dx series MWx3 series Waterjet Brochure_3-1.29.12.pdfDouble bellows LM guide/ ball Screw Protection gantry Style Movement Design on LM guides The dx series comes equipped with •

EDM | LASER | WATERJET | MiLLing | HigH-SPEED VMC | PRESS bRAkE AuToMATion | ConSuMAbLES | PRE-oWnED | SERViCE | finAnCing

MCMACHinERy SySTEMS, inC.

A SubSiDiARy of MiTSubiSHi CoRPoRATion

dx series MWx3 series

WATer J e TTHe VersATiLiTY OF WATerJeT

expand Your Market Potential with Waterjet By MC Machinery systems, inc.

Job shops and manufacturers industry wide are discovering new ways to compete and expand

their business utilizing the versatility of Waterjet. Waterjet is easy to learn and program and can

cut any material up to 6" thick.

Waterjet machines are less expensive to buy and maintain than many traditional machine tools.

The cool cutting temperature leaves a smooth uniform surface with no heat-affected zone,

reducing or eliminating costly secondary finishing operations. Low cutting loads reduce the need

for complex fixturing and allow extremely intricate parts to be tightly nested and machined with

ease, resulting in reduced material waste and reduced cost.

THe PreCisiON OF MiTsUBisHi

A New Level of sophistication

MC Machinery Systems, Inc. — the name you trust in EDM and Laser technology — is taking

the benefits of waterjet machining and adding a new level of accuracy and sophistication.

Traditional waterjet cutting is highly flexible but lacks the accuracy needed by high-precision

manufacturers. Waterjet By MC Machinery Systems, Inc. incorporates the precision of Mitsubishi

controls and servo system, opening the door for exciting new efficiencies and expanded material

capabilities sure to enhance your bottom line. Waterjet By MC Machinery Systems, Inc. is the

most accurate, productive and reliable machine on the market.

THe MiTsUBisHi exPerieNCe

At Mitsubishi, industry-leading technology is just the beginning. Our system designers and

application engineers have extensive technical knowledge and invaluable industry-specific

expertise. From planning, installation and on-site training to ongoing support through our

national service network, no other company has the resources to help build your business.

Put the Mitsubishi Experience to work for your business today.

Cut Virtually Any Material

• Aluminum

• Ceramic

• Composites

• Alloys

• Stone

• Stainless Steel and Other Highly Reflective Materials

• Tool Steel

• Plastic

• Rubber

• Foam

• Food

• Titanium




WATerJeT COMes OF Age expand Your Market Potential with Waterjet Technology

Although waterjet cutting technology has been around for many years, recent advances have enabled shops

in record numbers to take advantage of its power and flexibility.

Waterjet can cut materials traditional metal cutting shops can’t work with. Reflective metals, stone, glass,

ceramic, plastic, rubber and foam – virtually any material up to 6 inches thick. Multiple heads can be used

to cut more parts at the same time in a different part of the sheet. All this adds up to increased productivity

and a wider range of work from a relatively inexpensive machine tool that is easy to learn and operate.

Minimal Fixturing and Tooling

One of the best things about waterjet technology is its simplicity – ultra high-pressure water combined

with a garnet abrasive functions as the cutting tool. There’s no need to buy an automatic tool changer, full

of costly tools and replacement inserts. And because cutting loads are small, waterjet requires minimal

fixturing, making setup fast and changeover to other applications easy.

No Heat-Affected Zone

Waterjet is a cold cutting technology. There is no contact between the waterjet head and the part to be cut,

just the high pressure stream of water. This results in parts that come off the machine with clean edges,

unaffected by heat distortion or other mechanical stresses, which means a reduction or elimination of

secondary finishing operations.

The Advantages of Waterjet from MC Machinery systems, inc.

The Mitsubishi CNC Control is the brains of our machines, and it is what makes our Waterjets so

unique. We have taken the expertise gained making Mitsubishi controls for extreme accuracy machining

technologies and brought them to Waterjet – combining world-class accuracy and performance with a highly

versatile and economical technology.

