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Gas-Lift Workshop Qatar February 4 - 8, 2007 This presentation is the property of the author(s) and his/her/their company(ies). It may not be used for any purpose other than viewing by Workshop attendees without the expressed written permission of the author(s). Downhole Pressure Measurement Mike Johnson Co-Authors Rodney Bane & Lester Matthews - ExxonMobil Production Company Rick Pruett - Halliburton

Downhole Pressure Measurement - ALRDC - Home · – Transducers and data recording devices can be checked from surface without well ... For more information on Halliburton PTS,

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Page 1: Downhole Pressure Measurement - ALRDC - Home · – Transducers and data recording devices can be checked from surface without well ... For more information on Halliburton PTS,

Gas-Lift WorkshopQatar

February 4 - 8, 2007

This presentation is the property of the author(s) and his/her/their company(ies).It may not be used for any purpose other than viewing by Workshop attendees without the expressed written permission of the author(s).

Downhole Pressure MeasurementMike Johnson

Co-Authors

Rodney Bane & Lester Matthews - ExxonMobil Production Company

Rick Pruett - Halliburton

Page 2: Downhole Pressure Measurement - ALRDC - Home · – Transducers and data recording devices can be checked from surface without well ... For more information on Halliburton PTS,

Feb. 4 - 8, 2007 2007 Gas-Lift Workshop 2

Corporate Separateness

Exxon Mobil Corporation has numerous subsidiaries, many with names that include ExxonMobil, Exxon, Esso and Mobil. For convenience and simplicity in this presentation, the parent company and its subsidiaries may be referenced separately or collectively as "ExxonMobil."

Abbreviated references describing global or regional operational organizations and global or regional business lines are also sometimes used for convenience and simplicity.

Nothing in this presentation is intended to override the corporate separateness of these separate legal entities. Working relationships discussed in this presentation do not necessarily represent a reporting connection, but may reflect a functional guidance, stewardship, or service relationship.

Page 3: Downhole Pressure Measurement - ALRDC - Home · – Transducers and data recording devices can be checked from surface without well ... For more information on Halliburton PTS,

Feb. 4 - 8, 2007 2007 Gas-Lift Workshop 3

Downhole Pressure Measurement

Methods commonly used in ExxonMobil US Operations (onshore and offshore)

• Chamber Pressure Gauge

• Company Operated, Truck Mounted BHP Unit

Page 4: Downhole Pressure Measurement - ALRDC - Home · – Transducers and data recording devices can be checked from surface without well ... For more information on Halliburton PTS,

Feb. 4 - 8, 2007 2007 Gas-Lift Workshop 4

Downhole Pressure Monitors• Gas filled pressure chambers (Halliburton PTS) have been in use at SYU (Offshore California) since 1984 (Hondo Platform) & 1993 (Harmony & Heritage Platforms)

• Have installed over 60 downhole pressure gauges

• Installed in all new drillwells unless notmechanically feasible (eg. dual strings or ESP’s)

Hondo Platform

Page 5: Downhole Pressure Measurement - ALRDC - Home · – Transducers and data recording devices can be checked from surface without well ... For more information on Halliburton PTS,

Feb. 4 - 8, 2007 2007 Gas-Lift Workshop 5

ExxonMobil SYU Project OverviewOffshore California, US

• Starting Dates– Hondo Platform 1984– Heritage & Harmony Platforms 1993

• Installation Types Quantities – Chamber Pressure System 60– Chemical Injection 46– Subsurface Safety Valves 86– 1” Diluent Tube 9

• Maximum Installation Depth 19,400 ft

• Failures (Chamber Pressure System) 1– Kinked capillary line on installation

Page 6: Downhole Pressure Measurement - ALRDC - Home · – Transducers and data recording devices can be checked from surface without well ... For more information on Halliburton PTS,

Feb. 4 - 8, 2007 2007 Gas-Lift Workshop 6

Gas Lift Optimization Using Downhole Pressure Monitors

•Downhole gauges measure pressure at depth real time.

