Easy ClEaN™ Disc-type pipe cleaning tool

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Easy ClEaN™

CustomEr BENEfits

Keeping a pipeline clean is necessary not only for maintaining constant flow rates, and thus reducing operating costs, but also for extending asset lifetime. in addition, it is essential as preparation for efficient pipeline inspections. Rosen’s easy clean™ tool is a modular, bi-directional disc model for general cleaning and pre-commissioning applications.

thE rosEN advaNtagE

Based on the leading polyurethane (pU) technology ofRoplasthan® with products featuring a•10–15 % increase in tensile strength and tear

resistance and a•30–50 % reduction in abrasion loss over the entire

shore hardness rangewe have developed the cost efficient state-of-the-art pipecleaning tools: easy clean™.

available in the pipe diameter range from 4” to 56”, this versatile and unique tool provides the following key features:•long operating life due to highly resistant Roplasthan®

materials•1.5 D bend-radius passing ability for the standard

version•3.0 D bend-radius passing ability for the long-run

version•operating temperature range -40 to +80 °c, optional

up to +120 °c•sturdy design, ease of maintenance•comprehensive basic configuration including all

essentials•modular design to accommodate a variety of specific

applications

in its basic configuration, easy clean™ can be used for most pipeline cleaning applications such as batching, general cleaning and removal of liquids. its modular structure enables additional applications, notably heavy-duty-cleaning and wax removal, ferrous debris elimination and gauging. it is also an ideal tool forpipeline precommissioning.

thE BasiC CoNfiguratioN

automated Pu synthesis plant

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tEChNology iNsight

tool Bodysand blasted carbon steel, coated with primer and epoxyresin. Flanges radiused to avoid sharp edges, designed to withstand extreme differential pressures.

sEaliNg disCs(standard and long-run version: 4 discs) Made of Roplasthan® 1100, hardness 65 shore a

guidiNg disCs(standard version: 2 discs, long-run version: 4 discs)Made of Roplasthan® 1200, hardness 85 shore a

BumPEr NosEone plastic bumper mounted on each side in order to protect tool and transmitter from impact and allow for BiDi operation without changeover.

Nuts & BoltsMetric bolting grade 8.8, zinc plated. Metallic self-locking nuts in compliance with Din 980 V, except for single Bolt tools which are mounted with castle nuts and split pins. spring washers are used where bolts are mounted in threaded holes.

Modular in structure, easy clean™ offers a range of functions to meet the demands of modern cleaning tools. Most of the modules can easily be installed by simply replacing discs or spacers.•Roplasthan® scraping discs (1 or 2 sets)•cleaning brushes in carbon steel, stainless steel or nylon•Ring magnets (1 or 2)•gauge plate• itX transmitter with epD receiving unit•pipeline Data logger (pDl)

For detailed information please ask for specific datasheets.

Easy Clean™ with transmitter

roPlasthan discBrush Pipeline data logger (Pdl)

aCCEssoriEs

furthEr roPlasthaN® solutioNs

Based on our long experience in developing and manufacturing Roplasthan® pU materials for pipeline inspection and cleaning tools, Rosen offers tailor-made solutions for the oil and gas and other industries.

oil & gas industry•pipeline supports•Vibration damping elements•Diabolo roller systems•seals and gaskets

other standard products•cam rollers•Buffers (optionally with sensors)•Fenders•special molds•clamps and fasteners•semi-finished products

our strENgths•We formulate and manufacture our own Roplasthan®

pU elastomers. We synthesize from raw materials.•Roplasthan® resembles a construction kit with

properties tailored to your requirements. We can adjust chemical and mechanical properties precisely to your specific applications.

•through our Rosen technology & Research centers we have a strong background in all engineering disciplines as well as chemistry and physics.

•With almost 30 years of international pipeline experience, we are experts in the field.

lubricant-free gear wheel

Brace profiles

Buffer with parking distance control system for vehicles

the information contained herein is general in nature and is not intended for specific construction, installation or application purpo-ses. Rosen reserves the right to make changes in specifications or add improvements at any time without notice or obligation.

© 2013 Rosen swiss ag. all Rights Reserved. easyclean_sB_e_2.0_201309www.rosen-group.com