DX B Ironless Linear Motor - PBASystems

SYSTEMS

www.pbasystems.com.sg

I R O N L E S S L I N E A R M O T O RDX B SERIES

H I G H E S T F O R C Epoint-to-point motion systems

PAGE 02

PBA Systems is an ISO certified company that designs and manufactures motion control products, including linear motor modules, voice coil modules, piezo

stages, large XYZ Theta stages and other special customized solutions.

Founded in 1999, PBA Systems continuously aims for technological breakthroughs and innovations, working to deliver

the best products to our customers while providing excellent service and uncompromising quality standards. For

enquiries on any of our products, email us at [email protected] or call us at +65 6576 6767

5 0 1 8 3 5 0 1 5 0 1 8 5 3 8 18

the leader in linear motors

motor modules servo drives motion control cards

software encoders & cables mechanical design& fabrication

+ +

+ + +

= complete solution

PAGE 03

GLOBAL SUPPORT

MAKING IT GOOD & MAKING IT CHEAP

FAST REACTION & SHORT LEAD TIME

PBA SYSTEMS products are well covered with world-wide distrbutors and local offices.

We are vertically integrated with factories in China that supply the motor magnets.South East Asian factories for machining and assembly.

We hold vast stocks of work in progress parts. We are equipped to accomodate highly customised designs.PBA staffs work around the clock to deliver goods on time.

BRANCH OFFICE

DISTRIBUTORS

global locations

USA

India

Israel

ItalySwitzerland

Germany

Korea

IndonesiaSingapore

MalaysiaThailand

Philippines

Taiwan

China

Linear Motors PA R T N U M B E R I N G

PAGE 04

Coil Assembly DX50B – C4 – P – TM – 2.0 – A – FC

Magnet Track

We reserve the right to make technical changes at any time without prior notice

DX Series Part Numbering System

DX50B – TL300 – K2

Remarks: TM – On/Off switch TC – With a simple temperature controller (e.g. Omron), user can read the temperature all the time on a display. User can also set a temperature in

the controller to trigger an output Minimum Bending Radius - 10 times of cable diameter

Motor Model

DX10B DX20B DX30B DX30BT DX50B DX50BT DX65B DX65BT DX90B DX90BT

Motor Coil Size

C1

C2

C3

C4

C5

:

Connection Type S - Series

P - Parallel

Thermal Protection

TM - Thermostat Available as a standard for DX30B, DX30BT, DX50B, DX50BT, DX65B, DX65BT, DX90B, DX95BT (Not available for DX20B)

TC - PT 100 Sensor Available as a standard for DX10B, DX20B (Optional for DX30B, DX30BT, DX50B, DX50BT, DX65B, DX65BT, DX90B, DX90BT)

Cable Length 2.0 m

3.0 m

5.0 m

Cooling Type

Blank - Standard Type (No cooling)

A - Air Cooling

Option #1

FC - Ferrite Core (Standard)

Blank - Without Ferrite Core (Not Recommended)

Option #2

HC - Hall Connector (Standard)

Blank – No HC

– HC

Remarks: Track length in incremental of 60mm

DX B Series

Motor Model

DX10B DX20B DX30B DX30BT DX50B DX50BT DX65B DX65BT DX90B DX90BT

Magnet Track Length

TL180 - 180mm

TL300 - 300mm

TL600 - 600mm

TL900 - 900mm

Magnet Track Length

Blank - No Customization

K1, K2, K3, K4, K5, K6.. - Customized according to customer’s specifications

M A K E S A D I F F E R E N C Ew w w. p b a s y s t e m s . c o m . s g

Highest Force in Compact Size for Point-to-Point Motion Systems


DX B Series Linear Motors

DX 10B • Ironless Motor • Peak force to 63N, Continuous force to 12N • Ideal for high precision/smooth motion

S P E C I F I C A T I O N S

PAGE 05


PerformanceUnit DX10B-C1 DX10B-C2 DX10B-C3 DX10B-C4

S S S SPeak Force N 15.8 31.6 47.5 63.3Continuous Force @ 120ºC* N 3.2 6.3 9.5 12.7Peak Power @ 120ºC W 316 631 947 1262Continuous Power @ 120ºC* W 12.6 25.2 37.9 50.5

ElectricalUnit DX10B-C1 DX10B-C2 DX10B-C3 DX10B-C4

S S S SPeak Current Apk 14.01 14.01 14.01 14.01Continuous Current @ 120ºC* Apk 2.80 2.80 2.80 2.80Continuous Stall Current @ 120ºC* Arms 1.98 1.98 1.98 1.98Force Constant N/Apk 1.1 2.3 3.4 4.5Back EMF Constant Vpk/m/s 1.3 2.6 3.9 5.2Coil Resistance L-L @ 25ºC ohm 1.6 3.1 4.7 6.2Coil Resistance L-L @ 120ºC* ohm 2.1 4.3 6.4 8.6Inductance L-L @ 1kHz mH 0.11 0.22 0.33 0.44Motor Constant @ 25ºC* N/√W 1.05 1.48 1.81 2.09Motor Constant @ 120ºC* N/√W 0.89 1.26 1.54 1.78Max. Terminal Voltage Vdc 60 60 60 60

ThermalUnit DX10B-C1 DX10B-C2 DX10B-C3 DX10B-C4

S S S SThermal Resistance @ 120ºC* ºC/W 7.53 3.76 2.51 1.88Max. Coil Temperature ºC 120 120 120 120

MechanicalUnit DX10B-C1 DX10B-C2 DX10B-C3 DX10B-C4

S S S SCoil Weight kg 0.02 0.04 0.06 0.08Coil Length mm 22 43 64 85Attractive Force N 0 0 0 0Electrical Cycle Length mm 21 21 21 21

Notes:1. Apk = 1.414 * Arms; Vpk = 1.414 * Vrms.2. * Ambient temperature 25ºC, natural convection, no heat sink.3. Specifications tolerance – inductance +/-30%, all others +/-10%.4. Peak force and current - 4% duty ratio and 1 second duration.




