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LOW ACTIVITY WASTE PRETREATMENT SYSTEM Project No. 31269 (T5L01) Document No. 15-2-105 CSI Section 01 66 00 Safety Related Non-Safety Related DELIVERY STORAGE AND HANDLING SPECIFICATION Prepared for Washington River Protection Solutions, LLC Revision: B Status: Preliminary

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Page 1: DELIVERY STORAGE AND HANDLING SPECIFICATION Prepared …

LOW ACTIVITY WASTE PRETREATMENT SYSTEM

Project No. 31269 (T5L01)

Document No. 15-2-105

CSI Section 01 66 00

Safety Related Non-Safety Related

DELIVERY STORAGE AND HANDLING

SPECIFICATION

Prepared for

Washington River Protection Solutions, LLC

Revision: B Status: Preliminary

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Project Number: 31269 (T5L01)

Doc. No.: 15-2-105

Date: January 23, 2017

Revision: B

Page ii of v

REVISION PAGE

Project Name: LAWPS Discipline: Mechanical

Client: Washington River Protection Solutions Project Number: 31269 (T5L01)

Latest Revision: B

REVISION SIGNATURES

S. Baker 1/23/17 D. Skeath 1/23/17

Prepared by Date Approved by (SDE/Lead) Date

B. Severson 1/23/17 P. Bell 1/23/17

Checked by Date Approved by (QA) Date

N/A B. Atherton 1/23/17

Verified by (if required) Date Approved by (PEM) Date

Status Rev. No. Date Prepared By Pages Description of Changes

Preliminary

B 1/23/17 S. Baker 20 Issued for 60% Design Review

Preliminary

A 8/31/15 S. Baker 17 Issued for input into Packaged Specifications

Safety Related:

Yes No TBD

Quality Level:

Full QA Enhanced QA Commercial QA

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Revision: B

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TABLE OF CONTENTS

1.0 PART 1 - GENERAL .......................................................................................................... 1

1.1 Section Scope............................................................................................................................ 1

1.2 Related Sections ....................................................................................................................... 1

1.3 Codes and Standards ................................................................................................................ 1

1.4 System Descriptions .................................................................................................................. 2

1.5 Submittals .................................................................................................................................. 2

1.6 Delivery, Storage & Handling .................................................................................................... 3

1.7 Quality Assurance ................................................................................................................... 11

1.8 Site Conditions ........................................................................................................................ 12

2.0 PART 2 - PRODUCTS ..................................................................................................... 13

2.1 Manufacturers (Not Used) ....................................................................................................... 13

2.2 Materials (Not Used) ................................................................................................................ 13

2.3 Equipment (Not Used) ............................................................................................................. 13

2.4 Components (Not Used) .......................................................................................................... 13

2.5 Fabrication (Not Used) ............................................................................................................ 13

2.6 Shop Quality Control (Not Used) ............................................................................................. 13

3.0 PART 3 - EXECUTION ..................................................................................................... 14

3.1 Preparation (Not Used) ............................................................................................................ 14

3.2 Erection, Installation & Application (Not Used) ........................................................................ 14

3.3 Field Quality Control (Not Used).............................................................................................. 14

3.4 Adjusting And Cleaning (Not Used) ......................................................................................... 14

3.5 Demonstration (Not Used) ....................................................................................................... 14

3.6 Protection (Not Used) .............................................................................................................. 14

4.0 LIST OF APPENDICES ................................................................................................... 15

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Revision: B

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LIST OF TERMS

Abbreviations and Acronyms

Term Definition

ASME American Society of Mechanical Engineers

BTH Below the Hook

CQA Commercial Quality Assurance

DOE Department of Energy

EQA Enhanced Quality Assurance

FQA Full Quality Assurance

LAWPS Low Activity Waste Pretreatment System

PO Purchase Order

PSSH Packaging, Storage, Shipping, and Handling

QA Quality Assurance

Units

NOT USED

Definitions

AVS PROCUREMENT QUALITY CLAUSES (QA Clauses) – Procurement quality clauses are to

be used for the acquisition of items and services. The clauses establish contractual obligations

for quality program systems, identification, traceability, documents submittals, testing, reporting,

qualification, special process controls, inspections, etc.

