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DENISON HYDRAULICSaxial piston variable displacement
worldcup series
E-Mail: [email protected]: http://www.denisonhydraulics.com
LT1-00059-1 Replaces 1-AM012-C
DATA
TYPICAL CHARACTERISTICS
FLUID CONNECTIONS
Specification Term Series 6 Series 7 Series 8
¥ displacement (theoretical) in.3/rev. 6 7.25 8.0zero (bar) cm3/rev (98) (119) (131)
¥ pressure continuous, psi 5000 5000 3600max. bar (345) (345) (250)
¥ intermittent max. psi 6000 6000 4500bar (414) (414) (310)
¥ speed, maximum rev/min 3000 3000 2100
¥ at ÒOÓ inlet rev./min 2050 1950 1800
¥ case pressure psi 75 75 75continuous, max. bar (5,17) (5,17) (5,17)
¥ intermittent psi 125 125 125bar (8,6) (8,6) (8,6)
¥ compensator adjustment: psi 2000 2000 2000approx. per turn bar (138) (138) (138)
¥ max. volume adjustment, screw 10 10 10zero to full stroke turns handwheel 16 16 16
¥ min. compensator psi 150 150 150pressure bar (10) (10) (10)
¥ max. inlet pressure psi 150 150 150bar (10,4) (10,4) (10,4)
¥ mounting standard, 4 bolt SAE 152-4 152-4 152-4(D) (D) (D)
¥ compensator response*off stroke sec 0.100 0.100 0.100on stroke sec 0.150 0.150 0.150
¥ rotating inertia lb. in2 92 92 92kg. m2 (0,027) (0,027) (0,027)
¥ weight lbs. 180 180 180kg. (81) (81) (81)
¥ port A (inlet) in. 2-1/2 2-1/2 2-1/2SAE code 61 split flange mm (62,5) (62,5) (62,5)
¥ port B (system) in. 1-1/4 1-1/4 1-1/4SAE code 62 split flange mm 31,25 31,25 31,25
¥ port D,D1 (case drain) SAE -16 -16 -16
¥ port LS (load sensing port) SAE -4 -4 -4
¥ port V (compensator vent) SAE -6 -6 -6
¥ port X (rotary servo) SAE -6 -6 -6
¥ port E, H (rotary servo) SAE -4 -4 -4(electric & hydraulicstroker inlet)
¥ port RV (cylinder relief port) SAE -4 -4 -4
* For primary compensator control without limiting orifice
NOTE: New revisions are shown underlined. Pages are marked revisedwhere changes have been made.
2
INTRODUCTION
GENERAL
DESCRIPTION
MOUNTING
Rear Drive
The Denison Hydraulics Worldcup 6, 7, and 8 axial piston pumps feature advancedesign concepts which are time proven and provide for advance pumping and controlconcepts.
The main rotating group is the same as in the Goldcup hydrostatic transmissions thathave been in service for more than 24 years.
Standard control for the Worldcup units is a pressure Compensator. Additional optionalcontrols are also available.
This pump is designed to operate in any position. The mounting hub and four boltmounting flange are in full conformance with SAE standard. The pump shaft must bein alignment with the shaft of the source driver and should be checked with a dial indi-cator. The mounting pad or adapter into which the fluid pump pilots must be concentricwith the pump shaft to prevent bearing failure. This concentricity is particularly impor-tant if the shaft is rigidly connected to the driving load without a flexible coupling.
SAE Coupling* Max. Torque Rear SealSize Part No. In. Lbs. O-ring ARP
B 031-57170 1852 (209 Nm) 00155BB 031-57171 2987 (338 Nm) 00155C 031-57190 See below 00159D 031-57191 See below 00163
*Coupling mate with SAE splined shafts, flat root side fit, SAE J498B (1971) Class 1.
For C and D rear drives, the maximum torque that may be taken from the rear drive is9,000 In. Lbs. (1017 Nm), IF this does not result in a total torque on the main shaft inexcess of 11,000 In. Lbs. (1243 Nm). Example: P7W at 5000 PSI (345 bar) and fulldisplacement requires 5770 In. Lbs. (652 Nm). Thus it can then drive a rear torqueload up to 5230 In. Lbs. (590 Nm) maximum. If the P7W will never exceed 500 PSI(577 In. Lbs., 65 Nm) then the maximum rear torque is 9,000 In Lbs. (1017 Nm).
Caution: The shaft and seal area of a rear mounted pump will be exposed to the pri-mary pumpÕs case pressure. This can cause damage to the rear mounted pumpÕs shaftseal. For a rear mounted pump without external drain, modification of the pumpÕs shaftseal will be required if case pressure exceeds that which the rear seal can withstand. Ifthe rear mounted pump contains a case drain, the primary and the rear mounted pumpcase drains may be connected to a common line to equalize the pressures on theshaft seal.
3
CENTRAL SHOEHOLDDOWN SYSTEM
ADJUSTABLEVOLUME STOP
CONTROLPISTON
SHAFTBEARING BARREL
BEARING
The product information, specifications, and descriptions contained in this publication have beencompiled for the use and convenience of our customers from information furnished by the man-ufacturer; and we can not, and do not, accept any responsibility for the accuracy or correctnessof any description, calculation, specification, or information contained herein. No such descrip-tion, calculation, specification, or information regarding the products being sold has been madepart of the basis of the bargain, nor has same created or amounted to an express warranty thatthe products would conform thereto. We are selling the goods and merchandise illustratedand described on this publication on an "as is" basis, and disclaim any implied warranty,including any warranty of merchantability or warranty of fitness for any particular purposewhatsoever, with respect to the goods and merchandise sold. All manufacturer warrantiesshall be passed on to our customers, but we shall not be responsible for special, indirect, inci-dental, or consequential damages resulting from the use of any of the products or informationcontained or described on this publication. Further, we reserve the right to revise or otherwisemake product improvements at any time without notification.
HYDRAULIC FLUIDS
Shaft options:
Shaft Information
Side Load Capability
Piping
SERVICE INFORMATION
SAE-D splined and keyed, see installation drawing for details.
Splined: The shafts will accept a maximum misalignment of 0.006Ó TIR (0,15 mm).Angular misalignment at the male and female spline axes must be less than ±.002 (0.5mm) per one inch (25.4mm) radius. The coupling interface must be lubricated. DenisonHydraulics recommends lithium molydisulfide or similar grease. The female couplingshould be hardened and must conform to SAE-J498B (1971) Class 1 flat root side fit.
Keyed: High strength heat treated keys must be used. Replacement keys must behardened to 27-34 Rc. The key corners must be chamfered .030Ó-.040Ó (.75-1 mm) at45¡ to clear radii that exist in the keyway.
Both types of shafts will accept a side load of 875 lbs. (396 Kg.) at the center of thespline or key, with a B10 life of 10,000 hours at 1800 RPM.
Connect inlet and outlet lines to the port block of the pump. The fluid connections areInlet: 2-1/2Ó (62.5 mm), 3000 PSI (207 bar), SAE 4 bolt flange, Code 61Outlet: 1-1/4Ó (31.25 mm), 6000 PSI (414 bar), SAE 4 bolt flange, Code 62Other: SAE straight thread, O-ring seal.
See installation drawing for size.
The maximum case pressure is 75 PSI(5,17 bar) continuous, 125 PSI (8.6 bar) inter-mittent. Case pressures must never exceed inlet pressure by more than 25 PSI (1,7bar). When connecting case drain line make certain that drain plumbing passes abovehighest point of the pump before passing to the reservoir. If not, install a 5 PSI (0,3bar) case pressure check valve to be certain the case is filled with oil at all times.
The case leakage line must be of sufficient size to prevent back pressure in excess of75 PSI (5.7 bar) and returned to the reservoir below the surface of the oil as far fromsupply suction as possible. All fluid lines, whether pipe, tubing, or hose must be ade-quate size and strength to assure free flow through the pump. An undersize inlet linewill prevent the pump from reaching full speed and torque. An undersized outlet linewill create back pressure and cause improper outlet operation. Flexible hose lines arerecommended. If rigid piping is used, the workmanship must be accurate to eliminatestrain on the pump port block or to the fluid connections. Sharp bends in the linesmust be eliminated wherever possible. All system piping must be cleaned with solventor equivalent before installing pump. Make sure the entire hydraulic system is free ofdirt, lint, scale, or other foreign material.
Caution: Do not use galvanized pipe. Galvanized coating can flake off with continueduse.
These hydraulic products are designed to give long dependable service when properlyapplied and their systems properly maintained. These general instructions apply to typ-ical systems. Specific instructions for particular equipment can be developed fromthem. Refer to bulletin S1-AM012.
4
CONTROL OPTIONS
RECOMMENDED FLUIDS
MAINTENANCE
FLUID CLEANLINESS
See DENISON Hydraulics bulletin SPO-AM305 for more information.
