DIGITAL ENTERPRISE Thinking Tire Industry Further

Unrestricted | © Siemens Taiwan 2021 | 2021 Siemens Digital Enterprise Virtual Expo | 2021-08-18

D I G I TAL E N T E R P R I S E

Thinking Tire Industry Further

Digital Twin Digital Twin Production

Real ProductionDigital TwinProduct

Requirements Digital Twin Performance

Unrestricted | © Siemens Taiwan 2021 | 2021 Siemens Digital Enterprise Virtual Expo | 2021-08-18Page 2

Requirements for the tire industry

FlexibilityEfficiency

SpeedQuality

New business modelsEnvironmental efficiency

SecuritySafetyHealthRequirements




Requirements for the tire industry

Reduce complexity

in production through

standardization

Continuously optimize product

and production with digital twins Increase production

transparency and

product quality

Requirements

Energy management

for energy-intensive

production

Combine connectivity

and cyber security to meet

critical network requirements

Increase flexibility

for greater variety of tires

Avoid unplanned

downtimes through

focused and fast service

deployment





Holistic approach

Collaboration platform

Suppliers and logistics

Productdesign

Productionplanning

Productionengineering

Productionexecution

Services

Machine concept

Machineengineering

Machinecommissioning

Machineoperation

Machineservices

Manufacturer’sperspective

Machine builder’sperspective

Requirements





Realworld

Virtualworld

Performance data

Realize and optimize

Digital Twin


Digital Twin for the tire industry




Industrial Security

Collaboration platform

Virtualproduction

Virtualproduct

Realproduct

Realproduction

Automation

Digital TwinProduct

Digital TwinProduction

Digital TwinPerformance

Performance data

Realize and optimize

Digital Twin for the tire industry

Digital Twin





Digital Twin Product

Digital product design,

simulation and

verification including

aerodynamics,

acoustics, hydroplaning

and recipe

management.

Digital TwinProduct

Virtual design

of the tireNX CAD, CAE and CAM software

Hydroplaning

assessmentSimcenter

Simulation

of tire forcesMF-Swift, part of the Simcenter





Digital Twin Production

Production is digitally

planned, simulated,

predicted and optimized –

including PLC code

generation and virtual

commissioning.

Digital TwinProduction

Material flow and

production process

optimizationTecnomatix Plant Simulation

Virtual PLC code

verificationTIA Portal, PLCSIM Advanced,

Mechatronics Concept Designer,

SIMATIC WinCC

Library-based

standardizationTIA Portal





Energy

Management SIMARIS Control, SIMATIC Energy

Manager, S7 Energy Efficiency

monitor, SIRIUS Asset Monitor

Real Production

Run production efficiently

and securely with Totally

Integrated Automation.

Real Production

Industrial

communication and

cyber securityCloud Connect, IoT Connectivity,

Mobile Applications, Network Security,

Network Management

Flexibility in

production for greater

variety of tiresFlexible automation concepts and

standardized flexible software

structures





Digital Twin Performance

Production of a tire and

the product itself create

large amounts of data

that can be used for

continuous optimization.

Digital TwinPerformance

Data analytics for

a competitive edgeMindSphere

Production

managementIndustrial Edge, Cloud- MindSphere,

Industrial IoT

Predictive

maintenanceFocused and fast service deployment

COMOS, Condition Monitoring,

Digital services



Mixing

Power

Semi-products

Tire building

Curing

Utility

Testing and final finishing

Storage and material handling

Holistic portfolio

for the tire plant

Portfolio

Digitalconnectivity



Power

Optimize core processes, which strongly depend on electrical power

Avoid blackouts by local grid connection

Generate green energy and reduce CO2 emissions

Optimize

power quality

Increase environmental

efficiency

Improve power

supply security

Semi-products CuringTire buildingMixing Testing and final finishing


UtilityPower

Power

Digital connectivity


Optimize core

processes, which

strongly depend on

electrical power

Medium and low voltage power

distribution equipment

From systems, components and

transformers, to simulation software,

apps and services – Siemens offers a

wide range of portfolio for medium and

low voltage power distribution.

29f5c8cf-4cd1-47d5-99df-03c3bbcf1bb8

Power


Generate green

energy and reduce

CO2 emissions

Intelligent micro grid automation

Microgrids are a reliable alternative

wherever a stable power supply is

needed. Siemens can leverage its

comprehensive microgrid portfolio and

tackle challenges throughout the entire

system.

