E D Collector Assembly 68-2017 A Prepared R G G P Uwhp-aus1.cold.extweb.hp.com/pub/scitex/HP_Scitex_Fresco...Install the collector driver (from kit) between the UNIDRIVE and the BALDOR

Optional Upgrade

Classification: Confidential Product: Fresco II

Part/Assembly: Collector Assembly P/N: 68-2017

Date: 8 July 2004 Prepared By: Alex Davidson

Subject: Collection Assembly Optional Upgrade

Proprietary and Confidential 68-2017 Page 1 of 20

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Read this document carefully before implementing the upgrade!

SOFTWARE AFFECTED:

YES

NO

IMPLEMENTATION:

ON REQUEST IMMEDIATE

NEXT CALL ON FAILURE

TYPE OF CHANGE:

MANDATORY CONDITIONAL

MATERIAL DISPOSITION:

N/A

USE AS SPARE

DISCARD ALL

DISCARD SELECTIVELY (refer to Mat's Disposition)

SEND BACK FOR REWORK

PROJECT MANAGER: SIGNATURE/DATE

ENGINEERING MANAGER: SIGNATURE/DATE

ICS MANAGER: SIGNATURE/DATE

International Customer Support Optional Upgrade

Page 2 of 20 68-2017 Proprietary and Confidential

Table of Contents 1. Estimated Installation Time ......................................................................................3 2. Implementation .........................................................................................................3 3. Installation of the Collection Assembly....................................................................3 4. Installation of Collector Driver and Wiring Connection ..........................................8 5. Testing.....................................................................................................................17 6. Logistics..................................................................................................................19 Appendix A: Mechanical and Electrical Drawings .....................................................20

Table of Figures Figure 1: Idle Chuck ......................................................................................................3 Figure 2: Idle Chuck Attached to Service side of Printer ..............................................4 Figure 3: Drive Chuck and Coupling Assembly............................................................5 Figure 4: Drive Chuck Attached to Consol side of Printer............................................6 Figure 5: Motor Assembly.............................................................................................6 Figure 6: Belt on Motor Pulley ......................................................................................7 Figure 7: Motor Assembly Mounted on Chassis ...........................................................7 Figure 8: Cable Connection Box Cover Removed ........................................................8 Figure 9: Wires in Black Tube.......................................................................................8 Figure 10: Molex Connector Connections.....................................................................9 Figure 11: Collector Driver Location ..........................................................................10 Figure 12: AC Terminal Block # 23 ............................................................................11 Figure 13: Cables FW 108 and FW 109 Connected to TB and TB3 ...........................12 Figure 14: Routing of Cable W 109 from Electrical to Motor Cabinet to Molex .......13 Figure 15: Driver Collector from Kit...........................................................................14 Figure 16: CRC Relay with Wires Connection............................................................14 Figure 17: CR F/R Relay with Wires Connection .......................................................14 Figure 18: Close-Up of Lower section of CR F/R Relay.............................................14 Figure 19: Velocity potentiometer and Cover for the Collector Driver.......................15 Figure 20: J4 Jumper Setting .......................................................................................18

Optional Upgrade International Customer Support


1. Estimated Installation Time Half a day.

2. Implementation NUR Fresco II, from machine # 16020 and up.

3. Installation of the Collection Assembly

3.1 Mounting of the Idle Chuck

The idle chuck is installed on the service side of the printer chassis. The idle chuck is illustrated below (Figure 1).

Figure 1: Idle Chuck

1. In the kit, locate the idle chuck (P/N: 200-15-00-009).



2. Place the chuck in the space provided, ensuring that the cut-off, or flat side of its circular base faces upward (refer to Figure 2).

Figure 2: Idle Chuck Attached to Service side of Printer

3. Secure the idle chuck to the printer chassis using four M8x20 screws and a 6mm Allen key. Do not tighten the screws completely.

4. Completely tighten the four screws in a criss-cross pattern.

Flat side of Chuck on Top



3.2 Mounting the Drive Chuck

The drive chuck is installed on the consol side of the printer chassis (which is on the left hand side of the printer chassis, when looking at the printer from its back). The drive chuck and coupling assembly is displayed below.