This pump is self-lubricating and preventative maintenance is limited to keeping sys-tem fluid clean by changing filters frequently. Keep all fittings and screws tight. Do notoperate at pressures and speeds in excess of the recommended limit. If the pumpdoes not operate properly, check the Trouble Shooting Chart before attempting tooverhaul the unit. Overhauling may be accomplished by referring to the Disassembly,Rework of Wear Parts and Assembly Procedures in service manual S1-AM012.
Fluid must be cleaned before and continuously during operation by filters that maintaina cleanliness level of NAS 1638 Class 8. This approximately corresponds to ISO17/14.
5
CONTROL OPTIONS
PRIMARY CONTROLSCompensator ControlÑCode C
6
The compensator control is located in the cover assembly, it consists of a compen-sator spool and a pilot-head. It is redesigned for ÒLow Flow.Ó
The stroking cylinder is connected to the output port of the compensator spool. Thecompensator pressure port is internally connected to the discharge port of the pumpand the tank port is internally connected to the case drain. The compensator pressureis set at the pilot-head by an adjustment spring.
When the pump operating pressure is below the compensator setting, springs pushthe stroking piston and the hanger to full stroke. The stroking cylinder is connected tothe case drain via the compensator spool.
When the pump operating pressure reaches the compensator pressure setting, thepilot-head opens and a pressure drop is created over the orifice, causing the compen-sator spool to move against the spring force, directing pump discharge pressure to thestroking cylinder. The pump will destroke to maintain set pressure.
When the pump operating pressure decreases below the compensator setting, thepilot head will close and the compensator spool will move under spring force to its off-set position, connecting the stroking cylinder to case. The springs will move thestroking piston to full displacement again.
The compensator can be remotely controlled via the vent connection, which alsoallows for a load sensing circuit. Minimum compensating pressure or vented pressureis approximately 150 psi (10,3 bar).
Note: Use a 0.040 (1mm) orifice in vent line to prevent flooding the compensator dur-ing sensing mode.
C10
CONTROL OPTIONS
7
Rotary Servo ControlÑCode R
The rotary servo control consists of a four-port rotary servo which directs servo pres-sure from an external source to the top stroking cylinder or the bottom stroking cylin-der. It requires 1 GPM (4 L/min) servo flow at a pressure of 300 psi (21 bar). Normalrecommended servo pressure of 300 psi (21 bar) with a maximum pressure of 1000psi (70 bar). Response can be increased by adding more flow under higher pressure.
The servo shaft takes a torque of 5-10 lbs-in (0.5-1 Nm) to rotate at 300 psi (21 bar)servo pressure. If we turn the rotary servo shaft counterclockwise, servo pressure portÒAÓ is connected with the top cylinder port ÒBÓand the bottom cylinder port ÒCÓ is con-nected with drain port ÒDÓ. This means the stroking piston will move down, causing thehanger to turn counterclockwise, reducing the displacement . The rotary servo movesÒzero to ÒfullÓ angle approximately 38 degrees.
As it moves the hanger will move the rotary servo sleeve counterclockwise until theservo pressure port ÒAÓ is closed again by the rotary servo shaft, thus cancelling theinput signal after the commanded angle has been followed-up by the stroking mecha-nism.
Note: this control requires a minimum servo pressure of 300 psi (21 bar) above casepressure. This must be supplied by the customer or via a rear driven pump.
Stroke Speed Table
Pressure StrokeServo System On Off
300 psi 500 psi 1.0 Second 0.60 Second(21 bar) (34.5 bar)300 psi 5000 psi 0.6 Second 0.86 Second(21 bar) (345 bar)
R40
CONTROL OPTIONS
Electrohydraulic Stroker ControlÑCode E
This electrohydraulic control actuates the rotary input shaft by means of a hydraulicposition. In the zero current condition the jet pipe is centered over the two receiver ori-fices and generates equal pressure in each receiver. The jet pipe is held in this posi-tion by the feedback spring from the piston and the null adjust spring which countereach other and result in a net force of zero on the jet pipe. Assume the current isincreased in a polarity that causes the jet pipe to move to the right. This will cause thepressure to increase on the right receiver and fall in the left receiver. Since these pres-sures are communicated to opposite ends of the piston it will move and in turn movethe rotary servo through the arm connecting the piston and rotary servo shaft. Thefeedback spring is also connected to the arm which continues to move until the forcebalance re-centers the jet pipe. Thus a new steady state condition is achieved. Thecontrol shaft can be manually operated without servo pressure applied to the jet pipe.Spring centering is also available to center the pump when servo pressure is removedfrom the servo control. Note: The electrohydraulic control cannot be used if waterglycol, phosphate ester, or invert emulsions fluids is used in the system. Note:This control requires a minimum servo pressure of 300 psi (21 bar) above case pres-sure. This must be supplied by the customer or via a rear drive pump.
Hysteresis: Less than 5%.Linearity: Within 5%.Response: 0.5 seconds from zero to full displacement.Threshold: Less than 2% outside dead band.Repeatability: Within 2%.Temperature Null Shift: Less than 2% per 100¡F(38¡C).Pressure Null Shift: Less than 2% per 500 psi (35 bar).Neutral Deadband: 0% or 10% of full current.Pressure Input: Externally supplied by customer to servo inlet port from any source
8
E40
CONTROL OPTIONS
with 400 psi (28 bar) nominal pressure. Pressure range acceptable is 200 to 1000 psi(14 to 70 bar) above pump case pressure.Coil Resistance: 24 to 30 ohm.Electrical Input: 275 mA typical to stroke pump over full 19¡ cam angle, 400 mAmaximum. Current source should have at least a 12V DC capability. Absolute maxi-mum current should be limited to 600 mA to avoid damage to coil. Adjustable displace-ment stops are provided to mechanically limit the stroke to less than maximum.Note: Control pressure for this control must be provided by the customer or via a reardriven control pump.Fluid Type: Any fluid compatible with the seals and pump may be used. SEE* BELOWSee Denison Hydraulics bulletin SPO-AM305 for fluid recommendations.
Fluid Cleanliness: This control is capable of passing particles up to 200 Micron insize. It contains a 75 Micron Òlast chanceÓ filter screen built into the body. See page 5for cleanliness specifications.
Jupiter Controls: (used to control the ÒEÓ Stroker)Driver cardÑS20-11712Options cardÑS20-11716Power supplyÑS20-11715Euro card holderÑ701-00007-8
Comments: The control may be manually overridden only if the external pressuresource is disconnected or shut off. A torque of approximately 20 lbs-in (2.3 Nm) isrequired to rotate the shaft with external pressure disconnected. Do not exceed 100lbs-in (11 Nm). Adjustable max. volume stops are included and may be adjusted from0Ñ19¡.
Note: If the Driver uses Pulse Width Modulation (PWM) the frequency must be 2000Hz or higher.*Water glycol, Phosphate Ester, or Invert emulsions including ÒSkydrolÓ are flu-ids that cannot be used with electrohydraulic control.
9
A
B
ST
RO
KE
ST
RO
KE
CURRENT (Ma)
CURRENT (Ma)
With current polarityshown, servo shaft willrotate CCW. Reversalwill rotate shaft CW.
35 mA Typical 275 mA Typical
0 mA 250 mA Typical
+
-
100%
100%
0
0
Ò0Ó D
eadb
and
Deadb
and
CONTROL OPTIONS
Hydraulic Stroker ControlÑCode H
This control actuates the rotary input shaft by means of a hydraulic piston, which ispressurized by an external pressure source. The piston is biased with a spring, whichprovides zero displacement. When the external pressure is introduced into one of thecontrol ports, the piston exerts a force on the springs. When this force exceeds theprecompression force of the spring, the piston begins to move, rotating the rotaryservo shaft in proportion to pressure. Removing or reducing the input pressure allowsthe spring to move the servo shaft back toward the zero displacement position.
Hysteresis: Less than 3%Linearity: Within 2%Pressure Input: Control pressure may be from any suitable external source.Comments: The control may be manually overridden if the external pressure source isdisconnected. Do not exceed 100 lbs-In (11Nm) torque on servo shaft in manualmode. Adjustable max. volume stops are included.Note: Control pressure for this control must be provided by the customer or via a reardriven control pump.Fluid type: Any fluid compatible with the seals and pump may be used.see Denison Hydraulics bulletin SPO-AM035 for fluid recommendations.Fluid Cleanliness: See page 5
10
H40
Stroke vs Control Pressure
(Other pressure ranges available)
CONTROL OPTIONS
Load Sensing CompensatorCode L
The compensator has a separate load sensing port with an isolation valve between thespool and the load sense port, so that the load sense port sees zero flow. The ventport is still available and can be used for remote control purposes. When used as aload sense compensator, the added valve bypasses the flow from the spool to thecase of the pump, rather than allowing it to pass out the load sense port. In this way,the external load sensing valves see no flow and there is no associated pressure drop,so they become a pure pressure control.