BUYER – The company for whom the VENDOR is performing work or services.

COMMERCIAL QUALITY ASSURANCE (CQA) – Level of controls for those items, services. Or

processes where, based on an evaluation of risk or nuclear safety, no additional quality controls

beyond the provider’s published or stated attributes of the item, service, or process is required.

ENHANCED QUALITY ASSURANCE (EQA) – Level of controls for those items, services, or

processes where, based on an evaluation of risk or nuclear safety, additional controls beyond the

providers published or stated attributes of the item, service, or process are needed to verify

critical attributes.

FULL QUALITY ASSURANCE (FQA) – Level of controls applied for items, services, or

processes that are commensurate with the controls invoked under ASME NQA-1-2008/2009A

“Quality Assurance (QA) Requirements for Nuclear Facility Applications” or other appropriate

national consensus standards.

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HANDLING – The movement or transportation of items following receipt from offsite/ project

locations. This includes movement within storage areas and movement/transportation from

receipt or storage areas to field locations. Handling requirements include the need for special

handling tools and equipment, restrictions on material composition of surfaces in contact with the

item, protection against damage or deterioration, which could occur during movement and

placement, protection against physical damage due to excessive shock or vibration, and

protection against entry of dirt, water, or other contaminants.

MORE CONSERVATIVE – “More conservative” shall be interpreted as “more protective of the

health, safety and well-being of Site workers and facilities, the public, and environment, as

applicable.”

SHALL / MUST – Denotes project requirements, compliance is required

SHOULD – Denotes recommendation or expectation, compliance is expected.

SPECIFICATION – Refers to any design, fabrication or supply specification.

SHIPPING – The movement of items from an off-site/project location (VENDOR, warehouse, etc.)

to an on-site/project location, or movement from an onsite/ project location to an off-site/project

location. Shipping requirements include packaging and securing of items to protect against

damage or deterioration which could occur during movement and transportation, protection

against physical damage due to excessive shock or vibration, protection against entry of dirt,

water, or other contaminants, and protection against other environmental conditions such as

temperature or humidity.

STORAGE – Holding of items in areas that address: the probable maximum period to be held,

the inherent physical limitations of the item itself, and required protection from potential hazards

such as fire, corrosion, chemical attack and environmental conditions. Storage also includes the

requirements for maintaining the integrity and operability of items through routine maintenance,

cleaning, or other means of preservation.

VENDOR – The company responsible for the supply of equipment or services

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Revision: B

Page 1 of 15

1.0 PART 1 - GENERAL

1.1 Section Scope

This specification provides the generic requirements related to delivery, storage, and handling for

all equipment associated with the Low Activity Waste Pretreatment System (LAWPS).

In addition to the requirements herein refer to the appropriate equipment-specific sub-sections for

additional requirements.

1.2 Related Sections

01 25 00 Substitutions and Design Changes

01 33 00 Submittals

01 40 00 Quality Requirements

01 60 00 Labeling

1.3 Codes and Standards

Work shall be performed in accordance with the referenced codes, standards, and documents for

this specification.

The following documents, of the exact issue shown, form a part of the Buyer basis of design to

the extent specified in the applicable sections of this document and establish the Codes of

Record. In the event of a conflict between documents referenced herein and the requirements of

this specification, the requirements of this specification shall take precedence only when this

specification’s requirements are more stringent or conservative. If the Code date is not defined,

apply the latest Code as of April 16th 2015.

This document list is applicable to this specification only; please refer to the equipment

specifications for codes and standards that apply to the equipment being supplied.

