Ecopress Operation Manual - Rocheleau

The star in your cabinet

GRASS ECOPRESS

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Ecopress-Pneumatic / Ecopress-Manual

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Technical Data


Technical Data

Dimensions:

Width of machine table 720 mmDepth of machine table with bore distance 20 mm 300 mmHeight of machine table 75 mmTotal height of machine 665 mmTotal depth of machine 455 mm

Other data:

Press force of 0,6 MPa ( 6 bar ) about 2800 N

Weights:

Total weight of the Ecopress-Pneumatic standard equipment 45 KgTotal weight of the Ecopress-Manual standard equipment 36 Kg

Electric Connections:

Voltage according to the identification plate ........ VFrequency according to the identification plate ........ HzConnection capacity of 3 phase motors 1,5 kWConnection capacity of 1 phase motors 1,1 kWPower of the supply line according to the local codes and regulations, but at least 1.5 mm 2Securing the supply line with a maximum 1.5 x nominal current according to the identification plate with a maximum, nevertheless of 16 A.

Pneumatic Connections (only with Ecopress-Pneumatic):

Dustfree, waterfree and oilfree air pressure at least 5,5 barMaximum allowable pressure in supply line 10,0 barAir pressure usage per stroke motion with 6 bar 1,25 lAir pressure usage per stroke motion, Suction capacity for compressor 7,5 l

Other connections (only with Ecopress-pneumatic):

Dust collection: connecting diameter Ø 80 mm Suction capacity about 2000 m3/h

Emission values:

Noise level in neutral 92,6 dB/ANoise level during drilling 93,8 dB/ADust emission in the air with the Ecopress-Pneumatic 0,48 mg/m3For details on emission values, see chapter 3-001

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Table of contents


Page1. General information 5-6

1-001 List of illustrations 51-002 Manufacturer 61-003 Copyright 61-004 Terms of guarantee 6

2. Safety Information 7-9

2-001 Safety information 72-002 Recommended usage 72-003 Risks according to EN 292-2 82-004 Safety devices 82-005 Description of stickers 82-006 Dangers and safety measures 9

3. Product Description 10-13

3-001 Dust and noise emission values 103-002 Usage 113-003 Identification of products 113-005 Standard equipment 113-006 Standard accessories 12-13

4. Maschine - Parts Description 14-28

4-001 Overview of assembly group numbering 14-154-002 Description of the individual assembly groups 16-214-003 Gear box - Hole line boring of the Ecopress 22-234-004 Description of the operating elements 24-254-005 Machine’s function 254-006 Pneumatic wiring diagram 26-274-007 Elektric wiring diagram 28-29

5. Shipping and Installation of Machines 30-32

5-001 Transport and storage requirements 315-002 Space and environmental requirements 315-003 Unpacking and installing in the designated place of destination 30-32

6. Start - Up 33

6-001 Pneumatic connection 336-002 Elektric connection 336-003 Other connections 33

7. Operating the Ecopress 34-65

7-1 Requirements for operators 35

7-2 Setting-up the Ecopress 34-397-201 Installing the drill bit into the drill chuck on the Ecopress 34-357-202 Installing an insertion die 34-357-203 Installing a hole line boring gear box 36-377-204 Installing a pendulum stop 38-39

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Table of contents


Page

7. Operating the Ecopress 34-65

7-3 Adjusting the Ecopress 40-497-301 Adjusting the boring depth 40-417-302 Adjusting the boring distance 40-417-303 Adjusting the boring speed of the Ecopress-Pneumatic 42-437-304 Adjusting the turn-on time of the E-Motor with the Ecopress-Pneumatic 42-437-305 Adjusting the turn-on time of the E-Motor with the Ecopress-Manual 44-457-306 Adjusting the side stops 44-457-307 Operating the stop adjustment gauge 46-477-308 Operating the index ruler ( accessory) 48-497-309 Adjusting the hold down clamps ( accessory ) 48-49

7-4 Examples of Usage 50-657-401 Drilling and inserting the Grass Hinge System 1000/3000/4000 50-517-402 Drilling and inserting the Grass Baseplate System 1000/3000 52-537-403 Drilling the hole line borings ( only with accessories ) 54-557-404 Drilling the fronts for Grass Zarge System 6000/7000 56-577-405 Drilling the back panels for Grass Zarge System 6000/7000

( only with accessories ) 58-597-406 Drilling and inserting visible hinges 60-617-407 Drilling and inserting fastening hardware 62-637-408 Drilling of handle bore holes ( only with accessories ) 64-65

8. Trouble Shooting and Problem Solving 66-69

8-001 Incorrect boring distance - adjustment of scale 66-678-002 Boring speed cannot be adjusted 678-003 Motor does not run 678-004 Boring head does not descend 698-005 Parts do not fit the drill patterns when inserted 68-69

9. Maintenance and Care 70

9-001 Maintenance plan 709-002 Maintenance and care information 70

10. Miscellaneous 71-80

10-001 Guarantee certificate 71-7210-002 Disposal form 73-7410-003 Resale form 75-7610-004 Questionnaire 1 77-7810-005 Questionnaire 2 79-8010-006 List of Grass distributors 81

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1. General Information


1-001 List of Illustrations

Illustration Description Page

3-006 Miscellaneous standard accessories 124-001-01 Overall view of the Ecopress-Pneumatic 144-001-02 Overall view of the Ecopress-Manual 144-002-01 Machine table 164-002-02 Motor support 164-002-03 Machine frame of the Ecopress-Pneumatic 184-002-04 Machine frame of the Ecopress-Manual 184-002-05 Electrical switch box of the Ecopress-Pneumatic 204-002-06 Electrical switch box of the Ecopress-Manual 204-003-01 Hole line boring - Standard gear box 224-003-02 Hole line boring 5-spindle hole line boring gearbox 224-004-01 Operating features of the Ecopress-Pneumatic 244-004-02 Operating features of the Ecopress-Manual 244-006-01 Pneumatic wiring diagram for the Ecopress-Pneumatic 264-007-01 Electric wiring diagram 285-003-01/..../04 Assembly of the Ecopress 305-003-05/..../10 Mounting the hand lever of the Ecopress-Manual 327-201-01 Mounting the drill bit 347-202-01/02 Mounting the insertion die 347-203-01/..../04 Mounting the 5-spindle hole line boring gearbox 367-204-01/..../04 Mounting the pendulum stop 387-301-01 Adjusting the boring depth 407-302-01 Adjusting the boring distance 407-303-01 Adjusting the boring speed with the Ecopress-Pneumatic 427-304-01 Adjusting the turn-on time of the E-Motor with the Ecopress-Pneumatic 427-305-01 Adjusting the turn-on time of the E-Motor with the Ecopress-Manual 447-306-01 Adjusting the side stops 447-307-01.../03 Operating the stop adjustment gauge 467-308-01 Operating the index ruler 487-309-01 Adjusting the pneumatic hold down clamps 487-401-01/02 Drilling and inserting the Grass hinges 507-402-01/02 Drilling and inserting the Grass baseplates 527-403-01/02 Drilling the hole line borings 547-404-01/02 Drilling the fronts 567-405-01/02 Drilling the back panels 587-406-01/02 Drilling and inserting the visible hinges 607-407-01/02 Drilling and inserting fastening hardware 627-408-01/02 Drilling of handle bore holes 648-001-01 Adjusting the boring distance scale 668-005-01/02 Adjusting the insertion arm 68

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1. General Information


1-002 Manufacturer

Grass GmbH Tel. +43/(0)5578/701-0Grass Platz 1 Fax. +43/(0)5578/701-596973 Hoechst Internet: http://www.grass.at/Austria

1-003 Copyright

The manufacturer has the exclusive copyright. Any means of copying is permitted only with thepermission of the manufacturer, unless the operating instructions are copied for the purpose ofutilizing the machine.

1-004 Terms of the Guarantee

The shipped Ecopress comes with a guarantee that is within the scope of the ”General Terms ofGuarantees in the Association of the Machinery and Steel Construction Industry.” Misuse, repairs by unauthorized oruntrained personnel, usage of unauthorized replacement parts or accessories without written approval from the manu-facturer invalidate any guarantee claims.

We reserve the right to modify the machine, technically and aesthetically, for whatever reason. When the machine isshipped from the manufacturing plant, it meets the latest regulations and technical standards.

The manufacturer is under no obligation to modify machines free of charge due to changed regulations, standards orspecifications.

In case of guarantee claims, please contact the authorized Grass representative or an authorized Grass distributor andgive him the machine model and the machine number. Lists of representatives or distributors are given in chapter 10-006.Guarantee claims will be honored only if the guarantee certificate was filled out completely and sent to the manufacturer. The guarantee certificate is in chapter 10-001.The guarantee or warranty covers only replacement of parts or the repair of defective parts.Not included in the guarantee are:- Transportation damages (these damages should be filed with the post office, railway or shipping company)- Natural wear and tear of parts- Drill bits- Damages resulting from negligence of protective rules- Damages resulting from inappropriate handling or from misuse of the Ecopress - Damages to the material being worked on- Replacement of down time- Wages or money lost due to a defective Ecopress- Installation time, travel time, and travel expenses.

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2. Safety Information


2-001 Safety Information

- It is the responsibility of the machine owner or their authorized representative to make certain that the machine operators are correctly trained in the operation of the machine.

- Only authorized electricians or electrical specialists may work on the electrical equipment.- The pneumatic and electric connecting lines are to be installed in an orderly manner and are to be protected from

damage (by cable channels, conduits, or something similar).- The safety devices, which are included in this shipment, must always be utilized and shall not be by-passed or

rendered inoperable.- During service or maintenance work, the machine must be turned off at the main electrical switch (unplug the

machine) and the machine must be disconnected from the pneumatic lines (for example, by quick coupling).- Before a tool change, gearbox change or work in the area of the drill, the main switch must always be set at 0.- Use only tools which meet specifications and regulations and which are strong and durable (such as the tools from

the Grass product line program).-Only hard metals, or HSS (high speed steel) drills with a total length of 57 mm and a shaft diameter of 10 m may

be utilized.- The drill diameter may be a maximum of 35 mm on the drive spindle and a maximum of 15 mm diameter on all

the other bore spindles.- Before operating the machine, all safety devices must be checked to make sure they are complete and function

correctly.- The operator should be especially careful with larger workpieces that project out over the machine. We strongly

recommend using a larger support base or additional support bases for the workpiece.- Shavings should not be blown off, but should be suctioned with the appropriate device.- The machine should always be turned off at the main switch when work is finished and then secured, so that

unauthorized persons cannot start it.- Keep the workplace and the surrounding area clean because messiness and an unorganized workplace increase

the risk of injury.- Protect yourself from electrical shocks.- Utilize the machine only in dry spaces and never leave the machine outside in the rain.- Keep unauthorized persons away from the machine.- Only one person shall operate the machine.- When working, keep your hands away from the working area of the drill and the insertion die arm.- Wear appropriate work clothing when operating the machine.- Use a hair net with long hair and do not wear wide or floppy pieces of clothing which could

become caught in moving machine parts.