DX 10B


PAGE 06


DX10B Standard Magnet Track

SIZE TRACK LENGTH TL (mm) WEIGHT (kg) MOUNT HOLE G (ea) MOUNT HOLE H (ea) TL 63 62.7 0.15 2 3 TL 84 83.7 0.20 3 4 TL 105 104.7 0.25 4 5

TRACK WEIGHT = 0.15kg PER 63mm.

DX10B Motor Coil

SIZE COIL LENGTH CL (mm) WEIGHT (kg) MOUNT HOLE E (ea) MOUNT HOLE A (ea) C1 22.0 0.02 4 12.0 C2 43.0 0.04 6 16.0 C3 64.0 0.06 8 16.0

For COOLING OPTIONS, please ask for detail drawing.

85.0 16.0C4 0.08 10

3.5

20.921.0(PITCH)

TRACK LENGTH

42.0

0.3

6.0 3.0 BOTH SIDESG- 3.5 THRU

COMBINE TRACKS

CLEARANCE

21.6

9.7

25.4

36.0

21.6

5.0A(PITCH)

COIL LENGTH

14.0

E-M2.5 5.0

MOTOR CABLE

10.8

13.8521.0(PITCH)

H- M3 THRU'

21.0




DX 20B • Ironless Motor • Peak force to 229N, Continuous force to 60N • Integrated with Hall Sensor • Ideal for high precision/smooth motion

Notes:1. Apk = 1.414 * Arms; Vpk = 1.414 * Vrms.2. * Ambient temperature 25ºC, natural convection, no heat sink.

4. Specifications tolerance – inductance +/-30%, all others +/-10%.5. Peak force and current - 4% duty ratio and 1 second duration.

PerformanceUnit

S P S P S P S PPeak Force N 92 92 137 137 183 183 229 229Continuous Force @ 120ºC* N 18 18 27 27 37 37 46 46Continuous Force AC @ 120ºC^ N 24 24 36 36 48 48 60 60Peak Power @ 120ºC W 744 744 1116 1116 1488 1488 1860 1860Continuous Power @ 120ºC* W 30 30 45 45 60 60 74 74Continuous Power AC @ 120ºC^ W 50 50 75 75 101 101 126 126

ElectricalUnit

S P S P S P S PPeak Current Apk 10.50 21.00 10.50 21.00 10.50 21.00 10.50 21.00Continuous Current @ 120ºC* Apk 2.10 4.20 2.10 4.20 2.10 4.20 2.10 4.20Continuous Current AC @ 120ºC^ Apk 2.73 5.46 2.73 5.46 2.73 5.46 2.73 5.46Continuous Stall Current @ 120ºC* Arms 1.40 2.80 1.40 2.80 1.40 2.80 1.40 2.80Force Constant N/Apk 8.7 4.4 13.1 6.5 17.4 8.7 21.8 10.9Back EMF Constant Vpk/m/s 10.0 5.0 15.0 7.5 20.1 10.0 25.1 12.5Coil Resistance L-L @ 25ºC ohm 6.5 1.6 9.8 2.4 13.0 3.3 16.3 4.1Coil Resistance L-L @ 120ºC* ohm 9.0 2.2 13.5 3.4 18.0 4.5 22.5 5.6Inductance L-L @ 1kHz mH 1.53 0.38 2.30 0.57 3.06 0.77 3.83 0.96Motor Constant @ 25ºC* N/√W 3.95 3.95 4.84 4.84 5.59 5.59 6.24 6.24Motor Constant @ 120ºC* N/√W 3.36 3.36 4.11 4.11 4.75 4.75 5.31 5.31Max. Terminal Voltage Vdc 400 400 400 400 400 400 400 400

ThermalUnit

S P S P S P S PThermal Resistance @ 120ºC* ºC/W 3.19 3.19 2.13 2.13 1.60 1.60 1.28 1.28Thermal Resistance AC @ 120ºC^ ºC/W 1.89 1.89 1.26 1.26 0.94 0.94 0.76 0.76Max. Coil Temperature ºC 120 120 120 120 120 120 120 120

MechanicalUnit

S P S P S P S PCoil Weight kg 0.11 0.11 0.17 0.17 0.23 0.23 0.28 0.28Coil Weight AC^ kg 0.11 0.11 0.17 0.17 0.23 0.23 0.28 0.28Coil Length mm 61 61 91 91 121 121 151 151Attractive Force N 0 0 0 0 0 0 0 0Electrical Cycle Length mm 30 30 30 30 30 30 30 30

DX20B-C5

DX20B-C5

DX20B-C5

DX20B-C4

DX20B-C4

DX20B-C4

DX20B-C4

DX20B-C2 DX20B-C3

DX20B-C2 DX20B-C3

DX20B-C2 DX20B-C3

DX20B-C2 DX20B-C3

DX20B-C5


PAGE 07





DX 20B


PAGE 08


SIZE TRACK LENGTH TL (mm) WEIGHT (kg) MOUNT HOLE A (ea) MOUNT HOLE B (ea) TL 120 119.7 0.44 2 2 TL 180 179.7 0.66 3 3 TL 240* 239.7 0.88 4 4 TL 300 299.7 1.10 5 5 TL 360 359.7 1.32 6 6 TL 480 479.7 1.76 8 8

*EX-STOCK LENGTH TRACK WEIGHT = 0.22kg PER 60mm.


6.036.573.0

109.5

3.0 M3 6.0-M3 THRU

COIL LENGTH

29.8560.0(PITCH)

4.6

6.0 3.2(BOTH SIDES)-M4 THRU

CABLE OUT

3.037.5

36.573.0

16.6

121.0(C4)

M3 6.0

61.0(C2)91.0(C3)

FLEXIBLE CABLE 3.3 FOR HALLFLEXIBLE CABLE 5.6 FOR POWER0.

02.

37.

