23
Section Revision Date COORS ENGINEERING 05060 Oct. 1991 REV. A Title RECOMMENDED ENGINEERING PROCEDURE WELDING REQUIREMENTS Revision Author Author’s Company SPECIFICATION BECK, CHUCK COORS PART 1 GENERAL 1.01 WORK INCLUDED This recommended practice serves as a guideline for welding design, fabrication and inspection and testing of all weldments performed by Adolph Coors Company or outside vendors. 1.02 CODES Coors - Coors code based on A.S.M.E. Section VIII ANSI B31.1 - Power Piping ANSI B31.5 - Refrigerant Piping AWS D1.1 - Structural Welding AWS D12.1 - Welding of Reinforcing Steel ASME Sec. I,II,V,VIII,IX - Boiler and Press. Vessel Code API 1104 - Natural Gas Transmission Piping (Field) ANSI B31.8 - Natural Gas Transmission Piping UBC - State Approved Uniform Building Code (References above codes) 1.03 TERMINOLOGY SMAW - Shielded Metal Arc Welding (Formerly STICK) GTAW - Gas Tungsten Arc Welding (Formerly TIG) GMAW - Gas Metal Arc Welding (Formerly MIG) FCAW - Flux Core Arc Welding SAW - Submerged Arc Welding 1.04 SYMBOLS The only complete and official presentation of Welding Symbols is found in AWS A2 4 of the American Welding Society Manual. PART 2 EQUIPMENT 1 of 19

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Page 1: WELDING REQUIREMENTS [REP] - Tecton Services, …tectoninc.com/wp-content/uploads/tecton-web-projects... · Web viewRadiography on all joints per ANSI B31.1, latest revision, Chapter

Section Revision DateCOORS ENGINEERING 05060 Oct. 1991 REV. A

TitleRECOMMENDED ENGINEERING PROCEDURE

WELDING REQUIREMENTS

Revision Author Author’s CompanySPECIFICATION BECK, CHUCK COORS

PART 1 GENERAL

1.01 WORK INCLUDED

This recommended practice serves as a guideline for welding design, fabrication and inspection and testing of all weldments performed by Adolph Coors Company or outside vendors.

1.02 CODES

Coors - Coors code based on A.S.M.E. Section VIIIANSI B31.1 - Power PipingANSI B31.5 - Refrigerant PipingAWS D1.1 - Structural WeldingAWS D12.1 - Welding of Reinforcing SteelASME Sec. I,II,V,VIII,IX - Boiler and Press. Vessel Code API 1104 - Natural Gas Transmission Piping (Field)ANSI B31.8 - Natural Gas Transmission PipingUBC - State Approved Uniform Building Code (References above codes)

1.03 TERMINOLOGY

SMAW - Shielded Metal Arc Welding (Formerly STICK)GTAW - Gas Tungsten Arc Welding (Formerly TIG)GMAW - Gas Metal Arc Welding (Formerly MIG)FCAW - Flux Core Arc WeldingSAW - Submerged Arc Welding

1.04 SYMBOLS

The only complete and official presentation of WeldingSymbols is found in AWS A2 4 of the American WeldingSociety Manual.

PART 2 EQUIPMENT

Not applicable

PART 3 METHODS

3.01 RECOMMENDED PRACTICES

A. See following tables. = REVISION (10/31/91)1 of 19

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Section Revision DateCOORS ENGINEERING 05060 Oct. 1991 REV. A

TitleRECOMMENDED ENGINEERING PROCEDURE

WELDING REQUIREMENTS

Revision Author Author’s CompanySPECIFICATION BECK, CHUCK COORS

TABLE I-CSTRUCTURAL WELDING

SERVICE CLASS

Class I - LOW PRESSURE PIPING <30 psig and 350°F.Exceptions:1. Piping within jurisdiction of ASME boiler and pressure vessel code.2. Piping used in direct manufacture and conveying of Beer.

WELDING DESIGN

ANSI B31.1, latestrevision. Chapter II.

FABRICATION

ANSI B31.1, latestrevision. ChapterV. Coors weldingprocedures: V11-D-50g, s, m, v, p, q,, or vessel equivalent.

INSPECTION

Visual on all welded JOINTS. ANSI B31.1, latest revision, Chapter VI, Section 136.4.2 NDT not required.

TESTING

Test per ANSIB31.1 latest revision, Chapter VI, Section 137. Open-ended vent or drain piping need not be tested, except as requested by Coors Engineer.

Class II - HIGH PRESSURE PIPING Exceptions:1. Piping covered by class I.2. Piping covered by ASME boiler and pressure vessel code.3. Piping used in direct manufacture of beer.

ANSI B31.1, latest revision, Chapter II.

ANSI B31.1, latest revision, Chapter V. Coors welding procedures:VII-D50g, s, p, q, m, i, y, bb, or vendor equivalent.