2-002 Recommended Usage

- The Grass Ecopress hinge drilling machine is used exclusively for drilling in solid wood and derived wood materials as well as for the purposes described in chapter 7-4 ”Examples of Usage”. Other uses are not specified, and, thus, the manufacturer is not liable for resulting damages. The operator and user alone assume all risks.

- The operator must conform to the operating instructions when determining appropriate usages.- The machine shall only be operated, serviced and maintained by trained and authorized personnel- The original set-up may not be modified without the express consent of Grass GmbH.

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2-003 Risks According to EN 292-2

The Ecopress hinge drilling machine is built according to current state of technology and knownsafety and technical directives. Still, risks remain for the life and health of the operator or ofthird parties, as well as damage to the machine and other property.Remaining risks consists of:- Caution: even when the main switch is turned off, the machine can move if the start button is

activated- operation of the machine by unqualified personnel- operation of the machine without the required and recommended safety devices- inappropriate tooling or improper installation or attachment of tooling- the placement of the operator’s second hand during drilling, inserting and installing of machine parts - additional person(s) being in the area of the operating machine- contact with a machine which has not been turned off and secured in the proper manner- not maintaining the machine properly as described in chapter 7-0 ”Operating the Ecopress”- malfunctioning of the control elements.

These remaining risks can be prevented by adhering to the information found in chapter 2-0 and 7-0.

2-004 Safety Devices

Safety devices, information about dangers, etc. serve to ensure safety and may not, in any case be removed or be made inoperable.- The main switch, which can be turned off to prevent unauthorized start-ups, must be turned off

during adjustment and set-up processes.- The pneumatic filter reducing regulator prevents the machine from overloading (see chapter 4-006).- For thermal overload protection of the motor, see chapter 4-007.- Controllable back pressure valve, which is directly on the main cyclinder, prevents the machine from descending in

the event the compressed air is lost. The valve is first opened when the start button is activated (see ”Pneumatic Wiring Diagram” chapter 4-006).

- The motor first runs when the machine is changed from the feed position to the forward operating speed.- The motor does not run during the insertion.- The integrated dust collection system protects personnel from fine dust and simultaneously also protects one frominjury by the drill.

2-005 Sticker Description

Information warns that the drill unit may descend evenwhen the motor is turned off (only with the Ecopress-Pneumatic).

This sticker indicates EG conformity.

Warning sign that only one person should operate the machinery at a time.

Warning sign that indicates crushing danger and to keep hands or other objects clear.

Read operating instructions, as well as information, thoroughly.

ACHTUNG:�Hubbewegung auch bei �ausgeschaltenem Motor möglich

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2-006 Dangers and Safety Measures

Dangers Safety Measures

Tool releases chuck with clamping screw

Tool breaks use exclusively authorized products(for example, from the Grass GmbH product line)

Contact with tool all tools are behind transparent covers

Tool - Contact with the machine safety - drilling depth stop

Tool - being thrown out tool stops

Feed mechanism the Ecopress-Manual does not have an automatic feed motion. It has a manual feed.

Workpiece clamping device reduced pressure (reduced hold down force)(unless available - accessory)

Risk of impact not applicable, because the stroke motion is slow

Drive the direct drive is completely enclosed

Tool sets forward feed for stroke motion non self-locking buttons with collarmeet safety margins EN 294 depending on the risksthe Ecopress-Manual has only a manual feed

Control System electrical control with P-E-Wandler, non self-unexpected tool start locking button with collar,from feeding speed to motor first runs after being switched on.operating speed

Control System non self-locking button with collarunexpected lifting disengagement the Ecopress-Manual has only a manual feed

Control System switch camPress to begin tool start

Electricity Equipped according to EN 60204 part 1,VDE 0100 in accordance with IEC 384

Noise measured emissions values correspond to thecurrent state of technology; work place emissions values are under 85 dB (A)

Dust the wood dust emissions fall below limitswith the connected dust collection system(available only as an accessory with the Ecopress-Manual)

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3. Product Description


3-001 Noise and Dust Emissions Values

Noise

The noise emissions, according to EN31202 with CEN TC 142 and in relation to the reported ISO 7960 noise emissions, determine the work place emissions ratings.

LpA = 93,8 dB(A) during drillingmeasuring uncertainties constants K are 4 dB/A

The machine’s specific settings during the measuring cycle:

Drillbit: 1 Hinge cup drill bit Ø 35 mm t = 13 mm n=2890U/min.2 Dowel drill bit Ø 8 mm t = 13 mm n=2940 U/min.

Work piece: uncoated particle boardMicrophone’s position 0.5 m in front of the drill motor axle in 1.5 m height

Dust:

The determined dust rating accoring to DIN 33893 Part 2

Statistical protected maximum amount 0,48 mg/m3

Description of the interface exhaust connection piece:Suction exhaust pipe Ø 80 mmMinimum air speed 17,9 m/sec.Static suction 480 Pa

Connection of the Suction System:

The Ecopress must be connected to a suction system according to the interface description. Hook-up line are to be very inflammableIf an electric coupling is required for the suction system, the Grass company has a special accessory-a volume flowmonitor with the appropriate contacts which are connected as shown in the electrical wiring diagram in chapter 4-007.

Suction Elements:

If the dust and shaving collection elements of the Ecopress system are correctly operated (hook-up according to interface description), the amount of wood dust falls below the TRK limit values.The testing procedures for measuring are set forth in the DIN 33893 Part 2 by an independent agency.

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3-002 Usage

The Ecopress hinge drilling machine is designed exclusively for only those operations described in chapter 7.4 ”Examples of Usage”. The manufacturer guarantees a very smooth and problem free operation for these usages.Violations or misuse can result in injuries of the machine operators or to damages to the machine or workpieces.

3-003 Product Identification

All machine are provided with an identificaiton plate on which the machine number, manufacturing year, machine style, voltage and frequency, as well as the required pneumatic pressure, are listed. Additionally there is a label on the motor support that has the style description.

3-004 Variations

The Ecopress is available in 2 different versions with various accessories:a.) Ecopress-Pneumatic with pneumatic controlb.) Ecopress-Manual that has manual control with a hand lever (no pneumatic)

3-005 Standard Equipment

The Ecopress, completely installed, consists of:

- machine table, depth stop with 2 clamping levers and a very legible scale- stabile durable machine frame- motor support with electric motor and gearbox- insertion die arm into which insertion dies are placed- adjustable drilling depth stop- complete electrical equipment with thermal overload protection and a switch that can be turned off, 2 m of feeder

cables with 5-poled CEE 5x16 A plug- connection for the dust collection system - only with Ecopress-Pneumatic-complete operating instructions- tool kit consisting of fork open ended wrench 8/10 and 13/17 mm , one of each Allen wrench

2.5,3,4,5,6 mm, a marking gauge for hinges and 10 fastening screws for the drill bits in the drill chuck- fence 720 mm long with 2 left side stops and 2 right side stops, one of which has a 13 mm latch to drill Zarge front

System 6000, with 6 round stops on the fence as depth stops

additionally with the Ecopress-Pneumaticcomplete pneumatic control, including service unit with feeding- and adjustable operating speed, 2 m pneumatic lineswith quick coupling

additional with the Ecopress-Manualhand lever to move the machine during drilling and insertion

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Illustrations of Accessories

Side stop left Right 10/13/15 mm Center 0-point gauge

Stop pin Pendulum stop Adjustment setting gauge

Pneumatik hold down device Insertion die for different hinges Insertion die for different base plattes

Drill-bits Extension bar 5-spindle gear box

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3-006 Standard Accessories

Description Article Nr:

Side stop, left, with 10 mm latch ( standard ) 89610Side stop, right, with 10 mm latch ( standard ) 89510Side stop, right, with 13 mm latch (for Zarge front system 6000) 90520Side stop, right, with 15 mm latch (for Zarge front system 7000) 92045Pendulum stop to drill back panel system 6000 / 7000 ) 92319

Stop pin on ruler as depth stop 90521Center- 0-point gauge 92320Adjustment setting gauge L = 600 mm with 4 stop rings 39854Adjustment setting gauge L =2000 mm with 5 stop rings 39855Set of pneumatic work piece hold down devices, including control 921841 piece extension bar, style 1, 36-136 cm, can be used left or right 375351 piece extension bar, style 2, 136-236 cm, can be used left or right 37536

5-spindle-hole lining pattern gearbox with index ruler 92036

Insert die for 1000/1003 steel cup 37554Insert die for 1000/1003 zinc cup 37555Insert die for 1006/3703 steel cup 90282Insert die for 1006/3703 zinc cup 30127Insert die for 1203/3903 zinc cup 37552Insert die for 1803 steel cup 37556Insert die for 950/954 zinc cup 39852Insert die for Twist-Lock hinge - only bottom part 91285Insert die forTwist-Lock hinge - complete 91284Insert die for base plate G/DZK 1000 90266Insert die for base plate G/DZK 3000 90267Insert die for Häfele Rafix fastener 90854Insert die for Hettich fastener VB-20 39467Insert die for special products available upon request (special production) ..........