Figure 3: Drive Chuck and Coupling Assembly

1. In the kit, locate the drive chuck and coupling assembly (P/N: 200-15-00-010).

2. Place the chuck in the space provided, ensuring that the cut-off, or flat side of its circular base faces upward (refer to Figure 4). The coupling of the drive chuck will protrude into the motor cabinet of the printer.

3. In the kit, locate four M8x25 screws (P/N: 000-61-10-095) and spring washers (P/N: 000-61-30-009).

4. Secure the drive chuck to the printer chassis using four M8x25 screws, four spring washers, and a 6mm Allen key. Do not tighten the screws completely.




Figure 4: Drive Chuck Attached to Consol side of Printer

3.3 Mounting of the Motor Assembly

1. In the kit, locate the motor assembly (P/N: 200-15-00-025), the belt (P/N: 14-0023), and the cover plate (P/N: 17 -8038) as displayed below.

Motor Assembly (P/N: 200-15-00-025)

Cover Plate (P/N: 17 -8038)

Belt (P/N: 14-0023)

Figure 5: Motor Assembly

2. On the backside of the motor assembly, fasten the belt around the motor assembly’s motor pulley, as displayed below.

Flat Side of Chuck on Top



Figure 6: Belt on Motor Pulley

3. Place the belt around the motor assembly’s chuck pulley, as displayed in Figure 7.

4. In the kit, located four M6x60 screws (P/N: 000-61-10-085), four washers (P/N: 000-61-30-022), and four spring washers (P/N: 000-61-30-006).

5. Mount the motor assembly on the Console Cabinet’s chassis wall and secure it to the wall using the M6x60 screws and washers, and an M5 Allen key. Ensure to place the screws in the motor assemblies oval holes, as displayed below.


Screws Circled Fourth Screw Hidden Behind Motor

Belt on Chuck Pulley

Figure 7: Motor Assembly Mounted on Chassis

7. In the kit, locate four M6x20 screws (P/N: 12-0076), four washers (P/N: 000-61-30-022), and four spring washers (P/N: 000-61-30-006).

8. Secure the cover plate on the motor assembly using four M5x10 screws and washers, and an M4 Allen key.



4. Installation of Collector Driver and Wiring Connection

4.1 Connecting Cable FW 108

1. Remove the motor assembly cable connection box’s cover by unscrewing the four screws with a Phillips screwdriver (see Figure 8). Save the screws for later use.

Figure 8: Cable Connection Box Cover Removed

2. In the kit, locate cable FW 108 (P/N: 200-52-00-106).

3. Remove the black tube from the cable connection box and place cable FW 108’s three extension wires through it.

Figure 9: Wires in Black Tube

4. Reattach the black tube back onto the motor assembly’s cable connection box from where it was removed.

5. Connect the three cable W-100’s three Molex connectors, as follows:

• Locate the L1, L2, and ground connection screws in the cable connection box (refer to Figure 10).

Black Tube



• Loosen the washers on these screws and connect the molex connectors, as follows (refer to Figure 10):

• The yellow/green wire to the ground connection screw.

• One of the black wires to the L1 connection.

• The other black wire to the L2 connection.

Note: You can attach either black wire to either connection point.

• Tighten the washer on each attached Molex connector with a 7 mm wrench.

L1 Connection Screw

L2 Connection Screw

Ground connection Screw

Figure 10: Molex Connector Connections

6. Place and secure the motor assembly cable connection box’s cover on the cable connection box using the four screws removed in step 2 and a Phillips screwdriver.

4.2 Installing the Collector Driver

Install the collector driver (from kit) between the UNIDRIVE and the BALDOR drivers, in the upper section of the electronics cabinet as follows (refer to Figure 11):

1. In the kit, locate the Collector Driver (P/N: 200-15-00-024).

2. Insert two spacer screws (from kit) into the two existing upper holes on the wall. Do not tighten completely (refer to Figure 11).

3. Insert the collector driver's upper slots into the spacers.

4. Insert the last two spacers into the lower holes on the wall (collector driver lower slots) and use a 7 mm wrench to tighten all four spacers. Do not install the cover yet.



Collector Driver

Four Spacers Circled

Velocity Potentiometer On the Cover

Cable W108

Cable W109

TB3

TB1

Figure 11: Collector Driver Location

4.3 Collector Driver Cable Wiring

Cable FW 108 AC IN to Collector Driver Axis 1. Connect the cable end labeled "FW 108 El.Cab Power TB" as follows:

Caution: Make sure to connect the cable FW 108 to the bottom section of the AC Terminal Block (Left Side, refer to Appendix A).