11
L10
CONTROL OPTIONS
Torque LimiterÑCode T
PRIMARY CONTROL OPTIONSMaximum Volume Screw ControlÑCode 1
Maximum Volume Handwheel ControlCode 2
Maximum and Minimum VolumeStops for the Control Codes ÒRÓ,ÒHÓ, and ÒEÓ OnlyÑCode 4
This control is a combined compensator and torque limiter, or, if used as an override, itis a combined compensator override and torque limiter override. The torque limitercontrol valve is mechanically driven by the pump rocker cam to provide the properpressure vs. flow relationship to give constant torque. This valve operates in parallelwith the standard compensator valve and controls the displacement of the pumpthrough the compensator as a function of pressure.
The torque limiter control used as the primary control on the pump provides both pres-sure compensator functions and torque limiting functions.
Screw control is similar in action to the handwheel control described in the followingparagraph where-in the adjustment is made by raising or lowering the maximum vol-ume stops to regulate pump delivery.
This control provides a means of manually setting the maximum volume delivered bythe pump. Setting is made by use of the the handwheel which positions the cam platein the desired position.
The maximum and minimum stops limit the angle of the rotary servo shaft, replacingthe Code 1 or Code 2 stops. These stops are fully adjustable and are located in thecontrol cover assembly.
12
T10
CONTROL OPTIONS
SECONDARY CONTROLOPTIONSPressure Compensator OverrideÑCode P
The pressure compensator override is an optional control, used when needed with therotary, electrohydraulic or hydraulic servo strokers.
In this control the stroking cylinder is spring offset to the zero position. It has the samerotary servo described previously, but in addition, a cover assembly containing thecompensator override on the opposite side of the pump. The compensator overridecontrol is similar to the compensator control as described before, except the overridepath to the top stroking cylinder is provided with a check valve and orifice to limit thelosses from the top stroking cylinder. The bottom stroking cylinder is interconnected tothe rotary servo port ÒCÓ but plugged-off from the compensator override.
If the pump operating pressure reaches the compensator pressure setting, dischargepressure is directed to the top stroking cylinder. This causes the stroking piston andhanger to destroke, and the rotary servo sleeve to turn counterclockwise. Now servopressure is connected via port ÒPÓ and port ÒC1Ó to the bottom stroking cylinder andport ÒC2Ó and port ÓTÓ connecting the top stroking cylinder to case, ready to upstroke tothe commanded position, as soon as the operating pressure falls below the overridesetting.
13
R4P
CONTROL OPTIONS
SECONDARY CONTROLOPTIONS
WARNING: Whenever a primary control ÒRÓ, ÒHÓ, or ÒEÓ is used with secondary controlÒPÓ or ÒTÓ, where the pump will not be allowed to go to zero stroke, the installation of aspecial control piston cap must be used where a relief valve can be fitted to insure thepressure cannot reach system pressure ÒPÓ. The relief valve shall be set to 1000 psi,69 bar. The cap shall contain a flow limiting orifice (0.031Ó, 0,79 mm), to limit theamount of oil escaping through this relief valve.
This orifice will limit the speed of compensator response both off-stroke and on-stroke,therefore a system relief valve is necessary to limit system pressure, and possibly anaccumulator to maintain pressure during times of rapidly increasing demand.
14
Customer suppliedrelief valve andpiping. Set 1000psi, 69 bar.
flow limiting orifice
R4P with control relief valve and limiting orifice, for stopset above zero stroke
CONTROL OPTIONS
Torque Limiter OverrideÑCode T
This option can be used as an output control with a rotary servo, hydraulic stroker orelectrohydraulic stroker or electrohydraulic stroker as an override when both pressurecompensator and torque limiter overrides are available.
WARNING: Whenever a primary control ÒRÓ, ÒHÓ, or ÒEÓ is used with secondary controlÒPÓ or ÒT,Ó where the pump will not be allowed to go to zero stroke, the installation of aspecial control piston cap must be used where a relief valve can be fitted to insure thepressure cannot reach system pressure ÒPÓ. See circuit on page 14.
15
R4T
PERFORMANCE CURVES
16
SERIES 6U.S. DATA
PERFORMANCE CURVES
17
SERIES 6METRIC DATA
PERFORMANCE CURVES
18
SERIES 7U.S. DATA
PERFORMANCE CURVES
19
SERIES 7METRIC DATA
PERFORMANCE CURVES
20
SERIES 8U.S. DATA
PERFORMANCE CURVES
21
SERIES 8METRIC DATA
INSTALLATION DRAWING
FLUID CONNECTIONS ¥ port A (inlet) in. 2-1/2 2-1/2 2-1/2SAE code 61 split flange mm (62,5) (62,5) (62,5)
¥ port B (system) in. 1-1/4 1-1/4 1-1/4SAE code 62 split flange mm 31,25 31,25 31,25
¥ port D,D1 (case drain) SAE -16 -16 -16
¥ port LS (load sensing port) SAE -4 -4 -4
¥ port V (compensator vent) SAE -6 -6 -6
¥ port X (rotary servo) SAE -6 -6 -6
¥ port E, H (rotary servo SAE -4 -4 -4electric & hydraulicstroker inlet)
¥ port RV (cylinder relief port) SAE -4 -4 -4
22
INSTALLATION DRAWING
23
WARNINGCOMPRESSED
SPRING
COMP
ENSA
TOR
ADJU
STME
NT
VENT
CON
N.
OUTL
ET P
ORT
CASE
DRA
IN
AA
VIEW
A-A
INLE
T POR
T
INLE
T POR
T
OPTIO
NAL K
EYED
SHA
FT
ST
AN
DA
RD
CO
MP
EN
SA
TO
RC
ON
TR
OL
SE
E S
HE
ET
2 F
OR
ALT
ER
NA
TE
CO
NT
RO
LS
ALTE
RNAT
E
ALTE
RNAT
E
FIXE
D ZE
RO V
OLU
ME
STO
P
FIXE
D ZE
RO V
OLU
ME
STO
P
FIXED
MAX
. VOL
UME
STOP
ADJ.
MAX.
VOL
UME
STOP
REMO
TE R
ELIE
F VAL
VE C
ONN.
ADJ.
MAX.
VOL
UME
STOP
( )
2.94
(74.
7)
1.75
1.94
3(4
9.35
)D
IA.
1.75
01.
748
44.4
544
.40
.438
.437
KEY
WID
TH11
.12
11.1
0
2.38
(60.
4)
SAE-
6 ST
R. T
HD
.
.49
2.94
.62
1.24
1.31
2.63
(15.
8)
(66.
7)
(33.
3)
(74.
7)
(12.
4)
(31.
5)
(31.
8)SA
E-1.
25D
IA.
6000
PSI
4-BO
LT F
LG. C
ON
N
2.55
(418
BAR
S)
(64.
6)
4.18
(106
.2)
TYP.
SAE-
16 S
TR. T
HD
.TY
P. 2
PLA
CES
9/16
TUR
N =
1000
PSI
(70
BAR
S)
SAE
INVO
LUTE
SPL
INE
DATA
J498
-B 1
969
FLAT
ROO
T SI
DE F
IT E
XTER
NAL
CLAS
S-1
30 P
RESS
URE
ANGL
E13
TEE
TH
.88
(22.
2)
(1.5
).0
6
4.12
4.25
(104
.6)
(108
.0)
(43.
713-
43.5
86)
1.72
10-1
.716
0M
AJOR
DIA
.
2.25
(57.
2)
6.00
05.
998
152.
4015
2.35
DIA
.
x 45
°
1.00
2.00
1.75
3.50
DEE
P1.
06
(26.
9)
(50.
8)(2
5.4)
(44.
4)
(88.
9)
SAE-
2.50
(63.
5)2.
25R
EF.
(57.
2)
DIA
.30
00 P
SI
4-BO
LT F
LG. C
ON
(209
BAR
S)
1/2-
13U
NC
x4-
PLAC
ES
3.18
6.36
(80.
8)
(161
.5)
3.18
6.36
(80.
8)
(161
.5)
.85
(21.
6)TY
P.
30°
.12
(44.
4) (3.0
)
8/16
PIT
CH
9.16
(232
.7)
TYP.
7.50
(190
.5)
1/2-
13 U
NC
X1.
06D
EEP
4 PL
ACES
(26.
9)
1.92
(48.
8)SP
LINE
LENG
TH
12.0
4
13.5
1(3
05.8
)
(343
.1)
30°
.12
(3.0
)
5.10
6.03
(153
.1) (1
29.5
)14
.58
(370
.3)
9.16
(232
.7)
4.85
(123
.2)
C.W
. SH
AFT
RO
TATI
ON
SHO
WN
IN P
HAN
TOM
11.7
0(2
97.2
)
SCR
EW A
DJU
STAB
LE1/
10 S
TRO
KE P
ER T
UR
N
HAN
DW
HEE
L AD
JUST
ABLE
1/16
STR
OKE
PER
TU
RN
6.50
(165
.1)
MAX
.