• Changes in gas lift injection rates and/or viscosity reducer result in changes in gauge pressures associated with changes in liquid production rates, enabling real time production optimization.

Gas-Lift Rate

1/20/04 11:12:15 AM 1/27/04 9:07:50 AM6.91 Day(s)

8F741

MSCFD 1

1.5

0.5

21.40958F741

MSCFD

BHP

1/20/04 11:13:15 AM 1/27/04 9:08:55 AM6.91 Day(s)

8P741-3

PSIG 890900

875

925888.368P741-3

PSIG

Page 7: Downhole Pressure Measurement - ALRDC - Home · – Transducers and data recording devices can be checked from surface without well ... For more information on Halliburton PTS,

Feb. 4 - 8, 2007 2007 Gas-Lift Workshop 7

Pressure Transmission System (PTS)

No Electronics No Moving Parts

Page 8: Downhole Pressure Measurement - ALRDC - Home · – Transducers and data recording devices can be checked from surface without well ... For more information on Halliburton PTS,

Feb. 4 - 8, 2007 2007 Gas-Lift Workshop 8

SYU Typical Installation

ChamberInternal Sensing

1/8” Capillary Tube (Pressure)1/4” Safety Valve Tube3/8” Chemical Injection Tube

Surface EquipmentReal Time Pressure Read-out

Page 9: Downhole Pressure Measurement - ALRDC - Home · – Transducers and data recording devices can be checked from surface without well ... For more information on Halliburton PTS,

Feb. 4 - 8, 2007 2007 Gas-Lift Workshop 9

Capillary Tubing

Chamber Design

Ports are on the inside tubing of the chamber

Page 10: Downhole Pressure Measurement - ALRDC - Home · – Transducers and data recording devices can be checked from surface without well ... For more information on Halliburton PTS,

Feb. 4 - 8, 2007 2007 Gas-Lift Workshop 10

Chamber Gauge Operation• Helium gas is used to transmit pressure

from chamber to surface.• Surface pressure is corrected for weight of

the gas and temperature effect to calculate gauge pressure at depth.

• Gas is injected down capillary at the surface until surface pressure begins to decrease indicating that system is full of gas from chamber to surface. Any excess gas escapes into the tubing.

• At that time, injection is stopped: Surface pressure + Wt. of gas corrected for temperature = Gauge pressure at depth

• Subsequent changes in surface pressure indicate changes in pressure at gauge depth.

Page 11: Downhole Pressure Measurement - ALRDC - Home · – Transducers and data recording devices can be checked from surface without well ... For more information on Halliburton PTS,

Feb. 4 - 8, 2007 2007 Gas-Lift Workshop 11

Other Chamber Gauge Information• System should be periodically purged, leak checked

and transducer checked.• Accuracy depends upon transducer calibration, and

estimated or measured downhole temperatures.• System is suitable for harsh environments

– Temperature > 800F (425 C)– Corrosives – chamber metallurgy same as tubing + SS capillary tube– Vibration resistant

• Check System Integrity From Surface– Transducers and data recording devices can be checked from surface

without well intervention– Chamber integrity can be checked without system retrieval

For more information on Halliburton PTS, contact: [email protected]

Page 12: Downhole Pressure Measurement - ALRDC - Home · – Transducers and data recording devices can be checked from surface without well ... For more information on Halliburton PTS,

Feb. 4 - 8, 2007 2007 Gas-Lift Workshop 12

Single Operator, Self-contained Truck Mounted BHP UnitEMPC/USP Onshore BHP Operations

• Managed and scheduled by Subsurface Engineering Artificial Lift Team• Two Operators, Two BHP vehicles• One man operation*• Wireline BHP Acquisition using Amerada and memory gauges

– Static (Shut In) pressures – Pressure Buildup testing– Flowing Pressure Traverses – Tag Fill

• Echometer diagnostic equipment– Fluid Levels– Pressure Buildup data collection * use two man crews when working in H2S fields or remote locations

with unreliable communications.