Hard metal drill bit Ø 10 mm, length 50 mm, bore Ø 2,7mm left 90887Hard metal drill bit Ø 10 mm, length 50 mm, bore Ø 2,7 mm righ 93569Hard metal drill bit Ø 10 mm, length 57 mm, bore Ø 3 mm left 38135Hard metal drill bit Ø 10 mm, length 57 mm, bore Ø 3 mm righ 38136Hard metal drill bit Ø 10 mm, length 57 mm, bore Ø 5 mm left 35809Hard metal drill bit Ø 10 mm, length 57 mm, bore Ø 5 mm right 35810Hard metal drill bit Ø 10 mm, length 57 mm, bore Ø 6 mm left 91572Hard metal drill bit Ø 10 mm, length 57 mm, bore Ø 6 mm right 91573Hard metal drill bit Ø 10 mm, length 57 mm, bore Ø 8 mm left 35811Hard metal drill bit Ø 10 mm, length 57 mm, bore Ø 8 mm right 35812Hard metal drill bit Ø 10 mm, length 57 mm, bore Ø 10 mm left 35813Hard metal drill bit Ø 10 mm, length 57 mm, bore Ø 10 mm right 35814Hard metal drill bit Ø 10 mm, length 57 mm, bore Ø 15 mm left 38178Hard metal drill bit Ø 10 mm, length 57 mm, bore Ø 15 mm right 37350Hard metal drill bit Ø 10 mm, length 57 mm, bore Ø 18 mm right 90928Hard metal drill bit Ø 10 mm, length 57 mm, bore Ø 20 mm right 90938Hard metal drill bit Ø 10 mm, length 57 mm, bore Ø 22 mm right 90927Hard metal drill bit Ø 10 mm, length 57 mm, bore Ø 25 mm right 91070Hard metal drill bit Ø 10 mm, length 57 mm, bore Ø 30 mm right 90926Hard metal drill bit Ø 10 mm, length 57 mm, bore Ø 35 mm right 35818

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4. Machine-Parts Description


Ilustration 4-001-01

Illustration 4-001-02

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4-001-1 Overview of Ecopress-Pneumatic with Assembly Group Numbering Illustration 4-001-01

1 Machine table with fence and side stops; pendulum stop and pneumatic hold down clamp devices are accessories

2 Machine frame3 Motor support with electric motor, gearbox and insertion arm into which the insert dies are placed4 Electrical switch box on the back side of the machine5 Control panel6 Pneumatic cylinder

4-001-2 Overview of Ecopress-Manual with Assembly Group Numbering Illustration 4-001-02

1 Machine table with fence and side stops; pendulum stop is an accessory2 Machine frame3 Motor support with electric motor, gearbox and insertion arm into which the insert dies are placed4 Electrical switch box on the back side of the machine5 Hand lever for drilling and insertion

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4-002 Description of the Individual Assembly Groups

Machine Table Illustration 4-002-01

1 Table base2 Support strip, front3 Support strip, back4 Fence, 720 mm long5 Stop on ruler6 Side stop, left7 Side stop, right8 Clamping lever for adjusting the depth of the fence (both sides )9 Depth stop scale for drilling distance

Accessories, not included in standard equipment

10 Zero point for stop adjustment gauge 11 Pendulum stop12 Pneumatic work piece hold down device, available only with Ecopress-Pneumatic

Motor Support Illustration 4-002-02

1 Gearbox plate / Motor support2 Guide bushes for motor support3 Guide columns4 Drilling depth stop5 Gear box cover6 Gear shaft7 Insertion arm8 Distance spacer - Motor holding fixture9 Motor with switch that can be shut off

10 Pneumatic cylinder, available only for Ecopress-Pneumatic11 ldentification plate with style, manufacturing year, machine number, standard voltage and standard

frequency .........

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Machine frame of the Ecopress-Pneumatic Illustration 4-002-03

1 Right frame plate2 Outflow device for condensation water3 Pneumatic feed line 4 Regulating knob for pneumatic adjustment. Lift the knob to adjust. Turn clockwise to

increase the pressure. After the adjustment, press the regulating knob down on 5.5 - 6 bar.5 Compressed air gauge6 Control panel7 Upper frame plate8 Upper cylinder connection motor support9 Lower cylinder connection motor support

10 Pneumatic cylinder11 Electric motor12 Control cam, changes from the feed speed to the operating speed13 Start button for drilling and insertion cycle14 Alternative switch for pneumatic hold down device - Accessory15 Insertion arm

Machine frame of the Ecopress-Manual Illustration 4-002-04

1 Right frame plate2 Electrical box3 Limit switch, switches the electric motor on for the drilling cycle4 Control cam is activate by the limit switch Pos. 3 ( the limit switch first activates the

control cam with drilling and in no case in the upper position of the Ecopress-Manual).5 Hand lever for drilling and insertion6 Electric motor7 Insertion arm8 Safety depth stop to prevent drilling into the machine table

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Electrical Switch Box of Ecopress-Pneumatic Illustration 4-002-05

1 Lead cable 5 x 1.5 mm2

2 Thermal excess current release3 Electric safety feature (fuse) for control circuit; reserve fuse in switch box cover4 Power contactor switches the motor on5 Cable to the electric motor6 P-E-transformer switches on the power contactor and, therewith, the motor 7 Adjusting screw to set the operating speed. The more the adjusting screwed in turned

inwardly, the slower the operating speed 8 One-way restrictor valve9 One-way restrictor valve

10 Adjusting screw to set the after-running time of the electric motor;Warning: This screw must not be adjusted.

Electrical Switch Box of Ecopress-Manual Illustration 4-002-06

1 Lead cable 5 x 1.5 mm2

2 Thermal excess current release3 Electric safety feature (fuse) for control circuit, reserve fuse in switch box cover4 Power contactor switches the motor on5 Cable to the electric motor6 Cable to the roller limit switch, see Position 77 Roller limit switch turns on the power contactor and , therewith, the motor

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4232

32

11

3232 32 32

64

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4-003 Gear box Hole Line Boring with the Ecopress Illustration 4-003-01/02

The following hole line borings can be drilled with the standard equipmentFor spindle spacing, see Illustration 4-003-01

- Bore holes for cabinet hinges with Grass specified hole pattern- Bore holes for visible cabinet hinges with Grass specified hole pattern- Bore holes for dowel baseplates with dowel distance of 32 mm- Bore holes for drawer front with a distance of 32 or 64 mm for the Grass-Zarge system 6000/7000- Bore holes for drawer back panels for Grass Zarge system 6000/7000

(with pendulum stop as an accessory) - Bore holes for fastening hardware with borehole distances of 32 / 64 mm

The following hole line borings can be drilled with the 5-spindle hole line boring gear box.For spindle spacing, see Illustration 4-003-02

- Hole line boreholes in groups of 5 boreholes- Drilling of fastening holes for pulls with hole distances of 32 / 64 / 96 or 128 mm- Boreholes for wing base plate with hole distances of 32 mm

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4-004 Description of the Operating Features

Ecopress-Pneumatic llustration 4-004-011 Start button for the stroke motion

As long as the start button is activated, the bore head moves downward until theboring depth stop (position 4, illustration 4-002-02) sets on the workpiece,that is, until thepneumatic cylinder has completed the stroke motion.

2 Selector switch for pneumatic hold down clamps is an accessory.left position is for loose workpieceright position is for tightened workpiece

3 Insertion dies are placed in the insertion arm.4 The main switch is installed in the terminal box of the electric motor.

Caution: This switch turns off only the electric motor, not the control system.

Ecopress-Manual Illustration 4-004-021 Hand lever is for the downward movement of the drill gearbox.2 Insertion dies are placed in the insertion arm.3 The main switch is installed in the terminal box of the electric motor.

Caution: This switch turns off only the electric motor, not the control system.

4-005 Ecopress Machine’s Function

Ecopress-Pneumatic

By pressing the start button (position 1, illustration 4-004-01), the pneumatic valve (2) (illustration 4-006-01) is activated and the pneumatic cylinder executes the upward motion of the boring head. The exhaust air of the cylinderescapes through the pneumatic roller valve (3) (illustration 4-006-01) which is activated by the switch cam (12) (illustration 4-002-03).As soon as the switch cam releases the pneumatic roller valve, this valve closes. Now the exhaust air of this cylinderhas to escape through the one-way restrictor valve (6) (illustration 4-006-01).Consequently, the exhaust air also flows through the one-way restrictor valve (4) (illustration 4-006-01) and activatesthe P-E-transformer (5) (illustration 4-006-01), which turns on the power circuit protection K1 (illustration 4-007-01).Thus, the motor operates.After the escape of all the exhaust air from the cylinder, the air from the P-E transformer (5) (illustration 4-006-01) alsoescapes through the one-way restrictor valve (4) (illustration 4-006-01), and the motor shuts off.When the start button is released, the boring head returns to the uppermost position. The exhaust air of the upper cylinder chamber is used to blow the wood shavings out of the bore hole.

Caution: The more the one-way restrictor valve is closed, the longer the motor will run after reaching the boringdepth; respectively, after the release of the start button.

Caution: The switch cam has to activate the pneumatic valve in the uppermost position. The switch cam has to beinstalled high enough, so that the motor will not also run during the insertion.

Ecopress-Manual

All movements are manually operated on the Ecopress-Manual. When the hand lever is pushed down, the boring head will also move down. The cam switch (1) (illustration 7-305-01)is tightly connected to the boring head, which activates the roller limit switch (2) (illustration 7-305-01). As soon as theroller limit switch is activated, the control system turns on the electric motor.

Caution: The cam switch must not activate the roller limit switch in the uppermost position. The cam switch must beinstalled high enough so that the motor does not run during the insertion.

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26



1 2

21

7

8

4 2

35 1

2

2

31

9

max 10 bar

1

10 10

2

1

3

6 4

5

Einstellung:

0,55 - 0,6 MPa

5,5-6 bar

4-006 Pneumatic Wiring Diagram of the Ecopress-Pneumatic Illustration 4-006-01

Pos. Type Description Function

1 Hörbiger MKS-08 H Filter-pressure reducer 1/4” Pressure regulator and filter unitincluding pneumatic air gauge

2 Festo SV5-M5B 5/2-type valve M5 Start valve for boring and Festo T-22-S press button insertion cycle

3 Bosch 0 820 402 015 2/2-type valve 1/8” Reversing valve from feeding to(Hörbiger K9 321RF-1/8”) 3/2-type valve-1/8” operating speed

4 Camozzi RFU-482 One-way restrictor valve 1/8” Motor after-running time

5 Festo P-E-1/8” P-E-transformer 1/8” Switches on motor protection

6 Hörbiger DRV-1/8” One-way restrictor valve 1/8” Adjusts the operating speed

7 Camozzi HGL Controllable back pressure Safety valve valve 1/4”

8 Cam. 26N 2A 080 A 0125 Double action cylinder Thruster cylinderboth sided final position absorber

9 Festo SV3-M5B 3/2-type-valve M5 Selector switch for pneumaticFesto N-22-S Selector switch hold down device

10 Festo EFK-10-40 P Single-acting cylinder Pneumatic hold down device

Position 9 and Position 10 are available as accessories.