1.3.1 Government Documents

US Department of Energy (DOE) Procedures

– DOE/RL-92-36, 2016, Hanford Site Hoisting and Rigging Manual Revision 80

1.3.2 Non-Government Documents

American Society of Mechanical Engineers (ASME)

– ASME NQA-1-2008/2009A, Quality Assurance Requirements for Nuclear Facility

Applications

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– ASME BTH-1 (2014), Design of Below-The-Hook Lifting Devices

1.3.3 Non-Code of Record Documents/Related Documents/Drawings

– RPP-8360 Revision 4 (2013), Lifting Point Evaluation Process

– TFC-ENG-STD-06 Revision C-9 (2013), Design Loads for Tank Farm Facilities

1.4 System Descriptions

Refer to the appropriate equipment-specific sub-sections for equipment-specific descriptions and

requirements.

1.5 Submittals

1.5.1 Submittals that are listed within this section shall be prepared and processed in accordance with

requirements of related Section 01 33 00 “Submittals” and shall include all of the required Quality

Assurance documentation in accordance with related Section 01 40 00 “Quality Assurance”.

1.5.2 Packaging, Handling, Shipping, and Storage Plan

1.5.2.1 VENDOR shall submit a Packaging, Storage, Shipping, and Handling (PSSH) Plan in

accordance with QA Clause B85. The PSSH plan shall include all plans, procedures,

and drawings that address how items will be packaged (Section 1.6.3), stored

(Section 1.6.5), delivered (Section 1.6.6), and handled (Section 1.6.4) in accordance

with the requirements described throughout this specification with the exception of

topics already covered by the Lift and Rigging Plan described in Section 1.6.4.1.

Additional requirements may be described in equipment-specific specifications.

1.5.3 Summary of Submittals

The following is a list of submittals described by this specification. Refer to equipment-specific

specification documents for additional submittal details.

Table 1.5-1 – Standard Submittals for Delivery, Storage and Handling

SECTION SUBMITTAL TITLE

1.5.2.1 PACKAGING, STORAGE, SHIPPING, AND HANDLING (PSSH) PLAN (INCLUDING DRAWINGS)

1.6.3.3 CLEANING RECORDS

1.6.4.1 LIFT AND RIGGING PLAN (INCLUDING DRAWINGS)

1.6.4.6 SITE ASSEMBLY INSTRUCTIONS (INCLUDING UNPACKING AND INSTALLATION DRAWINGS)

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1.6 Delivery, Storage & Handling

1.6.1 General

1.6.1.1 All LAWPS hoisting, rigging, and transport activities shall comply with DOE-RL-92-36

Hanford Site Hoisting and Rigging Manual, RPP-8360 Lifting Point Evaluation

Process, and TFC-ENG-STD-06 Design Loads for Tank Farm Facilities.

1.6.1.2 VENDOR shall receive, clean, package, store, preserve, handle, and ship Structures,

Systems and Components to protect against physical damage, or any effect that

would affect quality or cause deterioration at all times while items are located on the

VENDOR’s premises. Any such activities associated with Full Quality Assurance

(FQA) items shall also meet the requirements of ASME NQA-1-2008/2009A, Quality

Assurance Requirements for Nuclear Facility Applications, Part II, Subpart 2.2.

Classification of FQA items and packaging will follow the guidelines of ASME-NQA-1.

1.6.1.3 VENDOR shall follow manufacturer’s recommendations for storage and handling of

all purchased items.

1.6.2 Transportability

1.6.2.1 All components, unless specified otherwise in this section or related sections, shall

be compatible with being transported by public roadway to contract specified

destination unless otherwise specified or allowed by equipment specific design

documents. Items shall either be self-supporting or provided with packing and

dunnage so as to ensure their stability and protection from damage. Refer to

equipment-specific specifications and procurement documents for limits on weight,

size, disassembly, protective capability and long term storage.