Radiography on all joints per ANSI B31.1, latest revision, Chapter VI, Section 136.45. Welds not requiring radiography will be spot radiographed at inspector's discretion (minimum) 5% of total welds).

Visual inspect on braxed or soldered joints.

Test per ANSI B31.1, lates revision, Chapter VI, Section 137.

Class III - REFRIGERATION PIPINGAll piping as defined in ANSI B31.5, Section 500.1, latest revision.

ANSI B31.5, latest revision, Chapter II.

ANSI B31.5, latest revision, Chapter V. Use Coors welding procedures VII-Dp50g, s, or vendor equivalent.

ANSI B31.5, latest revision, Chapter VI, Section 536. NDT at welding inspector's discretion (minimum) 5% of total welds)

Test per ANSI B31.5 lates revision, Chapter VI, Section 537.

Class IV - Gas Transmission Piping. All piping used in gas Transmission and distri- bution systems including gas pipelines, gas compressor stations, gas metering and regulating stations, gas mains and service lines up to outlet of user's meter set assembly.Exceptions: As covered by ANSI 831.8, Section 802.13.

ANSI B31.8, latest revision

ANSI B31.8, latest revision, Chapter II and III. Use Coors Welding Procedures VII-D-50g, s, or vendor equivalent.

Radiographic weld inspection per ANSI B31.8, latest revision, section 826 and API 1104.

Testing per ANSI B31.8, latest revision, 841.3.

Class V - BEER PROCESS PIPING All piping used in direct manufacture or handling of wort, beer, yeast, CO2 and deaerated water used for blending.

Coors Engineering Standard________.

Coors Engineering Standard _______. Use Coors welding procedure VII-D-50m or vendor equivalent. 50 P5052 (AL6XN)

NDT to be used at welding inspector or design engineer discretion (minimum radiography of 5% of total welds).

Testing and cleaning per Coors Engineering Standard ______.

Class VI - NONCODED PRESSURE VESSELSAll vessels and tanks that do not require and ASME pressure vessel certification including:

ASME Section VIII, ANSI B31.1, B31.5, API 620 or any other guide or code as specified by the project engineer.

Per the applicable Coors Welding Procedures VIII-D-50 or vendor equivalent. Reference weld spec book for application or

1. Use class II procedures for vessels operating at pressures over 30 psig.

1. Test per ANSI B31.1, latest revision, Chapter VI, Section 137 for vessels operating at pressures over 30 psig.

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Section Revision DateCOORS ENGINEERING 05060 Oct. 1991 REV. A

TitleRECOMMENDED ENGINEERING PROCEDURE

WELDING REQUIREMENTS

Revision Author Author’s CompanySPECIFICATION BECK, CHUCK COORS

1. Internal or external operating pressures exceeding 15 psi with no size limitation.2. Inside diameter not exceeding 6 inches, with no limit on pressure.3. Volumes of not more than 10 cubic feet and operating pressures not greater than 125 psi maximum.4. Volumes of not more than 5 cubic feet and operating pressures not greater than 250 psi maximum.

contact Welding Q.C., Galen Altman

2. Use Class I procedure for vessels operating at pressures less than 30 psig.

2. Test at discretion of Coors Engineer for vessels operating at pressures less than 30 psig.

Class VI -N0NCODEDPRESSURE VESSELS cont'd5. Volumes of not more than 1-1/2 cubic feet and operating pressures not greater than 600 psi maximum.6. Vessels subject to Federal control.7. Water containing capacities of 120 gallons or less for water under pressure.8. Hot water supply storage tanks heated by steam or other indirect menas when none of the following limitations are exceeded:a. Heat input of 200,000 BTU per hour.b. Water temps. of 200°F.c. Nominal water containing capacity of 120 gallons.

Class VII - CODED PRESSURE VESSELSAll vessels covered by ASME Section VIII. Vessels not covered are shown in Class VI.

ASME, Section VIII, latest revision. Coors fabricated vessels use Coors ASME Quality Control manual procedures.

ASME, Section VIII, latest revision, Coors ASME Quality Control manual. Use Coors welding procedure (VII-D-50) as specified by Coors engineer or vendor equivalent. Reference weld spec book for application or contact Welding Q.C., Galen Altman.

ASME, Section VIII, latest revision or Coors ASME Quality Control Manual for Coors fabricated vessels.

Test per ASME, Section VII, latest revision, Coors ASME Quality Control manual or vendor equivalent.

CLASS VIII CONCRETEREINFORCING BAR WELDINGAll manual welding ofconcrete reinforcing barExceptions:

American Welding Society -AWS D12.1

AWS D12.1, using Coors welding procedures VII-D-50kk

AWS D12.1 as aminimum. Visual NDT may be used to determine that design strength can be achieved.