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28



Elektroschrank11 MOBRF R11

S1 P

98

97 95

96

F1

T1 T2 T3

K1

A1

A2

L1

T1

L2

T2

L3

T3

L1

L2

L3

N

PE

J1

M1

U V W PE

Q1

L1 L2 L3

T3T2T1

F2

S2

S3

x1

x2

4-007 Electric Wiring Diagram Illustration 4-007-01

Pos. Type Bezeichnung Funktion

J1 HORNF 5 x 1.5 mm2 Cable Lead cable

K1 Lovato B9 380V/50Hz Power protection Switches the electric motor on

F1 Lovato RC22 2-3.3A Thermal excess current Protects the motor from release overloading

F2 SAKS 6 KrG Fuse terminal Safety for control circuitDEF 63 11/4” x 1/4” Fuse link

Q1 ............................. Main switch built directly on Main switchelectric motor

S1 Festo P-E-1/8” P-E-transformer Switches on power circuit protection

S2 Omron D4MC-2020 Roller limit switch Switches on power circuit protection

S3 ........................... Electric volume flow monitor Motor runs only when dustcollection system is switched on

M1 ........................... Electric motor Motor drive for drill gearbox

S1 available only with Ecopress-Pneumatic

S2 available only with Ecopress-Manual

S3, if required is availble from Grass as an accessory. In position S3, a direct connection of x1 to x2 is availablein the electric switch box. Should an electric volume flow monitor be added, it should be connected to x1 and x2.

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Illustration 5-003-01 Illustration 5-003-02


30

5. Shipping and Installation of Machines


5-001 Transportation and Storage Requirements

The Ecopress will be delivered packaged in a box. The machine is partially assembled. Protect the packagedmachine against humidity and moisture during transportation and storage. Storage temperature range is from -20°C to +50°C

5-002 Space and Environmental Requirements

The necessary space required depends on the size of the workpieces to be processed. The minimum depth is about200 cm. The minimum width is about 80 cm; in addition to that, 100 cm per extension bar and per side.The machine must be stored in a dry room protected against humidity and moisture.The surrounding temperature while the machine is being operated, should be in the range of +10°C to +40°C. The relative humidity should range from 10% to 80% , not condensing.Major deviations can lead to misfunctions or interference during the operation of the machine.

5-003 Unpacking and Setting-Up At the Final Destination

Ecopress-Pneumatic Illustration 5-003-01/02/03/04

a.) Position 1, illustration 5-003-01 Place machine frame with both aluminum profiles on top of a suitable table or suitable stand

b.) Position 2, illustration 5-003-01 Push fence completely onto both aluminum profiles,then tighten both clamping levers, illustration 5-003-02/03.

c.) Position 3, illustration 5-003-01 Push support strip in front of both aluminum profiles,then tighten both screws with an Allen wrench, illustration 5-003-03/04.

d.) Completely assembled Ecopress-Pneumatic, illustration 5-003-04.

Ecopress-Manual Illustration 5-003-01/02/03/04/05/06/07/08/09/10

a.), b.), und c.) analogous to Ecopress-Pneumaticd.) Position 1, illustration 5-003-05 Install hand levers in consecutive order of illustrations 5-003-06 to 5-003-10.e.) Illustration 5-003-06, position 2 From outside to inside - screw, plate spring, hand lever, plate springf.) Illustration 5-003-07, position 3 From outside to inside - screw, hand lever, spacerg.) After e.) and f.) have been completed on both sides, the hand lever will be installed according to

illustration 5-003-08.h.) Tighten screws 2 and 3 evenly, so that the hand lever can be moved easily. i) Illustration 5-003-09/10 4 x position 6 -Install set screws (position 5) with 2.5 mm Allen wrench and, thereby,

secure screws 2 and 3.Illustrations 5-003-05/06/07/08/09/10 on the next page.

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5. Shipping and Installation of Machines





32

6. Start-Up


6-001 Pneumatic Connection (Only With Ecopress Pneumatic)

The Ecopress is equipped with a factory provided 2 m long airhose (6/3 diameter). A Euro quick coupling will be installed, according to the country of destination. For wiring diagram, see chapter 4-006, page 26.

Connection:Caution:If the machine is connected to pressure, the motor support with the gearbox can move up.

a.) Lift the adjusting knob of the maintenance unit and turn counterclockwise.b.) Make the air pressure connection by means of a quick coupling or a shut off valve with an exhaust. It has to be

connected so that the machine operators can disconnect the machine from the air pressure ductwork system at anytime within a distance of maximum 3 m.

c.) Turn the regulator clockwise until the pressure gauge of the maintenance unit indicates about 5.5 - 6 bar (0.55-0.6 MPa ). Press the adjusting knob.

d.) Perform the function test with the main switch turned off and without the drill. By activating the start button, the motor support has to move downward. When the button is released, the machine returns immediately to the starting position.

e.) Check the function of the pneumatic hold down device (accessory).

6-002 Electric Connection

The machine is equipped with a factory provided 2 m long 5-pole connecting cable. Depending on the country ofdestination, a socket (CEE 5x 16 A) will be installed.For the wiring diagram, see chapter 4-007, page 28.

Warning:The electrical hook-up of the machine must be performed only by authorized technicians, according to the regulations of the respective country. For any maintenance work on the electrical system of the Ecopress, the machine must be disconnected from the power supply by means of a plug or a series connectedswitch, which can be shut off.

After the start-up is completed according to point 6-001 and the hook-up to the power supply is completed, turn onthe main switch and without a drill bit, press the start button until the motor starts. Release the start button to returnthe machine to the starting position. While the motor is shutting off, check the rotation direction through the ventilationgrill. The rotation direction must line up with the marking arrow on the motor cover. Only an authorized technician orspecialist may change the rotation direction.

6-003 Other Connections available only with the Ecopress-Pneumatic

Dust collection hook-up, diameter + 80 mm Required suction capacity about 2000 m3/h For additional information, see chapter 3-001 ”Noise and Dust Emissions Values”

Caution:In various countries (for example, EU countries), the Ecopress may not be operated without the dustcollection system.

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6. Start-Up




34

7. Operating the Unipress/Unipress


7-1 Requirements for Operators

This machine must only be operated by trained persons who are familiar with handling the machine. This knowledgemay be obtained by studying the operating instructions thoroughly or by hands-on training by a specialist.

The operators must be physically able to operate the machine. The machine owner must make sure that the operatorsare utilizing the machine according to the operating instructions.

It is the machine owner’s responsibility to follow these instructions.

7-2 Setting-Up the Ecopress

7-201 Installing the Drill Bit Into the Drill Chuck on the Ecopress llustration 7-201-01

Tools needed: Allen wrench 3 mm

- Turn off the main switch on the electric motor.- Loosen the fastening screw (1) with the Allen wrench 3 mm.- Insert the drill bit until the stop, noting the position of the surface of the drill bit. - Tighten the fastening screw.

Caution: If the drill chucks do not have drill bits, screw (1) must be completely unscrewed and stored with the tools.Drill chucks without drill bits, that have loose fastening screws, can cause damage to the gear box. This is not covered under the guarantee.

7-202 Installing an Insertion Die Illustration 7-202-01/02

- Turn the insertion arm upward. - Loosen the clamping screw of the insertion die.- Mount the die, first with the clamping screw - Tighten the clamping screws manually.

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7. Operating the Ecopress





36



7-2 Setting Up the Ecopress

7-203 Installing the 5-Spindle Hole Line Boring Gearbox (accessory) Illustrations 7-203-01/02/03/04/05/06

Tools Needed: Allen wrench 3 mmAllen wrench 5 mm

- Turn off the main switch.- Take off the plastic cover of the gearbox.- Remove all drill bits which are in the gearbox, including all of the fastening screws, according to chapter 7-201- Mount the 5-spindle hole line boring gearbox, noting the position of the drill chucks and the position of the coupling

of the 5-spindle hole line boring gearbox. - Tighten the Allen screw with the 5 mm Allen wrench.- Attach the gearbox cover.- Adjust the turn-on timing of the electric motor, according to point 7-304-01 with the Ecopress-Pneumatic.- Adjust the turn-on timing of the electric motor, according to point 7-305-01 with the Ecopress-Manual.

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7-2 Setting-Up the Ecopress

7-204 Mounting the Pendulum Stop ( Accessory ) Illustrations 7-204-01/02/03/04/05/0/6

Tools needed: Allen wrench 5 mmAllen wrench 2.5 mmOpen end fork wrench 8/19 mm

- Turn off the main switch.- Place the pendulum stop in the bore hole (1) with an alignment pin. Illustration 7-204-01 - Screw in M6 x 25 Allen screw (illustration 7-204-02) into the thread (2). Illustration 7-204-01 - Tighten the screw with the Allen wrench (4). Illustration 7-204-02 - Hang up the pendulum (5). Illustration 7-204-03, thereby, marking the upper side.

Caution: This side must always be above.- Adjust the set screw (6) (illustration 7-204-03) with an Allen wrench and open end fork wrench, according to

illustration 7-204-04, so that the same dimensions are legible at position 8 (illustration 7-204-03) and at position 9 (illustration 7-204-04). Dimension = 10 mm for back panels for Grass Nova Zarge (System 7000 )Dimension = 12 mm for back panels for Grass Zarge System 6000

- Illustration 7-204-05/06 right back panel stop / left bore hole for Zarge 6036 with boring distances laterally of 12 mm und depth of 37.5 mm

If the pendulum stop is not needed, the pendulum can be removed and stored with the tools. The pendulum can behung again at a later time (with the marked side upward).