1.6.2.2 Equipment shall be packaged, supported, and secured to the transport vehicle in a

manner so it can withstand a 0.8g (forward) hard-braking stop, and rearward or

lateral acceleration of 0.5g, as well as, shock and vibration loads associated with

transportation. Calculations that demonstrate compliance with these requirements

shall be included in the PSSH plan described in Section 1.5.2.1. Note that this is the

minimum requirement; if a supplier has more stringent requirements, the supplier’s

requirements shall be applied. Where equipment is braced internally, it shall be

marked to identify removal.

1.6.3 Packaging

1.6.3.1 Levels of Packaging for FQA Items

The packaging requirements shall be based on the protection that is necessary

during shipping, handling, and storage of the item. Any such activities associated

with FQA items shall satisfy Levels A, B, C, and D protection requirements of NQA-1-

2008/2009A Subpart 2.2 Paragraph 302 titled “Levels of Packaging”. Protection

levels are specified in BUYER-provided equipment specific design documents.

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1.6.3.2 Cleaning Plan

Prior to packaging an item, debris/contamination shall be removed using VENDOR’s

documented and approved standard procedure, unless specified otherwise. Before

delivery to the site, all items shall be clean to the extent that extraneous materials,

such as those listed below, are not present:

– Metallic or other dusts (shop dust), chips, and turnings

– Abrasive particles

– Weld splatter

– Rust and other loose corrosion products

– Magnetic/liquid penetrant residues, dye check, etc.

– Foreign material, such as paper, plastic, and wood

– Cutting oils

– Excess lubrication grease and oil

– Marking dyes

– Fluid piping shall be flushed with inhibited water

1.6.3.3 Cleaning Records

VENDOR shall provide cleaning records that show the item has been cleaned as

appropriate prior to packaging. For all fluid piping, the cleaning records shall indicate

that piping has been flushed with inhibited water.

1.6.3.4 Packing List

A detailed packing list shall be provided with each shipment. The packing list shall

identify content (every item in the shipment including quantities), package type (the

container it is packaged in or on), packaging materials (including temporary supports

and preservatives, if used), dimensions/weight for each package in the shipment,

installation drawing number references, total number of packages in the shipment,

and total weight for the shipment.

1.6.3.5 Package Type

Package type shall provide the level of protection as required, based on the

equipment type. Containers, crates and skids shall be used as the foundation

methodology for packaging. Refer to Section 1.6.3.1 for protection levels.

1.6.3.6 Packaging Materials

Pressure sensitive tape should be used in lieu of adhesives in contact with bare

metal.

1.6.3.7 Packaging Materials Contacting Stainless Steel And Nickel Alloy

Tapes, adhesives, desiccants, or any other packaging materials contacting austenitic

stainless steel and nickel alloy surfaces:

A. Shall not be compounded from, or treated with chemical compounds containing

elements in such quantities that harmful concentrations are leachable, or that

they could be released by breakdown under expected environmental conditions

and could contribute to intergranular cracking or stress corrosion cracking, such

as those containing fluorides, chlorides, sulfur, lead, zinc, copper, and mercury

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B. Paperbacked (masking) tape shall not be used

C. Upon removal of tape, all residual adhesive shall be removed by wiping with a

reagent grade nonhalogenated solvent (acetone, alcohol, or equal)

D. Starch, silicone, and epoxy tape material may be used for tape adhesive

provided that the requirements of Section 1.6.3.7 are met.

1.6.3.8 Packaging Materials Contacting Other Surfaces

Tapes, adhesives, desiccants, or any other packaging materials contacting other

surfaces and containers:

A. Tapes and adhesives used to seal non austenitic materials, nickel alloys, or

containers are not subject to restrictions of austenitic stainless steel and nickel

alloy surfaces

B. Tape shall be impervious to water and not subject to cracking or drying out if

exposed to sunlight, heat, or cold.

1.6.3.9 Seal Openings

All equipment openings shall be capped, plugged or sealed. Clear plastic closures

shall not be used. Any such activities associated with FQA items shall be in

accordance with NQA-1-2008/2009A to prevent entry of foreign material and humidity

and protected against corrosion and physical damage.