C.C
.W. S
HAF
T R
OTA
TIO
N
1.70
(43,
2)
5.15
(130
,8)
CAUT
ION:
MU
ST B
E C
ON
NEC
TED
, BY
CU
STO
MER
,
WH
EN U
SIN
G A
N A
JUST
ABLE
MIN
. VO
LUM
E ST
OP
1000
PSI
(69
bar)
TO
A R
ELI
EF
VA
LVE
(
M
AX
. S
ET
TIN
G)
SAE-
4 ST
R. T
HD
. (O
NLY
W/ A
DJ.
MIN
. VO
L. S
TOP)
7.47
(189
,7)
5.45
(138
,3)
-PU
MP
INS
TALL
AT
ION
-A
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ON
, V
AR
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SID
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EN
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CO
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RIV
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HA
FT
& M
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NT
ING
FLA
NG
E
DR
AW
ING
#23
-958
3
INLE
T POR
T
COMP
ENSA
TOR
ADJU
STME
NT
VENT
CON
N.
OUTL
ET P
ORT
CASE
DRA
IN
VIEW
A-A
INLE
T POR
TSE
RVO
CONN
.
OPTIO
NAL K
EYED
SHA
FT
ZERO
VOL
UME
STOP
SHO
WN
IN P
HANT
OM
CONT
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FOR
C.C.
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HAFT
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ROL
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FOR
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FT R
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SE
RV
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ON
TR
OL
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ET
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ON
TR
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.
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6 ST
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ON
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TR. T
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PLA
CES
9/16
TUR
N =
1000
PSI
(70
BAR
S)
SAE
INVO
LUTE
SPL
INE
DATA
J498
-B 1
969
FLAT
ROO
T SI
DE F
IT E
XTER
NAL
CLAS
S-1
30 P
RESS
URE
ANGL
E13
TEE
TH
.88
(22.
2)
(1.5
).0
6
4.12
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.6)
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(43.
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43.5
86)
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10-1
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AJOR
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.
2.25
(57.
2)
AA
6.00
05.
998
152.
4015
2.35
(D
IA.
x 45
°
1.00
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1.75
3.50
DEE
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06
(26.
9)
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8)(2
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(44.
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5)2.
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EF.
(57.
2)
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SI
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(209
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NC
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ES
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3.18
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8)
(161
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.
30°
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.7)
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7.50
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NC
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EEP
4 PL
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(26.
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1.92
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LINE
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1(3
05.8
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.1)
C.C
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HAF
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OTA
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(3.0
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5.10
6.69
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(169
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12.7
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14.5
8(3
70.3
)
7.47
(189
,7)
6.50
(165
.1)
4.85
(123
,2)
)
INSTALLATION DRAWING
24
-PU
MP
INS
TALL
AT
ION
-A
XIA
LP
IST
ON
, V
AR
VO
L. O
NE
SID
E C
EN
TE
R,
SE
RV
O C
ON
TR
OLS
w &
w/o
OV
ER
RID
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ON
-T
RO
LS,
w/S
AE
ÒD
Ó D
RIV
E S
HA
FT
& M
OU
NT
ING
FLA
NG
E
DR
AW
ING
#23
-961
4
*War
nin
g:
Whe
neve
r a
prim
ary
cont
rol Ò
RÓ,
ÒHÓ,
or
ÒEÓ
is u
sed
with
sec
onda
ry c
ontr
ol Ò
PÓ
or Ò
TÓ,
whe
re t
he p
ump
will
not
be
allo
wed
to
go t
o ze
ro s
trok
e, a
spe
cial
con
trol
pis
ton
cap
mus
t be
use
d w
here
a r
elie
f va
lve
may
be c
onne
cted
to
port
ÒR
VÓ
and
set
to 1
000
psi ,
69
bar
max
imum
.
WARNING
SPRING
VENT
CON
N.
OUTL
ET P
ORT
CASE
DRA
IN
AA
VIEW
A-A
INLE
T POR
T
INLE
T POR
T
OPTIO
NAL K
EYED
SHA
FT
STA
ND
AR
DC
OM
PE
NS
ATO
RC
ON
TR
OL
SE
E S
HE
ET
2 F
OR
ALT
ER
NA
TE
CO
NT
RO
LS
ALTE
RNAT
E
ALTE
RNAT
E
FIXE
D ZE
RO V
OLU
ME
STO
P
FIXE
D ZE
RO V
OLU
ME
STO
P
FIXED
MAX
. VOL
UME
STOP
ADJ.
MAX.
VOL
UME
STOP
REMO
TE R
ELIE
F VAL
VE C
ONN.
ADJ.
MAX.
VOL
UME
STOP
OPTIO
NAL S
PLIN
E
COMP
ENSA
TOR
ADJU
STME
NT
2.94
(74.
7)
1.75
1.94
3(4
9.35
)D
IA.
1.75
01.
748
44.4
544
.40
.438
.437
KEY
WID
TH11
.12
11.1
0
2.38
(60.
4)
SAE-
6 ST
R. T
HD
.
.49
2.94
.62
1.24
1.31
2.63
(15.
8)
(66.
7)
(33.
3)
(74.
7)
(12.
4)
(31.
5)
(31.
8)SA
E-1.
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IA.
6000
PSI
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LT F
LG. C
ON
N
2.55
(418
BAR
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(64.
6)
4.18
(106
.2)
TYP.
SAE-
16 S
TR. T
HD
.TY
P. 2
PLA
CES
SAE
INVO
LUTE
SPL
INE
DATA
J498
-B 1
969
FLAT
ROO
T SI
DE F
IT E
XTER
NAL
CLAS
S-1
30 P
RESS
URE
ANGL
E13
TEE
TH
.88
(22.
2)
(1.5
).0
6
4.12
4.25
(104
.6)
(108
.0)
(43.
713-
43.5
86)
1.72
10-1
.716
0M
AJOR
DIA
.
2.25
(57.
2)
6.00
05.
998
152.
4015
2.35
(D
IA.
x 45
°
1.00
2.00
1.75
3.50
DEE
P1.
06
(26.
9)
(50.
8)(2
5.4)
(44.
4)
(88.
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SAE-
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(63.
5)2.
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EF.
(57.
2)
DIA
.30
00 P
SI
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LT F
LG. C
ON
(209
BAR
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1/2-
13U
NC
x4-
PLAC
ES
3.18
6.36
(80.
8)
(161
.5)
3.18
6.36
(80.
8)
(161
.5)
.85
(21.
6)TY
P.
30°
.12
(44.
4) (3.0
)
8/16
PIT
CH
9.16
(232
.7)
TYP.
7.50
(190
.5)
1/2-
13 U
NC
X1.
06D
EEP
4 PL
ACES
(26.
9)
1.92
(48.
8)SP
LINE
LENG
TH
12.0
4
13.5
1(3
05.8
)
(343
.1)
30°
.12
(3.0
)
5.10
6.03
(153
.1) (1
29.5
)
9.16
(232
.7)
4.85
(123
.2)
C.W
. SH
AFT
RO
TATI
ON
SHO
WN
IN P
HAN
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11.7
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)
SCR
EW A
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10 S
TRO
KE P
ER T
UR
N
HAN
DW
HEE
L AD
JUST
ABLE
1/16
STR
OKE
PER
TU
RN
6.50
(165
.1)
MAX
.
C.C
.W. S
HAF
T R
OTA
TIO
N
1.70
(43,
2)
5.15
(130
,8)
CAUT
ION:
MU
ST B
E C
ON
NEC
TED
, BY
CU
STO
MER
,
WH
EN U
SIN
G A
N A
JUST
ABLE
MIN
. VO
LUM
E ST
OP
1000
PSI
(69
bar)
TO A
REL
IEF
VALV
E (
SAE-
4 ST
R. T
HD
. (O
NLY
W/ A
DJ.
MIN
. VO
L. S
TOP)
7.47
(189
,7)
5.45
(138
,3)
J498
B-19
69, C
LASS
1, F
LAT
ROOT
SID
E FI
T* M
ODIF
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SAE
"B-B
" INV
OLUT
E SP
LINE
MAJ
OR D
IA.
* .98
35 -
.973
515
TEE
TH
(24.
981-
24.7
27)
16/3
2 PI
TCH
30 P
RESS
URE
ANGL
E
(48.
0)(1
7.8)
.70
1.89
SPLI
NE L
ENGT
H(3
67.3
)14
.46
4.00
61.
75D
IA.
30°
(44.
4)10
1.75
101.
65D
IA.
ARP-
155
"O" R
ING
(12.
7).5
0
4.00
2* M
ODIF
IED
SAE
"B" I
NVOL
UTE
SPLI
NEJ4
98B-
1969
, CLA
SS 1
, FLA
T RO
OT S
IDE
FIT
(21.
79-2
1.54
)* .
858
- .84
813
TEE
TH
16/3
2 PI
TCH
30 P
RESS
URE
ANGL
E
MAJ
OR D
IA.
