DCS presentation - based Centum VP

8/17/2019 DCS presentation - based Centum VP

1/77


2/77


3/77

Basic Loop

Controller

I/P

Transmitter

I/P

Convertor

PV MV

SV

4-20 mA

4-20 mA

Pneumatic Signal(0.2 to 1 g/cm2 or ! to 1" #si$

%inal Control &lement

Basic ControlLoop


4/77

Process Control Systems

Process control systems are classifiedinto

Analog Control Systems

Digital Control Systems


5/77

Analog Control System

Signal

Conversion

I/P

4-20 mA 'C

1 to "V 'C

#erational Am#li)ier

Set Point

%inal Control &lement

Transmitter



6/77

Digital Control System

I/P

4-20 mA 'C

A / '

1 to "V 'C

' / A

'igitalut#ut

*nit

In#ut

*nit

Memor+

*nit

Control

*nit

Arit,metic

*nit

Set

Point

Processor

Digital ControlSystem


7/77

* First control

computers* First DDC * First mini

computers* First distributed

DDC using

microprocessors

* First one-loop

DDC controllers* Integrated systems

Ge.r Sl. r

!apid gro"t# o$

process Industries

DL SSI

L.SSI LSI uP

%nergy crisis

&ransition to

steady gro"t#'

Demand $or

conser(ation

o$ resources

Appearance o$

)A LA and FA

&Impro(ed man-

mac#ine inter$ace

+ LSI ,bit P

* /ulti produce batc#

applications

* Integrated FA system

* CI/

* multimedia

* Pentium Processor

* !e(olution in in$o tec#

* Internet

* "indo"s 0 gaining prominence

* )b1ect lin2ing

* )DBC

* !DB/S

3% %IG3I%S 3% 0I0%I%S3% S%+%0I%S3% SI4I%SB%5)0D

666

* se o$ $actory

management

computers


8/77

5%7C)/

Factory /anagement Computer System

3P8666

Computer Control System

CCS5)DIC 966 5)DIC 9666

/anu$acturing Line Control System

5%7/AC

Centrali:ed DDC System

5)DIC ;66 5)DIC 6 5S 966

%CS %BS I S%!I%S


CS9666

CS,666

CS

3% %IG3I%S 3% 0I0%I%S3% S%+%0I%S3% SI4I%SB%5)0D

666


9/77

Digital Control System

Digital Control Systems are furtherclassified into

Centralized Control Systems

Distributed Control Systems


10/77

Centralie

Processing*nit

CP*

Centrali:ed Control System

Input

Signals

$rom

Field

Set Points

)utput

Signalsto

Field

Centralie Control Centralie Monitoring

P+9

P+

P+n

P+,

/+9

/+

/+n

/+,

S+9 S+ S+, S+n

Centralized Control System


11/77

Centralized Control System

Drawbacks Of CCS:

If the CPU fails the entire lant

gets affected!"edundancy concet is nota#ailable!

Redundancy is having two controllers. Onewould be active and the other would bestandby. If the active controller fails, thestandby controller taes over.


12/77

Distributed Control System

Input

Signals

$rom

Field

'istriute Control Centralie Monitoring

Set Points

Communication

Bus

)utput

Signals

to Field

/+9

/+>

%CS

P+9

P+>

S+9S+>

/+8

/+9<

%CS

P+8

P+9<

S+8 S+9<

/+9?

/+n

%CS

P+9?

P+n

S+9? S+n

PS

PS

Distributed Control System


13/77

!asic Com"onents of DCS

$CS %$ield Control Station&: #sed to control the "rocess. $ll the instruments

and interlocs created by software reside in thememory of the %CS. $ll the field instruments lie

transmitters and control valves are wired to the%CS. OPS %Oerator Station&: #sed to monitor the "rocess and to o"erate

various instruments.

Communication 'us: #sed to communicate between the %CS and theOPS


14/77

$dvantages of DCS

Control function is distributed among multi"le CP#s&%ield Control Stations'. (ence failure of one %CSdoes not affect the entire "lant.

Redundancy is available at various levels.

Instruments and interlocs are created by software. )eneration and modifications of the interlocs are

very fle*ible and sim"le. Information regarding the "rocess is "resented to

the user in various formats. %ield wiring is considerably less. +aintenance and trouble shooting becomes very

easy. Cost effective in the long run.


