Digital Railways for Digital India

Transforming Railways through IoT & Next

Generation Analytics

27th March 2017

National Rail Museum Auditorium, Chanakyapuri, New Delhi

Speakers:

Mangal Dev, Hitachi Railway Systems

Rajesh Devnani, Hitachi Consulting

Digital Railways for Digital India

1. Introducing Hitachi – A credible partner for Indian Railways

2. Hitachi Digital Rail Solutions – IoT & Next Gen Analytics

Presentation Overview

3. Case Study – UK Rail

CONFIDENTIAL – For use by Hitachi, Ltd. employees and other audiences under NDA only.

Hitachi has the Most Expertise in Both OT and IT at Scale

OT105+YEARS

INDUSTRIAL

CONSUMER

BUSINESS

CITY

IT55+

YEARS

IT SYSTEMS

ARTIFICIAL

INTELLIGENCE

COMMUNICATIONS

BIG DATA

ANALYTICS

CLOUD

INSIGHT

IoT

Hitachi

3© Hitachi, Ltd. 2017. All rights reserved.

Hitachi Vision of Future of Railways where Assets will deliver User Needs using Info & Communication Technology

ITO

T

IOT


Indian Railway VISION – Safe, High performance & Efficient transport with High level of customer satisfaction

Transform

l*Systems

m*Applications

n*Actors

IR

-ONE-

ICT

.

Hitachi Digital Rail Solutions – IoT & Next Gen Analytics


Hitachi Digital Rail Solutions – A comprehensive offering set

Passenger Experiences & Freight Outcome

Optimal Assets & their Maintenance, Operations & Services

Assets / InfrastructureCBM/CRM & Assets

Management StrategyIntelligence in Doing Railway Business

(KPIs)

• Trains, Locos

• Electricals, PS

• Signaling, TMS

• Telecomm.

• Tracks, Bridges etc.

• Information Systems

• Human Resources

• Decision Support System

• Sensing & Data

Acquisition

• Big Data

• Data Analytics

• IT & IoT

Reliability

Availability

Throughput

Cost and Time

Resource Planning

Crisis Recovery

Speed of Failure management

• Passenger seat Reservation

System, other Ticketing

• Integrate customer Feedback

• Real time information for all

stakeholders

• Decongestion, capacity

optimization

Check Frauds, Safety,

Security

Asset Utilization

Enable flexibility of travel

Customer perception

Increase in Revenue

share

Hitachi Cloud


Maintenance Management Systems (MMS) plays a key role to develop the Strategy for Railway Assets – Infra & RS


Integrate various systems at OCC for total management system using TMS to deliver optimized operation

Monitor & control of sub-station.

Power SCADA

Equipments Monitoring.

Facility SCADA

Automatic Route Setting.

Train timetable Mng.

Information Distribution.

Decision Support.

Traffic Management System

Engineering Work Planning.

Engineering Work Mng.

Engineering Work Mgmt

Maintenance and Assignment

Online Monitoring; Shunting Management

Unit# Root Location Speed A B C D G I J L M N O P Q R S T U W X Y Z 9 1

395006 A XXX 0.0 1

395007 C XXXXXX- XXX 140.0 3

395009 A XXX 0.0 4

395013 B XXX – XXX 120.0 1

395016 - Ashford Depot - 1

395018 B XXX 0.0 2

395027 A XXX 0.0 14

395001 A XXX 0.0

395002 A XXX 0.0

395003 - Depot Ashford -

395004 A XXX 0.0

395005 - Depot Ramsgate -

395008 A XXX 0.0

395009 B 0.0


395011 A XXX – XXX 40.0

395012 B XXX 0.0

395014 A XXX 0.0

395015 B XXX XXX 0.0

395017 A XXX 0.0

395019 A XXX 0.0

Rolling stock Mgmt


Example of MMS utility - Extend inspection time based cycle in Rolling Stock Maintenance