NDT

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Section Revision DateCOORS ENGINEERING 05060 Oct. 1991 REV. A

TitleRECOMMENDED ENGINEERING PROCEDURE

WELDING REQUIREMENTS

Revision Author Author’s CompanySPECIFICATION BECK, CHUCK COORS

1. Mechanical splices using a thermit filler metal process for which strength tests have indicated the allowable stresses on the splice in accord with American Concrete Institute specifications.2. Mechanical locking systems using frictions and end bearing to align bars for compression splices only.

Class IX - Structural WeldingAll welding of structural materials if material is used for load bearing capabilities, as follows:1. Structural steel members covered by AASHTO specifications for highway bridges, 1913 edition, as amended.2. Structural steel members covered by American Standard Safety Code for elevator's A17.1, latest revision.

Design as stated in description of this class. Use Coors Welding Procedures: VII-D-50c, c, a, e, ii, aa, on, rr, or vendor equivalent.

Fabrication as stated in service class description.

AWS D1.1, latest revision, section 6. Stud welding inspection per AWS D1.1 Part F.

Class IX - Structural Welding (continued)

3. Structural steel members covered by American Railway Engineering Association specification latest edition.

4. Structural steel members covered by specifications for aluminum structures by the Aluminum Association, latest revision.

5. Structural steel members members for buildings as covered by the American Institute of Steel Construction specifications for design and fabrication of structural steel for buildings, 1969 edition, as

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Section Revision DateCOORS ENGINEERING 05060 Oct. 1991 REV. A

TitleRECOMMENDED ENGINEERING PROCEDURE

WELDING REQUIREMENTS

Revision Author Author’s CompanySPECIFICATION BECK, CHUCK COORS

amended.

3.01 RECOMMENDED PRACTICES (continued)

B. Emergency Repairs

The supervisor in charge should determine the best and safest means available to make the repair and then request inspection by the ACCo welding inspector as soon as possible. If the inspector determines that upgrading of the repair is necessary, it should be done at the next scheduled system shutdown.

C. Welding Procedures and Welder Qualifications

All welding procedures and qualifications of welders or welding operators will be per ASME, Section IX; AWS D1.1; or API 1104, latest revisions, depending on the class of service. Any essential variable changes from a qualified procedure will require additional new procedures.

Vendors doing work for Coors Industries will establishtheir own welding procedures per one of the above codes.The vendors procedures must be approved by The CoorsBrewing Company Welding Q.C. Manager.

The Welding Procedure Specifications (attachment 2) indicated on drawings have been prepared and qualified by Adolph Coors Company. These are the Welding Procedure Specifications which would be used by Adolph Coors Company and are valid only when applied by Adolph Coors Company. When these Welding Procedure Specifications are made available to other organizations, it is for reference only and with the express understanding that Adolph Coors Company assume no other responsibility for their use by others. Welding Codes require that both the Welding Procedure and the welder performance be qualified and documented by the organization applying the procedures.

Welding procedures and test data should be recorded on a "Procedure Qualification Record" form, or equivalent regardless whether the procedure is used by Adolph Coors Company or some other organization. A copy of the Procedure Qualification Record, including procedure sketches, should be available to the Coors Welding Inspector.

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Section Revision DateCOORS ENGINEERING 05060 Oct. 1991 REV. A

TitleRECOMMENDED ENGINEERING PROCEDURE

WELDING REQUIREMENTS

Revision Author Author’s CompanySPECIFICATION BECK, CHUCK COORS

= REVISION (10/31/91)3.01 RECOMMENDED PRACTICES (continued)

The welding parameters for each procedure should be listed in a document known as a "Welding Procedure Specification" form, or equivalent, regardless of whether the welding procedure is used by Adolph Coors Company or some other organization.

A copy of the Welding Procedure Specification should be available to the welder or welding operator and to the Coors Welding Inspector.

Welders or welding operators qualification test should be recorded on a "Manufacturer's Record of Qualification" form, or equivalent, regardless of whether the welder or welding operator is welding for Adolph Coors Company or some other organization. This record shall be available to the Coors Welding Inspector.

D. Welder Stamps

Welders will be assigned letter or number designations for identifying his welds. Welds on pressure vessels, boilers and piping systems are required to be stamped, stencilled or a written record maintained. Other welds may require stamping at the option of the welding inspector.

E. Responsibilities

1. Welding Designer

a. Determines and states design conditions and required joint efficiency of each part on the drawings.

b. Is proficient and knowledgeable in the provisions of the designated code for each type of work.

c. Specifies weld dimensions and procedures, material specifications and certification requirements, initiates required code approvals, and approves substitutions of materials as

3.01 RECOMMENDED PRACTICES (continued)

requested by Purchasing on the basis of expected delivery.6 of 19

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Section Revision DateCOORS ENGINEERING 05060 Oct. 1991 REV. A

TitleRECOMMENDED ENGINEERING PROCEDURE

WELDING REQUIREMENTS

Revision Author Author’s CompanySPECIFICATION BECK, CHUCK COORS

2. Fab Shop Supervisor, Field Supervisor, Designer

a. Verify heat numbers, code stamps and required documentation on purchased materials before beginning fabrication.