15/77

C()*U+ Series %DCS& (#olution

1st CENTUM1st CENTUM

nd CENTUMnd CENTUM

CENTUM !CENTUM !

CENTUM"#LCENTUM"#L

CENTUM CSCENTUM CS

CENTUM CS$%%%CENTUM CS$%%%

1&'(1&'(

1&)11&)1 1&)*1&)*

1&))1&))1&&$1&&$

1&&)1&&)

CENTUM has developed as a true open syste

+orld ,irst DCS+orld ,irst DCS

%%)%%)CENTUM !-CENTUM !-


16/77

CS,---.System Configuration

CS, CS 1000

CENTUM-XL, -V

MXL

BCV

CGW

Remote Domain System

V net

HI

S

ooo

!CS

L!CS

Et"e#net

HIS $ ENG

FFCS KFCS


17/77

C()*U+ CS ,--- . +a/or Comonents

$CS %$ield Control Station& Reliable controller. Cost-effective and ca"able IO subsystem.

0IS %0uman Interface Station& /he o"erator station based on 0indows 1P or 0indows2333.

&!oth are selectable.' (IS "rovides easy 4 fle*ible o"eration.

()1 %(ngineering Station& 5ngineering Station is used to do the engineering builder for

all the stations lie (IS, %CS, C)0, !C6 etc. 57) is a PC

loaded with 5ngineering software. /he (IS can be loaded with engineering software so that itcan be used as (IS as well as 57).

C12: Communication )ateway #nit used to communicatewith su"ervisory com"uters.

'C3: !us Converter is used to lin two domains.


18/77

C()*U+ CS ,--- . )etworks

3.)et %Communication 'us&

Real-time control bus.

6-75/ is a used for communication between(IS, %CS, !C6 4 C)0.

+a*imum 89 Stations can be connected on the 6-net.

(*0(")(* %Communication 'us&

5thernet is a standard networ in CS:333

to connect (IS, 57) and su"ervisory com"uters . /ransmission s"eed;


19/77

CS,--- $IO System Configuration.O#er#iew

ooo

.S.+.S.+

! net! net

-LC-LC

,C/0,CN,C/0,CN

EternetEternet

-23,4BUS"D-!1-23,4BUS"D-!1

Discrete I/O Drive

De5iceNetDe5iceNet

Photoelectricdevice

3-C3-C

Ser5eSer5e

rr

,,C,,CSS

EternetEternet

Sa6etySa6ety

SysteSyste

mm 3ter3ter

SysteSyste

mm

Subsystem

.ate7ay


20/77

$IO

%IO means %%ield networ II OO.

%IO is Process IO modules.

$ ind of com"act, cost-effective,reliable IO devices, targeted as theindustrial standard IO of ne*t-

generation. %IO includes the latest networ

technologies and field e*"erience.


21/77

-o7er supply unit

C-*%1 C-U module

Eigt ,43 slotsEigt ,43 slots

EC*%1 ESB bus coupler8Note9

Note: To I/O slots are to !e used "or NIU e#tens

A4-(%* !net coupler 81%BASE !net cable is used:9

Detacablbottom uni

,,CS ;ard7are !ie7


22/77

0ardware Configuration. 4ocal )ode

,43< Ma=: )

LocalnodeMa=: $

ESB busESB busUp to >Modules

Up to )Modules

C P $ % & C P $ % &

P ' $ ( ) P ' $ ( )

! net! net

,,C,,C

SS

C P $ % & C P $ % &

P ' $ ( ) P ' $ ( )

E C $ % &

E C $ % &

* + $ %

& P ' $ (

) P ' $ (

) * + $ %

&

* + $ % &

P ' $ ( ) P ' $ ( )

* + $ % &

* + $ % &

P ' $ ( ) P ' $ ( )

* + $ % &

,,C,,C

SS

MinimumMinimum

Con?gurationCon?guration

Ma=imumMa=imum

Con?gurationCon?guration


23/77

0ardware Configuration5"emote )ode! net! net

,,C,,CSS

2emote node2emote node

E=panded 2emote node upto $

E2 busE2 bus

E + $ % & E + $ % &

E + $ % & E + $ % & E + $ % & E + $ % & E + $ % & C P $ % & C P $ % &

P ' $ ( ) P ' $ ( )