1.6.3.10 Protection from Corrosion

Items subject to deleterious corrosion shall be protected. Any such activities

associated with FQA items shall be in accordance with NQA-1-2008/2009A (e.g.

using either contact-preservatives, inert gas blankets, or vapor-proof barriers with

desiccants to absorb any moisture inside the container). The VENDOR shall submit

for BUYER approval a description of the preservation methodology specific to each

package level type. Refer to Section 1.6.3.1 for protection levels.

1.6.3.11 Unprotected Carbon Steel

Uncoated carbon steel (where applicable) and all stainless steel materials shall be

wrapped to prevent exposure during shipment and storage.

1.6.3.12 Shipment Load Protection

VENDOR shall be responsible for loading, bracing, and anchoring equipment to

prevent any damage during shipment. Anchoring, bracing, and loading diagram(s)

shall be submitted to BUYER in the PSSH plan and approved by the VENDOR’s

carrier/shipper. If such supports are to be removed before placing item in service, it

is to be noted on VENDOR’s drawings.

1.6.3.13 Protection from Shock And Vibration

Cushioning, blocking, bracing and anchoring shall be used where protection from

shock and vibration is required. Any such activities associated with FQA items shall

be in accordance with NQA-1-2008/2009A and the specified protection level

described in Section 1.6.3.1.

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1.6.3.14 Other Protection

Protect equipment and finishes against impact, abrasion, and other damage.

1.6.3.15 Protection of Machined Surfaces

Apply a rust preventive coating to machined carbon steel surfaces prior to shipment.

1.6.3.16 Packaging Inspection

Prior to shipment from the VENDOR’s facilities, BUYER shall be provided

opportunities (as appropriate) to inspect shipments to assure that products comply

with all requirements, quantities are correct, products are undamaged, and packages

are ready for shipment.

1.6.4 Handling

1.6.4.1 Lift and Rigging Plan

VENDOR shall provide lift and rigging plans that describe the lift points, special lifting

devices and hardware, lifting and handling instructions, lift diagrams that include

estimated weight and center of gravity, and lift test plans in accordance with DOE-

RL-92-36, RPP-8360, and TFC-ENG-STD-06.

1.6.4.2 Lift Point Marking

Lift points shall be clearly identified on the equipment.

1.6.4.3 Rated Temperature for Custom Lifting Devices

All custom designed Hanford Site lifting devices shall be rated for cold weather

temperature of 10 degrees Fahrenheit or below.

1.6.4.4 Contact with Different Metals

Any item containing or comprised of austenitic stainless steel or nickel based alloys

shall be stored, handled, and constructed in a manner that prevents direct contact

with materials such as carbon steel, lead, zinc, copper, mercury, halogenated

material, low melting elements, and any chloride containing material.

1.6.4.5 Shipping and Handling Drawing

Prior to shipment, the VENDOR shall provide detailed handling instructions including

a dimensioned drawing for each equipment/assembly indicating all dimensions and

tools necessary for support, lift and shipment of the completed equipment.

Tolerances for such dimensions shall be noted, either on the specific dimension or in

general notes. Dimensions locating centers of gravity shall be generated by

VENDOR calculation and shall be noted on the drawing, and the calculations shall be

submitted with the drawings. These drawings shall be provided with the PSSH plan

described in Section 1.5.2.1.

1.6.4.6 Unpacking and Assembly Drawing

VENDOR shall provide a dimensioned drawing that includes receiving instructions,

offloading and unpacking instructions, and on-site assembly instructions (if

equipment is shipped in a disassembled state). These drawings shall be provided

with the PSSH plan described in Section 1.5.2.1.

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1.6.4.7 Special Lifting Devices

Any special handling devices needed for assembly or installation shall be identified

and supplied with the equipment.

1.6.4.8 Offloading

Offloading at BUYER designated delivery site will be performed by the BUYER or a

BUYER-designated representative.