3. Maintenance and Fabrication Supervision

a. Be knowledgeable in the appropriate code and guide and direct his subordinates in following that code during fabrication.

b. Work (when possible) with the designer, welding engineer and/or inspector on weld joining details and procedures that meet code requirements.

c. Perform or request welding inspection during and after completion of a job.

4. Welding Q.C. Manager

a. Establish welding procedures and assure compliance.

5. Welding Inspectors

a. Inspect welding with appropriate testing methods to ensure compliance with applicable codes and design parameters.

b. Complete a Weld Inspection/Inspection report.

c. Be responsible for Coors personnel welder training and welder qualifications as required.

d. Be responsible for acceptance of certification of non-Coors welding personnel.

3.01 RECOMMENDED PRACTICES (continued)

6. Purchasing

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Section Revision DateCOORS ENGINEERING 05060 Oct. 1991 REV. A

TitleRECOMMENDED ENGINEERING PROCEDURE

WELDING REQUIREMENTS

Revision Author Author’s CompanySPECIFICATION BECK, CHUCK COORS

a. Assume responsibility for procuring specified materials, material certifications, and expediting of materials for inside fabrication work.

3.03 WELDING QUALITY CONTROL

See attachment 1 for the following quality control items:

1. Inspection methods.2. Responsibilities of The Welding Department.3. Supervisors Welding Quality Control Program.

ATTACHMENT 1

COORS WELDING QUALITY CONTROL PROGRAM

OBJECTIVE

The purpose of the Coors Quality Control Program is to insure welds are being made that meet or exceed the basic minimum requirements of the governing code per Engineering Specification No. 05060.

INSPECTION

Four types of nondestructive examination are used depending upon the inspection required. The examination methods are visual examination, dye penetrant, magnetic particle and spot or complete radiography. Visual and radiography are the most common methods used due to the variety of defects that can be detected. The dye penetrant and magnetic particle tests are valid for defects open to the surface.

RESPONSIBILITIES OF THE WELDING DEPARTMENT

The basic duty it to constantly monitor the field and shop welding to ensure that minimum code requirements are being met or exceeded. This is accomplished by communicating with job supervision to determine where welding is being performed and applying the appropriate inspection method. The Welding Department is responsible for qualifying new procedures when required by job needs, administering qualification tests to welders and reports and record keeping.

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Section Revision DateCOORS ENGINEERING 05060 Oct. 1991 REV. A

TitleRECOMMENDED ENGINEERING PROCEDURE

WELDING REQUIREMENTS

Revision Author Author’s CompanySPECIFICATION BECK, CHUCK COORS

SUPERVISORS WELDING QUALITY CONTROL PROGRAM

1. Visual inspection of welds by job supervision.

2. Supervision is responsible for checkout of welders prior tostart of job and request of welders if necessary. If additional training is needed, supervision shall request assistance from the Training Department.

3. Supervision shall insure that the welds are being made by the procedures called out on the drawings. Supervision may contact welding Q.C. for approval of alternate procedures where situation dictates.

4. Supervision should meet with Welding Q.C. or inspector to keep them informed of inspection needs.

5. Supervision shall insure that only qualified welders are welding.

6. Supervision should contact Welding Q.C. for assistance in any problem areas.

7. Supervision shall insure that a copy of the appropriate welding procedure specification (WPS) is available for review by the welders. All WPS copies are contained in this manual.

COORS WELDING PROCEDURES

Weld Spec.No. VII-D

WeldProc.

BaseMatl.& P#

Matl.Thick.& Dia.

Filler Mtl. AWSClass Spec

Test Posit. APPLICATION

Oa GTAW S.S.B. 1/4" PLT

ER-308L SFA 5.9

2,3, & 4g

ss struct. 1/16" thru 1/2" MANUAL

50b GMAW(FCAW)

C.S.1 3/4' PLT E-70T-1 SFA 5.2 Struct. weldg. primarily tank fab shop 3/16" thru 1-1/2". SEMI AUTOMATIC

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Section Revision DateCOORS ENGINEERING 05060 Oct. 1991 REV. A

TitleRECOMMENDED ENGINEERING PROCEDURE

WELDING REQUIREMENTS

Revision Author Author’s CompanySPECIFICATION BECK, CHUCK COORS

50c SMAW C.S.1 3/4" PLT

E-70l8 SFA 5.1 2,3, & 4G

C.S.struct. 3/16" thru 1-1/2" MANUAL

50d GTAW S.S.8 3/16 Sht.