E + , % &

P ' $ ( )

P ' $ ( )

E + , % &


E + , % &

P ' $ ( )

P ' $ ( )

E + , % &

E + , % &

P ' $ ( )

P ' $ ( )

E + , % &


3ptical 2epeater can be used3ptical 2epeater can be used


24/77

$IO System Secification for $$CS

/he bus among %%CS and local nodes. &5S! bus'

Dedicated Internal !us

S"eed ;


25/77

-air @ Spare C-UConcept


26/77

$$CS Secification

CPU "67,8 %"ISC&

+emory Size ,8+'

Power suly 9--88-3 AC; 873 DC

)o! of IO slot <

)o! of IO nodetotal 7 including CPU

node

(S' bus I$ (C7-9S'7-9

4ocal node for (S' bus U to 7

"emote node for (" bus U to ,

(" bus I$ ('7-9('6-9

AP caacity

AIAO 7

Common S2 7---

?A)) 9---

?P" 9---

?OP 6--

?"@ 8--

)o! of control drawing sheet 8--

)o! of function block %total with

?A))&86--

"ealtime trend 86>


27/77

Inut Outut +odules


28/77

Analog +odules

$nalog +odules )on.isolated tyeB$$I


29/77

Analog +odules with 0A"*

%IO ($R/ +odule ineu"s

$$I


30/77

0A"* +odule data

$nalog Data 9 to 23 m$ from Device

($R/ 6ariable Data

($R/ device su""orts +a* 9 ($R/ 6ariableP6 Primary 6alueS6 Secondary 6alue/6 /hird 6alue%6&96' %ourth 6alue

($R/ +odule su""orts +a* :2 ($R/ 6ariable data


31/77

Digital IO +odules

1eneric tyeB

$D6


32/77

Communication +odules

Serial Communication +odule $R


33/77

Subsystem Packages 4ist

RS Communication &$R


34/77

$oundation $ieldbus +odule %A4$999&

%%-(< interface card

Redundancy

Installable both on ocal and Remote nodes

6CR &6irtual Communications Relationshi"';


35/77

"edundant $ieldbus +odule %A4$999&

4 3 M

4 3 M

4 3 M

4 3 M

4 3 M

4 3 M

C o m :

C a r d

C o m :

C a r d

- S U

- S U

,ield De5ices

AL,1114mage o6 2edundant Card

%=1* %=1(

E=ternal-o7erSupply


36/77

/he Station for Real time Plant +onitoringO"eration

0IS %0uman Interface Station&

%asy )peration by a mouse a 2eyboard etc.

!eal time display o$ Plant Abnormalities.

Plant )peration by t#ousands o$ Grap#ics


37/77

*yes of 0IS

'&STP IS A IB/ PC@A compatible mac#ine is generally used. Apart $rom t#e general PC t#e

5o2oga"a PC is also supported. Speci$ications o$ t#e PC 3IS Des2top are as $ollo"s CP Pentium I+ Processor /ain /emory ;< /B &/inimum' 3ard Dis2 6 GB or more +ideo Display 96 ? or more ;< colours C! /onitor /ulti Scan 9? monitor or larger Serial Port !S,C one port or more Parallel Port )ne port or more %tension Slot PCI slot $or +@+L net card ISA slot $or %t#ernet card Po"er Supply 66-6+ AC Basic So$t"are 7indo"s 0 "it# Ser(ice Pac2 7indo"s 666 or

7indo"s 4P

C3S& IS #e $loor mounted console type 3IS comes "it# 9 monitor "#ic# #as a touc# panel

operation. It #as an operation 2eyboard and an engineering 2eyboard.


38/77

Alication Caacity of 0IS

+aimum number of tags that canbe monitored from 0IS : One+illion!

+aimum number of windows thatcan be created er 0IS : 7---!

+aimum number of *rend"ecording Points er 0IS : ,,8


39/77

! net Communication

Protocol I%%% >6.