510

.5

10.5

0.0

10.6

10.6

0.0

7.9

38.139.151.352.055.6

29.8560.0(PITCH)TRACK LENGTH

-M5 THRU

D-

E

B

A

TL

CL

DX20B Motor Coil

SIZE COIL LENGTH CL (mm) WEIGHT (kg) MOUNT HOLE D (ea) MOUNT HOLE E (ea) C2 61.0 0.11 3 2 C3 91.0 0.17 5 3 C4 121.0 0.23 7 4 C5 151.0 0.28

9 5




PAGE 09

DX 30B / DX 30BT • Ironless Motor • Peak force to 724N, Continuous force to 188N • Integrated with Hall Sensor • Ideal for high precision/smooth motion



PerformanceUnit DX30BT-C2

S P S P P S PPeak Force N 145 145 289 289 289 434 434Continuous Force @ 120ºC* N 29 29 58 58 58 87 87Continuous Force AC @ 120ºC^ N 38 38 75 75 75 113 113Peak Power @ 120ºC W 695 695 1390 1390 1390 2086 2086Continuous Power @ 120ºC* W 28 28 56 56 56 83 83Continuous Power AC @ 120ºC^ W 47 47 94 94 94 141 141

ElectricalUnit DX30BT-C2

S P S P P S PPeak Current Apk 11.81 23.63 11.81 23.63 47.25 11.81 23.63Continuous Current @ 120ºC* Apk 2.36 4.73 2.36 4.73 9.45 2.36 4.73Continuous Current AC @ 120ºC^ Apk 3.07 6.14 3.07 6.14 12.29 3.07 6.14Continuous Stall Current @ 120ºC* Arms 1.75 3.50 1.75 3.50 7.00 1.75 3.50Force Constant N/Apk 12.3 6.1 24.5 12.3 6.1 36.8 18.4Back EMF Constant Vpk/m/s 14.1 7.0 28.2 14.1 7.0 42.3 21.1Coil Resistance L-L @ 25ºC ohm 4.8 1.2 9.6 2.4 0.6 14.4 3.6Coil Resistance L-L @ 120ºC* ohm 6.6 1.7 13.3 3.3 0.8 19.9 5.0Inductance L-L @ 1kHz mH 3.00 0.75 6.00 1.50 0.38 9.00 2.25Motor Constant @ 25ºC* N/√W 6.46 6.46 9.13 9.13 9.13 11.18 11.18Motor Constant @ 120ºC* N/√W 5.49 5.49 7.76 7.76 7.76 9.51 9.51Max. Terminal Voltage Vdc 400 400 400 400 400 400 400

ThermalUnit DX30BT-C2

S P S P P S PThermal Resistance @ 120ºC* ºC/W 3.42 3.42 1.71 1.71 1.71 1.14 1.14Thermal Resistance AC @ 120ºC^ ºC/W 2.02 2.02 1.01 1.01 1.01 0.67 0.67Max. Coil Temperature ºC 120 120 120 120 120 120 120

MechanicalUnit DX30BT-C2

S P S P P S PCoil Weight kg 0.21 0.21 0.41 0.41 0.43 0.62 0.62Coil Weight AC^ kg 0.23 0.23 0.46 0.46 0.48 0.69 0.69Coil Length mm 61 61 121 121 121 181 181Attractive Force N 0 0 0 0 0 0 0Electrical Cycle Length mm 60 60 60 60 60 60 60



DX30B-C2 DX30B-C3

DX30B-C1

DX30B-C1

DX30B-C1

DX30B-C1

DX30B-C2 DX30B-C3

DX30B-C2 DX30B-C3

DX30B-C2 DX30B-C3




PAGE 10

DX 30B / DX 30BT • Ironless Motor •• Integrated with Hall Sensor • Ideal for high precision/smooth motion



Peak force to 724N, Continuous force to 188N


S P P S PPeak Force N 579 579 579 724 724Continuous Force @ 120ºC* N 116 116 116 145 145Continuous Force AC @ 120ºC^ N 150 150 150 188 188Peak Power @ 120ºC W 2781 2781 2781 3476 3476Continuous Power @ 120ºC* W 111 111 111 139 139Continuous Power AC @ 120ºC^ W 188 188 188 235 235


S P P S PPeak Current Apk 11.81 23.63 47.25 11.81 23.63Continuous Current @ 120ºC* Apk 2.36 4.73 9.45 2.36 4.73Continuous Current AC @ 120ºC^ Apk 3.07 6.14 12.29 3.07 6.14Continuous Stall Current @ 120ºC* Arms 1.75 3.50 7.00 1.75 3.50Force Constant N/Apk 49.0 24.5 12.3 61.3 30.6Back EMF Constant Vpk/m/s 56.4 28.2 14.1 70.4 35.2Coil Resistance L-L @ 25ºC ohm 19.2 4.8 1.2 24.0 6.0Coil Resistance L-L @ 120ºC* ohm 26.6 6.6 1.7 33.2 8.3Inductance L-L @ 1kHz mH 12.00 3.00 0.75 15.00 3.75Motor Constant @ 25ºC* N/√W 12.91 12.91 12.91 14.44 14.44Motor Constant @ 120ºC* N/√W 10.98 10.98 10.98 12.27 12.27Max. Terminal Voltage Vdc 400 400 400 400 400


S P P S PThermal Resistance @ 120ºC* ºC/W 0.85 0.85 0.85 0.68 0.68Thermal Resistance AC @ 120ºC^ ºC/W 0.51 0.51 0.51 0.40 0.40Max. Coil Temperature ºC 120 120 120 120 120


S P P S PCoil Weight kg 0.83 0.83 0.88 1.04 1.04Coil Weight AC^ kg 0.93 0.93 0.97 1.16 1.16Coil Length mm 241 241 241 301 301Attractive Force N 0 0 0 0 0Electrical Cycle Length mm 60 60 60 60 60