(19.
5)
LEN
GTH
SPLI
NE
.77
(45.
2)1.
78(3
67.3
)14
.46
REF
.
-13
UN
C-2
B x
2 PL
ACES
AS
SHO
WN
1/2
1.00
(25.
4)D
P.
5.75
(146
.0)
2.88
(73.
0)
9/16
TUR
N =
(70
BAR
S)10
00 P
SI
)
MAX
. SET
TIN
G)
INSTALLATION DRAWING
25
-PU
MP
INS
TALL
AT
ION
-A
XIA
LP
IST
ON
, V
AR
VO
L. O
NE
SID
E C
EN
TE
R,
CO
MP
EN
SA
TO
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ON
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OLS
SA
E Ò
DÓ
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IVE
SH
AF
T&
MT
G F
LAN
GE
, w
/SA
E Ò
BÓ
OR
ÒB
BÓ
AU
X M
TG
.
DR
AW
ING
#23
-958
4
INSTALLATION DRAWING
26
*War
nin
g:
Whe
neve
r a
prim
ary
cont
rol Ò
RÓ,
ÒHÓ,
or
ÒEÓ
is u
sed
with
sec
onda
ry c
ontr
ol Ò
PÓ
or Ò
TÓ,
whe
re t
he p
ump
will
not
be
allo
wed
to
go t
o ze
ro s
trok
e, a
spe
cial
con
trol
pis
ton
cap
mus
t be
use
d w
here
a r
elie
f va
lve
may
be c
onne
cted
to
port
ÒR
VÓ
and
set
to 1
000
psi ,
69
bar
max
imum
.
-PU
MP
INS
TALL
AT
ION
-A
XIA
LP
IST
ON
, V
AR
VO
L. O
NE
SID
E C
EN
TE
R,
SE
RV
O C
ON
TR
OLS
w &
w/o
OV
ER
RID
E C
ON
TR
OLS
,S
AE
ÒD
Ó D
RIV
E S
HA
FT
w/S
AE
ÒB
Ó O
R Ò
BB
Ó A
UX
MT
G
DR
AW
ING
#23
-961
2
INLE
T POR
T
SPRING
WARNINGCOMPRESSED
2.94
(74.
7)
1.75
1.94
3(4
9.35
)D
IA.
1.75
01.
748
44.4
544
.40
.438
.437
KEY
WID
TH11
.12
11.1
0
2.38
(60.
4)
2 PL
ACES
AS
SHO
WN
SAE-
6 ST
R. T
HD
.
.49
2.94
.62
1.24
1.31
2.63
(15.
8)
(66.
7)
(33.
3)
(74.
7)
(12.
4)
(31.
5)
2.55
(64.
6)
4.18
(106
.2)
TYP.
SAE-
16 S
TR. T
HD
.TY
P. 2
PLA
CES
9/16
TUR
N =
1000
PSI
(70
BAR
S)
SAE
INVO
LUTE
SPL
INE
DATA
J498
-B 1
969
FLAT
ROO
T SI
DE F
IT E
XTER
NAL
CLAS
S-1
30 P
RESS
URE
ANGL
E13
TEE
TH
.88
(22.
2)
(1.5
).0
6
4.12
4.25
(104
.6)
(108
.0)
(43.
713-
43.5
86)
1.72
10-1
.716
0M
AJOR
DIA
.
AA
6.00
05.
998
152.
4015
2.35
(D
IA.
x 45
°
1.00
2.00
1.75
3.50
DEE
P1.
06
(26.
9)
(50.
8)(2
5.4)
(44.
4)
(88.
9)
SAE-
2.50
(63.
5)2.
25R
EF.
(57.
2)
DIA
.30
00 P
SI
4-BO
LT F
LG. C
ON
(209
BAR
S)
1/2-
13U
NC
x4-
PLAC
ES
30°
.12
(44.
4) (3.0
)D
IA.
30°
8/16
PIT
CH
30 P
RESS
URE
ANGL
E MAJ
OR D
IA.
16/3
2 PI
TCH
* MOD
IFIE
D SA
E "B
-B" I
NVOL
UTE
SPLI
NEJ4
98B-
1969
, CLA
SS 1
, FLA
T RO
OT S
IDE
FIT
(24.
981-
24.7
27)
15 T
EETH
* .98
35 -
.973
5
DP.
SPLI
NE L
ENGT
H9.
16(2
32.7
)
TYP.
7.50
(190
.5)
1/2-
13 U
NC
X1.
06D
EEP
4 PL
ACES
(26.
9)
1.92
(48.
8)SP
LINE
LENG
TH
12.0
4
13.5
1(3
05.8
)
(343
.1)
"O" R
ING
30°
.12
(3.0
)
.85
(21.
6)TY
P.
2.25
(57.
2)
9.16
(232
.7)
3.29
(83.
6)1.
25(3
1.8)
18.1
4(4
60.8
)
.53
(13.
5)
5.00
25.
006
127.
0512
7.15
4.63
DIA
.(1
17.5
)
ARP-
157
1.50
(38.
1)
1.50
(38.
1)
1.00
(25.
4)
2.25
3.56
6.50
4.18
(106
.2)
4.51
7.13
7.13
4.51
2.25
4.85
3.56
5.10
6.03
(153
.1)
(123
.2)
(129
.5)
(90.
4)(5
7.2)
(165
.1)
(57.
2)
(90.
4)
(114
.5)
(181
.0)
(114
.5)
(181
.0)
5/8
-11
UN
C-2
B x
.80
(20.
3)
DP.
DP.
5/8
-11
UN
C-2
B x
1.00
(25.
4)-1
3 U
NC
-2B
x
4 PL
ACES
AS
SHO
WN
1/2
1.25
(31.
7)4
PLAC
ES A
S SH
OW
N
(31.
8)SA
E-1.
25D
IA.
6000
PSI
4-BO
LT F
LG. C
ON
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3.18
6.36
(80.
8)
(161
.5)
3.18
6.36
(80.
8)
(161
.5)
11.7
0(2
97.2
)
HAN
DW
HEE
L AD
JUST
ABLE
1/16
STR
OKE
PER
TU
RN
MAX
.
5.15
(130
,8)
(414
bar
)
SHO
WN
IN P
HAN
TOM
C.C
.W. S
HAF
T R
OTA
TIO
N
SCR
EW A
DJU
STAB
LE1/
10 S
TRO
KE P
ER T
UR
N
C.W
. SH
AFT
RO
TATI
ON
1.70
(43,
2)SA
E-4
STR
. TH
D. (
ON
LY W
/ AD
J. M
IN. V
OL.
STO
P)
TO A
REL
IEF
VAVE
(
M
AX. S
ETTI
NG
)
WH
EN U
SIN
G A
N A
JUST
ABLE
MIN
. VO
LUM
E ST
OP
MU
ST B
E C
ON
NEC
TED
, BY
CU
STO
MER
,CA
UTIO
N:10
00 P
SI(6
9 ba
r)
(189
,7)
7.47
)
COMP
ENSA
TOR
ADJU
STME
NT
VENT
CON
N.
VIEW
A-A
INLE
T POR
T
OPTIO
NAL K
EYED
SHA
FT
ST
AN
DA
RD
CO
MP
EN
SA
TO
RC
ON
TR
OL
SE
E S
HE
ET
2 F
OR
ALT
ER
NA
TE
CO
NT
RO
LSOV
ERHA
NG S
UPPO
RT P
AD
OUTL
ET P
ORT
ALTE
RNAT
EAD
J. MA
X. V
OLUM
E ST
OP
ALTE
RNAT
E
FIXE
D ZE
RO V
OLU
ME
STO
P
FIXED
MAX
. VOL
UME
STOP
ADJ.
MAX.
VOL
UME
STOP
FIXE
D ZE
RO V
OLU
ME
STO
P
REMO
TE R
ELIE
F VAL
VE C
ONN.
CASE
DRA
IN
INSTALLATION DRAWING
27
-PU
MP
INS
TALL
AT
ION
-A
XIA
LP
IST
ON
, V
AR
VO
L. O
NE
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#23
-961
7
INLE
T POR
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WARNINGCOMPRESSED
SPRING
2.94
(74.
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748
44.4
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J498
-B 1
969
FLAT
ROO
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DE F
IT E
XTER
NAL
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S-1
30 P
RESS
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TH
.88
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2)
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6
4.12
4.25
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(108
.0)
(43.
713-
43.5
86)
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10-1
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0M
AJOR
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.
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6.00
05.
998
152.
4015
2.35
( )
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.
x 45
°
1.00
2.00
1.75
3.50
DEE
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(26.
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(44.
4)
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SI
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LG. C
ON
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BAR
S)
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13U
NC
x4-
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30°
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30 P
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ANGL
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OR D
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2 PI
TCH
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IFIE
D SA
E "B
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NVOL
UTE
SPLI
NEJ4
98B-
1969
, CLA
SS 1
, FLA
T RO
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IDE
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(24.