Access Control o2en Passing

rans. Speed 96 /bps

rans. Distance ;66m to 62m

/edia Coaial@)ptical FibreStd. ma. lengt# 9>; m

/a. lengt# 6 =m &"it# optical repeater' 9.<

=m &"it# coa. repeater'

V net

;4S


40/77

! net < E=tension Details

Optical

FibreR

R R

RT

T

Optical

FibreR

R R

R T

T

Max. 500m Max. 500mMax. 500mMax.

15 km

Max.

15 km

Overall Max. 20 km

Co-axial CableV net

;4S ;4S;4S


41/77

Domains a#e %#o&' o( stations )onne)te* on t"e V-net+

B&s Cone#to# is &se* to in. t/o *omains+

BCV is &se* to )onne)t CS, CS 1000, CENTUM-XL,CENTUM-V ND MXL to CS000

system

'us Con#ertor

H! BUS

E!CD !CS

HIS

ooo

BCV

ooo ooo

Domain

)onne)tion

E2S

V-NET

ETHERNET


42/77

Oeration 2indows

Information regarding the rocess is gatheredas well as monitored by the following StandardOeration windows on the 0IS!

/uning 0indow

Control )rou" 0indow /rend 0indow Process $larm 0indow O"erator guide +essage 0indow )ra"hic 0indow Overview 0indow Process Re"ort 0indow (istorical Re"ort 0indow


43/77

System +essage 0indow

T,ese uttons are #rovie )orcalling various )unctional 5ino5s

on t,e IS

T+#e t,e TA63AM& to call t,einstrument )ace#late 5ino5

System Message +indo7

S t + A


44/77

+arious "indo"s can be

accessed by selecting t#e respecti(e icons in t#e

System /essage Area

#ese "indo"s can also be accessed by t#e 2eyson t#e )perator =eyboard

S7ST&M M&SSA6& A8&A IC3S

System +essage Area

3peration eyboard


45/77

O"eration eyboard#eration e+oarP&8ATI3 &79A8'

All t#e operations can be per$ormed "it# t#e #elp

o$ t#e )peration =eyboard. #e sameoperations can also

be per$ormed by touc# $unctions a(ailable

on t#e System /essage Area Icons.

3peration eyboard

O i 2i d


46/77

%rom t,is 5ino5 +ou can o#en t,e

)ollo5ing 5ino5s.

1. vervie5 :ino5

2. Control :ino5

!. Tuning :ino5

4. Tren :ino5

". 6ra#,ic :ino5

;. Alerm :ino5


47/77

Instrument $acelate 2indow


48/77

*uning 2indow

Select t,is icon to is#la+ t,eTool o=

Select t,is icon to is#la+ t,e

Tuning :ino5


49/77

*uning 2indow

TUNING WIND2W displays all the

T!i!" parameters o# the i!strme!t.

The T!i!" $i!do% is sed to set p the

alarm setti!" as %ell as the loop t!i!"

parameters.

2ny t"e items in*i)ate* /it" a 34 3 )an

5e )"an%e*+

Dis'ayin% a 3T&nin% Win*o/6

1+Do&5e )i). on a Ta%7s name o! a

3Cont#o Win*o/6 a!d a #aceplate %i!do%

%ill appear. See)t t"e 3T&nin% 3

/in*o/ i)on (#om t"e to 5o8+

9+ &elect 3NME i)on i! the System Messa%e

#ea6 the! e!ter the 3TGNME6+

Tuning +indo7


50/77

Tuning +indo7

Control Dra7ing Display


51/77

Control Drawing Dis"lay

Select t,is icon to

call t,e Control

'ra5ing is#la+

Cont#o *#a/in% *is'ay

Control Dra7ing Display

C l 1 2i d


52/77

Control 1rou 2indow

Select t,is icon to is#la+

t,e Tool o=


t,e Control 6rou# :ino5

C t l 1 2i d < I t t


53/77

Control 1rou 2indow5< Instruments

Cont#o %#o&' /in*o/s are sed to

display mltiple i!strme!t #aceplates.

Ma8im&m : o# 1; inst#&ment (a)e'ates

ca! be displayed i! o!e Co!trol 'rop

$i!do%

(ormally the i!strme!ts are mo!itored a!d

operated #rom this %i!do%.