1.6.5 Storage

This section contains requirements that shall be fulfilled by the organization responsible for

performing the storage of FQA items. These storage requirements only apply after FQA item

fabrication has been completed. Levels and methods of storage are defined to minimize the

possibility of damage or lowering of quality due to corrosion, contamination, deterioration, or

physical damage from the time an item is stored upon receipt until the time the item is removed

from storage and placed in its final location, is consumed, or is removed for its intended use.

Special storage instructions from the manufacturer, if specified, shall be addressed as part of the

storage process for both short and long-term storage of items. Refer to Section 1.6.3.1 for

protection levels.

1.6.5.1 Levels of Storage for FQA Items

Environmental conditions for FQA items shall satisfy Levels A, B, C, and D protection

requirements of NQA-1-2008/2009A Subpart 2.2 Paragraph 601.2 titled “Levels of

Storage”. Protection levels are specified in BUYER-provided equipment specific

design documents.

1.6.5.2 Storage Areas

Periodic inspections shall be performed to ensure that storage areas are being

maintained in accordance with applicable requirements.

A. Access to Storage Areas - Access to storage areas for Levels A, B, and C items

shall be controlled and limited only to personnel designated by the responsible

organization. Access to storage areas involving Level D items shall be controlled

as designated by the responsible organization

B. Cleanness and Housekeeping Practices - Cleanness and good housekeeping

practices shall be enforced at all times in the storage areas. The storage areas

shall be cleaned as required to avoid the accumulation of trash, discarded

packaging materials, and other detrimental soil.

C. Fire Protection - Fire protection commensurate with the type of storage area and

the material involved shall be provided and maintained.

D. Storage of Food and Associated Items - The use or storage of food, drinks, and

salt tablet dispensers in controlled storage areas shall not be permitted.

E. Measures to Prevent Entrance of Animals - Measures shall be taken to prevent

the entrance of rodents and other animals into indoor storage areas or equipment

to minimize possible contamination and mechanical damage to stored material.

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1.6.5.3 Storage Methods

A. Ready Access to Stored Items. All items shall be stored in such a manner as to

permit ready access for inspection or maintenance without excessive handling to

minimize risk of damage.

B. Arrangement of Items. Items stacked for storage shall be arranged so that racks,

cribbing, or crates are bearing the full weight without distortion of the item.

C. Storage of Hazardous Material. Hazardous chemicals, paints, solvents, and other

materials of a like nature shall be stored in well-ventilated areas and not within

the same room as LAWPS equipment.

D. Identification. Items and their containers shall be plainly marked so that they are

easily identified without excessive handling or unnecessary opening of crates

and boxes.

E. Coverings. Weatherproof coverings, when used for outdoor storage, shall be the

flame-resistant type of sheeting or tarpaulins. They shall be placed so as to

provide drainage and to ensure air circulation to minimize condensation. They

shall be tied down to prevent moisture from entering and to protect the coverings

from wind damage.

F. Outdoor Storage. Items stored outdoors shall be positioned or covered to avoid

trapping moisture in pockets or internally. For example, valves shall be

positioned such that water does not collect under the bonnet but can drain from

the valve packing area.

1.6.5.4 Control of Items in Storage

A. Inspections

Inspections shall be performed and documented on a periodic basis to ensure

that the integrity of the item and its container, as provided for under Sections

1.6.3 and 1.6.5, is being maintained. Deficiencies noted shall be corrected and

documented. The characteristics verified during this inspection shall include such

items as:

1. Identification and marking

2. Protective covers and seals

3. Coatings and preservatives

4. Desiccants and inert gas blankets

5. Physical damage

6. Cleanness

B. Care of Items

Requirements for proper maintenance during storage shall be documented in

storage records described by VENDOR’s PSSH plan. Care of items in storage

(includes storage in place) shall be exercised in accordance with the following:

1. Items in storage shall have all covers, caps, plugs, or other closures

intact. Methods used to seal openings shall be in accordance with

Section 1.6.3.9. Covers removed for internal access shall be

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immediately replaced and resealed after completion of the purpose

for removal.