ER-308L SFA 5.9HiSi

1G Stainless steel sheet for press. vessels on manipulator AUTOMATIC

50e SMAW S.S.8 1/4 PLT E-3O8L-l6 SFA 5.4

2G S.S. struct. 1/16" thru 1/2" MANUAL

50f GMAW C.S.1 1" PLT E-70T-1 SFA 5.2

1G

50g GTAW/SMAW

C.S.1 Sch. xx5" pipe

E-70S-6 SFA 5.18E-7018 SFA 5.1

50h GTAW S.S.8 3/16" Sht

ER-308L SFA 5.9 HiSi

1G S.S. sheet in shop seam welder. AUTOMATIC

50i GTAW/SMAW

CrMop-45A-335

Sch. 805" Pipe

ER-515 SFA 5.5E-8018-B2

6G 1-1/4 Cr 1/2 Mo. High pressure steam.MANUAL

50J GTAW/SMAW5A-426

CrMoPS

Sch. XX5" pipe

ER502 SFA 5.9E502-15 SFA 5.4

6g 5 Cr 1/2" Mo Pipe High Pressure Steam MANUAL

50k Mapp Gas Cutting NOT COMPLETE50l Solderi

ngand Brazing NOT COMPLETE

50m GTAW S.S.8 sCH. 56" pipe

ER-308L SFA 5.9

6G S.S. pipe, light wall sanitary piping. MANUAL

50n SMAW C.S. 1 1" PLT E-7028 SFA 5.1

2F C.S. struct. flat position only. All thicknesses used primarly in tank fab. MANUAL

50o SMAW C.S. 1 3/8" PLT E-7018 SFA 5.1

2,3, & 4G

C.S. struct. 1/16" thru 3/4" MANUAL

50P

50psd

GTAW

GTAW

GTAW

S.S.8

S.S.8

S.S.8

Sch. 40 2" Pipe

3/8" tube

2" Pipe

ER-308L SFA 5.9

6G S.S. pipe 1" thru 2-7/8" heavy wall also used for S.S. ASME pressure vessels. MANUAL

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Section Revision DateCOORS ENGINEERING 05060 Oct. 1991 REV. A

TitleRECOMMENDED ENGINEERING PROCEDURE

WELDING REQUIREMENTS

Revision Author Author’s CompanySPECIFICATION BECK, CHUCK COORS

50p-5

using 95/5 gas

50q GTAW/SMAW

S.S.8 Sch. 40, 5" pipe

ER-308L SFA 5.9E-308L-15 SFA 5.4

6G S.S. pipe 1" thru 2-7/8" heavy wall also used for S.S. ASME pressure vessels. MANUAL

50r SMAW S.S.8 1-1/2" PLT

E-308L-15 SFA 5.4

2G S.S. plate 3/16" thru 3" heavy s.s. ASME pressure vessels MANUAL

50s GTAW C.S.1 Sch. 40 2" pipe

E-70S-2 SFA 5.18

6G C.S. pipe 1" dia. thru 2-7/8" dia. also used on ASME pressure vessels. MANUAL

50t SMAW C.S.1 1/4" PLT E-6011 SFA 5.1

2,3, & 4f

C.S. light structural supports. Primarily electrical supports. MANUAL

50u SMAW C.S.1 10ga E-6013 SFA 5.1

2,3, & 4f

C.S. light struct. supports. Primarily electrical unistrut. MANUAL

50v GTAW/SMAW

S.S.8 3/4" PLT ER-308L SFA 5.9E-308L-15 SFA 5.4

2G S.S. plate 3/16" to 1-1/2" for ASME pressure vessels. MANUAL

50w GMAW S.S.8 1-1/2" PLT

E-308L-si SFA 5.9

1G S.S. plate 3/16" to 3" for ASME pressure vessels AUTOMATIC

50x GTAW/ S.S.8 3/4" PLT ER-308L SFA 5.9

E-308L-51 SFA-9

1G S.S. plate 1/16" to 1-1/2" for ASME pressure vessels. MANUALROOT AUTOMATIC FILL

50y GTAW/SMAW

SA53 to SA335P-4 Cr Mo.

5" pipeSch. 80

ER-515G SFA 5.5E-8018-B2

6G C.S. to chrome moly. 3/4" to no max. MANUAL

50z GTAW C.S.1 1/4" PLT E-70S-2 SFA 5.18

1G C.S. plate 1/16" thru 1/2" for ASME pressure vessels. Seam welder. AUTOMATIC

50aa GMAW C.S.1 1" PLT E-70S-6 SFA 5.18

1G C.S. plate 3/8" thru 2" for ASME pressure vessels. AUTOMATIC

50bb GTAW Cu 31 1/8" wall RCuSi-A SFA 1G Copper tubing for steam coils

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Section Revision DateCOORS ENGINEERING 05060 Oct. 1991 REV. A

