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http://www.iaeme.com/IJMET/index.
International Journal of Mechanical Engineering and Technology (IJMET)Volume 8, Issue 6, June 2017, pp.
Available online at http://www.iaeme.com/IJMET/issues.asp?JType=IJME
ISSN Print: 0976-6340 and ISSN Online: 0976
© IAEME Publication
DESIGN AND MANUFACTU
BOTTLE CAR
Mechanical Department,
ABSTRACT
The tire puncture problem of the cars on the roads, especially on the highway
roads generally needs manual human force to solve the problem by using a
mechanical scissor car jack. Our work focused on a bottle carjack and adapting D.C.
motor (12 volts) with chain
to solve the puncture problem with this new machine is easier, safer, abbreviate the
time and more reliable for persons who suffer from their health’s. We used drilling,
grinding, milling, and welding machines to make up this work.
been tested on a passenger car and passed successfully
program to achieve the goal.
Key words: Puncture, SOILDWORKS, D.C. motor, bottle carjack, chain
Cite this Article: Timur Choban Khidir
Car Jack D.C. 12 Volt.
Technology, 8(6), 2017, pp. 200
http://www.iaeme.com/IJM
1. INTRODUCTION
During side road emergency i.e. tire puncture
scissor car jack is a device used to facilitate vehicle maintenances by lifting all or parts
vehicle into the air [1]. Nowadays, different types of car jacks have been
raising vehicles from the land surface
turning a lead screw which is needed to human effort to do requested job. So, the operator
may hurt his back and beside that he spends more time to replace the punctured tire with the
spare tire that exists in the car
electrical portable jack which is necessary to repair the car on the s
Which is performed with electric D
must hold the load more than
that converts the rotary motion to a linear motion. These ja
designed and built for performance to lift vehicles. The
jack which is safe, able to lift and lowering the car without
easy to be operated. The design and
ET/index.asp 200 [email protected]
International Journal of Mechanical Engineering and Technology (IJMET) 2017, pp. 200–206, Article ID: IJMET_08_06_021
http://www.iaeme.com/IJMET/issues.asp?JType=IJMET&VType=8&IType=6
6340 and ISSN Online: 0976-6359
Scopus Indexed
DESIGN AND MANUFACTURING ELECTRICAL
BOTTLE CAR JACK D.C. 12 VOLT
Timur Choban Khidir
ment, Kirkuk University / College of Engineering,
The tire puncture problem of the cars on the roads, especially on the highway
roads generally needs manual human force to solve the problem by using a
mechanical scissor car jack. Our work focused on a bottle carjack and adapting D.C.
chain-sprocket set to design a suitable machine. Lifting the car
to solve the puncture problem with this new machine is easier, safer, abbreviate the
time and more reliable for persons who suffer from their health’s. We used drilling,
nd welding machines to make up this work. The designed jack had
been tested on a passenger car and passed successfully. We used Solidworks software
program to achieve the goal.
Puncture, SOILDWORKS, D.C. motor, bottle carjack, chain
Timur Choban Khidir. Design and Manufacturing Electrical Bottle
. International Journal of Mechanical Engineering and
, 8(6), 2017, pp. 200–206.
http://www.iaeme.com/IJMET/issues.asp?JType=IJMET&VType=8&IType=6
road emergency i.e. tire puncture the jack is used to raise the car. A mechanical
scissor car jack is a device used to facilitate vehicle maintenances by lifting all or parts
. Nowadays, different types of car jacks have been
the land surface. Generally, the available carjacks manually operated by
turning a lead screw which is needed to human effort to do requested job. So, the operator
urt his back and beside that he spends more time to replace the punctured tire with the
spare tire that exists in the car [2]. Hence, to save from the effort and the time it's needed to
electrical portable jack which is necessary to repair the car on the side way
Which is performed with electric D.C. motor (12 volts) with bottle carjack and this motor
1000 kg. This type of bottle carjack consists of a power screw
that converts the rotary motion to a linear motion. These jacks are compact in size, but are
designed and built for performance to lift vehicles. The aim of this study
lift and lowering the car without spending much human effort and
easy to be operated. The design and analysis of modified carjack are discussed in this
T&VType=8&IType=6
RING ELECTRICAL
D.C. 12 VOLT
Kirkuk University / College of Engineering, Iraq
The tire puncture problem of the cars on the roads, especially on the highway
roads generally needs manual human force to solve the problem by using a
mechanical scissor car jack. Our work focused on a bottle carjack and adapting D.C.