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7-3 Adjusting the Ecopress

7-301 Adjusting the Boring Depth Illustration 7-301-01

Tools needed: Allen wrench 3 mm- Loosen the set screw (1) with the 3 mm Allen wrench- Turn the operating control (2) clockwise ( the adjusting control moves downward over the thread ).

The boring depth is decreased about 1 mm for each rotation.- Tighten the set screw.

7-302 Adjusting the Boring Distance Illustration 7-302-01

Tools needed: None- Loosen both clamping levers (1).- Slide the fence (2) to the desired dimension.- Read scale (3).- Tighten both clamping levers (1).

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7-303 Adjusting the Boring Speed of the Ecopress-Pneumatic of the Ecopress-Pneumatic Illustration 7-303-01


The Ecopress operates with a fixed feeding speed and a continously adjustable operating speed.When starting the switch cam (illustration 7-304-01, position 1) on the pneumatic valve (illustration 7-304-01, position2), the switchover from the feeding speed to the operating speed is completed. The operating speed is adjusted by a pneumatic choke.The operating speed is increased by turning the adjusting screw (A) counter clockwise.

The following is generally valid for the operating speed:The harder the workpiece is, the slower the operating speed;the less the tool cuts, the slower the operating speed.

7-304 Adjusting the Turn-On Timing for the Electric Motorof the Ecopress-Pneumatic Illustration 7-304-01


As soon as the switch cam (1) releases the roller of the pneumatic valve, the change-over from feeding speed to ope-rating speed is completed. At this time, the electric motor turns on. The switch cam, and therefore, the turn-on timingof the motor can be adjusted by loosening the clamping screws.

Caution:The switch cam (1) must activate the roller of the pneumatic valve while the motor support is in the upper position.The switch cam (1) must be mounted far enough upward that the motor does not run during insertions.

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illustration 7-305-01

illustration 7-306-01

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7-305 Adjusting the Turn-On Timing of the Electric Motor of the Ecopress-Manual Illustration 7-305-01


As soon as the switch cam (1) activates the roller of the roller limit switch (2), the electric motor turns on. The switchcam, and therefore, the turn-on timing of the motor can be adjusted by loosening the clamping screw (3).

Caution:The switch cam (1) must not activate the roller of the roller limit switch while the motor support is in the upper position.The switch cam (1) must be mounted far enough upward that the motor does not run while hardware is being inserted.

7-306 Adjusting the Side Stops Illustration 7-306-01

Tools needed: Open end fork wrench 8/10Loosen the screw (1) with the open end fork wrench by turning according to A.Slide the stops to the desired dimensions. By placing a workpiece on a stop, the adjusted dimension can be bettercontrolled.Tighten the screw (1) in direction B.

In order to avoid adjustment errors between left and right, we recommend utilizing a fence for the second side.Fence and zero point holding device are available as accessories.

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7-307 Operating the Stop Adjustment Gauge (Accessory) Illustration 7-307-01/02/03

Tools needed: Open end fork wrench 8/10 mmCenter-zero point gauge is an accessory.Stop adjustment gauge is an accessory.

- After adjusting the side stops on the right side, the adjustment of the left side is made (for example, for left and right door at the hinge mounting).

- Put pin A (illustration 7-307-01) in the bore hole B (illustration 7-307-01) of the center zero point gauge (accessory).- Loosen the flap screw C (illustration 7-307-02). Slide the adjustment ring D (illustration 7-307-02) against the

stop latch E (illustration 7-307-02) of the side stops. Tighten the flap screw.Caution: Flap screw must point upward.Use more adjustment rings, if necessary.

- Press down all stop latches.- Swing the adjustment gauge about 180∞ on the left side.- Loosen a stop on the left side. Slide the stop toward the adjustment ring until the stop latch touches the

adjustment ring.

If the same hole patterns are repeated, it is recommended to get a stop adjustment gauge for each hole pattern andexchange the flap screws for set screws.This allows for exact and precise dimensions on both sides by means of a stop adjustment gauge for desired hole patterns.

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7-308 Operating the Index Ruler For Hole Line Borings (accessory) Illustration 7-308-01

Tools needed: Open end fork wrench 8/10 mm5-Spindle gear box is an accessoryIndex ruler is an accessory

The index ruler is used to set the distances between the individual side stops in 32 mm distanced notches for the hole line borings.

- Set the first side stop on the desired dimension (64 mm + the desired beginning of the holeline from the stop edge of the workpiece.

- Place the index ruler A with the edge A1 on the first side stop.- Loosen the next side stop and slide it towards the edge A2 of the index ruler, then the next side

stop against the edge A3... then A4- If there are more than 4 side stops necessary, the index ruler lies on the 4th stop with edge A1 and the

other 3 stops can be set.

In order to avoid adjustment errors, respectively adjustment precision, between left and right, we recommend settingthe stops on the second side with a stop adjustment gauge.

7-309 Adjusting the Hold Down Clamp (Accessory) Illustration 7-309-01


The hold down clamp is an accessory and is suitable for material thickness of up to 40 mm.

- Loosen both Allen screws on the backside of the hold down clamp with a 5 mm Allen wrench (1).- Move the hold down clamp (2) to the desired position.- Tighten both Allen screws.

Caution:There is a minimum distance (illustration 7-309-01) between the hold down clamp and the motor support, as well asbetween the gearbox and hold down clamp. There are risks for injury for machine operators and for damages to the Ecopress.

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7-401 Drilling and Inserting the Grass Hinge System 1000/3000/4000 Illustrations 7-401-01/02

Required Equipment:

- 1 drill bit, diameter Ø 35 mm, right - cup bore hole- 2 drill bit, diameter, Ø 8 mm, left - dowel bore hole- 1 insertion die corresponding to hinge

Machine Set-Up:

- Turn off the main switch on the motor.- Take off the gearbox cover.- Remove all existing drill bits, including fastening screws, from the gear box.- Fasten new drill bit firmly in the gear box, see chapter 7-201.- Spindle placement, see illustration 7-401-01.- Hang in gearbox cover. - Mount insertion die. See chapter 7-202- Adjust the boring depth, if necessary. See chapter 7-301.- Adjust the boring distance, if necessary. See chapter 7-302.- Adjust the boring speed of the Ecopress-Pneumatic, if necessary. See chapter 7-303. - Adjust the turn-on timing of the electric motor, if necessary. See chapter 7-304/305. - Adjust the side stops. See chapter 7-306/307- Adjust the hold down clamp, if necessary. See chapter 7-308.- Turn on the main switch. The Ecopress is now ready to operate.

Operating the Ecopress-Pneumatic:

- Place the workpiece on the machine table with one hand pressed against the stops on the fence and against the side stop.

- Clamp the workpiece in the hold down device, if available. - Press the start button with the second hand until the drilling cycle is complete. - Place the hinge on the insertion die.- Swing the insertion arm downward to the stop. - Press the start button until the hinge is completely pressed in.

Operating the Ecopress-Manual:


- Press the hand lever downward with the second hand until the drilling cycle is complete.- Place the hinge on the insertion die.- Swing the insertion arm downward to the stop. - Press the hand lever downward until the hinge is completely pressed in.

Caution:While the machine is being operated: Keep hands clear of the danger area of the hold down clamp, the insertion arm and the drill gearbox. The safety information in chapter 2 is to be followed whenever the machine is operated.

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7-402 Drilling and inserting the Grass Baseplate System 1000/3000 Illustration 7-402-01/02

Required Equipment:

- 1 drill bit, diameter, Ø 10 mm, right - dowel bore hole- 2 drill bit, diameter, Ø 10 mm, left - dowel bore hole- 1 insertion die corresponding to hinge

Machine Set-Up:

- Turn off the main switch on the motor- Take off the gearbox cover.- Remove all existing drill bits, including fastening screws, from the gearbox.- Fasten new drill bit firmly in the gearbox, see chapter 7-201.- Spindle placement, see illustration 7-401-01.- Hang in gearbox cover. - Mount insertion die. See chapter 7-202- Adjust the boring depth, if necessary. See chapter 7-301.- Adjust the boring distance, if necessary. See chapter 7-302.- Adjust the boring speed of the Ecopress-Pneumatic, if necessary. See chapter 7-303. - Adjust the turn-on timing of the electric motor, if necessary. See chapter 7-304/305. - Adjust the side stops. See chapter 7-306/307- Adjust the hold down clamp, if necessary. See chapter 7-308.- Turn on the main switch. The Ecopress is now ready to operate.



- Clamp the workpiece in the hold down clamping device, if available. - Press the start button with the second hand until the drilling cycle is complete. - Place the hinge on the insertion die.- Swing the insertion arm downward to the stop. - Press the start button until the hinge is completely pressed in.


- Place the workpiece on the machine table with one hand pressed against the stops on the fence and againstthe side stop.



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7-403 Drilling the Line Hole Borings (only with accessories) Illustration 7-403-01/02

Required Equipment:

- 3 drill bit, diameter, Ø 5 (3) mm, right - (black drill bit on black marking)- 2 drill bit, diameter, Ø 5 (3) mm, left - (red drill bit on red marking)- 1 5-spindle line hole gearbox (accessory)

Machine Set-Up:

- Turn off the main switch on the motor- Take off the gearbox cover.- Remove all existing drill bits, including fastening screws, from the gearbox.- Mount the 5-spindle line hole gearbox. See chapter 7-203.- Firmly fasten the new drill bit in the 5-spindle line hole gearbox. See chapter 7-201.- Hang in gearbox cover. - Adjust the boring depth, if necessary. See chapter 7-301.- Adjust the boring distance, if necessary. See chapter 7-302.- Adjust the boring speed of the Ecopress-Pneumatic, if necessary. See chapter 7-303. - Adjust the turn-on timing of the electric motor, if necessary. See chapter 7-304/305. - Adjust the side stops. See chapter 7-306/307/309.- Adjust the hold down clamp, if necessary. See chapter 7-308.- Turn on the main switch. The Ecopress is now ready to operate.



- Clamp the workpiece in the hold down clamping device, if available. - Press the start button with the second hand until the drilling cycle is complete.



- Press the hand lever downward with the second hand until the drilling cycle is complete.

Caution:While the machine is being operated: Keep hands clear of the danger area of the hold down clamping device, the insertion arm and the drill gearbox. The safety information in chapter 2 is to be followed whenever the machine is operated.