DX30B-C4 DX30B-C5

DX30B-C4 DX30B-C5

DX30B-C4 DX30B-C5

DX30B-C4 DX30B-C5





DX 30B / 30BT


PAGE 11


SIZE TRACK LENGTH TL (mm) WEIGHT (kg) MOUNT HOLE A (ea) MOUNT HOLE B (ea) TL 120 119.5 1.14 2 2 TL 180 179.5 1.71 3 3 TL 240 239.5 2.28 4 4 TL 300 299.5 2.85 5 5 TL 360 359.5 3.42 6 6 TL 480* 479.5 4.56 8 8


DX30B Motor Coil DX30BT Motor Coil

SIZE COIL LENGTH CL (mm)

WEIGHT (kg) WEIGHT (kg) Air Cool

MOUNT HOLE D (ea)

C1 61.0 0.21 0.23 3 C2 121.0 0.41 0.46 7 C3 181.0 0.62 0.69 11 C4 241.0 0.83 0.93 15 C5 301.0 1.04 1.16 19



MOUNT HOLE D (ea)

C2 121.0 0.43 0.48 C4 241.0 0.88 0.97


715



COIL LENGTH

29.7560.0(PITCH)7.3 6.35(BOTH SIDES)-M5 THRU

4.25

CABLE OUT

28.0

301.0(C5)

-M4 THRU45.530.0(PITCH)

2.5

61.0(C1)121.0(C2)

181.0(C3)

241.0(C4)

0.0

17.5

17.5

13.7

0.0

8.5

50.852.155.261.268.5 (+2.0 for DX 30BT)

0.0

17.8

5

17.8

5

FLEXIBLE CABLE 5.6 FOR POWER

FLEXIBLE CABLE 3.3 FOR HALL

TRACK LENGTH

22.2560.0

-M5 TRHUA

12.035.0

4.5

35.7

20.5

72.6

M5 10.0 FOR AIR INPUT

B

TL

D

CL

AIR COOLED COILSTANDARD COIL

(+2.0 for DX 30BT)


PAGE 12

SYSTEMS M A K E S A D I F F E R E N C Ewww.pbasystems.com.sg



DX 50B / 50BT • Ironless Motor • Peak force to 1339N, Continuous force to 348N• Integrated with Hall Sensor • Ideal for high precision/smooth motion


S P S P P S PPeak Force N 223 223 446 446 446 669 669Continuous Force @ 120ºC* N 45 45 89 89 89 134 134Continuous Force AC @ 120ºC^ N 58 58 116 116 116 174 174Peak Power @ 120ºC W 751 751 1502 1502 1502 2253 2253Continuous Power @ 120ºC* W 30 30 60 60 60 90 90Continuous Power AC @ 120ºC^ W 51 51 102 102 102 152 152


S P S P P S PPeak Current Apk 13.13 26.25 13.13 26.25 52.50 13.13 26.25Continuous Current @ 120ºC* Apk 2.63 5.25 2.63 5.25 10.50 2.63 5.25Continuous Current AC @ 120ºC^ Apk 3.41 6.83 3.41 6.83 13.65 3.41 6.83Continuous Stall Current @ 120ºC* Arms 2.10 4.20 2.10 4.20 8.40 2.10 4.20Force Constant N/Apk 17.0 8.5 34.0 17.0 8.5 51.0 25.5Back EMF Constant Vpk/m/s 19.6 9.8 39.1 19.6 9.8 58.7 29.3Coil Resistance L-L @ 25ºC ohm 4.2 1.1 8.4 2.1 0.5 12.6 3.2Coil Resistance L-L @ 120ºC* ohm 5.8 1.5 11.6 2.9 0.7 17.4 4.4Inductance L-L @ 1kHz mH 3.11 0.78 6.22 1.56 0.39 9.33 2.33Motor Constant @ 25ºC* N/√W 9.58 9.58 13.55 13.55 13.55 16.59 16.59Motor Constant @ 120ºC* N/√W 8.14 8.14 11.51 11.51 11.51 14.10 14.10Max. Terminal Voltage Vdc 400 400 400 400 400 400 400


S P S P P S PThermal Resistance @ 120ºC* ºC/W 3.16 3.16 1.58 1.58 1.58 1.05 1.05Thermal Resistance AC @ 120ºC^ ºC/W 1.87 1.87 0.94 0.94 0.94 0.62 0.62Max. Coil Temperature ºC 120 120 120 120 120 120 120


S P S P P S PCoil Weight kg 0.25 0.25 0.52 0.52 0.54 0.76 0.76Coil Weight AC^ kg 0.28 0.28 0.57 0.57 0.60 0.85 0.85Coil Length mm 61 61 121 121 121 181 181Attractive Force N 0 0 0 0 0 0 0Electrical Cycle Length mm 60 60 60 60 60 60 60



DX50B-C2 DX50B-C3

DX50B-C1

DX50B-C1

DX50B-C1

DX50B-C1

DX50B-C2 DX50B-C3

DX50B-C2 DX50B-C3

DX50B-C2 DX50B-C3




PAGE 13



DX 50B / 50BT • Ironless Motor • Peak force to 1339N, Continuous force to 348N• Integrated with Hall Sensor • Ideal for high precision/smooth motion

PerformanceUnit DX50BT-C4 DX50BT-C6

S P P S P PPeak Force N 893 893 893 1116 1116 1339Continuous Force @ 120ºC* N 179 179 179 223 223 268Continuous Force AC @ 120ºC^ N 232 232 232 290 290 348Peak Power @ 120ºC W 3004 3004 3004 3755 3755 4506Continuous Power @ 120ºC* W 120 120 120 150 150 180Continuous Power AC @ 120ºC^ W 203 203 203 254 254 305

