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Designing the future of e-Mobility Altair Engineering, Inc., World Headquarters 1820 E. Big Beaver Rd., Troy, MI 48083-2031 USA Phone: +1.248.614.2400 • Fax: +1.248.614.2411 www.altair.com • [email protected] emobility.altair.com 11.2017 Complete Solutions for Body Design and Lightweighting Electrified vehicles still need to display the same levels of comfort, ride, handling, quality and safety drivers are used to. Altair helps customers engineer better vehicles every day, utilizing simulation and optimization technologies to deliver products with outstanding performance characteristics. Improve Perceived Quality • Gear Box oil distribution (nanoFluidX TM ) • Road noise reduction (body/closure) • Squeak & Rattle (OptiStruct ® ) • Active noise cancellation and pedestrian awareness Design Safer Vehicles - Crashworthiness (RADIOSS ® ) - body and battery system integrity Optimize Energy Efficiency - External aerodynamics - Drag coefficient (ultraFluidX TM ) - Battery management (CFD + Thermal, AcuSolve) Lightweight Vehicle Architecture - Optimal body structure (OptiStruct ® ) - Powertrain lightweighting - Advanced composite materials

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  • Designing the future of e-Mobility

    Altair Engineering, Inc., World Headquarters1820 E. Big Beaver Rd., Troy, MI 48083-2031 USA

    Phone: +1.248.614.2400 • Fax: +1.248.614.2411www.altair.com • [email protected] emobility.altair.com

    11.2017

    Complete Solutions for Body Design and LightweightingElectrified vehicles still need to display the same levels of comfort, ride, handling, quality and safety drivers are used to. Altair helps customers engineer better vehicles every day, utilizing simulation and optimization technologies to deliver products with outstanding performance characteristics.

    Improve Perceived Quality• Gear Box oil distribution (nanoFluidXTM)• Road noise reduction (body/closure)• Squeak & Rattle (OptiStruct®)• Active noise cancellation and pedestrian awareness

    Design Safer Vehicles- Crashworthiness (RADIOSS®)- body and battery system integrity

    Optimize Energy Efficiency- External aerodynamics- Drag coefficient (ultraFluidXTM)- Battery management (CFD + Thermal, AcuSolve)

    Lightweight Vehicle Architecture- Optimal body structure (OptiStruct®)- Powertrain lightweighting- Advanced composite materials

  • Validate Architectural ChoicesElectric vehicle subsystems have considerable influence on surrounding systems, providing opportunities to optimize the performance of the entire vehicle. We help designers to take dynamic interactions into account, enabling the use of feasibility studies to explore system architecture with multiple configurations and maximize product performance.

    Improve Design EfficiencyWe can help engineers accelerate design delivery while supporting different levels (from 0D to 3D) of mechatronic system complexity. solidThinking ActivateTM is Altair’s flexible solution for model-based development, allowing the improvement of control algorithms throughout the process.

    Reduce Prototyping & Maintenance CostMixing virtual models with real commands through SIL or HIL is the most efficient method to validate systems performance. solidThinking EmbedTM enable engineers to perform system level Failure Mode and Effects Analysis (FMEA), while debugging potential issues using data measured from physical tests or real usage environments.

    The System at the Heart of Smart Control The advent of electric platforms has increased the complexity of vehicles and systems within. Our flexible system modeling approach enables designers to create innovative products while efficiently managing this added complexity.

    Integrate Strategic Auxiliary Functions The evolution of powertrains has led to the electrification of vehicle sensors and actuators, which benefit from enhanced performance through smart integration. From e-steering and e-braking systems, through e-boosters, e-valves, and Energy Recovering Systems, our electromagnetic solvers offer a robust platform to improve the performance of auxiliary systems.

    Optimize Charging SolutionsContact-less charging offers much more ease of use compared to physical connectors. Thanks to FluxTM and FEKO® electromagnetic simulation, energy flow can be optimized to limit battery charge time, while limiting exposure to human.

    Altair develops multiphysics simulation technologies that allows designers to accelerate next generation mobility solutions development. From smart control design, to powertrain electrification and vehicle architecture studies, our solutions enable optimization throughout the development cycle.

    Powertrain Electrification & HybridizationThe HyperWorks® suite combines a modern multiphysics platform incorporating HPC-enabled solvers, which are applied throughout the design and development of advanced powertrain systems.

    Design Efficient Electric Motors Careful design of the electrical machine is key to minimizing power consumption and maximizing performance while considering accelerations, weight and temperature increases.

    From early topology technical choices addressed by FluxMotorTM,to design exploration and optimization using HyperStudy® through a multidisciplinary approach, Altair offers the best-in class suite of solvers. The development process can be easily streamlined in solidThinking ActivateTM, generating a system model that comprises of electromagnetic FEA, thermal CFD and acoustic predictions.

    C

    Meeting Electromagnetic Compatibility Requirements It is essential to ensure harmonious co-existence of systems in the vehicle while complying with the relevant EMC standards. FEKO® offers simulation of both radiated emission and immunity problems. These include the ability to model complex cable harnesses, antenna coupling in the vehicle, workflows for Electronic Control Unit (ECU) integration and shielding effectiveness.

    Environmental Sensor

    ECU ECM

    Feed-back Actuator

    Hand Wheel Sensor

    Angle Sensor

    Steering Actuator

    Control Module