharton

Model U- 11000

Type Vertical Vacuum-PowderInsulated Dewar

Nationasl Board NO. 305229

Dimensions 309.88cm Dia. x 963 cm High10’ 2" Dia. x 31’ 7" High

Capacity 41,6391 11,000gal

WeightEmpty 151,239N 34,000lbFull 491,528N 110,500ib

Working Pressure 2 atm 30 psig

MAWP1 @ 232"C 200 psig @ 4500F 13.6 atm

MDMT2 @ 13.6 atm -4"F @ 200 psig -200C

GagesDIFF. PressureIndicator Barton Model 227Range 0-747mm Hg 0-400in H20

1 Maximum Allowable Working Pressure2 Minimum DesignMetal Temperature

Plan "B" - 12

12.0 1.000 Gallon Helium Gas Buffer Tank

Manufacturer Trinity IndustriesInc.

Type Horizontal Non-Corrosive ServiceTank

Manf. Serial NO. 68430-68436

National Board NO. 68430-68436

Dimensions 104cmOD x 491.5 cm OAL40.96" OD x 193.5" OAL

Capacity 3,785 1 1,000 Gal

Empty Weight 10,230N 2,300 lb

MAW?1 17 atm @ 52"C 250 psi @ 125"F

-200C ® 17 psi -4"F @ 250 psi

Test Pressure 34 atm Hydrostatic 500 psi

ReliefValve Pressure 17 atm 250psig

Shell Thickness . 6.8834mm 0.271"

HeadThickness 5.842 mm 0.230"

Material Spec.NO. SA285C

Maximum Allowable Woilcing Pressure2Minimum DesignMetal Temperature

Plan"B"-13

13.0 18.000 Gallon Helium Gas Storage Tank

Manufacturer

Type

Manf. SerialNo.

NationalBoard No.

Dimensions

Capacity

Empty Weight

MAWP1 @ 550°C 275 Psig @ 131°F

MDMT2 ® 18.7 atm 5°F @ 275 psig

MDMT2 External@ 1 atm Extemal 5°F @ 15 psig

TestPressure

ReliefValve Pressure

Shell Thickness

HeadThickness

Material Spec.No.

1 Maximum Allowable Working Pressure2 Minimum DesignWorking Pressure

Trinity Industries Inc.

Horizontal Non-Corrosive ServiceTank

Not Available

Not Available

277.74cmOD x 12.48 cm OAL109.346"OD x 491.375" OAL

68,1371 18,0000al

145,812N 32,780ib

18.7 Atm

15°C

- 15°C

34 atm Hydrostatic 500 psi

18.7 atm 275 psig

18.82 mm 0.741"

10.78 mm 0.425"

SA612Nominal Shell and Heads

PIan"B" -14

14.0 35,000 Gallon Helium Gas Storage Tank

Manufacturer

Type

Manf. Serlal No.

NationalBoard No.

Dimensions

Capacity

Empty Weight

MAWP1 @ 55 °C 275 Psig @ 131 °F

MDMT2 @ 18.7 atm 5 °F @ 275 Psig

MDMT2 External@ 1 atm External 5°F @ 15 Psig

Test Pressure

ReliefValve Pressure

Shell Thickness

Head Thickness

Material Spec. No.

1 Maximum Allowable Working Pressure2 Minimum DesignMetal Temperature

Trinity Industries Inc.

Horizontal Non-CorrosiveServiceTank

118869

221

334.92cm OD x 1657cm OAL

131.875" OD x 652.375" OAL

132,4891 35,000gal

287,355N 64,600lb

18.7 atm

-15°C

-15°C

28 atm Hydrostatic413 psi

18.7 atm 275 psig

22.68 mm 0.893"

11.84 mm 0.466"

SA612Normal Shell and Heads

Plan"B"- 15

15.0 Cooling TowerManufacturer Hcatcraft Inc.

Model OPT-uS

Overall Drensions:Width: 251.5 cm 99"

Length: 137.2 cm 54"

Height: 251.5 cm 99"