sprocket set to design a suitable machine. Lifting the car
to solve the puncture problem with this new machine is easier, safer, abbreviate the
time and more reliable for persons who suffer from their health’s. We used drilling,
The designed jack had
. We used Solidworks software
Puncture, SOILDWORKS, D.C. motor, bottle carjack, chain-sproket.
Design and Manufacturing Electrical Bottle
Engineering and
IType=6
the car. A mechanical
scissor car jack is a device used to facilitate vehicle maintenances by lifting all or parts of a
. Nowadays, different types of car jacks have been remodeled for
Generally, the available carjacks manually operated by
turning a lead screw which is needed to human effort to do requested job. So, the operator
urt his back and beside that he spends more time to replace the punctured tire with the
. Hence, to save from the effort and the time it's needed to
ide way [3].
motor (12 volts) with bottle carjack and this motor
000 kg. This type of bottle carjack consists of a power screw
cks are compact in size, but are
is to remodel a car
much human effort and
analysis of modified carjack are discussed in this study.
Design and Manufacturing Electrical Bottle Car Jack D.C. 12 Volt
http://www.iaeme.com/IJCIET/index.asp 201 [email protected]
2. WORKING OF ELECTRICALLY OPERATED JACK
When running the motor, transmission of movement of the motor to shaft caller with first
sprocket and by chain starts picked up movement to the second sprocket, and thus the
movement transition to jack and thus jack begins to lift a car. D.C. motor 12V receives
electricity from the battery through the car. The bottle carjack also contains the gearbox and it
helps the device to increase torque.
3. DESIGN AND DEVELOPMENT OF JACK
Figure 1 shows remodeled bottle jack. The main components required for the development of
this jack are:
• Original bottle jack.
• Shaft arm for jack.
• Chain and Sprocket Set.
• D.C. Motor for windshield wiper motor (Window Motors) for bus.
• Base for jack and Sprocket Set.
Table 1 includes details of all components required for manufacturing the actual model or
prototype of electrically operated bottle jack.
Table 1 List of components.
Qty. Description Component No.
2 Bearing 1
3 Base 2
1 Chain and Sprocket Set 3
1 D.C. Motor 4
2 Shaft arm 5
1 Bolt 6
1 Nut 7
The isometric view of the bottle carjack is shown below:
Figure 1 Isometric view of CAD model for Modified bottle jack
Timur Choban Khidir
http://www.iaeme.com/IJCIET/index.asp 202 [email protected]
Figure 2 shows the actual model of electrically operated carjack. The prototype is
manufactured by using the jack and bus windshield wiper motor.
(a) (b)
Figure 2 Model factory of modified bottle jack
4. SPECIFICATIONS
Specifications of Sprocket and Chain
• Bottom Diameter of larger sprocket = 45 mm and Outside Diameter = 50 mm.
• Bottom Diameter of smaller sprocket = 30 mm and Outside Diameter = 35 mm.
• Center distances = 146 mm.
• No. of teeth of the largest sprocket = 24
• No. of teeth of the smallest sprocket = 16
• No. of chain link = 32
• Material : Stainless Steel
Specifications of Bottle Jack
• Overall height of Jack = 390 mm,
• Out diameter = 40 mm, in diameter = 38 mm,
• Material : cast carbon steel
Specifications of D.C. Motor
• Power = 130 W,
• Torque = 16 N.m,
• Speed = 75 r.p.m.