Truck = Bogie


Example of CBM utility – Monitoring of performance using IOT and decision to Extend Inspection time based on condition

DPT1

DPT2

Operation time of Vacuum Circuit-Breaker

0

500

1000

1500

2000

2500

3000

3500

0 5 10 15 20 25 30

Accum

ula

ted o

pera

tion t

imes

DPT1

DPT2

designed value

measured value

Guideline standard for inspection

Optimize inspection cycle from the comparison between designed and measured value

Extend Inspection

Cycle (8 units)

Need to investigate the effect of extension in the future


Case Study – UK Rail

Digital Rail SolutionsSmarter Trains Are More Reliable…

Hitachi Rail Europe are using Reliability Centered Maintenance (RCM) principles to

enhance the way in which trains are maintained. The use of digital maintenance tools

ensures that the minimal amount of work takes place to effectively maintain the train.

Connected

MachineInsight Action Improvement

Network

Connected

Telemetric

Sensors

Centralized

Monitoring

Data Analytics

Historical

Performance

Break/Fix

Response

Remote

Diagnostic

Predictive

Maintenance

Service

Schedules

Spares and

Consumables

Reliability

Availability

Cost

Reduction

Equipment

Costs

Operational

Costs

Maintenance

Costs

There are clear

business benefits

of bringing RCM

practices to

smart train

maintenance and

operations

19721st Computerized

TMS in the world

180High Speed Trains

in UK by 2018

25GBof data captured

daily per train

100%Availability

Committments

Digital Rail SolutionsTrain IoT and Analytics

= External Partner

HRE BACK OFFICE TRAIN-SIDE SOLUTIONSGROUND-SIDE SOLUTIONS (DATA CENTER) COMMUNICATIONS

IaaS/PaaS Solutions

(UCP/HSP)

Rail

Analytics

Comms

Gateway

Rail

ApplicationsTrain

Mgt

System

(TMS)Back-Office

InterfacesTMS

Interface

Wi-Fi

3G / 4G

SAP

= Hitachi Entity

On-Board

Data

Mgt

By having a real-time data platform, Hitachi is able to remotely monitor,

manage and improve operational performance

Overall systems integration provided by Hitachi

CONFIDENTIAL – For use by Hitachi, Ltd. employees and other audiences under NDA only.

Hitachi RailArchitecture Overview

Asset Control & MaintenanceBig Data & Analytics

System & Sensor

Integration

Data Management

& Transmission

Data CommunicationsMachine Sensors Data Collection

Hitachi IEP Train Data PlatformAsset Control &

Maintenance

Business Intelligence

Predictive Analytics

Asset Management

Asset Control

Data Warehouse

Maintenance

Schedule

Asset Management &

Maintenance

Reporting Dashboards

& Analytics

Predictive maintenance

& Service scheduling

Operational Insight

Management Reporting

Asset Control Decisions

Business Transformation | Change Management | Programme Management

Messaging

Store and forward

Telemetric &

ambient data

Operational & Audit

Data

Train Performance

Data

Real time alert

messagesOperational Status

AlertingSensors

Sensors

Sensors

Sensors

ITOT

DIGITALENERGY

INDUSTRIAL IoT

SMARTCITIES

SMART TRANSPORT

Intelligent Software

Verified Blueprints

Proven

Values

Big Data

Lumada

OT IoT Infrastructure IT

Digital Rail SolutionsLeveraging our IoT Platform ‘Lumada’ for Railways

The Journey Ahead A New Digital Rail Services Platform enabled by Lumada

When Digital and IoT

Technologies

converge to address

public infrastructure

challenges, big things

become possible.

Hitachi is already part

of that journey.

We call that Social

Innovation


Enabling ICT is an opportunity to deliver wide range of services and open up new business opportunities for Railways.