Weight

Shipping: 7,184N 1,615 ib

Wet 16,658 N 3,745 lb

Fan Motor: Type TEFC

Hp 7.5

Rpm 1750

Amps 22/21/10.5

Phase 3

Volts 200-230/460

Nominal CoolantFlowrate 1306 1/mm 345 Gpm

Min ReqdCoolant Flowrate 473 1/min 125 Gpm

InletTemp 40°c104°F

OutletTemp 30 °c 85 °F

Makeup Water Approx. 9.5 1/mm 2.5 gpm

Blowdown Rate Approx. 3.75 11mm 1.0 gpm

Total Makeup Rate Approx. 13.25 1/mm 3.5 gpm

Flowrate 963 m3/min 34,000cfm

Plan "B" - 16

16.0 Water PumpManufacturer: Ben & Gosset

Type FrameMountedCentrifugal

Model 1510-2AC

Serial No. 1699737

Nemai Frame Designation l82T

Dimensions2Length 78.75 cm 31"Width 37.1475cm 14.625"Height 41.275cm 16.25"

Shipping Weight2 756N 170 lb

Rotation Clockwise3

NominalRPM 3500

NominalHp 7.5

ExpectedRow Rate 757 1/min 200 gprn

Total Head4,5 34 m 110 Ft

MAW?6 18.7 Atm 175 psi

NPSHR7 3m lOft

Lubrication Schedule Every 2500Hrs. or Six Months

Lubricant #2 Lithium BasePetroleumGrease

1 NationalElectricalManufacturing Association2 Complete PumpandMotor assembly3 When viewedfrom back of the motor4 According to an expectedflow of 757 1/min 200 gpm5 Pump curves provided in figure 1 for reference6 Maximum Allowable Working Pressure7 Net PositiveSuction Head Required

Plan"B’ -17

17.0 Water Pumu MotorManufacturer Baldor Industries

CatalogNo. M3616T

NEMA1 Designation 184T

Dimensions SeePumpData Sheetfor completepump andmotorassemblydimensions

Dimensions SeePumpData Sheetfor completepump andmotor assemblyweight

Horsepower 7,5 Hp

Rpm 3450

Volts 208-230/460

Amps 19-17.2/8.6

Hertz 60

Phase 3

Class F

ServiceFactor 1.0

NEMA1 Nominal Efficiency 87.5 %

NEMA1 PowerFactor 94 %

Temperature RiseRating 40C AMB-CONT 40 C Above Ambient

I NationalElectricalManufacturingAssociation

Plan "B" . 18

18.0 DuDlex FilterManufacturer Tate AndaleCanadaInc.

Manf, Serial No. 4829

Dimensions:

Height 121.92 cm 48’

Width 60.96 cm 24"

Length 137.16cm54"

MAW?

@ 66 ‘C 150psi @ 150 ‘F 10.2atm

Minimum DesignMetal Temp

@ 10.2 atm 20°F @ 150 psi -7 ‘C

Plan "B"- 19

19.0 Instrument Air CompressorManufacturer SpeedaireType Two Stage,Four cylinder Air compressorModel / Serial NO. 5Z402 / 031391L- 650134OverallDimensions 190.5 cm x 66cmx 145 cm tall 75" x 26" x 57"Pressure:

Cut-in point 9.2 atm 135 psi--Factory SetCut-out point 12 atm 175 psi--FactorySetMAWP1 12 atm 175 psi

Delivery Rate@ Low Pressure 1.217 m3/min 43 cfm@ 12 atm 175 psi 0.962m3/min 34.0 cfm

ASME Air TankCapacity 454 1 120 gal

Horsepower 10NumberOf Cylinders 4Stage1 Cyl. Dimensions 4 3/4" Bore, 3’ StrokeStage2 Cyl. Drmensions 2 1/2" Bore, 3" StrokeRotation Counterclockwise2

Maintenance:Daily Check oil level.

Drain water from air tank.WEEKLY Check inlet filters.

Checkdrive belts.Check safetyvalvemanuallyfor sticking.

90 DAY/500 HR3 Changeoil in crankcase.Cleananddust foreign material form compressor.

Lubricant: 32 TO 120°F SAE 30 ISO 1004Below 32°F SAE 20 ISO 68Capacity 4.75 1 5 QuartsType55 Non-DetergentNapthenic Oil with foam, rust, and

with foam, rust, and oxidation inhibitors

Belts: Tension 3/8 to 1/2" deflectionwith normalthumb pressureReorder Part# 6A157Speedaire

Cmpressor Location Minimum flywheel clearanceof 30-35cm12-l4’.7Surrounding Air Temperature of <380C1000F

ServicePrecaution Run for two hours without load to set rings.Check oil level beforeoperating.