TitleRECOMMENDED ENGINEERING PROCEDURE

WELDING REQUIREMENTS

Revision Author Author’s CompanySPECIFICATION BECK, CHUCK COORS

x 6" tube 5.7Arcos 910

MANUAL

50cc GTAW ALUM NOT COMPLETE50dd GTAW/

SMAWC.S.1S.S.8

3/8" PLT ER-309-L SFA 5.9E-309-L15 SFA 5.4

3G C.S. to S.S. plate 3/16" thru 3/4" MANUAL

50ee GTAW/SMAW

C.S.1S.S.8

3/8" PLT ER309-L SFA 5.9E-309-L-16 SFA 5.4

2G C.S. to S.S. plate 3/16" thru 3/4" for ASME pressure vessels. MANUAL

50FF (R1)

GTAW S.S.8 3/4" Tube .065 wall

None None 5F Automatic orbital, tube to tube sheet. S.S. AUTOMATIC

50ff GTAW AL6XN

.065 wall3/4" tube

None None 5F Automatic orbital, tube to 6xn tube sheet. S.S. AUTOMATIC

50gg SMAW C.S.1 Sch. 80, 5" Pipe

E-6010 SFA 5.1-E-7018 5.5

6G C.S. pipe E-6010 root pass for quick maint. repair jobs. MANUAL

50hh GTAW Cu.31 7mm to 9mm

RCu SFA 5.7Unibraze 900

ALL Copper kettle repairs MANUAL

50ii GTAW Cu.31S.S.8

1/4" SS to 1/2" Cu.

ER-Ni-3 SFA 5.14Nickel-61

2F S.S. to Cu. MANUAL

50jj SMAW Ar Pl. 3/8" PLT E-11018m SFA 5.5

2G Abrasive resistant plate 3/16" thru 3/4". MANUAL

50kk SMAW RebarGR.60

3/4" Dia.#6 Bar

E-9018 SFA 5.5

1G Splices grade 60 rebar MANUAL

50ll GMAW S.S.8 16 ga. Sheet

ER-308-L SFA 5.9Hi Sil

2F S.S. 16 ga. sheet in Fab. Shop AUTOMATIC

50mm

Thermit

RR Rails

50nn SMAWSAW

C.S.1 1/4" PLT E-7018 SFA 5.1

EL-12 SFA 5.17

1G Used in Tank Fab Shop. MANUAL ROOTAUTOMATIC FILL

50oo SMAW S.S.1 3/4" PLT E-7028 SFA 5.1

1G C.S. plate 3/8" thru 1-1/2" E-7028 for structural in flat position. MANUAL

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Section Revision DateCOORS ENGINEERING 05060 Oct. 1991 REV. A

TitleRECOMMENDED ENGINEERING PROCEDURE

WELDING REQUIREMENTS

Revision Author Author’s CompanySPECIFICATION BECK, CHUCK COORS

50pp GTAW Rim steel to inconel

1/2" PLT ER-NiCrFe-6 SFA Huntington 5.1492

1G Inconel inserts for Glass lined beer tanks. MANUAL

50qq GMAW C.S.1 3/8" PLT E-705-6 SFA 5.18

1G Glass lined beer tanks in Tank Fab. Shop. SEMI-AUTOMATIC

50rr SMAW C.S.1 3/4" PLT E-7024 SFA 5.1

1G Structural welding in Fab Shop. MANUAL

50ss RSW C.S.8 16 ga. sheet

None None 1G Spot welding for fermenter tanks

50tt GTAW S.S.8 10 ga. ER-308L SFA 5.9

1G Fab shop procedure 16' seamer AUTOMATIC

50uu GTAW S.S.8 10 ga.sheet

None None 1G Fusion weld - no filler for Fab. Shop seam welders. AUTOMATIC

50vv GTAW Cu 31 7-9 mmplate

RCu SFA 5.7 2G Field installation of copper kettles. MANUAL

50ww

GTAW MONEL400

.140" Sheet

None None 1G Seam welding monel 400 in Fab Shop. AUTOMATIC

50xx GTAWSMAW

YOLOYP1

3/8" Wall3" Pipe

E705-2 SFA 5.18E7018

6G Welding on condensate piping MANUAL

50yy SW C.S.P-1

3/4" dia.studs

None None 1F Stud welding 3/16" to 3/4' studs. AUTOMATIC

50zz Brazing

S.S.8 ALL BAg-1 SFA 5.8 VERT Brazing SS sample ports to piping. MANUAL

50a1 GTAW C.S.1 1/4" PLT2-1/2" pipe

N.A. N.A. 5F Orbital tube to tube sheet welding cor-ten 2-1/2" O.D. tubes for boiler #5. AUTOMATIC

50b1 GTAWSMAW

C.S.1 2" PipeSch. 80

E-70S-6 5.18E-7018 5.1

6G Carbon steel piping small dia. with GTAW root and SMAW fill for boiler #5. MANUAL

50c1 GTAWSMAW

C.S.1 Sch. xx5" pipe

E-70S-6 5.18E-7018 5.1

6G Carbon steel pipe - 2-7/8" O.D. to no max. requires stress relief. MANUAL

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Section Revision DateCOORS ENGINEERING 05060 Oct. 1991 REV. A