Page 13: Downhole Pressure Measurement - ALRDC - Home · – Transducers and data recording devices can be checked from surface without well ... For more information on Halliburton PTS,

Feb. 4 - 8, 2007 2007 Gas-Lift Workshop 13

Self-contained Truck Mounted Units• USP BHP Operations

– Over 25 years operating company wireline equipment – Run 500-700 Pressure surveys/year

• BHP Tools • Benefits

Page 14: Downhole Pressure Measurement - ALRDC - Home · – Transducers and data recording devices can be checked from surface without well ... For more information on Halliburton PTS,

Feb. 4 - 8, 2007 2007 Gas-Lift Workshop 14

BHP UNITS

Page 15: Downhole Pressure Measurement - ALRDC - Home · – Transducers and data recording devices can be checked from surface without well ... For more information on Halliburton PTS,

Feb. 4 - 8, 2007 2007 Gas-Lift Workshop 15

One Man Operation• Custom built design based on prior learnings (i.e., Crane, platform, etc.)

Sliding platform eliminated need for

ladders/climbing and improved safety.

Hand operated crane permits safe one man

operation!

Page 16: Downhole Pressure Measurement - ALRDC - Home · – Transducers and data recording devices can be checked from surface without well ... For more information on Halliburton PTS,

Feb. 4 - 8, 2007 2007 Gas-Lift Workshop 16

BHP Nerve Center

Page 17: Downhole Pressure Measurement - ALRDC - Home · – Transducers and data recording devices can be checked from surface without well ... For more information on Halliburton PTS,

Feb. 4 - 8, 2007 2007 Gas-Lift Workshop 17

Data Acquisition

1. Specialize in Data Accuracy 2. Use Recommended RP 11V5 guidelines3. Trained Expertise & Equipment4. Interact with Reservoir, S.S., A/L, and field, on

specific job information

Page 18: Downhole Pressure Measurement - ALRDC - Home · – Transducers and data recording devices can be checked from surface without well ... For more information on Halliburton PTS,

Feb. 4 - 8, 2007 2007 Gas-Lift Workshop 18

BHP Tools

• EMR – Electronic Memory Recorder• Computer Software (WellTest 2002/ZipWin

Report)• Microsoft Access BHP Database• Echometer diagnostic equipment

Page 19: Downhole Pressure Measurement - ALRDC - Home · – Transducers and data recording devices can be checked from surface without well ... For more information on Halliburton PTS,

Feb. 4 - 8, 2007 2007 Gas-Lift Workshop 19

Page 20: Downhole Pressure Measurement - ALRDC - Home · – Transducers and data recording devices can be checked from surface without well ... For more information on Halliburton PTS,

Feb. 4 - 8, 2007 2007 Gas-Lift Workshop 20

Welltest Solutions 2002 Graph

Page 21: Downhole Pressure Measurement - ALRDC - Home · – Transducers and data recording devices can be checked from surface without well ... For more information on Halliburton PTS,

Feb. 4 - 8, 2007 2007 Gas-Lift Workshop 21

ZipWin Report Graph

Page 22: Downhole Pressure Measurement - ALRDC - Home · – Transducers and data recording devices can be checked from surface without well ... For more information on Halliburton PTS,

Feb. 4 - 8, 2007 2007 Gas-Lift Workshop 22

Benefits• Cost Savings• Reservoir Surveillance• Artificial Lift Optimization• Production Troubleshooting• Viable to production re-designs• Availability

For more information contact: [email protected]

Page 23: Downhole Pressure Measurement - ALRDC - Home · – Transducers and data recording devices can be checked from surface without well ... For more information on Halliburton PTS,

Feb. 4 - 8, 2007 2007 Gas-Lift Workshop 23

Questions?