ElectricalUnit DX50BT-C4 DX50BT-C6

S P P S P PPeak Current Apk 13.13 26.25 52.50 13.13 26.25 52.50Continuous Current @ 120ºC* Apk 2.63 5.25 10.50 2.63 5.25 10.50Continuous Current AC @ 120ºC^ Apk 3.41 6.83 13.65 3.41 6.83 13.65Continuous Stall Current @ 120ºC* Arms 2.10 4.20 8.40 2.10 4.20 8.40Force Constant N/Apk 68.0 34.0 17.0 85.0 42.5 25.5Back EMF Constant Vpk/m/s 78.2 39.1 19.6 97.8 48.9 29.3Coil Resistance L-L @ 25ºC ohm 16.8 4.2 1.1 21.0 5.3 1.6Coil Resistance L-L @ 120ºC* ohm 23.2 5.8 1.5 29.1 7.3 2.2Inductance L-L @ 1kHz mH 12.44 3.11 0.78 15.55 3.89 1.17Motor Constant @ 25ºC* N/√W 19.16 19.16 19.16 21.42 21.42 23.46Motor Constant @ 120ºC* N/√W 16.28 16.28 16.28 18.21 18.21 19.94Max. Terminal Voltage Vdc 400 400 400 400 400 400

ThermalUnit DX50BT-C4 DX50BT-C6

S P P S P PThermal Resistance @ 120ºC* ºC/W 0.79 0.79 0.79 0.63 0.63 0.53Thermal Resistance AC @ 120ºC^ ºC/W 0.47 0.47 0.47 0.37 0.37 0.31Max. Coil Temperature ºC 120 120 120 120 120 120

MechanicalUnit DX50BT-C4 DX50BT-C6

S P P S P PCoil Weight kg 1.07 1.07 1.05 1.25 1.25 1.58Coil Weight AC^ kg 1.19 1.19 1.17 1.40 1.40 1.75Coil Length mm 241 241 241 301 301 361Attractive Force N 0 0 0 0 0 0Electrical Cycle Length mm 60 60 60 60 60 60



DX50B-C4 DX50B-C5

DX50B-C4 DX50B-C5

DX50B-C4 DX50B-C5

DX50B-C4 DX50B-C5





DX 50B / 50BT


PAGE 14




DX50B Motor Coil DX50BT Motor Coil SIZE COIL LENGTH

CL (mm) WEIGHT (kg) WEIGHT (kg)

Air Cool MOUNT

HOLE D (ea) C1 61.0 0.25 0.28 3 C2 121.0 0.52 0.57 7 C3 181.0 0.76 0.85 11 C4 241.0 1.07 1.19 15 C5 301.0 1.25 1.40 19



MOUNT HOLE D (ea)

C2 121.0 0.54 0.60 C4 241.0 1.05 1.17 C6 361.0 1.58 1.75


71523



COIL LENGTH

6.0

29.7560.0(PITCH)9.0 6.35(BOTH SIDES)

B-M6 THRU'

CABLE OUTCL

6.0

30.0

241.0(C4)

-M4 THRU 30.0(PITCH)

61.0(C1)121.0(C2)181.0(C3)

TRACK LENGTH 29.7560.0(PITCH)

A-M6 THRU'

D

TL

0.0

12.7

76.277.480.086.093.0 (+2.0 for DX 50BT)

0.0

19.1

13.9

19.1

0.0

19.3

5

19.3

5



12.0

38.2

5.0

20.1

97.5


38.7


(+2.0 for DX 50BT)

40.0



DX 65B / 65BT • Ironless Motor • Peak force to 5191N, Continuous force to 1038N • Integrated with Hall Sensor • Ideal for high precision/smooth motion


S P S P S P S P S P PPeak Force N 692 692 1038 1038 1384 1384 1730 1730 2077 2077 2077Continuous Force @ 120ºC* N 138 138 208 208 277 277 346 346 415 415 415Continuous Force AC @ 120ºC^ N 173 173 260 260 346 346 415 415 498 498 498Peak Power @ 120ºC W 1951 1951 2927 2927 3902 3902 4878 4878 5854 5854 5854Continuous Power @ 120ºC* W 78 78 117 117 156 156 195 195 234 234 234Continuous Power AC @ 120ºC^ W 122 122 183 183 244 244 281 281 337 337 337


S P S P S P S P S P PPeak Current Apk 15.63 31.25 15.63 31.25 15.63 31.25 15.63 31.25 15.63 31.25 62.50Continuous Current @ 120ºC* Apk 3.13 6.25 3.13 6.25 3.13 6.25 3.13 6.25 3.13 6.25 12.50Continuous Current AC @ 120ºC^ Apk 3.91 7.81 3.91 7.81 3.91 7.81 3.75 7.50 3.75 7.50 15.00Continuous Stall Current @ 120ºC* Arms 2.50 5.00 2.50 5.00 2.50 5.00 2.50 5.00 2.50 5.00 10.00Force Constant N/Apk 44.3 22.2 66.5 33.2 88.6 44.3 110.8 55.4 132.9 66.5 33.2Back EMF Constant Vpk/m/s 50.9 25.5 76.4 38.2 101.9 50.9 127.4 63.7 152.8 76.4 38.2Coil Resistance L-L @ 25ºC ohm 7.7 1.9 11.6 2.9 15.4 3.9 19.3 4.8 23.1 5.8 1.4Coil Resistance L-L @ 120ºC* ohm 10.7 2.7 16.0 4.0 21.3 5.3 26.6 6.7 32.0 8.0 2.0Inductance L-L @ 1kHz mH 9.11 2.28 13.67 3.42 18.22 4.56 22.78 5.69 27.33 6.83 1.71Motor Constant @ 25ºC* N/√W 18.4 18.4 22.6 22.6 26.1 26.1 29.1 29.1 31.9 31.9 31.9Motor Constant @ 120ºC* N/√W 15.7 15.7 19.2 19.2 22.2 22.2 24.8 24.8 27.1 27.1 27.1Max. Terminal Voltage Vdc 600 600 600 600 600 600 600 600 600 600 600


S P S P S P S P S P PThermal Resistance @ 120ºC* ºC/W 1.22 1.22 0.81 0.81 0.61 0.61 0.49 0.49 0.41 0.41 0.41Thermal Resistance AC @ 120ºC^ ºC/W 0.78 0.78 0.52 0.52 0.39 0.39 0.34 0.34 0.28 0.28 0.28Max. Coil Temperature ºC 120 120 120 120 120 120 120 120 120 120 120


