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edge10 Installation Manual Manual Version 1.1 Software Release Version 6.1 September 2009

edge10 Installation Manual v1.1

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Page 1: edge10 Installation Manual v1.1

edge10 Installation Manual

Manual Version 1.1

Software Release Version 6.1

September 2009

Page 2: edge10 Installation Manual v1.1

2 edge10 Installation Manual, Version 1.1Copyright © 2009 Alloptic, All rights reserved.

This document contains proprietary information that is protected by copyright. No part of this document may be reproduced or transmitted in any form or by any means. This includes electronic or mechanical, including photocopying, recording, or by any information storage retrieval system. This manual may not be translated into another language, without prior written consent of Alloptic.

Alloptic makes no warranty of any kind with regard to this material, including, but not limited to, the implied warranties of merchantability and fitness for a particular purpose. Alloptic shall not be liable for errors contained herein nor for incidental or consequential damages in connection with the furnishing, performance or use of this material.

Trademarks

All brand names and product names used in this book are trademarks, registered trademarks, or trade names of their respective holders.

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3edge10 Installation Manual, Version 1.1Copyright © 2009 Alloptic, All rights reserved.

Table of Contents

About this Manual ........................................................................................................ 7Safety ............................................................................................................................ 7Special Labeling ........................................................................................................... 8

Chapter 1 Pre-Installation Checklist ........................................................................... 11Tools and Equipment Required ........................................................................................ 11Pre-Installation Requirements........................................................................................... 11Inspect Alloptic Equipment .............................................................................................. 11Fiber Management ............................................................................................................ 12

Splicing ....................................................................................................................... 12Bend Radius ................................................................................................................ 12Clean Connectors ........................................................................................................ 12

Potential Installation Hazards ........................................................................................... 13Product Specifications ...................................................................................................... 13Chapter 2 Chassis Installation...................................................................................... 15Introduction....................................................................................................................... 15edge10 Rack Installation................................................................................................... 16Chapter 3 Power and Alarm Connections................................................................... 19Pre-Wiring Requirements ................................................................................................. 19Connect -48 VDC Power and Ground to Chassis............................................................. 19Connect edge10 Alarms.................................................................................................... 20Conduct Power Checks ..................................................................................................... 22Chapter 4 Service Connections..................................................................................... 25Introduction....................................................................................................................... 25Card Installation................................................................................................................ 25Fabric Card Installation .................................................................................................... 26

Fabric Card Connections ............................................................................................ 28Redundant Configuration............................................................................................ 30

PIM Card Installation........................................................................................................ 32Equipment & Tools..................................................................................................... 32PIM Fiber Optic Cable Installation............................................................................. 33

NIM Card Installation....................................................................................................... 40Equipment & Tools..................................................................................................... 41NIM Fiber Optic Cable Installation ............................................................................ 41

Appendix A - Alloptic Documentation ........................................................................47

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5edge10 Installation Manual, Version 1.1Copyright © 2009 Alloptic, All rights reserved.

Document History

Version Issue Date Comments

1.0 March 2009 First release of document

1.1 September 2009 Updated PIM/NIM slot info. Added Fabric card redundancy info.

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7

About this Manual

edge10 Installation Manual, Version 1.1Copyright © 2009 Alloptic, All rights reserved.

IntroductionAbout this Manual

This manual contains procedures for the installation and wiring of an Alloptic edge10 chassis and its components. Chassis installation, power and ground wiring, and power-up checks are covered.

AudienceTarget audience is associated with the installation of Central Office Equipment (COE). This guide is intended for Central Office technicians, COE installers, engineers, and managers responsible for the installation of Alloptic equipment.

ComplianceThe edge10 complies with Part 15 of the FCC rules. Operation is subject to the following two conditions:1. This device may not cause harmful interference, and 2. This device must accept any interference received, including interference that may

cause undesired operation.The edge10 complies with TUV Rheinland of North America, Inc. standards, including EN60950-1.The edge10 is a Class 1 Laser Product and complies with IEC 60825-1: 1993 + A1: 1997 + A2: 2001. It also complies with 21CFR 1040.10 and 1040.11 except for deviations pursuant to Laser Notice No. 50 dated July 26, 2001.

Safety

CAUTION - Use of controls or adjustments, or performance of procedures other than those specified herein, may result in hazardous radiation exposure.

WARNING: No serviceable adjustments or repairs are available on the laser devices. Return the product to the manufacturer for repair or service of the lasers.

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Special Labeling

8 edge10 Installation Manual, Version 1.1Copyright © 2009 Alloptic, All rights reserved.

Special LabelingThe edge10 chassis contains the following label on its side to warn of potential laser hazards and to identify standards compliance.

The edge10 contains the following agency sticker on its side.