Our Mitsubishi Warranty is unique in the industry and shows our confidence in the performance and

longevity of our machines. And if you ever do need service, as part of the MC Machinery network, we have

the most extensive and responsive service in the industry.

Our abrasive removal system makes removing the residual garnet abrasive left in the tank a

simple process – greatly reducing cleanup and downtime found on competitive machines.

WWW.MiTSubiSHi-WoRLD.CoM

Joy Stick Axis Control

10” Z TravelMitsubishi 720 CnC ControlWith Latest HMi

Cantilever Design for Easy Loading Access

ball Screw Drive System in 4 Axis

Regulated Slat Table System

full keyboard

Heavy Tubular Design with Helical Rack & Pinion Drive

Seperate Work Tank withfull 6 x 12 Cutting Area

The MWX3 Comes equipped with

• Mitsubishi 700 Series CNC Control

• Abrasive Removal – Option with

or without submerged cutting

• 1 year warranty

• True CAD/CAM with

Metamation Software

• Rigid Cantilever Design

• Z Axis touch probe to set Z Height

• Independent Work Tank

• Available with 3 different

Series KMT pump

• Accuracy ±.003-3 Feet

• Positioning Speed 500”/min

• Bevel Head Option for Weld Prep




The Mitsubishi MWx3

This exciting new product in our waterjet lineup features the quality and accuracy you expect from

Mitsubishi. The MWX3 is our first cantilever design machine in our product offering. The features and

benefits of this new model include:

• Simple 3 Axis Cutting - utilizes a cantilever design mounted to a wide solid tubular frame

• X-axis Rack and Pinion Drive – Provides a solid cost effective drive system for the long axis

• Y axis 32mm Ball Screw Drive - Provides a lighter yet very accurate means of driving the cutting head

• Auto Grease system – Provides lubrication to both linear ways and axes drive systems

• Pump control – Completely incorporated into the CNC cabinet

• Work Table Design – Slats are located by slots, but height is set by a solid indicated flat bar

• NEW HMI allows for easier use of control graphics, functions, editing

MOde L sMWx3 ANd dx series

4 Sided Stainless SteelWorkTank with 10mm(.4”)Thick Steel bottom

4-Axis i.T.C TM with SelfPositioning & Anti-Collision

Reinforced X-Axis bridge

galvanized slat and support frame with level registration

independent frame/Tank Design

Double bellows LM guide/ball Screw Protection

gantry Style MovementDesign on LM guides

The dx series comes equipped with

• Mitsubishi 700 Series CNC Control

• Mitsubishi AC Servo System for unmatched speed and precision

• 2 year warranty

• 2D Water CAD-CAM software with Metamation Intelligent Taper Control and nesting

• Accuracy and repeatability to ± 0.002"

• Durable, easy-to-clean stainless steel construction


dx series

Our DX Series combines the precision and speed to provide the ultimate in 4-axis waterjet

cutting. For shops producing more complex parts, the DX offers a unique Intelligent Taper

Control System (ITC) with taper compensation for maximum accuracy on thicker parts. The

DX is available in 5x10 and 6x12 configurations (Custom sizes also available). The machine

comes standard with a KMT 60,000 PSI hydraulic pump and has the option to upgrade to a

90,000 PSI KMT pump. The DX is built to last; the machine frame, ways and drive system are

separate from the work tank and are not affected by large or heavy work pieces and thermal

distortion from water temperatures. Built on a 20 inch I beam with dual X-axis, double

anchored ball screws the DX series is the machine that will continue to perform of

the long haul.

dx 612

dx 510

iNTeLLigeNT TAPer CONTrOL ( iTC) (DX on ly )

Taper control is extremely important to the production of high-precision parts with waterjet technology. A number of factors influence the

amount of taper in a cut, including cut speed the thickness and hardness of the material being cut. Greatly reducing cut speed is one way

to easily reduce or eliminate taper, but it comes at a great cost in productivity. The Waterjet iTC system analyzes cuts and provides taper

control without the need for reducing speed by inclinating the high-pressure waterjet up to 2° while maintaining stream velocity. The result

is a final part that is produced faster and with straighter walls, regardless of the thickness or composition of the material being cut.

iTC – intelligent Taper Control®

• 1 or 2 degree mechanical tilt compensates for the jet getting wider as it exits the focus tube

• The C-axis rotates a given amount from the database and faces the “lag” in the direction of the cut. This compensates the “lag” amount to make the part Straight without slowing down.