S P S P S P S P S P PCoil Weight kg 1.05 1.05 1.57 1.57 2.09 2.09 2.61 2.61 3.13 3.13 3.23Coil Weight AC^ kg 1.13 1.13 1.69 1.69 2.25 2.25 2.81 2.81 3.37 3.37 3.47Coil Length mm 121 121 181 181 241 241 301 301 361 361 361Attractive Force N 0 0 0 0 0 0 0 0 0 0 0Electrical Cycle Length mm 60 60 60 60 60 60 60 60 60 60 60



DX65B-C2 DX65B-C3

DX65B-C2 DX65B-C3

DX65B-C5

DX65B-C5

DX65B-C5

DX65B-C5

DX65B-C2 DX65B-C3

DX65B-C2 DX65B-C3 DX65B-C4

DX65B-C4

DX65B-C4

DX65B-C4 DX65B-C6

DX65B-C6

DX65B-C6

DX65B-C6


PAGE 15






PerformanceUnit DX65BT-C8 DX65BT-C10 DX65BT-C12 DX65BT-C15

S P P S P P P PPeak Force N 2769 2769 2769 3461 3461 3461 4153 5191Continuous Force @ 120ºC* N 554 554 554 692 692 692 831 1038Continuous Force AC @ 120ºC^ NPeak Power @ 120ºC W 7805 7805 7805 9756 9756 9756 11707 14634Continuous Power @ 120ºC* W 312 312 312 390 390 390 468 585Continuous Power AC @ 120ºC^ W

ElectricalUnit DX65BT-C8 DX65BT-C10 DX65BT-C12 DX65BT-C15

S P P S P P P PPeak Current Apk 15.63 31.25 62.50 15.63 31.25 62.50 62.50 93.75Continuous Current @ 120ºC* Apk 3.13 6.25 12.50 3.13 6.25 12.50 12.50 18.75Continuous Current AC @ 120ºC^ Apk

Continuous Stall Current @ 120ºC* Arms 2.50 5.00 10.00 2.50 5.00 10.00 10.00 15.00Force Constant N/Apk 177.2 88.6 44.3 221.5 110.8 55.4 66.5 55.4Back EMF Constant Vpk/m/s 203.8 101.9 50.9 254.7 127.4 63.7 76.4 63.7Coil Resistance L-L @ 25ºC ohm 30.8 7.7 1.9 38.5 9.6 2.4 2.9 1.6Coil Resistance L-L @ 120ºC* ohm 42.6 10.7 2.7 53.3 13.3 3.3 4.0 2.2Inductance L-L @ 1kHz mH 36.44 9.11 2.28 45.55 11.39 2.85 3.42 1.90Motor Constant @ 25ºC* N/√W 36.9 36.9 36.9 41.2 41.2 41.2 45.2 50.5Motor Constant @ 120ºC* N/√W 31.3 31.3 31.3 35.0 35.0 35.0 38.4 42.9Max. Terminal Voltage Vdc 600 600 600 600 600 600 600 600

ThermalUnit DX65BT-C8 DX65BT-C10 DX65BT-C12 DX65BT-C15

S P P S P P P PThermal Resistance @ 120ºC* ºC/W 0.30 0.30 0.30 0.24 0.24 0.24 0.20 0.16Thermal Resistance AC @ 120ºC^ ºC/WMax. Coil Temperature ºC 120 120 120 120 120 120 120 120

MechanicalUnit DX65BT-C8 DX65BT-C10 DX65BT-C12 DX65BT-C15

S P P S P P P PCoil Weight kg 4.36 4.36 4.43 5.45 5.45 5.54 6.64 8.55Coil Weight AC^ kgCoil Length mm 481 481 481 601 601 601 721 901Attractive Force N 0 0 0 0 0 0 0 0Electrical Cycle Length mm 60 60 60 60 60 60 60 60



DX65B-C8 DX65B-C10

DX65B-C8 DX65B-C10

DX65B-C8 DX65B-C10

DX65B-C8 DX65B-C10


PAGE 16





DX 65B / 65BT


PAGE 17







MOUNT HOLE D (ea)

C2 121.0 1.05 1.13 4 C3 181.0 1.57 1.69 6 C4 241.0 2.09 2.25 8 C5 301.0 2.61 2.81 C6 361.0 3.13 3.37 12 C8 481.0 4.36 16 C10 601.0 5.45 20



MOUNT HOLE D (ea)

C6 361.0 3.23 3.47 C8 481.0 4.43 C10 601.0 5.54 C12 721.0 6.64 C15 901.0 8.55


COIL LENGTH

29.7560.0(PITCH)9.0 (BOTH SIDES)-M6 THRU

6.5

CABLE OUT

-M5 THRU

39.0

51.060.0(PITCH)

121.0(C2)181.0(C3)

241.0(C4)

361.0(C6)481.0(C8)

601.0(C10)

50.0

TRACK LENGTH 29.7560.0(PITCH)-M6 THRU

D

CL

TLA

B

0.0

25.0

25.0

0.0

24.5

24.5

016.0

100.0101.4

122.0 (+2.0 for DX 65BT)

18.5

106.9112.0



12.049.0

5.0

25.6

127.