Where to find help

Customer Response CenterPhone: USA: 1-866-ALLOPTIC (255-6784) Option 3 (to access direct line to TAC)International: +01-925-245-7890 (direct line to TAC)e-mail: [email protected]: +01-925-245-7601World Wide Web www.alloptic.com/support

CLASS 1 LASER PRODUCT

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Special Labeling

edge10 Installation Manual, Version 1.1Copyright © 2009 Alloptic, All rights reserved.

Special NotesThe following special notes are used to highlight hazardous conditions or emphasize procedural information critical to a task.

HAZARD: A Hazard note addresses conditions that could cause personnel injury or death. Pertinent safety precautions are presented.

CLASS 1 LASER HAZARD: Addresses conditions that could cause eye injury. Pertinent safety precautions are presented.

CAUTION: A Caution note addresses conditions that could damage equipment. Pertinent preventative precautions are presented.

WARNING: A Warning note addresses conditions that could cause service interruptions. Pertinent preventative precautions are presented.

BEST PRACTICE: A Best Practice note strongly encourages the user to follow a given procedure to avoid service interruptions or damage to the product.

REQUIREMENT: An installation requirement that must be observed to prevent damaged equipment or potential injury.

NOTE: A special note that highlights information important to the successful completion of a procedure.

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Special Labeling

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Chapter 1 Pre-Installation Checklist

Tools and Equipment RequiredThe following tools and equipment are required to install an edge10 in a 19" or 23" rack.

• #1 and #2 Phillips head screwdrivers

• 7/16-inch nut driver

• 3 mm flat blade screwdriver

• 8 AWG multi-stranded electrical wire

• Wire cutter/stripping tool

• Connector crimping tool

• Multimeter

• Equipment frame screws

Pre-Installation RequirementsPerform the following per local practices:

• Obtain equipment rack location assignments

• Obtain edge10 chassis location and numbering assignments

• Install equipment racks, bracing, and overhead cable racks

• Install overhead fiber jumper raceways between edge10 racks and the Fiber Distribution Panel

• Install a Fuse and Alarm Panel at the top of each equipment rack

Inspect Alloptic EquipmentUnpack and inspect Alloptic equipment to assure receipt of the entire order and that all equipment has been received undamaged.1. Inspect the edge10 chassis shipping container for severe dents or damage. If the

container is damaged, do not unpack the equipment. Follow local claims procedures for reporting damaged materials shipments.

2. If the shipping container is undamaged, unpack the edge10 chassis. Inspect the equipment for damage.

NOTE: The edge10 chassis should be installed only in Restricted Access Areas (dedicated equipment rooms, electrical closets, etc.) in accordance with Articles 110-26 and 110-27 of the 2002 National Electrical Code ANSI/NFPA70.

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Splicing

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3. Check the packing list to verify receipt of all parts. Report shipment shortages or irregularities to the Alloptic Customer Response Center.

Phone: USA:1-866-ALLOPTIC (255-6784) Option 3 (to access direct line to TAC)International:+01-925-245-7890 (direct line to TAC)

Fiber ManagementThe Alloptic system transports composite Ethernet signals up to 1 Gbps over optical fiber routes. Fiber impairments that reduce operating range and through-put can degrade high-speed optical signal performance. The impairments, optical loss and reflection, are most frequently introduced during fiber optic systems installations. The three most significant impairments that affect optical transport are: the splice, cleanliness, and bend radius.

SplicingWhen calculating operating ranges for fiber optic systems, fusion splicing is assumed and splice loss is considered negligible. Fusion splices introduce the least amount of optical loss and reflection. Fusion splices can also survive in a wet environment for some time. When installing equipment, best fiber installation practice calls for the use of the fusion splice. Mechanical splices are not recommended.

Bend RadiusToo tight of a bend in a fiber will cause signal attenuation, reflections, and breakage over time. Industry standards accept a minimum bend radius of two inches. Fiber organizers are designed to avoid bends that are too tight. When routing and dressing fiber, always check that the two-inch bend radius is not exceeded. Avoid pinching and snagging fibers. Use guides to hold fiber loops in place.

Clean ConnectorsEach time an optical connector is unmated, dust and other contaminants can collect on the connector faces. Dirty connectors are the most frequent cause of loss in an optical system. Connectors should be cleaned prior to mating. Both mating surfaces should be cleaned using a two-step process. Use a soft, lint-free cloth and reagent grade alcohol to clean the face. Then use a separate, soft, lint-free cloth to clean any residue from the connector face. Also, always replace the dust covers on the connectors while not in use.Observing these fiber management practices will eliminate the most frequent causes of optical fiber troubles.

No service adjustments or repair of laser devices are available to field personnel. Return line cards and ONTs to Alloptic for repair or service of the lasers. See “Inspect Alloptic Equipment” on page 11.