• Connect the end wire BK 1 (L) to terminal # 23 (refer to Figure 12 and Appendix A).

• Connect the end wire BK 2 (N) to terminal # 25 (refer to Figure 12 and Appendix A).

• Connect the end wire Yellow/Green to terminal ground (GND) (refer to Figure 12 and Appendix A).

Note: All connections below are made left to right on the TB3 (L1 L2 M2 M3) on the collector driver (refer to Figure 11).



ACTB 23, 25Circled

BK 1 to ACTB 23

BK 2 to ACTB 25

GN/YL to GND

Figure 12: AC Terminal Block # 23

2. Route the distal end of cable FW 108 (labeled “FW 108 Driver C Power Term.”) through the cable duct and near the collector driver location.

3. Connect the FW 108 cable to the AC TB3 on the collector driver as follows:

• Connect the end wire BK 1 to L1 (extreme left) (refer to Figure 13 and Appendix A).

• Connect the end wire BK 2 to L2 (second from left) (refer to Figure 13 and Appendix A).

• Connect the end wire Yellow/Green to collector drivers (same as cable FW 108 GHD) frame (refer to Figure 13 and Appendix A).



L1 L2 M2 M1

Cable W108 Cable W109

EN COM TACH +15V SIG –15V

Figure 13: Cables FW 108 and FW 109 Connected to TB and TB3 on Driver Collector

Cable W 109 Motor Power from Axis C Driver 1. Connect the end cable labeled "W109 Driver C power Term" to the collector driver as

follows:

• Connect the end wire BK 1 to M1 (extreme right) (refer to Figure 13 and Appendix A).

• Connect the end wire BK 2 to M2 (second from right) (refer to Figure 13 and Appendix A).

• Connect the end wire Yellow/Green to the collector driver frame, in the same location as FW 108 ground, (refer to Figure 13 and Appendix A).

2. Route the distal end of cable W 109 through the hole, in the electrical cabinet, into the motor cabinet (refer to Figure 14).

Note: Use the tie-wraps to secure the cables when necessary.



3. Continue routing the cable FW 109 through the cable duct and secure the Molex connector of FW 109 to the Molex connector of motor collector power terminal (refer to Figure 14).

Motor Assembly

Cable Duct

Routing between Electrical and Motor Cabinets

Figure 14: Routing of Cable W 109 from Electrical to Motor Cabinet to Molex

Connecting the TB Wires on Collector Driver to Relays CR F/R & CRC 1. Connect the five wires from the collector driver to the two relays as follows:

Note: All connections below are made top to bottom on TB1 (ENG, COM, TACH, +15V, SIG, –15V).

• Connect the yellow wire (YL) from TB1 (EN, on the collector driver) to the CRC relay P5 (refer to Figure 15 and Figure 16).

• Connect the black wire (BK) from TB1 (COM, on the collector driver TB) to the CRC relay P9 (refer to Figure 15, Figure 16, and Appendix A).



Velocity Potentiometer's Knob

Collector Driver Cover

Five Wires to Connect to: CRC (YL, BK) and CR F/R (GN, BU, WH)

Terminal Block 1

OR Wire: TB 1 to Potentiometer is Pre-connected

M4 Screws Ci l d

YL Wire fromTB1 (EN) to

BK Wire from TB1 (COM) to P9

Figure 15: Driver Collector from Kit Figure 16: CRC Relay with Wires Connection

• Connect the blue wire (BU) from TB1 (+15V, on the collector driver TB) to the CR F/R relay P1 (refer to Figure 15, Figure 17, and Figure 18).

White Wire from TB1 (-15V) to P5

Blue Wire from TB1 (+15V) to P1

BU Wire from TB1 (+15V) to P1 (Lower Section)

Green (GN) Wire fromPotentiometer to P9 Circled

Figure 17: CR F/R Relay with Wires Connection

Figure 18: Close-Up of Lower section of CR F/R Relay



• Connect the orange wire (OR) from TB1 (SIG, on the collector driver TB) to the velocity potentiometer is pre-connected (refer to Figure 15).