0

50.0



1216202430

10

(+2.0 for DX 65BT)







S P S P S P S P PPeak Force N 894 894 1342 1342 1789 1789 2683 2683 2683Continuous Force @ 120ºC* N 179 179 268 268 358 358 537 537 537Continuous Force AC @ 120ºC^ N 215 215 322 322 429 429 617 617 617Peak Power @ 120ºC W 2217 2217 3325 3325 4433 4433 6650 6650 6650Continuous Power @ 120ºC* W 89 89 133 133 177 177 266 266 266Continuous Power AC @ 120ºC^ W 128 128 192 192 255 255 352 352 352


S P S P S P S P PPeak Current Apk 16.88 33.75 16.88 33.75 16.88 33.75 16.88 33.75 67.50Continuous Current @ 120ºC* Apk 3.38 6.75 3.38 6.75 3.38 6.75 3.38 6.75 13.50Continuous Current AC @ 120ºC^ Apk 4.05 8.10 4.05 8.10 4.05 8.10 3.88 7.76 15.53Continuous Stall Current @ 120ºC* Arms 2.70 5.40 2.70 5.40 2.70 5.40 2.70 5.40 10.80Force Constant N/Apk 53.0 26.5 79.5 39.8 106.0 53.0 159.0 79.5 39.8Back EMF Constant Vpk/m/s 61.0 30.5 91.4 45.7 121.9 61.0 182.9 91.4 45.7Coil Resistance L-L @ 25ºC ohm 7.5 1.9 11.3 2.8 15.0 3.8 22.5 5.6 1.4Coil Resistance L-L @ 120ºC* ohm 10.4 2.6 15.6 3.9 20.8 5.2 31.1 7.8 1.9Inductance L-L @ 1kHz mH 8.51 2.13 12.77 3.19 17.03 4.26 25.54 6.39 1.60Motor Constant @ 25ºC* N/√W 22.3 22.3 27.4 27.4 31.6 31.6 38.7 38.7 38.7Motor Constant @ 120ºC* N/√W 19.0 19.0 23.3 23.3 26.9 26.9 32.9 32.9 32.9Max. Terminal Voltage Vdc 600 600 600 600 600 600 600 600 600


S P S P S P S P PThermal Resistance @ 120ºC* ºC/W 1.07 1.07 0.71 0.71 0.54 0.54 0.36 0.36 0.36Thermal Resistance AC @ 120ºC^ ºC/W 0.74 0.74 0.50 0.50 0.37 0.37 0.27 0.27 0.27Max. Coil Temperature ºC 120 120 120 120 120 120 120 120 120


S P S P S P S P PCoil Weight kg 1.30 1.30 1.95 1.95 2.56 2.56 3.90 3.90 4.00Coil Weight AC^ kg 1.39 1.39 2.08 2.08 2.74 2.74 4.16 4.16 4.27Coil Length mm 121 121 181 181 241 241 361 361 361Attractive Force N 0 0 0 0 0 0 0 0 0Electrical Cycle Length mm 60 60 60 60 60 60 60 60 60



DX90B-C2 DX90B-C3

DX90B-C2 DX90B-C3

DX90B-C2 DX90B-C3

DX90B-C2 DX90B-C3

DX90B-C4

DX90B-C6

DX90B-C6DX90B-C4

DX90B-C4

DX90B-C4

DX90B-C6

DX90B-C6


PAGE 18




PAGE 19




PerformanceUnit DX90BT-C8 DX90BT-C10 DX90BT-C12

S P P S P P PPeak Force N 3578 3578 3578 4472 4472 4472 5366Continuous Force @ 120ºC* N 716 716 716 894 894 894 1073Continuous Force AC @ 120ºC^ NPeak Power @ 120ºC W 8867 8867 8867 11084 11084 11084 13300Continuous Power @ 120ºC* W 355 355 355 443 443 443 532Continuous Power AC @ 120ºC^ W

ElectricalUnit DX90BT-C8 DX90BT-C10 DX90BT-C12

S P P S P P PPeak Current Apk 16.88 33.75 67.50 16.88 33.75 67.50 67.50Continuous Current @ 120ºC* Apk 3.38 6.75 13.50 3.38 6.75 13.50 13.50Continuous Current AC @ 120ºC^ Apk

Continuous Stall Current @ 120ºC* Arms 2.70 5.40 10.80 2.70 5.40 10.80 10.80Force Constant N/Apk 212.0 106.0 53.0 265.0 132.5 66.3 79.5Back EMF Constant Vpk/m/s 243.8 121.9 61.0 304.8 152.4 76.2 91.4Coil Resistance L-L @ 25ºC ohm 30.0 7.5 1.9 37.5 9.4 2.3 2.8Coil Resistance L-L @ 120ºC* ohm 41.5 10.4 2.6 51.9 13.0 3.2 3.9Inductance L-L @ 1kHz mH 34.06 8.51 2.13 42.57 10.64 2.66 3.19Motor Constant @ 25ºC* N/√W 44.7 44.7 44.7 50.0 50.0 50.0 54.7Motor Constant @ 120ºC* N/√W 38.0 38.0 38.0 42.5 42.5 42.5 46.5Max. Terminal Voltage Vdc 600 600 600 600 600 600 600

ThermalUnit DX90BT-C8 DX90BT-C10 DX90BT-C12

S P P S P P PThermal Resistance @ 120ºC* ºC/W 0.27 0.27 0.27 0.21 0.21 0.21 0.18Thermal Resistance AC @ 120ºC^ ºC/WMax. Coil Temperature ºC 120 120 120 120 120 120 120

MechanicalUnit DX90BT-C8 DX90BT-C10 DX90BT-C12

S P P S P P PCoil Weight kg 5.17 5.17 5.31 6.46 6.46 6.63 7.96Coil Weight AC^ kgCoil Length mm 481 481 481 601 601 601 721Attractive Force N 0 0 0 0 0 0 0Electrical Cycle Length mm 60 60 60 60 60 60 60



DX90B-C8 DX90B-C10

DX90B-C8 DX90B-C10

DX90B-C8 DX90B-C10

DX90B-C8 DX90B-C10





DX 90B / 90BT


PAGE 20


SIZE TRACK LENGTH TL (mm) WEIGHT (kg) MOUNT HOLE A (ea) MOUNT HOLE B (ea) TL 240 239.5 8.50 4 4 TL 300 299.5 10.50 5 5 TL 360 359.5 12.50 6 6 TL 600 599.5 21.00 10 10 TL 900 899.5 31.50 15 15

TRACK WEIGHT = 2.1kg PER 60mm.