Power


Avoid blackouts

by local grid

connection

SIESTORAGE

The battery energy storage system

for a reliable power supply

The modular storage system ensures

reliable power supply by charging energy

when it’s produced and releasing it when

it’s needed. SIESTORAGE can be used for

a wide range of energy distribution

applications (scalable units from the KWh

range to 20 MWh) in utilities, industries and

infrastructure.

Power



Utility

Global consulting for energy distribution concepts

Intelligent and effective energy procurement

Energy and asset monitoring

Ensure safety and

reliability of grids

Asset protection

and utilization

Increase transparency

of energy consumption

Utility



UtilityPower Digital connectivity


Global consulting for

energy distribution

concepts

Design tools and consulting for

project design and development

based on the Totally Integrated Power

(TIP) portfolio

The changing energy system provides

new opportunities for the power

supply of industries, buildings, and

infrastructures. Totally Integrated

Power offers individual solutions for

future-proof power supply.

TIP products

and systems

TIP – Solution competence

for infrastructure and

industry

Reliable and cost-

effective

power distribution

An early involvement is

essential to ensure success!

Value Creation along the whole life cycle Consulting,

planning, financing

Engineering,

network design

Project

management

Ordering,

delivery

Installation,

commissioning

Operation and

aftersales service

Services,

modernization

• Switchgear Systems

• Protection Devices

• Energy Automation, SCADA

• Switching Products

• Factory Automation,

Systems and -Drives

• Consultant/Influencer at Installer,

EPC, End customer

• Concept/single line

• Space/budget/specification

• BIM/3D-modelling

• Infrastructure and buildings,

e.g. hospitals, airports

• Data centers

• Food and Beverage

• Chemicals

• Tire Industry

• Automotive

• Pharmaceutical

• Glass/Solar

• Semicon

+ =

Utility


Energy and asset

monitoring

SIRIUS Asset Monitor, SIMARIS

Control, SIPROTEC Dashboard

Use SIMARIS Control for data

management on site. Uniform operation

and monitoring of intelligent

switchboards.

Improve your processes with

transparency and overview of your

SIRIUS devices with SIRIUS Asset

Monitor and the SIPROTEC Dashboard.

Utility


Intelligent and

effective energy

procurement

EnergyIP Suite,

Solution for an open, free

configurable Energy Efficiency

Analytics system.

SICAM Navigator

Pre-configured for a multiple

SICAM/SIPROTEC network.

Know your energy performance to

increase your energy efficiency

Utility



Mixing

Quality data management and batch traceability

Mixing room simulation

Automation solution and integrated engineering

Improve

product quality

Increase availability

Faster

commissioning

Mixing





Quality data

management and

batch traceability

WinCC Professional (SCADA), TIA

Portal, ProDiag, PM-Quality

Standard interfaces within mixing room

automation systems enable easy

connection to ERP- and MES-systems

and laboratory equipment for a detailed

quality data management. Archiving of all

relevant process quality data and system

supported comparison.

Mixing


Automation solution

and integrated

engineering

TIA Hardware Portfolio (PLC hardware

and/or software controller, distributed

I/O (ET 200 SP-F)

A comprehensive portfolio that gives

transparent information from the

machines during the plant operation and

enables focused optimization of the

machines or lines and increases

availability of the tire production.

Mixing


Mixing room

simulation

SIMIT in combination with WinCC and

real PLC controller or virtual

controller

Simulation based engineering from

virtual commissioning to operator training

leads to faster commissioning, higher

engineering quality, reduced risks.

Process description

of the polymer part

within SIMIT

Software-in-the-loopHardware-in-the-loop

Real controllerSIMIT Unit Virtual controller

Visualization of the polymer part

within WinCC Professional Runtime

Mixing



Semi-productsSafe interactions between humans and machines

Facilitate engineering of extrusion machines

Facilitate engineering of converting machines

Increase machine safety

Complex engineering of converting machines

Complex engineering of extrusion machines





Safe interactions between humans and machines

TIA Portal, SIMATIC failsafe PLCs, SIMATIC ET200 Application-specific safety modules for safety functions in rolling mills and calendars

SIMATIC Safety Integrated is the seamless integration of machine safety in the SIMATIC automation system. The system, comprising both hardware and software, offers the advantage of having the safety functions already built in, so no second additional system is needed.

Back side Control side

Switch rod

60°

Safe stopping of rolls and calenders within a maximum tolerable braking angle

Semi-products



Facilitate engineering of converting machines

Converting library

Material needs to be transformed to the semi products for a tire. The converting library is intended to support users when engineering and programming production machines for processing continuous material webs. The library provides typical, open standards, which can be adapted to address specific plants/systems and applications.