• Connect the white wire (WH) from TB1 (–15V, on the collector driver TB) to the CR F/R relay P5 (refer to Figure 16, Figure 17 and Appendix A).

• Connect the green (GN) wire from velocity potentiometer to the CR F/R relay P9 (refer to Figure 18 and Appendix A)

2. Use a 3 mm Allen key to secure the cover of the collector driver with the four M4 screws (from kit) (refer to Figure 15).

Velocity Potentiomet

Black, Orange & Green Wires

Collector DriverCover

Figure 19: Velocity potentiometer and Cover for the Collector Driver



Collection Driver Adaptor (Plug) The collection driver adaptor (P/N: XXXX), displayed below, needs to be inserted in the interface board located in the Motion Cabinet.

Figure 20: Configuration Plug

The slot where the plug is to be inserted into a spare connector is marked SPARE (J117) on the interface board, as displayed below, and is located on the bottom right side of the interface board.

Interface Board Connector Number

Connector Name

Figure 21: Interface Board – Collection Driver Adaptor connection



5. Testing

Note: Make sure that the potentiometer 's knob is set in middle position (refer to Figure 15).

1. Make sure the substrate is loaded.

2. Start up the Galil Servo Design Kit by selecting Start > Program > Galil > Servo Design Kit > Terminal.

5.1 Enabling the Collector

Type SB 41 and then press ENTER. Verify that the CR/C Relay in the electric cabinet turns ON and that the Main Board BAR 2 LED 7 (green) is ON.

5.2 Forward Motion Test

1. Type SB 39 and then press ENTER.

2. Verify the following:

• The CR/C Relay in the electric cabinet turns ON.

• The Main Board BAR 2 LED 5 (green) is ON.

• The collector shaft is spinning clockwise.

3. Type CB 39 and press Enter to stop forward motion. Verify that the CR/FR LED is OFF.

5.3 Reverse Motion Test

1. Type SB 40 and then press ENTER.

2. Verify the following:

• The CR/C Relay in the electric cabinet turns ON.

• The Main Board BAR 2 LED 6 (green) is ON.

• The collector shaft is spinning counter-clockwise.

3. Type CB 40 and press ENTER to stop reverse motion. Verify that the CR/FR LED is OFF.

5.4 Disabling the Collector

Type CB 41 and press ENTER to stop disable the collector. Verify that the CR/C LED, in the electric cabinet is OFF and that the Main Board BAR 2 LED 7 (green) is OFF.



5.5 Checking Jumper Settings

On the collector driver, verify that J4 jumper is set to 180V, as displayed below. If it is not, switch the J4 jumper setting to 180V.

Figure 22: J4 Jumper Setting



6. Logistics Collector System Assembly For Fresco II Option, P/N: 09-0104

Bom Level Component Description Qty

1 10-6410 COLLECTOR SYSTEM ASSY FRESCO 3200 12 000-61-10-085 SCREW, SOCKET HEAD CAP M6x60, DIN 912, A2, St.St. 42 000-61-10-095 SCREW, SOCKET HEAD CAP M8x25, DIN 912, A2, St.St. 82 000-61-10-114 SCREW, SOCKET, SET, HEX M5x5, DIN 913, A2, St.St. 42 000-61-30-004 WASHER, SPRING, M6 DIN 127-B, A2, St.St. 42 000-61-30-006 WASHER, LOCK, SPRING, M4 DIN 127B, A2, St.St. 82 000-61-30-008 WASHER SPRING M8 Coated 82 000-61-30-022 WASHER, FLAT, M6 DIN 125 A, A2, St.St. 82 000-61-30-024 WASHER, FLAT, M4 DIN 125 A, A2, St.St. 42 10-6409 AXLE 12 12-0076 SCREW, SOCKET HEAD CAP M6x20, DIN 912, A2, St.St. 42 12-0481 HEX SOCKET CAP SCREW DIN 912 M4x25 A2 42 14-0137 TIMMING BELT L=550MM 12 17-8037 ADAPTOR BODY 12 17-8038 ADAPTOR COVER 12 200-11-01-009 COLLECTOR PULLEY MOTOR SIDE 12 200-11-01-010 COLLECTOR PULLEY SHAFT SIDE 12 200-15-00-009 Chuck Idler 12 200-15-00-010 CHECK Drive 12 21-0070 GEAR WITH MOTOR FOR COLLECTOR KIT FRESCO 3200 11 21-0071 COLLECTOR ELE. KIT 12 000-50-14-023 RELAY, PLUG-IN, 4PDT, 24V CONTACT 30V 5A 22 12-7010 STAND OFF M-F M-4*40 MALEM4*10 12 12-7513 6 WIRE CABLE 0.5 MM COLORS 1.32 19-3143 WHITE PUSH BUTTON 12 200-12-07-019 COVER DRIVER COLLECTOR 12 200-15-00-024 Driver Collector ver BC 202 12 200-52-00-106 CABLE FW 108 AC IN TO AXIS C DRIVER 12 200-52-00-107 CABLE FW 1091800 MOTOR POWER FROM AXIS C DRIVER 12 22-7096 shrink 2.4 mm 0.12 23-0692 CABLE, FRESCO II, COLLECTOR DRIVER ADAPTOR 12 25-6036 POTENTIOMETER PANEL MOUNT, 10 KOHM, 7-10 MM BUSH 12 85-3022 INSULATED FERRULES, TWIN WIRE END SLEEVE 12 85-3023 INSULATED FERRULES, SINGLE WIRE END SLEEVE 91 70-0060 Package for Collector 3200 1