• Intelligent Taper Control standard on the DX™

Metamation, a world wide software supplier and OeM solution for the waterjet – laser – and press brake industry.

• Complete with waterjet database

• 5 different quality of cuts

• Complete independent control of offset and

taper for each quality

• Single Part Simple Nest with quick 90 degree rotation to get more parts per sheet

TRUE SHAPE NESTING is standard to allow multiple parts to be in the lay out on the specified sheet with control of rotation and spacing for material utilization. No need for other nesting software. Includes sheet database management

• Capable of programming ge-ometry or importing DXF, DWG, 2D Iges formats

• Complete control of Approach and Escape Length, radius, and location are easily set by the operator

• Capable of programming ge- TRUE SHAPE NESTING is standard to allow

sOFTWAre ANd CONTrOL




MiTsUBisHi CONTrOL ANd MeTAMATiON CAd-CAM sOFTWAre

Waterjet from MC Machinery Systems is taking waterjet technology to a new level of

sophistication. The addition of the 700 Series CNC control has taken a cost-effective,

versatile technology and added a level of sophistication and accuracy that makes it a viable

option for shops that require extreme accuracy and the ability to produce more complex

parts. Competing manufacturers’ PC-based controls can’t touch the sophistication of the

Mitsubishi 700 Series CNC controls. Mitsubishi has utilized its vast experience developing

the most sophisticated and accurate controls for EDM and laser machines and has

implemented new nanotechnology for finer, faster interpolation with greater power.

• Dedicated nano control for highest precision machining

• Newest RISC-CPU and high-performance ASIC

• Improved graphics and superior NC design simplify operations

• OMR (Optimum Machine Response) control estimates the machine’s status based on a model and applies correction to motor control in order to match machine position

• Network function adaptable for diverse factory environments

• Full standard keyboard (MWX3)

• Joystick jogging all 3 axis simultaneously (MWX3)

Metamation CAD-CAM is the software expressly developed for the processing of materials

in 2D. It quickly and simply executes all contours and is compatible with most drawing

formats, including: DXF, DWG and IGES. With Metamation, it is possible to use an Automatic

Nesting feature to select the types and quantities of stored pieces to be laid on one or more

plates, optimizing production and reducing waste. The software also allows the generation

of machining time estimates before actual production begins. These show estimated cutting

lengths and machining time for the job.

The control features technology tables for the operator to easily select material, thickness

and their desired finish quality. NC code is automatically generated, ready to be transferred

to the CNC by Ethernet, or USB memory stick. The software also allows the generating of an

automatic estimation of the work, before the actual production showing cut time and cutting

lengths.


Available on the dx series

Available on the MWx3 series

des ig Ned FOr CUsTOM sYsTeM iNTegrAT iON

s-50 Features

Other than the control panel, the S-50 includes the same industry leading features of

the Streamline™ SL-V intensifiers. In addition, the S-50 comes standard with booster

pump and filter.

• Faster, Easier Maintenance: The plungers have a quick release. This design simplifies removal and allows instant removal of the plunger.

• Lower Cost, Longer Life: This pump utilizes a larger ceramic plunger. The longer, slower strokes of the plunger move more water with each stroke, providing more uptime and longer seal life. A longer life seal design provides reliable and improved production volumes and delivers a lower operating cost than on any other type of pump.

• Faster Cut, Thicker Material: Continuous production of 60,000 psi allows for faster cutting and thicker material processing.