Semi-products


Facilitate engineering of extrusion machines

Extrusion library

Simple engineering for extrusion machines by using the temperature control package for cooling and heating processes and the drive package for activation and control of the extruders.

TCP

DRV

TCPThe temperature control package offers excellent control accuracy of heating and cooling processes. Additional key features include various monitoring functions, group switching, a week clock timer, cold start monitoring, and automatic controller optimization.

DRVWith the aid of the drive package, any number of extruders can be activated and controlled. It already contains all the necessary monitoring and control functions and synchronous speed control as well as throughput and pressure control functions.

Semi-products



Tire building

Safe machine operation

High level of automation for fast production rates

Continuous optimization to drive productivity

Meet safety

standards

Maximize availability and

manufacturing performance

Increase

production rates






Safe machine

operation

SIMATIC failsafe PLCs,

SIMATIC ET200 SP

Integrated safety solutions to ensure

the safety of staff and equipment,

especially with machines that have

many moving parts.

Tire building


Continuous

optimization to drive

productivity

MindSphere apps, SIMATIC

Performance Insight

Integrated system diagnosis and process

diagnosis for highest availability

overall equipment effectiveness (OEE)

analysis, machine monitoring, downtime

tracking, process improvement.Performance

Insight

Notifier Energy

Manager

Machine

Insight

Machine

Monitor

Tire building


High level of

automation for fast

production rates

TIA automation portfolio:

SIMATIC S7-1500, SIMATIC ET 200SP,

SIMATIC HMI comfort panels,

TIA Portal, SINAMICS control units

CU320, CU210

TIA is a unique portfolio of hardware and

software. Everything is linked together

seamlessly, and it’s so comprehensive

that it offers the right automation

solutions for every sector.

Flexible and modular configuration for building drum

ET200SP

with F-I/O

SIMATIC RFID

SINAMICS Drives, e.g. V90, S210,

S120, G120 with Safety functions

SIMOTICS/

SIMOGEAR

Motors

SCALANCE

HMI Comfort

Panel

SIMATIC S7-1500

Controller with

technology functions

SITOP

Power

Supply

PROFISAFE

Tire building



Curing

Energy management

Safe curing presses

Quality and speed up, cost and risk down

Optimize engineering

and commissioning

Optimize machine energy

consumption

Compliance to

safety standards

Curing





Quality and

speed up, cost

and risk down

PLCSim Advanced, SIMIT, NX

Mechatronic Concept Designer

Higher engineering quality through virtual

commissioning, early training of the

operating staff, and early review from the

tire manufacturer lead to a shorter time to

market.

Curing


Energy

management

Hardware:

Energy Meter, SENTRON Pac

Software:

Energy management software

Recording of energy data is an important

source of information for maintenance

and implementation of process

optimizations. Future optimization of

energy procurement with the help of the

collected data.

From energy monitoring

to management

Energy generationand distribution

Energy managementfor the whole tire

production and

each machine

Energy managementfor building

and utilities

Energy assessmentand on-premise

services

Curing


Safe curing presses

TIA Portal, SIMATIC failsafe PLCs,

SIMATIC ET200 SP

Automation with integrated safety

function, e.g. failsafe PLC.

Efficient engineering of PLC and safety

functions in TIA Portal.

Maximum flexibility due to modular

concept and high availability thanks to

detailed diagnostic messaging.

Po

ten

tial H

azard

s

Continued production while hazardous

movements are suspended

Crushing

Shearing

Cutting

Blatter burst

Impact

Safe operation, high productivity and cost efficiency, easy to maintain

One integrated system for safety and

standard functions by using Safety-PLC

One Engineering for PLC and Safety

functionalities with TIA Portal

Flexible integration of safety devices

like Scanner, Light curtains etc. by

PROFIsafe

Siemens hazard analysis

and safety evaluation

Sie

me

ns

Sa

fety

In

teg

rate

d

Safety standard EN 16474:2015

Curing



Testing and

final finishing

High positioning accuracy and repeatable measuring results

Communication between machines and MES

Flexibility for a higher variety of tires

High Performance, Precision

and Flexibility

Increase mechanical

accuracy

Implement

connectivity





Flexibility for a

higher variety of

tires

Perfect interplay between

SIMATIC HMI, SIMATIC Controller

and SIMATIC PC based

The testing of tires is very important for

ongoing improvements and to get high

quality tires.The tire testing machines

must be flexible to test different tires,

precise to fulfill the demand of higher

measurement accuracy and run with high

performance.