TitleRECOMMENDED ENGINEERING PROCEDURE

WELDING REQUIREMENTS

Revision Author Author’s CompanySPECIFICATION BECK, CHUCK COORS

50d1 GTAAW

C.M.5 Sch. 802" Pipe

ER521G 5.23 6G 2-1/4" chrome moly piping for Boiler #5. MANUAL

50e1 GMAW

S.S.8 1/4" PLT ER308L 5.9HiSi

1G Fab Shop Welding of S.S. plate for pressure vessels. SEMI-AUTOMATIC

50f1 GTAW Cu 31S.S.8

3/8" PLT1/4" PLT

RCU 5.7RCUAL-A2 5.7

4F2F

Field installation copper kettles to new stainless steel bottoms. MANUAL

50g1 GTAWSMAW

C.S.1 Sch. 405" Pipe

E-70S-6 5.18E-7018 5.1

6G Carbon steel pipe procedure for light (Sch. 40 or less) wall pipe. MANUAL

50h1 SMAW

C.S.1 2" dia. E-7018 5.1 1G Structural round bar. MANUAL

50i1 GTAW C.M.4 1-5/8" O.D. .134" WALL

ER-515g SFA 5.5

6g Boiler superheater pendants MANUAL

50j1 SAW C.S.1 3/8" PLT E-70S-6 SFA

5.18EL-12 SFA 5.17

1g Structural plate. AUTOMATIC

50K-1

AUTOGTAW

C.S.1 1/4" PLT 70S-6 SFA 5.18

1G cARBON STEEL PLATE 1/16" - 1/4", AUTOMATIC

50L1 AUTOGTAW

S.S.8 1/4" PLT ER-308-L SFA 5.9

1G Stainless Steel Plate 1/16" - 1/4". AUTOMATIC

50m1

SAW C.S.1 3/4" PLT EL-12 SFA 5.17

1G Carbon Steel Plate 3/16" - 1-1/2". AUTOMATIC

50n1 SMAW

C.S.1 3/4" PLT E-7018 SFA 5.1

2G Carbon steel plate 3/16" - 1-1/2". Positions limited to flat & horiz. MANUAL

50o1 GTAW

Monel

P-42

.109 Wall Pipe

ERNiCu-7 SFA 5.11

Monel 60

6G Monel 400 Pipe 1/2" O.D. and larger. .109 to .218 wall. MANUAL

50p1 GTAW

Monel

S.S.8

.109 Wall Pipe

ERNiCrFe-6 SFA 5.14Inc. 92

6G Monel 400 pipe to stainless. Steel pipe. MANUAL

50q1 GTAW

MonelP-42

1/4" PLT ERNiCu-7 SFA 5.11

2,3, & 4G

Monel 400 plate 1/4" to 1/2" MANUAL

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Section Revision DateCOORS ENGINEERING 05060 Oct. 1991 REV. A

TitleRECOMMENDED ENGINEERING PROCEDURE

WELDING REQUIREMENTS

Revision Author Author’s CompanySPECIFICATION BECK, CHUCK COORS

50r1 AutoGTAW

S.S.8 1/8" SHT. ERNiCrMo-3 SFA 5.145

1G 3.17 L Stainless steel in seam welder. AUTOMATIC

50s1 GMAWSAW

C.S.1 1/2" PLT E705-6 SFA 5EL-12

1G Glass lined beer tanks. AUTOMATIC

50t1 GMAW

S.S.8 All Fillets ER-308L SFA 5.9

3F Dwonhill welding ofs.s. fillet welds. SEMI-AUTOMATIC.

50u1 GMAW(FCAW)

C.S.1 3/4" PLT E71T-1 SFA 5.2

2G Out of position structrual welding with flux core electrode. SEMI-AUTOMATIC

50v1 GTAW

S.S.8 1" and overSch. 60

ER-30BL SFA 5.9

6G Stainless steel pipe up to schedule 160. MANUAL

50w1

GMAW

C.S.1S.S.8

3/8" PLT ER-309 SFA 5.9

1G 1/16" to 3/4" carbon steel to stainless steel. AUTOMATIC

50x1 GTAW

S.S.8 3/16" Sheet

N.A. N.A. 1G Stainless steel in seam welder single pass one side, no filler. AUTO.

50y1 GTAW

S.S.8 3/8" PLT ER-308L SFA 5.9

1G Stainless steel plate for Fab Shop. AUTO.