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7-404 Drilling the Front for Grass Zarge System 6000/7000 Illustration 7-404-01/02

Required Equipment:

- 2 (1) drill bit, diameter, Ø 10 mm, right - (1) drill bit, diameter, Ø 10 mm, left - Clamping capacity for 32 mm hole distance

Machine Set-Up:

- Turn off the main switch on the motor- Take off the gearbox cover.- Remove all existing drill bits, including fastening screws, from the gearbox.- Fasten new drill bit firmly in the gearbox, see chapter 7-201.- Spindle placement, see illustration 7-401-01.- Hang in gearbox cover. - Adjust the boring depth, if necessary. See chapter 7-301.- Adjust the boring distance, if necessary. See chapter 7-302.- Adjust the boring speed of the Ecopress-Pneumatic, if necessary. See chapter 7-303. - Adjust the turn-on timing of the electric motor, if necessary. See chapter 7-304/305. - Adjust the side stops only on the right side. See chapter 7-306/307309.

The distance between the first and the second side stop is:13 mm + bottom width of System 600015 mm + bottom width of System 7000

- Adjust the hold down clamping device, if necessary. See chapter 7-308.- Turn on the main switch. The Ecopress is now ready to operate.


- Place the workpiece on the machine table with one hand pressed against the stops on the fence and against the first right side stop.

- Clamp the workpiece in the hold down clamping device, if available. - Press the start button with the second hand until the drilling cycle is complete. - Place the workpiece against the second right side stop.- Press the start button with the second hand until the drilling cycle is complete.


- Place the workpiece on the machine table with one hand pressed against the stops on the fence and against the right side stop.

- Press the hand lever downward with the second hand until the drilling cycle is complete.- Place the workpiece against the second right side stop.-Press the hand lever down with the second hand until the drilling cycle is complete.


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7-405 Drilling the Back Panels for Grass Zarge System 6000/7000 Illustration 7-405-01/02

Required Equipment:

- 1 drill bit, diameter, Ø 10 mm, right - for back panels with System 6000- 1 drill bit, diameter, Ø 10 mm, left - for back panels with System 7000- 1 pendulum stop (accessory)

Machine Set-Up:

- Turn off the main switch on the motor- Take off the gearbox cover.- Remove all existing drill bits, including fastening screws, from the gearbox.- Fasten new drill bit firmly in the gearbox, see chapter 7-201.- Spindle placement, see illustration 7-405-01.- Mount the pendulum stop. See chapter 7-204.- Hang in gearbox cover. - Adjust the boring depth, if necessary. See chapter 7-301.- Adjust the boring distance, if necessary. See chapter 7-302.- Adjust the boring speed of the Ecopress-Pneumatic, if necessary. See chapter 7-303. - Adjust the turn-on timing of the electric motor, if necessary. See chapter 7-304/305. - Adjust the hold down clamping device, if necessary. See chapter 7-308.- Turn on the main switch. The Ecopress is now ready to operate.


- Place the workpiece on the machine table with one hand pressed against the stops on the fence and against the pendulum stop.

- Press the start button with the second hand until the drilling cycle is complete. - Place the workpiece from a machine table side on the other side and press with the second side against the

stops on the fence and against the pendulum stop. See chapter 7-204 also.- Press the start button with the second hand until the the drilling cycle is complete.


- Place the workpiece on the machine table with one hand pressed against the stops on the fence and against the pendulum stop.

- Press the hand lever downward with the second hand until the drilling cycle is complete.- Place the workpiece from a machine table side on the other side and press with the second side against the

stops on the fence and against the pendulum stop. - Press the hand lever downward until the drilling cycle is complete.


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7-406 Drilling and Inserting Visible Hinges Illustration 7-406-01/02

Required Equipment:

- 1 drill bit, diameter, Ø 35 mm, right -cup bore hole- 2 drill bit, diameter, Ø 8 mm, left - dowel bore hole- 1 insertion die corresponding to hinge

Machine Set-Up:

- Turn off the main switch on the motor- Take off the gearbox cover.- Remove all existing drill bits, including fastening screws, from the gearbox.- Fasten new drill bit firmly in the gearbox, see chapter 7-201.- Spindle placement, see illustration 7-401-06.- Hang in gearbox cover. - Mount insertion die. See chapter 7-202.- Adjust the boring depth, if necessary. See chapter 7-301.- Adjust the boring distance, if necessary. See chapter 7-302.- Adjust the boring speed of the Ecopress-Pneumatic, if necessary. See chapter 7-303. - Adjust the turn-on timing of the electric motor, if necessary. See chapter 7-304/305. - Adjust the side stops. See chapter 7-306/307- Adjust the hold down clamping device, if necessary. See chapter 7-308.- Turn on the main switch. The Ecopress is now ready to operate.



- Clamp the workpiece in the hold down device, if available. - Press the start button with the second hand until the drilling cycle is complete. - Place the hinge on the insertion die.- Swing the insertion arm downward to the stop. - Press the start button until the hinge is completely pressed in.




Caution:While the machine is being operated: Keep hands clear of the danger area of the hold down clamping device, theinsertion arm and the drill gearbox. The safety information in chapter 2 is to be followed whenever the machine isoperated.

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7-407 Drilling and Inserting Fastening Hardware Illustration 7-407-01/02

Required Equipment:

- 1 drill bit, diameter, Ø 20 mm, right - cup bore hole- 1 drill bit, diameter, Ø 10 mm, left - dowel bore hole- 1 insertion die corresponding to hinge

Machine Set-Up:

- Turn off the main switch on the motor- Take off the gearbox cover.- Remove all existing drill bits, including fastening screws, from the gearbox.- Fasten new drill bit firmly in the gearbox, see chapter 7-201.- Spindle placement, see illustration 7-401-01.- Hang in gearbox cover. - Mount insertion die. See chapter 7-202- Adjust the boring depth, if necessary. See chapter 7-301.- Adjust the boring distance, if necessary. See chapter 7-302.- Adjust the boring speed of the Ecopress-Pneumatic, if necessary. See chapter 7-303. - Adjust the turn-on timing of the electric motor, if necessary. See chapter 7-304/305. - Adjust the side stops. See chapter 7-306/307- Adjust the hold down clamping device, if necessary. See chapter 7-308.- Turn on the main switch. The Ecopress is now ready to operate.



- Clamp the workpiece in the hold down clamping device, if available. - Press the start button with the second hand until the drilling cycle is complete. - Place the fastening hardware on the insertion die.- Swing the insertion arm downward to the stop. - Press the start button until the fastening hardware is completely pressed in.



- Press the hand lever downward with the second hand until the drilling cycle is complete.- Place the fastening hardware on the insertion die.- Swing the insertion arm downward to the stop. - Press the hand lever downward until the fastening hardware is completely pressed in.


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7-408 Drill of Handle Bore Holes (Only with accessories) Illustration 7-408-01/02

Required Equipment:

- 2 (1) drill bit, diameter, Ø 5 (3) mm, right - (1) drill bit, diameter, Ø 5 (3) mm, left

- 1 5-spindle line hole gearbox (accessory)- 1 piece wooden base, about 5 mm thick

Machine Set-Up:

- Turn off the main switch on the motor- Take off the gearbox cover.- Remove all existing drill bits, including fastening screws, from the gearbox.- Mount the 5-spindle hole line gearbox. See chapter 7-203.- Fasten new drill bit firmly in the 5-spindle hole line gearbox. See chapter 7-201.- Spindle placement, see illustration 7-408-01.- Hang in gearbox cover. - Adjust the boring depth, if necessary (see chapter 7-301). In order to drill through a front panel thicker

than 20 mm, both sides must be drilled.- Adjust the boring distance, if necessary. See chapter 7-302.- Adjust the boring speed of the Ecopress-Pneumatic, if necessary. See chapter 7-303. - Adjust the turn-on timing of the electric motor, if necessary. See chapter 7-304/305. - Adjust the side stops. See chapter 7-306/307/309.- Adjust the hold down clamping device, if available. See chapter 7-308.- Turn on the main switch. The Ecopress is now ready to operate.


- Place the base of 5 mm on the machine table.- Place the workpiece on the machine table with one hand pressed against the stops on thefence and against

the side stop.- Clamp the workpiece in the hold down device, if available. - Press the start button with the second hand until the drilling cycle is complete.


-Place the base of 5 mm on the machine table.- Place the workpiece on the machine table with one hand pressed against the stops on the fence and against

the side stop.- Press the hand lever downward with the second hand until the drilling cycle is complete.


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66

8. Trouble Shooting and Problem Solving


8-001 Incorrect Drilling Distance — Adjustment of Scale Illustration 8-001-01

- Turn off the main switch - Take off the gearbox cover.- Remove all existing drill bits, including fastening screws, from the gearbox.- Fasten a drill bit on the hinge cup drill-spindle- Gearbox placement, see illustration 7-401-01.- Hang in gearbox cover. - Turn on the main switch.- Place the test workpiece on the machine table and press against the stops on the fence.- Measure the boring distance ”a” on the test workpiece and compare it with the set value on the

scale. In case both values are not identical:- Loosen both screws (1) with a 5 mm Allen wrench and set the scale to the measured value. Tighten both screws.- Complete another test drilling until both values match.

8-002 Boring Head’s Operating Speed Cannot Be Adjusted only with Ecopress-Pneumatic

If the operating speed cannot be adjusted (according to chapter 7-303), a technician or specialist must be consulted.”Pneumatic Wiring Diagram”, chapter 4-006.

8-003 Motor Does Not Run

- Turn off the main switch. Check if the drill gearbox turns manually on a gearbox spindle. The ventilation wheel must turn thereby. (If this is not the case, then the gearbox can sustain mechanical damages.)

- Turn on the main switch on the motor.- Press the blue button on the cover of the electric switch box; the thermal overload relay has kicked in.- Check to see if the machine is plugged in.- The Ecopress-Manual: Does the switch cam activate the limit switch during the drilling cycle? Illustration 7-305-01.- The Ecopress-Pneumatic: Does the switch cam release the roller of the pneumatic valve during the drilling cycle?

Illustration 7-305-01.- Check the fuses in the in-house electric distributing panel.- If points are unsuccessful, then consult a specialist or technician. See wiring diagram in Chapter 4-007.