MOUNT HOLE D (ea)

C2 121.0 1.30 1.39 4 C3 181.0 1.95 2.08 6 C4 241.0 2.56 2.74 8 C6 361.0 3.90 4.16 12 C8 481.0 5.17 16 C10 601.0 6.46 20



MOUNT HOLE D (ea)

C6 361.0 4.00 4.27 C8 481.0 5.31 C10 601.0 6.63 C12 721.0 7.96


12162024



COIL LENGTH

29.7560.0(PITCH)10.5 10.0(BOTH SIDES)

M8 THRU

9.5

CABLE OUT

TRACK LENGTH 29.7560.0(PITCH)

M8 THRU

42.0

M5 THRU

601.0(C10)

51.060.0(PITCH)

241.0(C4)

481.0(C8)

361.0(C6)

121.0(C2)181.0(C3)

D-

CL

TL

A-

B-

0.0

26.0

18.5

26.0

0.0

27.0

27.0

0.0

19.0

125.0126.4133.9139.9148.0 (+2.0 for DX 90BT)



11.0

5.0

52.0

26.6

153.

0


54.0


(+2.0 for DX 90BT)



PAGE 21

M A N U A L S I Z I N G O F L I N E A R S E R V O M O T O R




PAGE 22

M A N U A L S I Z I N G O F L I N E A R S E R V O M O T O R

99N



PAGE 23

P B A S Y S T E M S L I N E A R M O T O R S I Z E R S O F T WA R E

PBA Systems Motor Sizer Software is available to assist in the calculation and selection. Please contact PBA Systems for more information.


For individual motion profile

For multiple motion profiles



PAGE 24

M A N U A L S I Z I N G O F D I G I T A L S E R V O D R I V E

K

K

Lpeak

L vpeak

vpeak

K

K

K

K

K

K

max

vmax maxv maximumspeed of

max

from




PAGE 25

Connection Diagram for Digital Pulse and Direction Command Control

Connection Diagram for Analog Current Command Control

Note: Please contact PBA Systems for wiring diagrams.

DigitalServoDrive

Motion Control Card( analog current command ) DX/EX/LMS/CVCA

Hall & EncoderFeedback

Motor Power

Voltage

Analog I/P

Auxi

liary

Feed

back

Mai

nFe

edba

ck

TerminalsBoard

BufferedEncoder

Digital I/O

Digital I /O

Main Power

Control PowerCable

SplitterBoard

DigitalServoDrive

Pulse Generating Card DX/EX/LMS/CVCA

Hall & EncoderFeedback

Motor PowerPulseTrain

SplittedEncoder

Auxil

iary

Fe

edba

ck

Main FeedbackDigital I/O

Digital I/OMain Power

Control Power

TerminalsBoard

Cable

C O N N E C T I O N D I A G R A M S

(digital P&D command)



PAGE 26

C O N N E C T I O N S F O R M O T O R P H A S E S , H A L L - E F F E C T D E V I C E S & T H E R M O S T A T

Connection for Motor Phases

Motor Phase 1, M1 (Pink and Yellow)

Motor Phase 2, M2 (Blue and Green)

Motor Phase 3, M3 (Black and Brown)

Protective Earth, PE (Yellow)

Connection for Hall-effect Devices

Male D-SUB9 Pins Connector

0Vdc – Pin 5 (Black)

+5Vdc – Pin 4 (Red)

Hc – Pin 3 (Blue)

Hb – Pin 2 (Green)

Ha – Pin 1 (White)

Connection for Thermostat (NC switch & opens at 90°C or 100°C)

The lead wires are found together with the motor lead cables as shown:

• Thermostat is basically a contact switch. • Thermistor (PT100) requires a temperature controller unit OR analog inputs on motion controller to

monitor the temperature feedback. User has to ensure that the thermal protection devices are wired to appropriate electronics to ensure that the motor power cutoff is active when temperature reaches its allowable limit. The temperature in which the thermostat is active is shown as below:

Model Thermal device type Thermostat (NC) opens at DX10B PT100 See Note 1 DX20B PT100 See Note 1 DX30B Thermostat 90°C DX50B Thermostat 90°C DX65B Thermostat 100°C DX90B Thermostat 100°C

Note 1: • Programmable on temperature controller or analog inputs on motion controller. • Monitor cutoff temperature setting should be set to trigger at maximum 120°C to prevent damage to the coil.

Model Thermal device type Thermostat (NC) opens at EX40 PT100 See Note 1 EX60 PT100 See Note 1 EX90 PT100 See Note 1

Lead 1 (Orange)

Lead 2 (Orange/Black)




PAGE 27

S A M P L E A P P L I C A T I O N S O F D D L M O T O R S XY Table = HSHP* point-to-point motion for vision inspection system.

• Cross rollers are used with customized moving magnet linear servo motors.

XY Stage = HSHP* point-to-point motion for pick & place system.

• Cross rollers are used with customized hybrid ironless linear servo motors.

• Distributed multi-axis controller is used for Cartesian motion control system.

* HSHP = High Speed High Precision

T-gantry = HSHP* contouring motion for 3D pick & place system.


Catalogue PBA Systems 050713Every care has been taken to ensure the correctness of the information contained in the book but no liability can be accepted for any errors or omissions.Copyright reserved. This book or parts thereof may not be reproduced without our permission.

PBA GROUP

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PHILIPPINES

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KOREA

CHINASales Office 销售办事处:立狄线性马达（深圳）有限公司PBA Linear Motor Co. Ltd.宝安42区兴华一路华创达中心商务大厦A栋407-A42 Xinghua Road, HuaChuangDa Central Business Building,Block A, 407-ABaoan District, Shenzhen, China 518000Tel：+(86) 755-216-77507Fax：+(86) 755-216-77506

Representative Office 代表机构:新加坡碧绿威私人有限公司深圳代表处宝安42区兴华一路华创达中心商务大厦A栋407-B42 Xinghua Road, HuaChuangDa Central Business Building,Block A, 407-BBaoan District, Shenzhen, China 518000Tel：+(86) 755-216-77507Fax：+(86) 755-216-77506

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Documents

DX B Ironless Linear Motor - PBASystems