981-
24.7
27)
15 T
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* .98
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EEP
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LINE
LENG
TH
12.0
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13.5
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05.8
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(343
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ING
30°
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(13.
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4.18
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(153
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A-A
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ET
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OR
ALT
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NAT
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ON
TR
OLS
INSTALLATION DRAWING
28
*War
nin
g:
Whe
neve
r a
prim
ary
cont
rol Ò
RÓ,
ÒHÓ,
or
ÒEÓ
is u
sed
with
sec
onda
ry c
ontr
ol Ò
PÓ
or Ò
TÓ,
whe
re t
he p
ump
will
not
be
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ro s
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spe
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trol
pis
ton
cap
mus
t be
use
d w
here
a r
elie
f va
lve
may
be c
onne
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to
port
ÒR
VÓ
and
set
to 1
000
psi ,
69
bar
max
imum
.
-PU
MP
INS
TALL
AT
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-A
XIA
LP
IST
ON
, V
AR
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L. O
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SID
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SE
RV
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TR
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w &
w/o
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RID
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ON
TR
OLS
SA
E Ò
DÓ
DR
IVE
SH
AF
T&
MT
G F
LAN
GE
w/S
AE
ÒC
Ó A
UX
MT
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DR
AW
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#23
-962
4
INLE
T POR
T
COMPRESSEDWARNING
SPRING
2.94
(74.
7)
1.75
1.94
3(4
9.35
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IA.
1.75
01.
748
44.4
544
.40
.438
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KEY
WID
TH11
.12
11.1
0
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.49
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1.24
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8)
(66.
7)
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3)
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7)
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5)
2.55
(64.
6)
4.18
(106
.2)
TYP.
SAE-
16 S
TR. T
HD
.TY
P. 2
PLA
CES
9/16
TUR
N =
1000
PSI
(70
BAR
S)
SAE
INVO
LUTE
SPL
INE
DATA
J498
-B 1
969
FLAT
ROO
T SI
DE F
IT E
XTER
NAL
CLAS
S-1
30 P
RESS
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ANGL
E13
TEE
TH
.88
(22.
2)
(1.5
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6
4.12
4.25
(104
.6)
(108
.0)
(43.
713-
43.5
86)
1.72
10-1
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0M
AJOR
DIA
.
AA
6.00
05.
998
152.
4015
2.35
( )
DIA
.
x 45
°
1.00
2.00
1.75
3.50
DEE
P1.
06
(26.
9)
(50.
8)(2
5.4)
(44.
4)
(88.
9)
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2.50
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5)2.
25R
EF.
(57.
2)
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.30
00 P
SI
4-BO
LT F
LG. C
ON
(209
BAR
S)
1/2-
13U
NC
x4-
PLAC
ES
30°
.12
(44.
4) (3.0
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IA.
30°
8/16
PIT
CH
30 P
RESS
URE
ANGL
E MAJ
OR D
IA.
16/3
2 PI
TCH
* MOD
IFIE
D SA
E "B
-B" I
NVOL
UTE
SPLI
NEJ4
98B-
1969
, CLA
SS 1
, FLA
T RO
OT S
IDE
FIT
(24.
981-
24.7
27)
15 T
EETH
* .98
35 -
.973
5
DP.
SPLI
NE L
ENGT
H
9.16
(232
.7)
TYP.
7.50
(190
.5)
1/2-
13 U
NC
X1.
06D
EEP
4 PL
ACES
(26.
9)
1.92
(48.
8)SP
LINE
LENG
TH
12.0
4
13.5
1(3
05.8
)
(343
.1)
"O" R
ING
30°
.12
(3.0
)
2.25
(57.
2)
9.16
(232
.7)
3.29
(83.
6)
1.25
(31.
8)
18.1
4(4
60.8
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(13.
5)
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50(3
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1)
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4)
6.50
4.18
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5.10
6.03
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(123
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(129
.5)
(165
.1)
5/8
-11
UN
C-2
B x
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(20.
3)
DP.
4 PL
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SHO
WN
ARP-
161
6.00
26.
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152.
4515
2.55
3.18
3.18
(80.
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(161
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6.36
(161
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3/4
-10
UN
C-2
B x
1.50
(38.
1)
(31.
8)SA
E-1.
25D
IA.
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PSI
4-BO
LT F
LG. C
ON
N(414
bar
)
SHO
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IN P
HAN
TOM
C.C
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EW A
DJU
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PSI
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18
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P.
(161
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7.47
(189
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COMP
ENSA
TOR
ADJU
STME
NT
VENT
CON
N.
VIEW
A-A
INLE
T POR
T
OPTIO
NAL K
EYED
SHA
FT
STA
ND
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DC
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PE
NS
ATO
RC
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ELIE
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VE C
ONN.
CASE
DRA
IN
INSTALLATION DRAWING
29
-PU
MP
INS
TALL
AT
ION
-A
XIA
LP
IST
ON
, V
AR
VO
L. O
NE
SID
E C
EN
TE
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CO
MP
EN
SA
TO
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ON
TR
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w/S
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RIV
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FT
& M
TG
FLA
NG
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w/S
AE
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Ó A
UX
MT
G
DR
AW
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#23
-961
8
INLE
T POR
T
WARNING
SPRINGCOMPRESSED
2.94
(74.
7)
1.75
1.94
3(4
9.35
)D
IA.
1.75
01.
748
44.4
544
.40
.438
.437
KEY
WID
TH11
.12
11.1
0
2.38
(60.
4)
2 PL
ACES
AS
SHO
WN
SAE-
6 ST
R. T
HD
.
.49
2.94
.62
1.24
1.31
2.63
(15.
8)
(66.
7)
(33.
3)
(74.
7)
(12.
4)
(31.
5)
(31.
8)SA
E-1.
25D
IA.
6000
PSI
4-BO
LT F
LG. C
ON
N
2.55
(418
BAR
S)
(64.
6)
4.18
4.18
(106
.2)
(106
.2)
TYP
TYP..
SAE-
16 S
TR. T
HD
.TY
P. 2
PLA
CES
9/16
TUR
N =
1000
PSI
(70
BAR
S)
SAE
INVO
LUTE
SPL
INE
DATA
J498
-B 1
969
FLAT
ROO
T SI
DE F
IT E
XTER
NAL
CLAS
S-1
30 P
RESS
URE
ANGL
E13
TEE
TH
.88
(22.
2)
(1.5
).0
6
4.12
4.25
(104
.6)
(108
.0)
(43.
713-
43.5
86)
1.72
10-1
.716
0M
AJOR
DIA
.
6.00
05.
998
152.
4015
2.35
( )
DIA
.
x 45
°
1.00
2.00
1.75
3.50
DEE
P1.
06
(26.
9)
(50.
8)(2
5.4)
(44.
4)
(88.
9)
SAE-
2.50
(63.
5)2.
25R
EF.
(57.
2)
DIA
.30
00 P
SI
4-BO
LT F
LG. C
ON
(209
BAR
S)
1/2-
13U
NC
x4-
PLAC
ES
30°
.12
(44.
4) (3.0
)
8/16
PIT
CH
30 P
RESS
URE
ANGL
E MAJ
OR D
IA.
16/3
2 PI
TCH
* MOD
IFIE
D SA
E "B
-B" I
NVOL
UTE
SPLI
NEJ4
98B-
1969
, CLA
SS 1
, FLA
T RO
OT S
IDE
FIT
(24.
981-
24.7
27)
15 T
EETH
* .98
35 -
.973
5
DP.
SPLI
NE L
ENGT
H
9.16
(232
.7)
TYP.
7.50
(190
.5)
1/2-
13 U
NC
X1.
06D
EEP
4 PL
ACES
(26.
9)
1.92
(48.
8)SP
LINE
LENG
TH
12.0
4
13.5
1(3
05.8
)
(343
.1)
30°
.12
(3.0
)
6.36
(161
.5)
3.18
6.36
(80.
8)
(161
.5)
.85
(21.
6)TY
P.
SCR
EW A
DJU
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LE1/
10 S
TRO
KE P
ER T
UR
N
2.25
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2)
3.29
(83.
6)
1.25
(31.
8)
18.1
4(4
60.8
)
.53
(13.
5)
1.50
(38.
1)
1.50
(38.
1)
1.00
(25.
4)
6.50
4.18
(106
.2)
5.10
6.03
(153
.1)
(129
.5)
(165
.1)
5/8
-11
UN
C-2
B x
.80
(20.
3)
C.W
. SH
AFT
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TATI
ON
3.18
(80.
8)
.500
.498
DIA
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E-6
STR
. TH
D.
(247
.1)
9.73
7.15
(181
.6)
12.7
012
.65
6.69
(169
.9)
5.81
(147
.5)
4.86
(123
.4)
3.18
(80.
8)
DP.
4 PL
ACES
AS
SHO
WN
3/4
-10
UN
C-2
B x
1.50
(38.