Data Acquisition

Data

Visualization

Data

Analytics

Usage Analytics

Traffic Analytics

Route Analytics

Behavior Analytics

Profile Analytics System Analytics

Retail Analytics Fraud Analytics

Stores, Parking,

Vending M/c,

New customer

experience

Scheduling

Promotion Planning

Route Management

Last mile planning

Revenue Optimization

Facility Planning

Fare Management

Asset Utilization

Event Planning

Sentiment Analytics

Social Media

Ticketing /

Fare

collection


Integrate PRIS/Passenger train operations & Big Data Analytics in a Development Cycle to realize effective IR-oneICT

Seat Reservation system (PRS) for Mainline trains & additional

systems

Unreserved ticketing system (UTS) and Sub-urban ticketing system is an additional system

NewGen Data Analytics to enhance revenue/capacity & customer

services

DSS for capacity/revenue enhancement; Customer Feedback Analytics; Fraud Prevention; Waitlist

management and optimization

New Seat Reservation System

(NewGen PRS)

A world class, technology agnostic, feature rich, scalable & modular system that provides superior

user experience and enables data driven decisions and also help enhance revenues of IR

IR-oneICT

Integrate all systems, platforms & applications platforms to create

SUTRA

Dedicated, cross functional team Special Unit for Transportation Research & Analytics (detailed

analytics leading to optimized investment decisions & operations)

Transform using ICT

12

34


TMS serves as “HUB” to enable information exchange between each system centrally integrated at OCC System

Power SCADAFacility SCADA

Engineering WorkMgmt

TMS

TimetablePredictionWork AuthorizationTrain Location

TimetableRunning Result

Train LocationRunning Result

Power Supply Status

Examination Plan

Engineering Work PlanWork Request

Failure Information

Maintenance Plan

Unit# Root Location Speed A B C D G I J L M N O P Q R S T U W X Y Z 9 1

395006 A XXX 0.0 1

395007 C XXXXXX- XXX 140.0 3

395009 A XXX 0.0 4

395013 B XXX – XXX 120.0 1

395016 - Ashford Depot - 1

395018 B XXX 0.0 2

395027 A XXX 0.0 14

395001 A XXX 0.0

395002 A XXX 0.0


395004 A XXX 0.0

395005 - Depot Ramsgate -

395008 A XXX 0.0

395009 B 0.0


395011 A XXX – XXX 40.0

395012 B XXX 0.0

395014 A XXX 0.0

395015 B XXX XXX 0.0

395017 A XXX 0.0

395019 A XXX 0.0

Rolling stock Mgmt


Example of Monitoring using Sensors for data acquisition

# Items Typical sensors

1 OTMR*1Train Speed, Brake Cylinder Pressure, Snow Brake Active, Sanding Active, Master Key

SW

2 ETCS*2 Train speed, Emergency brake, ETCS Level

3 Energy Meter Total consumed active energy, Total regenerated active energy

4 BCU*3 Load weight of Car, Electric Brake Demand/Achieved

5 TractionPowering/Braking, Engine total fuel used, Engine total hours of operation, Engine speed

demand, Engine speed, Engine Coolant Temperature

6 PDCU*4 Door opening command, Door closing command, Door opening time, Door closing time

7 HVAC*5Interior tempearture, Ambient temperature, Cooling preset temperature, Heating preset

temperature

8 Toilet Out of service, Fresh water tank level , Waste water tank level

There are 3 types of sensors in components as follows:A) Command/Operating information e.g. Door opening command）B) Measured value e.g. Train speed / Interior temperature）C) Failure information e.g. Out of service of toilet）

*1 OTMR(On Train Monitoring Recorder)

*2 ETCS(European Train Control System)

*3 BCU(Brake Control Unit)

*4 PDCU(Passenger Door Control Unit)

*5 HVAC(Heating,Ventilating and Air-Conditioning system)

© Hitachi, Ltd. 2014. All rights reserved.

Hitachi Leveraging Big data Analytics and Social Media for IR

22

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Digital Railways for Digital India