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Clean Connectors

edge10 Installation Manual, Version 1.1Copyright © 2009 Alloptic, All rights reserved.

Potential Installation HazardsElevated Operating Ambient Temperature. If installed in a closed or multi-unit rack assembly, the operating ambient temperature of the rack environment may be greater than room ambient. Therefore, consideration should be given to installing the equipment in an environment compatible with the manufacturer's maximum rated ambient temperature of 65° C.

Reduced Airflow. Installation of the equipment in a rack should be such that the amount of airflow required for safe operation of the equipment is not compromised. Mechanical Loading. Mounting of the equipment in the rack should be such that a hazardous condition is not achieved due to uneven mechanical loading. Circuit Overloading. Consideration should be given to the connection of the equipment to the supply circuit and the effect that overloading of circuits might have on overcurrent protection and supply wiring. Appropriate consideration of equipment nameplate ratings should be used when addressing this concern.

Reliable Earthing. Reliable earthing of rack-mounted equipment should be maintained.

Product Specifications

CAUTION: The edge10 chassis is temperature hardened, designed for controlled environments such as a CO, head end, hut, or CEV. The environment must support a rated ambient temperature from -40 to 65°C.

Electrical Hazard: The edge10 chassis uses a -48 VDC power source, which can cause injury and death. Observe all local safety practices when wiring the edge10 chassis.

Electrical Hazard: -48 VDC power is present in the Central Office power cables. Observe the following precautions to avoid personal injury:

• Remove all necessary fuses from the Fuse and Alarm Panel.• Make all Fuse and Alarm Panel to edge10 chassis connections before

connecting the power source to the Fuse and Alarm Panel.

NOTE: Equipment should be connected to a TUV-listed circuit breaker or provided with suitable branch circuit rated fuse.

Table 1: Power Specifications

Item Allowed Range

Voltage Input -40 to -57 VDC

Max. System Power 1600 Watts

Max. Current Draw 40 Amps

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Clean Connectors

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Table 2: Environmental Specifications

Item Allowed Range

Operating Temperature -40 to 65° C

Storage Temperature -40 to 85° C

Humidity 5-95% non-condensing

Operating Elevation Up to 3048 m (10,000 ft)

Table 3: Dimension Specifications

Item Value

Height, Width, Depth 11.44" x 17.21" x 24.50" (29.06cm x 43.71cm x 62.23)

Weight 98lbs (44.45kg) (approximate) fully loaded

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Chapter 2 Chassis Installation

IntroductionThis chapter describes the steps required to install an edge10 in a 19" or 23" equipment rack. More than one chassis can be installed in a 7’ x 19" or 7’ x 23" rack. There are no requirements for spacing between chassis.

Figure 1: edge10 Chassis with Dimensions

11.44” 17.21”

24.50”

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edge10 Rack InstallationWhen installing an edge10 chassis in a 19-inch or 23-inch equipment rack, consider the following guidelines:

• A Fuse and Alarm Panel should be installed at the top of the rack for power distribution to equipment in the bay.

• No special spacing is required between equipment above or below the edge10 shelves. Cooling air intakes are on the front of the chassis.

• Mounting brackets are designed to accommodate either a 19-inch or a 23-inch equipment rack.

• The narrow flange is for 19-inch installations.

• The wide flange is for 23-inch installations.1. If necessary, remove both mounting brackets, and reinstall with the correct flanges in

place.2. Position the chassis in the rack, and align the bracket screw holes with the tapped

capture holes on the rack.3. Secure the chassis to the rack with appropriate rack screws and a #2 Phillips

screwdriver.

4. Repeat steps 1-3 for each additional chassis to be mounted in the equipment rack.

CAUTION: Do not block side air intakes.

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Figure 2: 19-inch Equipment Rack Installation

Front View Side View

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Figure 3: 23-Inch Equipment Rack Installation

Front View Side View

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Chapter 3 Power and Alarm Connections

Pre-Wiring Requirements• Obtain equipment rack -48V DC Power and Building Ground assignments.

• Route -48 VDC Power and Building Ground to equipment rack locations.

• Install frame ground strips on the rear of each equipment rack.

• Connect the Building Ground to the frame ground strip at each equipment rack.

• Obtain edge10 chassis local alarm display/telemetry assignments.

• Route cable between the local alarm displays/telemetry terminations and the alarm terminals on each edge10 chassis.

• Make fuse assignments for each edge10 chassis in an equipment rack.

Connect -48 VDC Power and Ground to ChassisOnly one power connection is required. A redundant power connector is available.1. Make sure power lines are not live.2. Remove the clear plastic chassis power terminal cover(s).

Your chassis has power terminals on the front of the chassis. See steps 4 through 7 below for instructions on connecting the Fuse and Alarm panel input and output terminals.