2. Temporary preservatives shall be left intact during storage. Should

reapplication of preservatives be required at the site, only those

previously approved shall be used.

3. Items pressurized with inert gas shall be monitored at such a

frequency as to ensure that the gas pressure is maintained within

specified limits during storage. Desiccant humidity indicators shall

also be monitored, and desiccants shall be changed or reprocessed

when specified.

4. Instrumentation racks shall be energized as specified by the

manufacturer.

5. Space heaters enclosed in electrical items shall be energized.

6. Rotating electrical equipment shall be given insulation resistance

tests on a scheduled basis.

7. The shafts of rotating equipment shall be rotated on a periodic basis.

The degree of turn shall be established so that the parts receive a

coating of lubrication, where applicable, and so that the shaft does

not come to rest in a previous position (90 deg. and 450 deg.

rotations are examples).

8. Other maintenance requirements specified by the manufacturer's

instructions for the item shall be performed.

C. Post-Fire Evaluation

In the event that a fire should occur in the storage area at any time, each item

known to have been heated to an ambient temperature of over 150°F (65°C) or

subjected to smoke contamination shall be withheld from installation or use until

it has been thoroughly examined, and the item has been verified to be in

conformance with specified requirements.

1.6.5.5 Removal of Items from Storage

Only items that have been inspected and are considered acceptable for installation or

use in accordance with the associated receiving inspection procedure (if applicable)

shall be removed from storage for installation or use.

1.6.5.6 Storage Records

Written records shall be prepared that include such pertinent information as storage

location, results of inspections, results of in-storage maintenance to include the

results of configuration control activities for the item while in storage, protection

requirements, changes in item ownership including (if applicable) certificates of

conformance, and personnel authorized access to the storage location(s).

1.6.5.7 Refer to equipment specific specifications for long term storage requirements (if

applicable).

1.6.5.8 VENDOR shall specify any additional environmental storage requirements (e.g.

temperature range, humidity, range, protection from precipitation) and required

maintenance during storage (e.g. pump/rotor rotation schedule).

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1.6.6 Delivery

1.6.6.1 All equipment shall be shipped in accordance with the applicable DOT standards and

in an orientation ready for lifting. Additional handling of the equipment to orientate it

for lifting is not acceptable.

1.6.6.2 Transport and tie-down instructions and diagrams shall be provided.

1.6.6.3 Calculations will be required for the design of all transport tie-down attachment

points. Lift points shall not be used for transport tie-downs.

1.6.6.4 Transport tie-down points shall be identified on the equipment.

1.6.6.5 BUYER designated delivery site

The delivery address for all equipment will be defined in the procurement contract

associated with the respective equipment.

1.6.7 Marking For Shipment

1.6.7.1 Marking of FQA items shall follow the requirements of NQA-1-2008/2009A Subpart

2.2 Paragraph 309.

1.6.7.2 Prior to shipment, all packages shall be clearly and suitably tagged to identify, at a

minimum:

– BUYERS name with destination address

– VENDOR’s name with return address

– Package numbers showing the Purchase Order (PO) Number followed by the

package number and the total number of packages

– Package contents description

– Weight of package

– Center of gravity

– Parts list (for each package)

– Handling instructions (e.g., Fragile, Center of Gravity, Keep Dry, This Side

Up, Sling Here, Do Not Freeze) and stacking limitations, as appropriate

– Special instructions (Desiccant Inside, Special Inspection, Storage,

Unpacking Restrictions, etc.) as appropriate

– Temporary marking of items for shipment not within a container, such as

pipe, tanks, and heat exchangers, shall exhibit the above specified

information in a location that is in plain unobstructed view. Marking may be

applied directly to bare metal surfaces, provided it has been established that

the marking material is not deleterious to the item. Stamping and etching are

not allowed as temporary marking methods.

– If any hazardous chemicals are included with shipments, the transport

vehicle shall display the relevant Department of Transportation

labels/placards.