1 Maximum Allowable Working Pressure2 While Facing Flywheelsideof thepumpas shownby the arrow on the flywheel3 90 daysor 500hrsof operation--whichevercomesfirst.4 Available as Model 4Z988 SAL 30 Industrial Grade Air Compressor Oil throughSpeedaire5 Useof Automotive Type Engine Oil will causecarbonbuildup depositson valvesand shorten the

life expectancy.6 Do not useATF, Hydraulic fluid, Two Cycle, Synthetic Oil, or any oil treatment products.7 Betweenflywheel andwall or other airflow obstructing object.

Plan"B"-20

20.0 Instrument Air Dryer

Manufacturer NorgrenType HeatlessTwin DesiccantPackedTowersTimer

Altemation Controlled CompressedAir DryerD50-100-0025

Mode! Weight 94 N 21 lb

OverallDrensions 25.4cmx 13.34cmx 56.5 cm tall

10" x 5.25" x 22.25" tall

Outlet PressureDewpoint -40°C -40°F

Maximum InletAir Pressure 10.2 atm 150 psig

Minimum InletAir Pressure 4.1 atm 60 psig

AmbientTemperatureRange 2 ‘C to 38 ‘C 35 ‘F to 100 ‘F

Nominal Capacity 0.708m3/min 25 scfm

InstrumentationLevel 6 ft powercord, purge muffler, inlet pressure

gage,moistureindicators and tower pressure

indicators

Electrical 60 Hz, 120V, 1 Phase,9 watts

Tower PressureIndicatorColor Code:

Green Towerisatline pressurein drying cycleBlack Tower is slightly aboveatmospheric pressureand

in regenerative cycle

SoundLevel 56 dBa Running74 dBa Switching

Materialsof Constnction:Tower & Body AluminumElastomers Nitrile & PolyurethaneDesiccant ActivatedAlumina

ShuitteValve Default Normally Open

Air Flow Rating1Inlet Flow Range 0.227 to 0.708m3/min 8 to 25 scfinOutlet Flow Range 0. 173 m3/min to .263 m3/min 6.1 to 19.3

scfm

1 Air flow ratings axe determinedat the conditions listed below.Inlet Air Pressure 6.8 atm 100 psigInlet Air Temperature 38°C 100°FAmbientAir Temp 38°C 100°F

PIan"B" -21

21 Transformer

Manufacturer Westinghouse

Type Single Phase

Model I Serial No. DS-3 / J92-A0381

Overall Dimensions 57.15 cmx 50.8 cmx III. 125cmtall22 1/2" x 20" x 43 3/4" tall

Weight 1890N 425 lb

Enclosure Type 2

Frame 811

Voltage: High 480Low 24tV120kVa 50

Mm. Installation Clearance 15 cm 6" from any obstructions

SoundLevel 50

Max OperatingAmbientTemp. 400°C104 ‘F

TemperatureRiseRating 150 ‘C 270 ‘F AMB-CONT150 ‘C Above Ambient

Plan "8" -22

22.0 Motor Control Center

Manefacturer Westinghouse

Model 2100

SerialNO. 568711848

OverallDimensions 40.64cmx 101.6 cmx 228.6cm tall16" x 40" x 90" tall

Weight 1112N 250 lb

Enclosure Type 2

NEMA ClassType Wiring lB

ServiceVoltage 480

Control Voltage 120

Amperage 600

Hertz 60

Phase 3

Motor Overload ResetType Manual

ServiceFactor 1.00

MN. InstallationClearance 15 cm 6" rear clearancefrom outsidewalls1.25 cm 1/2" rear clearancefrom inside walls76 cm 30" front clearancefrom obstructions

MAX OPeratingAmb EentTemp. 40°Cl04°F

TemperatureRiseRating 50°C 90°F AIvIB-CONT 50°CAbove Ambient

Plan "B" - 23

Documents

Data Sheets for the Helium Refrigeration Plantslss.fnal.gov/archive/other/ssc/ssc-n-878.pdf · Manufacturer Ergenics, Inc. Unit#. 0-1002 Type Activated Charcoal Manufacturer Ergenics,