• Most Intelligently Designed System: End caps, high pressure cylinder and hydraulic cylinder are all threaded together, simplifying access to the seals. In addition, each side of the intensifier can be disassembled independently of the other.

KMT PUMP ssTreAMLiNe TM s -50

60 ,000 Ps i ULTrA H igH PressUre PUMP

KMT Waterjet is a leading global

manufacturer of Ultra High pressure

pumps, highly efficent cutting heads,

high pressure parts and components for

waterjet and high pressure systems for

the waterblasting and Poly/Gas/Petroleum

Industries.

The relationship between KMT and

Mitsubishi features two of the most

respected companies in the metalworking

industry. Both companies are known for

quality products and outstanding service.

Aside from the 60,000 and 90,000PSI

pumps Mitsubishi also relies on KMT

for cutting heads, mixing chambers

and focus tubes.

COMPANY P r OF iLe




Faster, easier Maintenance

Intelligent design simplifies and speeds the access to seals and wear parts.

Fast Cutting

Continuous production of 90,000 PSI/6.200 bar enables faster cutting over

lower pressure systems.

essential Features

• Threaded, stud design utilizes hydraulic tension for ease of maintenance.

• Downward compatible to 60,000 PSI operational pressure when less waterjet force is needed to complete the project.

• Sophisticated software includes remote access and ability to network multiple pumps.

• One intensifier reduces maintenance operating costs.

• Multiple language controls

• Dual pressure compensator

*Optional 125 HP dual intensifier top end is available (not redundent)

iNCreAse sPeed, iNCreAse PrOdUCT iV iTY !

sTreAMLiNe TM PrO

90 ,000 Ps i H igH PressUre PUMP

90,000

60,000

KMT Ultra High Pressure 90K Pump Increases Production While Reducing Abrasive Costs


serViCe ANd sUPPOrT – THe MiTsUBisHi exPerieNCe

When you choose a Waterjet by MC Machinery Systems, Inc., you get industry-leading

technology for peak cutting performance – but that’s just the beginning.

Long before your purchase, you’ll know the difference the Mitsubishi Experience can make.

Our field service managers and application engineers have extensive technical expertise and

industry-specific knowledge, combined with MC Machinery’s wide array of machine tools and

modular automation options. This potent combination gives us the flexibility to deliver a custom

system designed to make your business its most efficient and competitive.

From installation and on-site training, to support and service to keep

you running at peak performance throughout the life of your system, our

national service network is just a phone call away. No other company

has a greater depth of experience and resources than Mitsubishi and MC

Machinery Systems.




serV iCe ANd s UPPO rT

east Coast Waterjet Technology Center

Montville Business Center16 Chapin Road - Unit 901Pine Brook, NJ 07058TEL: (973) 244-1501FAX: (973) 244-1861

West Coast Waterjet Technology Center

11170 Valley View StreetCypress, CA 90630TEL: (714) 894-3252FAX: (714) 894-4799

Corporate Headquarters

1500 Michael DriveWood Dale, IL 60191TEL: (630) 616-5920FAX: (630) 616-4068

Canada Waterjet Technology Center

50 Vogell Rd. Unit #1Richmond Hill, ONT L4B 3K6TEL: (905) 737-1265FAX: (905) 737-7279

WATerJeT TeCHNOLOgY CeNTers

Touch sensor

Mitsubishi’s Touch sensor technology is critical to the cutting conditions of the machine. Our touch sensor keeps the cutting head a consistent height from the material keeping your parts consistent across the sheet even if the sheet is wavy.

Collision detection

Mitsubishi’s Collision detection provides more security for the cutting head. It helps protect from a catastrophic head crash from slug pop-ups and clamps or fixtures and allows you to run the machine with confidence. (DX only)

ebbco Abrasive removal system

Every Mitsubishi Waterjet comes standard with Ebbco’s Abrasive Removal System. This system is designed to continuously remove the spent abrasive that collects in the catch tank, thus eliminating downtime for clean out and maximizes production.