1.6.7.3 For shipment packing list requirements, refer to Section 1.6.3.

1.6.7.4 Package markings shall appear on a minimum of two sides of a container, preferably

on one side and one end.

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1.6.7.5 Package markings shall be applied with waterproof ink or paint in characters that are

legible. When information relative to handling and special instructions is required,

such information shall be preceded by the word CAUTION in letters that are at least

1/2 in. (12.7 mm), as permitted by package size. Alternatively if tags or labels are

used, they shall be affixed to the container using a waterproof adhesive, tacks where

practical, or a corrosion-resistant wire.

1.6.7.6 Temporary supports shall be marked (tagged or painted).

1.6.7.7 Clearly mark partial deliveries of component parts of equipment to identify equipment

and contents to permit easy accumulation of parts and to facilitate assembly.

1.7 Quality Assurance

1.7.1 Refer to equipment specific design documents for additional requirements related to quality.

1.7.2 QUALITY LEVELS

A. The definition of quality levels for LAWPS design and fabrication is provided below:

1. Full Quality Assurance (FQA): Level of controls applied for items services, or

processes that are commensurate with the controls invoked under ASME NQA-1 or

other appropriate national consensus standard.

2. Enhanced Quality Assurance (EQA): Levels of controls for those items, services,

or processes where, based on an evaluation of risk or nuclear safety, additional

controls beyond the providers published or stated attributes of the item, service, or

process are needed to verify critical attributes.

3. Commercial Quality Assurance (CQA): Level of controls for those items, services,

or processes where, based on an evaluation of risk or nuclear safety, no additional

quality controls beyond the providers published or stated attributes of the item,

service, or process is required.

1.7.3 Applicable QA Clauses are summarized in the table below. The full QA Clause definition and

associated requirements are located in CSI Section 01 40 00.

Table 1-2. AVS Procurement Quality Clause

MATERIAL HANDLING

B85 Packaging/Shipping Procedures

1.7.4 The following verification points required by this section shall be in accordance with Section 01 40

00 “Quality Assurance”, verified by the Buyer, as applicable. At a minimum, the following witness

and hold points shall apply:

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Table 1-3. Hold and Witness Point Verification.

Verification Point Description Type of Verification

Prior to Packaging/Shipping H

LEGEND:

(H) Hold

(W) Witness

1.7.5 The Vendor shall provide required notifications of verification points in accordance with Section

01 40 00 “Quality Assurance” as applicable, and shall not proceed past required hold points

without written authorization from the Buyer QA representative.

1.7.6 For all FQA items, the VENDOR shall meet all the applicable basic requirements of NQA-1-

2008/2009A as described throughout this and related specifications. NQA-1 requirements do not

apply to CQA or EQA items.

1.7.7 Refer to equipment specific design documents for additional requirements related to quality.

1.8 Site Conditions

1.8.1 Refer to the appropriate equipment-specific sub-sections for equipment-specific site condition

requirements.

1.8.2 Storage condition requirements are specified in Section 1.6.5.

1.8.3 During delivery, all equipment may be exposed to the outdoor conditions specified below:

A. Outdoor Environmental Conditions (Hanford, Washington):

1. Temperature range: -25°F to 115°F (direct sunlight)

2. Relative humidity: 0 to 100%

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2.0 PART 2 - PRODUCTS

NOT USED

2.1 Manufacturers (Not Used)

2.2 Materials (Not Used)

2.3 Equipment (Not Used)

2.4 Components (Not Used)

2.5 Fabrication (Not Used)

2.6 Shop Quality Control (Not Used)

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3.0 PART 3 - EXECUTION

NOT USED

3.1 Preparation (Not Used)

3.2 Erection, Installation & Application (Not Used)

3.3 Field Quality Control (Not Used)

3.4 Adjusting And Cleaning (Not Used)

3.5 Demonstration (Not Used)

3.6 Protection (Not Used)

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4.0 LIST OF APPENDICES

NOT USED