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68



8-004 The Boring Head Does Not Descend only with the Ecopress-Pneumatic

- Turn off the main switch.- Check the pneumatic lead cable.- Check the air pressure in the machine with the pneumatic gauge; it should indicate 5.5 - 6 bar.- Check if all the pneumatic lines inside the Ecopress are plugged in and if the pneumatic lines

are damaged.- Release the pneumatic connection (1) by pressing in the rings (2) (illustration 8-004-01) and

pulling out the pneumatic hose. When the start button is activated, compressed airshould be expelled from the disconnected pneumatic line.Caution: Keep hands clear of the danger zone of moving parts. If compressed airis blowing out, then the problem lies with the pneumatic cyclinder.If no compressed air blows out, then the problem probably lies with the start valve or perhaps with the pneumatic cylinder.

-If none of these points are successful, then a pneumatic specialist should be consulted. For wiring diagram, see chapter 4-006.

8-005 Parts Do Not Fit The Drill Patterns When Inserted illustration 8-005-01/02

Drill a hole pattern. Turn off the main switch. Mount one of the corresponding insertion dies and place on a part which is to be inserted. Swing the insertion arm downward. Adjust the pressurized air on the pressure reducing gauge to 2 bar. Try to insert the part.a.) If the part is too far to the left or right:

Loosen the screw (1) (illustration 8-005-01) with a 4 mm Allen wrench. Move the die to the left or right. Tighten the screw again.

b.) If the part is too close to the fence:Loosen the hexagon nut (1) (illustration 8-005-02) with an open end fork wrench 8/10 mm. Unscrew the Allen head screw (2) in a counter clockwise direction. Then tightenthe hexagon nut again.

b.) If the part is too far away from the fence:Loosen the hexagon nut (1) (illustration 8-005-02) with an open end fork wrench 8/10 mm. Screw the Allen screw (2) in a clockwise direction. Tighten the hexagon nut again.

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9-001 Maintenance Plan

Maintenance work should only be done after the main switch on the electric motor is on 0 (turned off) and the pneuma-tic air ductwork system has been disconnected to the machine.

Daily:

Before beginning work: Check all safety devices to make sure they function properly and are complete.After work is completed: The machine should be secured against unauthorized operation (with a padlock). Cleanwood shavings off the machine.

Weekly, or as necessary:

Drain the filter-pressure reducer by pushing the yellow plastic component on the filter-pressurereducer upward. Then disconnect the machine from the pneumatic air ductwork system (semi-automatic drain).

Monthly:

Clean the guide bars and lubricate with commercial grease. Check the drill distance scale by sample drilling. Correct, according to point 8-001.Check to see if the side stops are operational. Clean, if necessary.Check the position of the insertion dies. Correct, according to point 8-005.

Yearly:

The Ecopress has proved its durability in many fatigue tests. But in order to ensure many years of smooth andproblem-free operation for your Ecopress, we recommend having the machine serviced every 1 to 3 years by an experienced Grass Customer Service Technician or by a trained Grass Distributor.

9-002 Maintenance and Care Information

The machine should only be cleaned after the main switch is turned off to 0 on the electric motor and the machine isdisconnected from the pneumatic air ductwork system.

The machine should be cleaned as needed. This includes vacuuming the wood shavings; cleaning with a soft drycloth; not using strong or caustic cleaners such as acetone, nitro diluted solutions, gasoline or other similar solutions.

70

9. Maintenance and Care


10-001 Guarantee Certificate

Buyer:

Name:.............................................…………

Street...........................................……………

Zip Code:...................................…………….. City:...............................................

Country:...........................................…………

Telephone number:......................................... Fax number:..............................................

Distributor:

Name:.........................................……………...

Street.....................................……………........

Zip Code:.........................……………............. City:...............................................

Country:................................…………............


Purchase date:.....................……….................

Maschine:

Model:.......................................................................................………...

Machine number:........................................……......................………....

Voltage / Frequency according to identification plate...............................

Pneumatic model....……. Model with hand lever...….…5-spindle gearbox for hole line pattern.......…....

General information:

The delivered Ecopress-Pneumatic or Ecopress-Manual is guaranteed in accordance with the general guarantee terms of the Machine and Steel Construction Industry. Any warranty claims are voided in cases where there is misuse, unauthorized repairs, use of non-Grass or unauthorized spare parts, as well as use of non-Grass or unauthorized accessories without the express written consent of Grass GmbH. We reserve the right to make technicalmodifications for whatever reasons we deem necessary. When the machine is shipped from the manufacturing plant,it meets the latest standards of requirements and technical standards. The manufacturer is not obligated to modify for free of charge any machines which were previously delivered to meet changed specifications.

You must send in a completed guarantee form to the manufacturer or all guarantee claims are invalidated.

The buyer agrees to store this data in an electronic data processing system.

The warranty term is 5 months from the date of purchase, regardless of the daily operation time.

71

10. Miscellaneous



To:Grass GmbH

Grass Platz 1A-6973 HöchstAustria

From:.............................................................................................................................................................................................................

72

10-002 Disposal Form

Buyer:

Name:..............................................

Street.......................................….....

Zip Code:..................................….... City:...............................................

Country:............................................

Telephone number:........................... Fax number:..............................................

Machine:

Model:...............................................................................................

Machine number:.....................................................................…......

Voltage / Frequency according to the identification plate:............................................

Pneumatically operated...…….. Operated with hand lever...…….

General:

The buyer hereby confirms that the machine has been disposed of properly.

The machine consists of the following materials:

Steel / iron parts:machine frame, various gearbox components

Aluminum:Parts of the side stops, gearbox casing, all measurement rulers, the complete machine table,motor support, motor distance spacer

Various plastics:Cover caps on the machine table protrusions, pneumatic hoses

The following parts cannot be catagorized with any material group:electrical equipment, pneumatic components

Please return the completed disposal form to the manufacturer after disposing of the machine.

The buyer agrees to store this data in an electronic data processing system.

73

10. Miscellaneous



To:Grass GmbH


From:.............................................................................................................................................................................................................

74

10-003 Resale Form

Seller:

Name:...............................…………….............

Street..............................……………..............

Zip Code:........................………………........... City:...........................................………....

Country:........................................……….…...

Telephone number:.......................................... Fax number:..............................................

Reason for selling the machine:

.......................................................................................................................................................................................

.......................................................................................................................................................................................

.......................................................................................................................................................................................

.......................................................................................................................................................................................

.......................................................................................................................................................................................

.......................................................................................................................................................................................

........................................…………………………………………………………………………………………………..........

Buyer:

Name:...................................…………….........

Street......................................………..…….....

Zip Code:..............................………………..... City:..........................……....….................

Country:.................................…………...........

Telephone number:.......................................... Fax number:..............................................

After reselling the machine, please return the completed resale form to the manufacturer.

The buyer agrees to store the data in an electronic data processing system.

75

10. Miscellaneous



To:Grass GmbH


From:.............................................................................................................................................................................................................

76

10-004 Questionnaire 1: Reason for Purchasing the Ecopress

Buyer:

Name:..................................…………............

Street....................................……………........

Zip Code:..............................……………........ City:..................................……….............

Country:.........................................…………...


Size of company: ................................Number of employees

Machine is being used in the area of: * Please check the appropriate

Kitchen cabinet manufacturingGeneral interior design and engineeringGeneral furniture manufacturing

Application of machine: Please check.

Ecopress-Pneumatic Ecopress-Manual with Hand Lever

Drill hinges Insert hingesDrill base plates Insert Dowel base platesDrill fastening hardware Insert fastening hardwareDrill wing base plateDrill line boringDrill fronts for Zarge SystemDrill back panels for Zarge SystemDrill handle borings in frontsOther applications, please indicate...........................................................................

Operating time of the machine:

approximately ............. hours per month

What were your reasons for choosing Ecopress over the competitor’s machines?

Price Versatility of the machineAppearance Wide range of accessoriesQuality Loyal Grass customerPrice / performance ratio Grass processorDurability of the machine

How did you find out about the Ecopress?

Magazine advertisementSpecialty showDistributor showroomDistributor visit

After purchasing the machine, please return the completed questionnaire to the manufacturer.The buyer agrees to store this data in a electronic data processing system.

77

10. Miscellaneous



To:Grass GmbH


From:.............................................................................................................................................................................................................

78

10-005 Questionnaire 2: Customer Satisfaction

Buyer:

Name:..................................…………............

Street...............................……………............

Zip Code:.................................…………….... City:...................................………............

Country:.....................................…………......


How do you rate your satisfaction with the machine? *

Ecopress-Pneumatic Ecopress-Manual with Hand Lever

Very good FairGood Not at all

Would you buy this machine again?*

yes no because the machine meets the requirementsyes no because there are better machines availableyes no because my usage needs have changedyes no because of priceyes no because......................................................................................yes no because.....................................................................................yes no because.....................................................................................yes no because.................................................................................yes no because................................................................................yes no because................................................................................

* Please check or fill in the appropriate.

What would you change about the machine ?

.......................................................................................................................................................................................

.......................................................................................................................................................................................

.......................................................................................................................................................................................

.......................................................................................................................................................................................

.......................................................................................................................................................................................

.......................................................................................................................................................................................

.......................................................................................................................................................................................

...................................................................................................................…………………………………………….......

Several months after purchasing the machine, please return the completed questionnaire to themanufacturer. This will better enable us to meet your needs.The buyer agrees to store this data in an electronic data processing system.

79

10. Miscellaneous



To:Grass GmbH


From:.............................................................................................................................................................................................................