System Benefits

Maximizes Productivity Eliminates Downtime for catch tank cleaning Reduces the possibility of thermal distortion Reduces closed loop consumable cost Full one year warranty on pump & system

infrared Pickup Probe

Accurately pick up part for part location when location is critical to outside of part. (DX only)

ebbco Closed Loop Filtration*

The Ebbco Closed Loop filtration system is an option on all Mitsubishi Waterjet machines. The system is designed for waterjet tables to filter and treat the overflow water for reuse. This system can service single or multiple heads on any Waterjet table.

By using the Ebbco closed loop system you will eliminate the need to go to the drain by recycling the water. You will reduce your water consumption, reduce your costs for treated water such as RO units or water softeners and reduce the machines maintenance and maximize the performance. In addition the closed loop system protects the high pressure pump by always supplying the manufacturers specified water quality.

remote HandboxJOG X, Y, and Z Axis by remote hand box rather than at the control


sTANdArd FeATUres ANd OPT iONs

MC MACHiNerY sYsTeMs, iNC .1500 Michael Dr., Wood Dale, IL 60191 | Tel: 630-616-5920, Fax: 630-616-4068 | www.mitsubishi-world.com


High-Pressure Pump specifications

Pump model NEO Line 40i S-50 KMT Streamline Pro 90 Streamline Pro 125

Intensifier 1 1 1 2

Design pressure (PSI) 55,000 60,000 90,000 90,000

Motor power (HP) 40HP 50 HP 60 HP 125 HP

Water consumption (GPM) 1.0 .6 @ 90,000 1.2 @ 90,000

Maximum orifice size (in.) .012 0.013 .010 @ 90,000 .014/.015 @ 90,000

Intensifier ratio (oil/water) 1:20 1:20 1:35 1.35

Accumulator storage 1 Liter 1 Liter 1.1 Liters .16 Liters

dx specifications

Tank Sides Stainless steel

Submerged cutting storage tank YES

Abrasive tank hopper (lbs.) 670 standard (1,000 optional)

Abrasive Removal System YES

ITC System (Intelligent Taper Control) Standard

CNC-Controlled axis 4 CNC-Controlled axis

CNC Control MITSUBISHI 700 series control

Motors & drivers MITSUBISHI AC servo system

Cutting heads 1 or 2

PUMP HP/PSI 50 HP / 60,000 PSI 125 HP 90K 60 HP / 90,000 PSI

CAD-CAM Metamation CAD-CAM software with ITC system (Intelligent Taper Control) and nesting

Display 15" Waterproof screen

Accuracy & repeatability (in.) ± 0.002

Table size (Z) all models (in.) 6.0

Model number /Table size (ft.) DX 44: 4’ x 4’ DX 510: 5’ x 10’ DX 612: 6’ x 12’ DX 720: 7’ x 20’ DX 820: 8’ x 20’ DX 1020: 10’ x 20’ DX 1040: 10’ x 40’

MD+JET DX 1200: 4’ x 4’

MWx3 specifications

Tank Sides Steel

Submerged cutting storage tank Option

Abrasive tank hopper (lbs.) 670 standard (1,000 optional)

Abrasive Removal System Option

ITC System (Intelligent Taper Control) N/A

CNC-Controlled axis 3 CAD Controlled Axis

CNC Control MITSUBISHI 700 series control

Motors & drivers MITSUBISHI AC servo system

Cutting heads 1-3

PUMP HP/PSI 40 HP Neo Line 55K 125 HP 90K 60 HP HP 60K 60HP PRO

CAD-CAM Metamation CAD-CAM software with ITC system

Display 15” Waterproof screen

Accuracy & repeatability (in.) ± 0.003

Table size (Z) all models (in.) 10

Model number /Table size (ft.) MWX3 6-12: 6’ x 12’

RP 3-12 2,000


Documents

dx series MWx3 series Waterjet Brochure_3-1.29.12.pdfDouble bellows LM guide/ ball Screw Protection gantry Style Movement Design on LM guides The dx series comes equipped with •