Do&5e )i). o! the i!strme!t TGNME to

*is'ay t"e T&nin% Win*o/ o# the i!strme!t.

&elect the U''e# Win*o/


54/77

Control .roup +indo7 1> 4nstruments


55/77

*rend 2indow

Select t,is icon to is#la+ t,eTool o=


t,e Tren :ino5

* d 2i d


56/77

*rend 2indow

TREND WIND2W records the )*+ &* a!d

M* o# varios i!strme!ts.

T#en* )an 5e *is'aye* i! T#en* G#o&'

Format or i! T#en* oint Format.

Ma8im&m : 'ens ca! be assi"!ed i! one

T#en* G#o&' Win*o/


57/77

*rend 1rou 2indow


58/77

*rend Point 2indow

'oule clic> ,ere

to call t,e Tren

Point :ino5

Tren Point

:ino5

Calling Instrument from *rend 2indow


59/77

Calling Instrument from *rend 2indow

'oule clic> ,ere

to call t,e

Instrument

)ace#late :ino5

Instrument

%ace#late

:ino5.

Instrument can eo#erate )rom t,is

5ino5.

l i d


60/77

Process Alarm 2indow

R2CESS LRM WIND2W displays the

latest 200 process alarms.

,larms ca! be ack!o%led"ed either as a

G#o&' or as In*ii*&a alarm.

Select t,is icon to call t,e Process

Alarm :ino5



61/77


R2CESS LRM WIND2W displays the

latest 200 process alarms.

,larms ca! be ack!o%led"ed either as a

G#o&' or as In*ii*&a alarm.

T,is icon is#la+s t,e current PV

Values o) t,e instruments t,at arein alarm

T,is icon is#la+s t,e im#ortant

tags (ig, Priorit+ Alarms$ t,at

are in alarm.

T,is icon is use to ac>no5lege

t,e #rocess alarms.

Oerator 1uide +essage 2indow


62/77

Oerator 1uide +essage 2indow

Select t,is icon to call t,e #erator

6uie Message :ino5

2ERT2R GUIDE MESSGE WIND2W

displays the prede#i!ed messa"es to "idethe operator re"ardi!" the crre!t process

stats a!d or the actio!s to be take!.

O' messa"es ca! be ack!o%led"ed either

as a G#o&' or as In*ii*&a messa"e.

.rapic +indo7


63/77

.rapic +indo7

O i 2i d


64/77

O#er#iew 2indow

Select t,is icon to is#la+ t,e

Tool o=


t,e vervie5 :ino5

O i 2i d


65/77

O#er#iew 2indow

2e#ie/ Win*o/ *is'ays t"e oe#ie/ o( t"e

)#ent '#o)ess stat&s+

In(o#mation #e%a#*in% t"e '#o)ess is *ist#i5&te*

amon% t"e a#io&s *is'ay 5o).s+

9 Dis'ay Bo). s 'e# 2e#ie/ Win*o/+

ach block "ives dy!amic i!#ormatio! re"ardi!" theprocess.

Do&5e )i). o! the display block to more details.

Ty'es o( Dis'ay Bo).s

/Sin%e Ta% Bo)./Win*o/ Dis'ay Bo)./Comment Bo).

35er5ie7 +indo7


66/77

35er5ie7 +indo7

-rocess 2eport +indo7


67/77

-rocess 2eport +indo7

;istorical Message 2eport +indo7


68/77

g p

Seuence *ables


69/77

Seuence *ables


70/77

4ogic Charts


71/77

g

4ogic Charts


72/77

g

System Status +indo7


73/77

y

System Alarm +indo7


74/77

y

S=STEM LRM WIND2W displays the

latest 200 system alarms.

,larms ca! be ack!o%led"ed either as aG#o&' or as In*ii*&a alarm.

Na5igator +indo7


75/77

!irtual test ,unction


76/77

*MA3 I3T&8%AC& STATI3*MA3 I3T&8%AC& STATI3

S7ST&M 6&3&8ATI3

%*3CTI3

P&8ATI3

?

M3IT8I36

%*3CTI3

C3T8 %*3CTI3

T&ST

%*3CTI3

S%CS


77/77

Tan you

Documents

DCS presentation - based Centum VP