1)
6.36
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6.36
(161
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3.18
(80.
8)
DIA
.
30°
"O" R
ING
4.63
DIA
.(1
17.5
)
ARP-
161
6.00
26.
006
152.
4515
2.55
7.47
(189
,7)
COMP
ENSA
TOR
ADJU
STME
NT
VENT
CON
N.
OUTL
ET P
ORT
VIEW
A-A
INLE
T POR
T
OPTIO
NAL K
EYED
SHA
FT
ZERO
VOL
UME
STOP
CONT
ROL
CAP
OVER
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PORT
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SERV
O CO
NN.
RO
TA
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SE
RV
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TR
OL
CO
MP
EN
SA
TO
RC
ON
TR
OL
SE
E S
HE
ET
2 &
3 F
OR
ALT
ER
NAT
E C
ON
TR
OLS
A
A
CASE
DRA
IN
INSTALLATION DRAWING
30
*War
nin
g:
Whe
neve
r a
prim
ary
cont
rol Ò
RÓ,
ÒHÓ,
or
ÒEÓ
is u
sed
with
sec
onda
ry c
ontr
ol Ò
PÓ
or Ò
TÓ,
whe
re t
he p
ump
will
not
be
allo
wed
to
go t
o ze
ro s
trok
e, a
spe
cial
con
trol
pis
ton
cap
mus
t be
use
d w
here
a r
elie
f va
lve
may
be c
onne
cted
to
port
ÒR
VÓ
and
set
to 1
000
psi ,
69
bar
max
imum
.
-PU
MP
INS
TALL
AT
ION
-A
XIA
LP
IST
ON
, V
AR
VO
L. O
NE
SID
E C
EN
TE
R,
SE
RV
O C
ON
TR
OLS
w &
w/o
OV
ER
RID
E C
ON
TR
OLS
SA
E Ò
DÓ
DR
IVE
SH
AF
T&
MT
G F
LAN
GE
w/S
AE
ÒD
Ó A
UX
MT
G
DR
AW
ING
#23
-962
6
PRES
SUR
ESY
STEM
OVE
RR
IDE
CO
MPE
NSA
TOR
CO
NTR
OL
RO
TAR
Y SE
RVO
SER
VO C
ON
N.
PIST
ON
CO
NTR
OL
"0"
FULL
SUPP
LY T
O C
ON
TRO
L IN
LET
POR
TS.
TO O
PER
ATE,
DIS
CO
NN
ECT
OIL
DO
NO
T EX
CEE
D(1
2 N
.m)
100i
n/lb
sTO
RQ
UE.
COMP
ENSA
TOR
ADJU
STME
NT
w/TO
RQUE
LIM
ITER
COM
PENS
ATO
R CO
NTRO
L
VENT
CON
NECT
ION
TORQ
UE A
DJUS
TMEN
T
ROTA
RY S
ERVO
CO
NTRO
L
NULL
ADJ
USTIN
G SC
REW
ELEC
T. RE
CEPT
ACLE
CON
N.
w/M
IN. &
MAX
. VO
LUM
E AD
JUST
MEN
T
ELEC
TRO
HYD
RAUL
IC S
TRO
KER
MAX/
MIN
VOLU
ME S
TOPS
w/M
IN. &
MAX
. STO
PS
SERV
O IN
LET
MAN
UAL
OVER
RIDE
OVE
RRID
E CO
NTRO
LW
ITHO
UTMA
X/MI
N VO
LUME
STO
PS
MIN
VOLU
ME S
TOP
CONT
ROL I
NLET
CONT
ROL I
NLET
MAN
UAL
OVER
RIDE
MAX
VOLU
ME S
TOP
w/M
IN. &
MAX
. VO
LUM
E AD
JUST
MEN
T
HYDR
AULI
C ST
ROKE
R CO
NTRO
L(C
CW S
HAFT
RO
T.)
w/M
IN. &
MAX
. VO
LUM
E AD
JUST
MEN
T
HYDR
AULI
C ST
ROKE
R CO
NTRO
L(C
W S
HAFT
RO
T.)
MAX
VOLU
ME S
TOP
MIN
VOLU
ME S
TOP
SEE
DETA
IL A
CONT
ROL I
NLET
DETA
IL A
(CCW
SHA
FT R
OT.
)
(CCW
SHA
FT R
OT.
)
TUR
N =
9/16
TUBE
FIT
TIN
GSA
E-4
FLAR
ELES
S
TO O
PER
ATE,
DIS
CO
NN
ECT
OIL TO
RQ
UE.
(5.1
).2
0
(218
.2)
8.59
(123
.5)
(70
BAR
S)10
00 P
SI
(189
.8)
7.47
4.86
(147
.6)
5.81
5/8-
24 U
NEF
x
DEN
ISO
N N
O. S
19-1
9490
MAT
ING
CO
NN
ECTO
R H
ALF,
(9.9
1).3
90
MS3
106E
-10S
L-4S
MAX
.
SAE-
4 ST
R. T
HD
.
(9.5
25)
(9.5
35)
.375
0.3
754
.49
SUPP
LY T
O S
ERVO
INLE
T.
DO
NO
T EX
CEE
D
DIA
.
(6 N
.m)
50in
/lbs(12.
4)
(3.8
).1
5
(14.
2).5
6
w F
LAT
(169
.9)
6.69
(123
.2)
(123
.4)
REF
.4.
86
(154
.7)
6.09
4.85
12.6
5
DIA
.12
.70
.498
.500
(57.
7)2.
27
(176
.0)
6.93
(81.
8)3.
22
(221
.2)
8.71
SA
E-4
ST
R. T
HD
.
SA
E-4
ST
R. T
HD
.
(85.
9)3.
38
- FAR
SID
E
(159
.5)
6.28
(9.5
25)
(9.5
35)
.375
0D
IA.
.375
4
(3.8
)
- FAR
SID
E (9.5
).3
7(1
4.2)
.56
.15
(5.1
).2
0w
FLA
T
6.30
(160
,1)S
AE
-4 S
TR
. TH
D.
3.22
(81.
8)
2.27
(57.
7)
(176
.0)
3.98
(101
,2)
(221
.2)
6.93
8.71
- FAR
SID
E
31
-PU
MP
INS
TALL
AT
ION
-A
XIA
LP
IST
ON
, V
AR
VO
L. O
NE
SID
E C
EN
TE
R,
SE
RV
O C
ON
TR
OLS
SA
E Ò
DÓ
DR
IVE
SH
AF
T&
MT
IG F
LAN
GE
, w
& w
/o O
VE
RR
IDE
CO
NT
RO
LS,
SA
E Ò
DÓ
DR
IVE
SH
AF
Tw
/SA
E Ò
BÓ
OR
ÒB
BÓ
AU
X M
TG
DR
AW
ING
#23
-961
4
INSTALLATION DRAWING
ORDERING CODE
32
WWWWoooorrrrlllldddd CCCCuuuupppp ppppuuuummmmppppssss MMMMooooddddeeeellll nnnnuuuummmmbbbbeeeerrrr sssshhhheeeeeeeettttExample model code: Revised 6/24/02
PPPP 6666 WWWW ----2222 RRRR 1111 **** ----CCCC 0000 0000 ----BBBBBBBB 0000PPPPuuuummmmpppp PDDDDiiiissssppppllllaaaacccceeeemmmmeeeennnntttt6.00 cu.in./rev. (98 cc/rev.) 67.25 cu.in./rev. (119 cc/rev.) 78.00 cu.in./rev. (131 cc/rev.) 8TTTTyyyyppppeeeeStandard version WTest stand version TSSSShhhhaaaaffffttttSplined SAE-D (for W type pumps only) -1Keyed SAE-D (for W type pumps only) -2Splined AND-10266 (for T type pumps only) -3RRRRoooottttaaaattttiiiioooonnnnClockwise RCounter-clockwise LSSSSeeeeaaaallllssssNitrile (Buna N) 1EPR (not available when using "E" primary control)(pump will be unpainted unless otherw 4Flourocarbon (Viton) 5Military specification MIL-P-25732 6DDDDeeeessssiiiiggggnnnn lllleeeetttttttteeeerrrr (assigned by manufacturer) *PPPPrrrriiiimmmmaaaarrrryyyy ccccoooonnnnttttrrrroooollllssssCompensator -CLoad sensing compensator (50 PSI pressure drop) -LLoad sensing compensator (200 PSI pressure drop) -MRotary servo -RTorque limiter -THydraulic servo -HElectro-hydraulic servo -EPPPPrrrriiiimmmmaaaarrrryyyy ccccoooonnnnttttrrrroooollll ooooppppttttiiiioooonnnnssssNone (for C, L, M, R, & T primary controls only) 0Maximum volume screw (for C, L, M, & T primary controls only) 1Maximum volume handwheel (for C, L, M, & T primary controls only) 2Remote access volume adjustment (for C & T primary controls only) 3Maximum & minimum volume adjustment (for R, H, & E primary controls only) 4SSSSeeeeccccoooonnnnddddaaaarrrryyyy ccccoooonnnnttttrrrroooollllssssNone 0Compensator override (for R, H, & E primary controls only) PTorque limiter override (for R, H, & E primary controls only) TNote: Whenever P or T are chosen, if you have an application where the pump will not be allowed to go to zero stroke,the installation of a special control piston cap must be used so that a relief valve can be fitted to ensure the pressurecannot reach system pressure. See circuit on page 14 of sales catalog.EEEExxxxtttteeeerrrrnnnnaaaallll ddddrrrriiiivvvveeeeNone -0SAE-B (SAE 101-2) with SAE-B (SAE 22-4) coupling -BSAE-B (SAE 101-2) with SAE-BB (SAE 25-4) coupling -BBSAE-C (SAE 127-4) with SAE-C (SAE 32-4) coupling -CSAE-D (SAE 152-4) with SAE-D (SAE 44-4) coupling -DEEEExxxxtttteeeerrrrnnnnaaaallll mmmmoooouuuunnnnttttiiiinnnnggggNo external pump mounted 0External pump mounted (requires special modification "-M2")(must be separately specified) 1SSSSppppeeeecccciiiiaaaallll mmmmooooddddiiiiffffiiiiccccaaaattttiiiioooonnnnNone omitNo paint -NPOther special modification (example: tandem pumps) -M2AAAAlllllllloooowwwwaaaabbbblllleeee ccccoooonnnnttttrrrroooollllssssC00,C10,C20,C30,L00,L10,L20,M00,M10,M20T00,T10,T20,T30,R00,R40,R0P,R4P,R0T,R4TE40,E4P,E4T,H40,H4P,H4T