• Voltage = 12 V
Design and Manufacturing Electrical Bottle Car Jack D.C. 12 Volt
http://www.iaeme.com/IJCIET/index.asp 203 [email protected]
Figure 3 D.C. motor
5. ANALYSIS
This section shows the details of FEA of this remodeled prototype. The FEA Method is the
easiest technique to the theoretical method to determine the stress remodeled in various
components of bottle jack. In this study FEA is carried out in SOILDWORKS to calculate the
max. (stress, deformation and strain) in the main parts of the system when applied with
boundary conditions.
Steps in the Analysis
Step 1: Analysis jack for 1000 kg (Stress, deformation, Strain)
Figure 4 Stress Analysis Figure 5 Deformation Analysis
Figure 6 Strain Analysis
Timur Choban Khidir
http://www.iaeme.com/IJCIET/index.asp 204 [email protected]
Step 2: Analysis jack for 2000 kg (Stress, deformation, Strain)
Figure 7 Stress Analysis Figure 8 Deformation Analysis
Figure 9 Strain Analysis
Step 3: Analysis of torque for arm shaft jack: 16 N.m
Figure 10 Stress Analysis Figure 11 Strain Analysis
Design and Manufacturing Electrical Bottle Car Jack D.C. 12 Volt
http://www.iaeme.com/IJCIET/index.asp 205 [email protected]
Step 4: Analysis torque of smaller sprocket for Outside Diameter 35 mm: 16 N.m
Figure 12 Stress Analysis Figure 13 Deformation Analysis
Figure 14 Strain Analysis
Step 5: Chain link analysis: 16 N.m, F = 357.14 N, smaller sprocket = 35 mm
Figure 15 Stress Analysis Figure 16 Deformation Analysis
Figure 17 Strain Analysis
Timur Choban Khidir
http://www.iaeme.com/IJCIET/index.asp 206 [email protected]
6. CONCLUSIONS
The main physical parameters of the design with reasonable assumptions have been
determined through practical considerations. Cast alloy is used as the materials for both
chains due to its high strength, toughness, and its economical effects and cast carbon steel
used in Jack. Depending on the analysis of FEA, it shows that the max. nodal displacement
value of the system of carjack is about 1.048e-001 mm as shown in Figure 8 and max. Von
Mises 3.625e+008 shows in Figure 7, when max. load (19620 N) applied Furthermore, it seen
that max. Von Mises stress, max. safe point. And we tried this carjack on the vehicle (Kia Rio
model 2005 its curb weight is 1090 kg) practically to see wether it rasie the vehicle or not, we
saw it is succeeded as seen in the figure 2-b.
7. RECOMMENDATIONS
In this model we currently used chain and sprocket set for transmission. In the future, maybe
use the gears or special kind of hydraulic motor and work comparison between each type and
choose the best type that transmits power and motion.
REFERENCES
[1] Budyanas, G.R. and Nisbett, K.J., (2008), Shigley’s Mechanical Engineering Design,
McGraw-Hill Companies 8th Edition, pp 67 – 410, ISBN: 978 – 007 – 125763 – 3.
[2] Khurmi, R.S. and Gupta, J.K. (2005), A Teaxt book of Machine Design, Eurasia
Publication House (P.V.T) Ltd. 14th Edition, 1230 pp. ISBN: 81 – 219 – 2537 – 1.
[3] Lonon, E.M., East Orange, N.J. 1992. Motorized Jack, US Patent No. 5085407. Date of
patent. Feb 4, 1992.
AUTHOR DETAILS
TIMUR CHOBAN KHIDIR
B.Sc. University of Technology–Baghdad / Mech. Eng. – 2005
MsD. Gazi University (Ankara) / Turkey – 2010
Specialist: Applied Mechanic
Lecturer in College of Engineering / Kirkuk University