80

The star in your cabinet 81

Note

REPRESENTATIVES AROUND THE WORLD

AustriaGRASS GmbHGrass Platz 1, A-6973 HöchstTel. (05578) 701-0Fax (05578) 701-59e-mail: [email protected]: www.grass.at

CanadaGRASS Canada Inc.7270 Torbram RoadUnit 17MississaugaOntario L4T 3Y7Tel. (905) 678-1882Fax (905) 678-9793e-mail: [email protected]: www.grassusa.com

China GRASS GmbH Shanghai Representative10th Floor Shanghaimart2299 Yanan Road (West) Shanghai,200336 P.R. China Tel. (8621) 623 61 141, 623 61 142Fax (8621) 623 61 143e-mail: [email protected]

FranceGRASS France S.A.R.L.429 Av. Roger SalengroF-92370 ChavilleTel. (1) 47 50 82 93Fax (1) 47 50 45 06

GermanySales: GRASS GmbHGrass Platz 1, A-6973 HöchstTel. +43 / 5578 / 701-0Fax +43 / 5578 / 701-59e-mail: [email protected]: www.grass.at

Great BritainGRASS (U.K.) LimitedUnit 4Shaw House, Wychbury CourtTwo Woods LaneBrierley Hill,West Midlands DY5 1TATel. (01384) 48 42 42Fax (01384) 48 57 06e-mail: [email protected]

ItalySales: GRASS GmbHGrass Platz 1, A-6973 HöchstTel. +43 / 5578 / 701-0Fax +43 / 5578 / 701-59e-mail: [email protected]: www.grass.at

USA GRASS America Inc.P.O. Box 1019USA Kernersville, N.C. 27284Tel. (336) 996 4041Fax (336) 996 5149e-mail: [email protected]: www.grassusa.com

EuropeBaltic StatesAS Savo D&TRebase 16EE-51013 TartuTel. (07) 366 040Fax (07) 366 041e-mail: [email protected]: www.savo.ee

BelgiumVan Opstal & Co.Boomsesteenweg 34B-2630 Aartselaar AntwerpenTel. (03) 88 74 048Fax (03) 88 77 606

Bosnia and HerzegovinaDragisic i Karlas O. D.Simeuna Djaka 3BIH-51000 Banja LukaTel. (051) 21 32 85Fax (051) 21 32 85e-mail: [email protected]

BulgariaMAET Ltd.3-9 Srebarna Str.1407 SofiaTel/Fax (92) 9625823

Canary IslandsFerrotea, S.L.C/. Martinez Morales, 10E-38320 La Cuesta, La Laguna-TenerifeTel. (922) 66 21 18Fax (922) 66 21 19

CroatiaSIGMA PLUS d.o.o.Splitska 38HR-21300 MakarskaTel./Fax: (021) 616 669e-mail: [email protected]

CyprusPetoussis Bros. Ltd.25, Pafos Str.P.O.BOX 535643303 Limassol, CyprusTel. (05) 572 777Fax (05) 566 676e-mail: [email protected]

DenmarkPeter Ellemose a/sDrejoevej 7Postbox 32DK-9500 HobroTel. 98 52 58 88Fax 98 51 01 88e-mail: [email protected]: www.ellemose.dk

Finland Savo Design & Technic OyMuuntotie 1FIN-01510 VantaaTel. (09) 87 00 81 0Fax (09) 87 00 81 50e-mail: [email protected]: www.savodt.fi

GreeceD. Gallidis & CoLeoforos Kallitheas 29GR-56123 ThessalonikiTel. (031) 74 33 48Fax (031) 46 19 22e-mail: [email protected]

IcelandMerkúr Ltd.Skútuvogur 12aIS-104 ReykjavikTel. 594 6000Fax 594 6002e-mail: [email protected]: www.merkur.is

IrelandSpringhill Woodcrafts Ltd.Kernanstown Ind. Est.Carlow, IrelandTel. +353 503 42288Fax +353 503 43230e-mail: [email protected]

IsraelH.G. Trading International Ltd.84, Itzhak Ben Tzvi Road68104 Tel Aviv, IsraelTel. (03) 681 6289, 681 2164Fax (03) 681 53 08e-mail: [email protected]

LithuaniaExclusive distributor:JSC BorunaMetalo 4LT-2038 VilniusTel. (02) 398 800, (02) 398 801

(085) 255 13Fax (02) 398 802e-mail: [email protected]

NetherlandsMac Lean Agencies b.v.Akkerstraat 13aNL-5126 PJ GilzeTel. (0161) 45 22 22Fax (0161) 45 22 88e-mail: [email protected]: www.macleanagencies.nl

NorwayLundell & ZetterbergNorges Moebel Beslag ASOlaf Ingstadtsvei 3P. Box 35N-1351 RudTel. (06717) 2510Fax (06717) 2511e-mail: [email protected]

PolandZaklad Handlowy ”Gamet”ul. Zolkiewskiego 14PL 87-100 TorunTel. (056) 659 16 35 & 655 37 11Fax (056) 659 17 81e-mail: [email protected]

REPRESENTATIVES AROUND THE WORLD

RumaniaMDT Concret S.R.L.Strada Politehnicii Nr. 4, Bloc 1, Scara 3,Etaj 2, Apartament 36, Sector 6RO-70000 BucharestTel. & Fax: (01) 444 03 84Tel. & Fax: (01) 444 03 86e-mail: [email protected]: www.mdt.ro

RussiaCentroKomplect + Ltd.2/10, Bolshoy Cherkassky Per.103012 Moscow, RussiaTel. (095) 921 3811Fax (095) 921 2437e-mail: [email protected]: http://webcenter.ru/~ckplus/

SpainExclusivas J V F José Mª Vilajoana FontSardenya, 466-468 1°-2°E-08025 BarcelonaTel. (93) 450 23 84Fax (93) 450 23 91e-mail: [email protected]

SwedenAB Lundell & ZetterbergLindetorpsvagen 25P.O. Box 5053S-121 16 Johanneshov/StockholmTel. (08) 449 06 30Fax (08) 722 03 15e-mail: [email protected]

SwitzerlandSales: GRASS GmbHGrass Platz 1, A-6973 HöchstTel. +43 / 5578 / 701-0Fax +43 / 5578 / 701-59e-mail: [email protected]: www.grass.at

TurkeyUlpasan Uluslararasi Mobilya ve Aks.Pazarlama ve Sanayi LTD.STI.Ortabahçe Cad. No. 22/35-3680690 Besiktas-IstanbulTel. (212) 227 8220Fax (212) 261 0095e-mail: [email protected]

UkraineBerestFurniture & Accessoriesul. Dovbusha 3502092 KievTel.: (044) 268 1238 / 568 8978Fax: (044) 490 54 49e-mail: [email protected]

YugoslaviaRadmilovic i Milijanovic O. D.“YBC” Bul. M. Pupina 10 g VP 47YU-11070 Novi BeogradTel. (011) 13 79 70, 14 36 26, 311 54 63Fax (011) 311 52 07e-mail: [email protected]: www.rami.co.yu

Australia and New ZealandAustraliaTekform Marketing Pty Ltd.Unit 4, 110 Bonds Rd., NorthPunchbowl, NSW 2196Tel. (02) 958 42 844Fax (02) 953 41 937e-mail: [email protected]

New ZealandScott Panel & Hardware Ltd.24-26 O’Rorke RoadPenrose / New ZealandTel. (09) 571 4444 Fax (09) 571 4490e-mail: [email protected]

Western AustraliaBiemel Enterprises Pty Ltd.Unit 5, 2 Wittenberg DriveP.O. Box 1126Canning Vale, WA 6155Tel. (09) 455 21 22Fax (09) 455 36 80e-mail: [email protected]

AsiaArabic Gulf CountriesHands Trading LLCAl Ghaith Building, Showroom No. 2Abu Dhabi Road, P.O. Box 11873Dubai/U.A.E.Tel. (04) 338 87 35Fax (04) 338 87 63e-mail: [email protected]

Hong KongMing Tat HongHardware Supplier Co., Ltd.Room 03, 6/F., Kinglet Industrial Building21-23 Shing Wan Road, Tai Wai, ShatinNew Territories, Hong KongTel. (02392) 0602, 2387Fax (02789) 0752e-mail: [email protected]

IndiaMark Joint Venture Impex Pvt.Ltd.401, Makani Center, 35th RoadOff.Linking Road, Bandra (W)Mumbai 400 050Tel. (022) 648 8553, 646 0100Fax (022) 605 2099e-mail: [email protected]

IranianNoor Saqeb Investment & CommercialCompany (NICC)First Floor, No. 5, Baharshiraz Ave., Sha-riatee St.Teheran - IranTel. (021) 75 22 117, 75 10 415Fax (021) 75 00 356e-mail: [email protected]

Japan Häfele Japan K. K.14-17 Kami-ShinanoTotsuka-ku, Yokohama 244-0806Tel.: (045) 828 31-11Fax: (045) 828 31-10e-mail: [email protected]

KoreaYurim Trading Co., Ltd.#214-30, 3GA Taepyong-RoJung-Ku, TaeguKorea 700-113Tel. (053) 252 33 45Fax (053) 252 16 23e-mail: [email protected]

LebanonAllied Trading Est.Joseph DoumitRiad El Solh Beirut 1107 2070P. O. Box: 11-1189Beirut, LebanonTel. (03) 668 575, (01) 987 086, 983 394Fax: (01) 983 882, 987 086e-mail: [email protected]

MalaysiaSky Supplies & Trading SDN. BHD.No. 14 Jalan TPK 2/4, Seksyen 2Taman Perindustrian Kinrara 58200 Kuala Lumpur Tel. (03) 575 33 89Fax (21) 575 63 69

Singapore, Indonesia,PhilippinesIOTL Inter-Oriental (Thomas Lai)Asia Pacific Pte. Ltd.No. 1 Jalan Berseh# 01-04 New World CentreSingapore 209037Tel. 298 95 59Fax 291 78 87e-mail: [email protected]

SyriaM. RIAD KANNOUSManakhlia Str.P.O.Box 36587, DamascusTel. (011) 224 6393Fax (011) 211 3112

TaiwanSong Shiang Enterprise Co., Ltd.No. 275 Section 3 Huan Her South Rd.Taipei Taiwan Tel. (02) 230 183 93Fax (02) 230 183 92

ThailandUFAM Decorations Co., Ltd.129 Prachanarumit RoadBangsue, Bangkok 10800Tel. (02) 911 28 01Fax (02) 911 47 86

AfricaSouth Africa Stücke Design & Technique CC84 Loper Street, Spartanext. 2, AeroportGuateng / South AfricaTel. (011) 392 53 06, 392 53 07Fax (011) 392 53 08e-mail: [email protected]

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Grass GmbH

A-6973 Hoechst, Grass Platz 1

Tel. +43 / (0) 55 78 / 701-0, Fax +43 / (0) 55 78 / 701-59

Internet: www.grass.at, e-mail: [email protected]

Documents

Ecopress Operation Manual - Rocheleau