in3/rev x 16.387 = cm3/rev cm3/rev x 0.06102 = in3/rev
gpm x 3.78 = L/min L/min x 0.2642 = gpm
hp x 0.7457 = kW kW x 1.341 = hp
lb-ft x 1.3567 = Nm Nm x 0.7376 = lb-ft
lbs/in2 (psi) x 0.06895 = bar bar x 14.50 = lbs/in2 (psi)lbs/in2 (psi) x 6.895 = kPa kPa x 0.1450 = lbs/in2 (psi)
lb x 0.4536 = kg kg x 2.205 = lbs
lb x 4.448 = N N x 0.2248 = lbs
in3 x 16.387 = cm3 cm3 x 0.06102 = in3
in2 x 6.452 = cm2 cm2 x 0.1550 = in2
in x 25.4= mm mm x 0.03937 = in
degree F-32 = °C 1.8 x (°C+32) = ° F1.8
cSt x 1.0 = mm2/sec mm2/sec x 1.0 = cSt
SSU = cSt x 4.25 + 14 20 cSt = 99 SSU
pressure(psi) x displacement (in3/rev)2p x mech. eff.
rpm x (in3/rev) x (psi)395934 x overall eff.
rpm x (in3/rev) x volumetric eff.231
231 x flow rate(U.S. gpm) x volumetric eff.displacement (in3/rev)
pressure(psi) x displacement (in3/rev) x mech. eff.2p
rpm x (in3/rev) x (psi) x overall eff.395934
pressure(bar) x displacement (cm3/rev20p x mech. eff.
rpm x (cm3/rev) x (bar)600000 x overall eff.
rpm x (cm3/rev) x volumetric eff.1000
1000 x flow rate (Lpm) x volumetric eff.displacement (cm3/rev)
pressure(bar) x displacement (cm3/rev) x mech. eff.20p
rpm x (cm3/rev) x (bar) x overall eff.600000
CONVERSIONS & FORMULAS
DEFINITION & UNITdisplacement
flow
power
torque
pressure
weight
force
volume
area
length
temperature
viscosity
FLUID POWER FORMULASPump input torque lbs. in.
Pump input power hp
Pump output flow U.S. gpm
Fluid motor speed rpm
Fluid motor torque lbs. in.
Fluid motor power hp
(metric)
Pump input torque Nm
Pump input power kW
Pump output flow Lpm
Fluid motor speed rpm(min-1) (tr/mn)
Fluid motor torque Nm
Fluid motor power kW
33
; ;
NOTES
34
h t t p : / / w w w . d e n i s o n h y d r a u l i c s . c o m
Sales & Service Locations Worldwide
h
For more information, please contact:
North AmericaCanadaDenison Hydraulics Canada Inc.2880 Brighton Road, Unit 1Oakville, ON L6H 5S3, CanadaTel : +1 (905) 829-5800Fax : +1 (905) 829-5805
Latin AmericaMexico, Central America, SouthAmerica, Caribbean countriesDenison Hydraulics Inc.7850 NW 146 StreetSuite 512Miami Lakes, FL 33016, USATel : +1 (305) 362-2246Fax : +1 (305) 362-6220
Asia-PacificAustraliaDenison Hydraulics PTY41-43 St Hilliers RoadP.O.Box 192Auburn N.S.W. 2144, AustraliaTel : +61 (2) 9646 5200Fax : +61 (2) 9643 1305
Hong KongDenison Hydraulics Ltd.Unit 6A, 33/F Cable TV Tower9 Hoi Shing Road, Tsuen WanNT, Hong KongTel : +852 2498 8381Fax : +852 2499 1522
JapanDenison Japan Inc.4-2-1 Tsujido-ShinmachiFujisawa 251-0042, JapanTel : +81 (466) 35-3050Fax : +81 (466) 35-2019
People Republic of ChinaShanghai Denison HydraulicsEngineering Ltd.Room 8018, No. 601Zhang Yang Road, Pudong New AreaShanghai 200120, P.R. ChinaTel : +86 (21) 58205042 / 34Fax : +86 (21) 58205014
SingaporeDenison Hydraulics PTE LTDBlk 4012 Ang Mo Kio Ave 10,Unit #07-01D Techplace ISingapore 569628Tel : +65 268 7840Fax : +65 268 7847
TaiwanDenison Hydraulics LTD6F-10, No. 79, Sec. 2 Roosevelt Rd, Taipei, Taiwan, ROCTel : +886-2-23645101Fax : +886-2-23639025
EuropeAustriaDenison Hydraulics GmbHZweigniederlassung LinzHaibachstraße 694061 Pasching, AustriaTel : +43 (72 29) 48 87Fax : +43 (72 29) 6 30 92
BeneluxDenison Hydraulics Benelux B.V.Pascalstraat 1003316 GR Dordrecht, HollandTel : +31 (78) 6543 070Fax : +31 (78) 6175 755
DenmarkDenison Hydraulics Denmark A/SIndustrikrogen 22635 Ishöj, DenmarkTel : +45 (4371) 15 00Fax : +45 (4371) 15 16
FinlandDenison Lokomec OyPolunmäenkatu 22P.O. Box 11633721 Tampere, FinlandTel : + 358 (3) 357 5100Fax : + 358 (3) 357 5111
FranceDenison Hydraulics S.A.14 route du bois blancBP 53918105 Vierzon, FranceTel : +33 (2) 48 53 01 20Fax : +33 (2) 48 75 02 91
Great BritainDenison Hydraulics UK LTDKenmore RoadWakefield 41, Industrial ParkWakefield, WF2 OXEWest Yorkshire, EnglandTel : +44 (1924) 826 021Fax : +44 (1924) 826 146
GermanyDenison Hydraulics GmbH Auf dem Sand 14D 40721 Hilden, GermanyTel : +49 (0) 2103 / 940-3Fax : +49 (0) 2103 / 940-558
ItalyDenison Hydraulics SrlVia Le Europa 6820090 Cusago (MI), ItalyTel : +39 (02) 90330-1Fax : +39 (02) 90390694/5/6Denison Calzoni S.p.AVia Caduti di Sabbiuno15/1740011 Anzola dell'EmiliaBologna, ItalyTel : +39 (051) 6501611Fax : +39 (051) 736221
SpainDenison Hydraulics S.A.Gomis 108023 Barcelona, SpainTel : +34 (93) 253 1990Fax : +34 (93) 211 6507
SwedenDenison Hydraulics Svenska ABSporregatan 13213 77 - Malmö, SwedenTel : +46 (40) 600 13 00Fax : +46 (40) 600 13 50
OthersOther European, Middle East,African countriesDenison Hydraulics S.A.ATTN: Export Office 14 route du bois blancBP 53818105 Vierzon, FranceTel : +33 (2) 48 53 01 20Fax : +33 (2) 48 53 01 46
Denison Hydraulics Inc14249 Industrial ParkwayMarysville, OH 43040 USATel :........................... 937-644-3915Fax :.......................... 937-642-3738E-mail:
Call toll-free
800-551-5956in North America or
visit
to locate aDenison representative
nearest you.
Copyright © 2002 Denison Hydraulics Inc. All rights reserved. 4-30-02
www.denisonhydraulics.com
Prin
ted
in U
.S 1
0-02
H
P.A
.