Highest performance and flexibility for tire testing machines with the perfect interplay

SIMATIC Controller

… scalable functionality

also with integrated Safety

and Motion Control.

… powerful with efficient fault

analysis and fast troubleshooting cuts

commissioning time and minimizes

downtime in production.

SIMATIC PC-based

Automation

… Openness – Easy integration of PC

applications e.g. Measuring, Machine

Vision and connection to IT systems.

… Modular expandability –

Expanding data processing and

communication tasks supplement

classical automation approaches.

SIMATIC HMI Hard and Software

… for machine-oriented visualization

to powerful SCADA systems with

Plant Intelligence.

… efficient realization of most demanding

and complex HMI tasks.



High positioning

accuracy and

repeatable

measuring results

SIMATIC, SINAMICS and SIMOTICS

For repeatable measuring results, the

motors and drives have to provide

excellent control behavior.



Communication

between machines

and MES

SCALANCE, integrated OPC UA

capability, different and flexible

integrated communication interfaces

in the SIMATIC S7 portfolio

SCALANCE network components form

the basis of communication networks in

manufacturing and process automation.

OPC UA provides the best foundation

conditions for digitalization. Siemens

relies on OPC UA for vertical connection

and for communication between

machines (M2M).




Storage and

material handling

Storage and retrieval machines

Identification and locating systems

Highly flexible systems with enhanced productivity and lower energy consumption

Increase throughput, safety,

and energy efficiency

Flexible and enhanced

productivity

Optimize material flow and

increase transparency





Storage and

retrieval machines

SIMATIC, SIMOTICS, SINAMICS and

SIMOGEAR

When implementing efficient storage

and retrieval machines, three points are

of crucial significance. Firstly, increased

throughput. Secondly, a well-conceived

safety concept. And thirdly, increased

energy efficiency.



Highly flexible

systems with

enhanced

productivity and

lower energy

consumption

Conveyor and Sortation Systems

In the application of conveyor and

sortation systems, we support the

customer, means the Material Handling

Equipment OEM as well as the

warehouse operator with a

comprehensive offering.



Identification

and locating

systems

Intelligent data management with

Industrial Identification and locating

Siemens offer a unique, consistent end-

to-end range of identification and locating

systems for customer-specific

applications. The connection with TIA

enables products are seamlessly

integrated in automation solutions.

Connection to cloud applications

maximizes flexibility and ensures that

manufacturing will remain viable into the

future.

Locating (RTLS)

SIMATIC RTLS is the locating

platform for your digital enterprise.

You can use the Real-Time Locating

System

to navigate material flows, control

mobile robots, monitor component

use, and fully document the final

product assembly.

RFID systems

RFID from Siemens optimizes your ma-

terial flows. You know where everything

is and when, you can plan efficiently,

and maintain precise control over your

process. Connection to MindSphere

maximizes transparency, efficiency,

and flexibility.

Optical identification systems

Optical identification systems from

Siemens ensure reliable, flexible, and

fast reading and verification of 1D/2D

codes, text recognition (OCR), and

object recognition.




Performant and reliable communication network

Network security to protect industrial plants

Cloud connectivity for the factory floor

Digital Connectivity

for the Tire Industry

Optimized network topology for

specific production needs

Ensure high availability even

under extreme conditions

Highest usability also for

complex networks






Performant reliable

communication

network

SCALANCE Network Systems

Powerful industrial communication

networks are the foundation for

digitalization. Within these networks,

data must be systematically and reliably

distributed across all levels. Industrial

Ethernet switches and wireless access

points are perfect for the job. With

SCALANCE, Siemens offers several

product lines with different functional

scopes depending on the specific

networking task.



Network security to

protect industrial

plants

SCALANCE Security Appliance

With “Defense in Depth” as a

comprehensive protection strategy, we

provide answers in the form of defense

throughout all levels based on the

recommendations of IEC 62443. Part of

the Industrial Security concept is network

security to protect automation networks

against unauthorized access.



Cloud connectivity

for the factory floor

SIMATIC CloudConnect

CloudConnect is the first step to profit

from the benefits of digitalization and to

connect all kinds of machines and plants

with the cloud. From the quality control of

products to the maintenance of the

necessary machines to the manufacture

of personalized products that customers

themselves have designed.



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Thank You!Siemens Ltd. Digital Industries

8F, No. 3, Park Street Nangang District Taipei | Taiwan

Service Hotline: +886 800 202 808

Service Email: [email protected]

www.siemens.com.tw/di


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DIGITAL ENTERPRISE Thinking Tire Industry Further