50z1 GTAW

S.S.10H

3/8" PLT 22/09 N/AThermanit

All Duplex stainless steel 2205 MANUAL

50a2 GTAWSMAW

S.S.10H

3/8" PLT 22/09w N/AThermanit

All Duplex stainless steel 2205 for SMAW. MANUAL

50b2 GTAW

S.S.10H to p8

3/8: PLT 22/09 N/ACrNiMoThermanit

All Duplex stainless steel 2205 to 304L. MANUAL

50c2 GMAWFCAW

S.S. P.8

3/16" - 1/2" PLT

E308LT3 SFA 5.22

1G, 1F

Stainless steel plate for pressure vessel. SEMI-AUTOMATIC

50d2 GTAW

A1 P23

All ER4043 SFA 5.10

2F Aluminum plate 6061 MANUAL

50e2 GTAW

A1 P22-P23

All ER5654 SFA 5.10

2F Aluminum plate 6060T6 to 5654-O. MANUAL

50f2 GTA A1 1/16"- ER5654 SFA 1Q,1 Aluminum plate 5254-O to 5254-O 15 of 19

Page 16: WELDING REQUIREMENTS [REP] - Tecton Services, …tectoninc.com/wp-content/uploads/tecton-web-projects... · Web viewRadiography on all joints per ANSI B31.1, latest revision, Chapter

Section Revision DateCOORS ENGINEERING 05060 Oct. 1991 REV. A

TitleRECOMMENDED ENGINEERING PROCEDURE

WELDING REQUIREMENTS

Revision Author Author’s CompanySPECIFICATION BECK, CHUCK COORS

W P22 3/4" PLT 5.10 F MANUAL50g2 GTA

WA1 P21-P22

All ER4043 SFA 5.10

2F Aluminum plate 1060 to 5254 MANUAL

50h2 GTAW

Inconel P43

1-1/16"- 1/2" PLT

ERNiCrMo-3 SFA 5.14

1G Inconel plate 625 to 625 MANUAL

50i2 GTAW

Inconel P43

1-1/16"-1/2" PLT

ERMiCrMo-3 SRA 5.14

1G Inconel to stainless 625 to SA240 MANUAL

50j2 GTAW

SS P8

.045-.130

ER308L SFA 5.9ER316L

Flat Spot weld dimple plate SEMI-AUTOMATIC

50k2 SW P8 3/8" N/A N/A Flat 3/8" stainless studs male or female. MACHINE Erico PW1000

50l2 SW P8 5/16" N/A N/A Flat 5/16" stainless studs Male or female MACHINE Erico P/W1000

50m2

SW PS 1/4" N/A N/A FlatHor

1/4" stainless studs Male or female MACHINE Erico PW1000

50n2 SW P8 10-24 dia.

stud base N/A Flat 10-24 stainless studs Male or female MACHINE Erico PW1000

50o2 GMAW

1 & 8 3/8" 309 SFA.9 1F/2F 98% 2% Arg. Ox.SEMI-AUTOMATIC

50q2 RSW P8 .0478 308L N/A Flat Dimpled jacketAUTOMATIC

50r2 RSW P8 .0598 308L N/A FLAT Dimpled JacketAUTOMATIC

50s2 GTA AL6XN .134" ERNiCr.Mo3 SFA 5 #625 .14

6G Pipe MANUAL

50t2 GTA P8 SS .109 N/A N/A 5G Beer piping Orbit AUTOMATIC

50u2 GTA P45

(Al6xN)

.154/2"0 ERNiCrMo-3 SFA 5.14

6G Hot "A" Water Envir. MANUAL

50v2 SW P8 SS .3/16" - - 1G Glove Boxes AUTOMATIC50w2

GTA P8 3/4" Plate

ER308 SFA 5.9

1G Pressure VesselsMANUAL

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Section Revision DateCOORS ENGINEERING 05060 Oct. 1991 REV. A

TitleRECOMMENDED ENGINEERING PROCEDURE

WELDING REQUIREMENTS

Revision Author Author’s CompanySPECIFICATION BECK, CHUCK COORS

50x2 GTA P46-SB535-330 mat.

2" Sch. 80

RA 330-04 N/A 6G Vessels & Piping MANUAL

50y2 GMA P46-SB536-330 mat.

3/8" Plate

RA 330-04 N/A 1G Vessels SEMI-AUTOMATIC

50z2 GTA P45 to C/SAL6XN to C/S

.154/2"0 ERNiCrMo-3 SFA 5.14

6G Heat Exch. Vessels MANUAL

50a3 GTA P46 330 to P8 316L

2" Sch. 80

RA330-04 N/A 6G P. Vessels MANUAL

50b3 GMA P46 330 TO p8 316l

.375 ra 330-04 N/A 1G P. Vessels SEMI-AUTOMATIC

50c3 Solder

Palladium to Silver

.125" Inglehart A5.8 A50N BAg-24

6G Vessels MANUAL

50d3 GMA50e3 FCA PI 1" E7171 SFA

5.201G Pressure Vessels

SEMI-AUTOMATIC PWHT50f350g3 GTA P12"

Pipe.218" ER7056 SFA

5.186G Pressure Vessels MANUAL PWHT

50h3 GMA p1 Plate

.750 ER 7056 SFA 5.18

1G Pressure VesselsSEMI-AUTOMATIC PWHT

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