Appendix A: Mechanical and Electrical Drawings

ApprovedDateDescriptionRev

Design

Name Date

Drawn

Approve

Engr.

TITLE: FRESCO 2COLLECTOR DRIVER ADAPTOR

DRW. No: 23-0692 Rev: 0Sheet of Scale:Page Size:

Used OnNext Assy

PROPRIETARY and CONFIDENTIAL. The information con t a i n e din this drawing is the sole property of NUR MACROPRIN T E R SLTD. any reproduction in part or as whole without the wri t t e npermission of NUR MACROPRINTERS LTD. is Prohibi t e d .

1 2 3 4 5 6 7 8 9 10

1 2 3 4 5 6 7 8 9 10

A

B

C

D

E

F

G G

F

E

D

C

B

A3

15

1718

16

123456789

1011121314

20

D-T

ype

25 P

in F

EM

ALE

D-T

ype

25 P

in M

ALE

19

2122232425

15

1718

16

123456789

1011121314

2019

2122232425

234

SHLD SHLD

To

J11

7

23-0

692

Co

llect

or

Dri

ver

Ad

apte

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ev. 0

2

1

3

77a

66a

Note:Use Shrink tube(Item 5) on allsoldered wires

3 or 2

5 4

NUR P/N: QtyRefDes

Item Description Mfr Name 1 Mfr P/N 1

85-3020 1 1 CON,HOOD,D -TYPE 25/25 PLASTIC,WITH HARDWARE PROVERTHA 67 25 25 M000-50-03-055 1 2 CON,D -TYPE, 25P,FEMALE STR,SOLDER CUP, 3.05mm H . KCC DN-25SYSH-SG22-0154 1 3 CON,D -TYPE, 25P,MALE STR,SOLDER CUP, 3.05mm H . AMPHENOL G17S-2510-110000-50-15-030 .13 4 WIRE,HOOK -UP,22(7x30)AWG RED,D =1.57mm,PVC CAROL C2016-03000-50-15-025 0.25 5 SHRINK TUBE, 3/32,BLACK 4ft 3M FP301-3/32" 4ft.,Black61-0229 1 6 LABEL,25.40X12.7,mm THERMAL TRANSFER,WHITE,POLYASTER BRADY PTL-17-423

6aLabel: " 23-0692 Collector Driver Adapter Rev. 0"

61-0003 1 7 LABEL,PCB, 6.4x19.1mm WHITE POLYESTER,THERMAL EPC 105-WP10S7a Label: "To J117"

0 Initial Release 10-06-04

10-06-04

10-06-04

10-06-04

10-06-04Gal B.

Benji R.

Nataly Y.

Yoel S.

zivn

zivn

Documents

E D Collector Assembly 68-2017 A Prepared R G G P Uwhp-aus1.cold.extweb.hp.com/pub/scitex/HP_Scitex_Fresco...Install the collector driver (from kit) between the UNIDRIVE and the BALDOR