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design & development of bone scaffold
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iv
ABSTRACT
The bone tissue engineering is a multi - disciplinary field which requires
the combined knowledge of Bio-Medical Engineering & Mechanical
Engineering. The design of scaffolds with an intricate and controlled
internal structure represents a challenge for tissue engineering. Current
designs lag in producing a scaffold that is able to remain viable
throughout the duration from implantation to the end of the healing phase
under load-bearing conditions, thereby missing the goal of an optimized
and reordered bone architecture that is as functional and stable as the
native bone. Several scaffold-manufacturing techniques allow the creation
of complex architectures but with little or no control over the main
features of the channel network such as the size, shape, and inter-
connectivity of each individual channel, resulting in intricate but random
structures. The current scaffold manufacturing methods namely
Particulate-Leaching, Emulsion Freeze Drying, Selective Laser Sintering
(SLS), Photopolymerization, FDM, etc. maintain neither the pore size,
nor the load bearing capacity. Hence the 3D Printing Technology (Powder
Based) would be ideal to fabricate these intricate micro structures in a
bone tissue scaffold. This allows a high degree of control over these
parameters with few limitations in terms of achievable complexity. This
process is better known as BONE MODELING. Bone modeling begins at
this point as a result of mechano-sensing of the bone and degradation of
the implant. The degradation of 3D bio-scaffold in bone regeneration
areas can be greatly controlled by 3D printing technology. This project
would evaluate various porous design structures for optimum 3D scaffold
structure suitable for effective load bearing application. In this project, A
three-dimensional (3D), highly porous, mechanically competent,
v
biodegradable scaffold is fabricated for a damaged trabecular bone
structure by using data from DICOM image and convert it in to 3D model
for identify the problematic area, & then use it in computer-aided
design(CAD) systems to design the scaffold for given set of parameters.
This is further analyzed using finite element Software for its load bearing
capabilities and finally 3D model is exported to the STL format for the
layer-manufacturing of 3D bio-scaffold, viz 3D Printing technology.