3. Connect the equipment rack frame ground to the chassis ground terminal using #6 wire or per local standards. Color Code: Green (Panduit two hole lug #LCC6-14B-L is recommended).• Measure lug ground resistance between the chassis and frame ground. The

measurement should be less than 0.5 ohms or per local standards.4. Connect the assigned Fuse and Alarm Panel A side RTN (return) output terminal to

the chassis RTN A input terminal. Use 8 AWG; color code: Red.5. Connect the assigned Fuse and Alarm Panel A side -48 V output terminal to the

chassis -48 A input terminal. Use 8 AWG; color code: Black.6. Connect the assigned Fuse and Alarm Panel B side RTN output terminal to the

chassis RTN B input terminal. Use 8 AWG; color code: Red.7. Connect the assigned Fuse and Alarm Panel B side -48 V output terminal to the

chassis -48 B input terminal. Use 8 AWG; color code: Black.8. Replace the chassis power terminal cover(s).

NOTE: Ground lugs are provided on the sides of the chassis. The building ground can be routed and terminated on the chassis ground lugs on the side of the rack. Only one building ground connection is required.

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Figure 4: Power and Grounding Connections, Single Connector

Figure 5: Power and Grounding Connections, Redundant Connectors

Connect edge10 AlarmsThe edge10 chassis provides contact closure for an external alarm panel that indicates existing Critical (CRT), Major (MJR), Minor (MNR), or Audible (AUD) alarm conditions.

• A Phoenix MSTB12 connector is shipped with the chassis for alarm connections.

• Use 19 AWG to 26 AWG wire, as local practices require, to connect chassis alarms to the local alarm panel.

• Insert the Phoenix MSTB12 terminal plug into the chassis when it is wired.

1. Run the wiring between the chassis and local alarm panel.

• Prepare the cable for connections at both ends.

• Dress the cable between the chassis and local alarm panel.

RET_48V

48V

ChassisGround

RET_48V

48V

ChassisGround

RET_48V

48V

ChassisGround

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2. Remove the MSTB12 terminal plug from the chassis and prepare the wiring as follows:

• Strip 1/4" insulation from the alarm leads.

• Insert each stripped wire into its assigned MSTB12 terminal plug: RING to the left, TIP to the right.

• Tighten the terminal screws using a 3 mm flat blade screw driver.

3. Connect the assigned pair to the CRT terminals.4. Connect the assigned pair to the MJR terminals.5. Connect the assigned pair to the MNR terminals.6. Connect the assigned pair to the AUD terminals.7. With the terminal screws facing up, insert the Phoenix MSTB12 terminal plug into

the chassis alarm receptacle until it is firmly seated.8. Connect the chassis alarm wiring to the local alarm panel.9. Screw the plug to the terminal block header.

Figure 6: edge10 Alarm Connections

NOTE: The alarm circuit connects only to the SELV circuits of other equipment. The remote signal into the alarm circuits will need to remain within the parameters of the contact ratings of the relays. The relay is rated at 1A/30VDC.

MNRMJ RC R IT AUD

Phoenix MS T B 12 Terminal Plug Alarms

To Local Alarm P anel

Front Chassis View

RET_48V

48V

ChassisGround

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Conduct Power ChecksThis procedure verifies proper input voltage and polarity to the edge10 chassis. It also verifies proper operation of the chassis when power is applied.

1. Apply power to the Fuse and Alarm Panel per manufacturer’s instructions.2. Install a -48 VDC, 60 amp Fuse and Alarm Panel distribution fuse for each edge10

chassis to be tested. See Table 4 on page 23 for information on the power drawn by the chassis and installed line cards.

3. Using a multimeter, measure the voltage at the chassis power terminals.

• If necessary, remove the protective covers from the power terminals.

• Verify that -48 VDC input power is within -40 VDC to -57 VDC.

• Verify that polarity is not reversed.

4. Verify that the front panel power LED is illuminated (see Figure 7).5. Verify that the chassis fans are operating with no unusual noises and the FAN LEDs

are illuminated.6. Follow local procedures to close up the installation.

• Install the power terminal protective covers.

Figure 7: edge10 Alarm/Status LEDs

NOTE: Make sure that there are no line cards installed in the chassis prior to conducting a power check.

NOTE: If your Fuse and Alarm Panel is powered, power will be applied to the chassis.

CAUTION: If a fan assembly is removed from the chassis and the fan is spinning, do not reinsert until the fan has come to a stop. Inserting a spinning fan in a powered up chassis can damage the fan motor.

CRIT / OK MAJOR MINOR

ESD ACO LAMP

FAN A FAN B

ALARM / STATUS

48V A 48V B

R

R

R

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Table 4: Power Draw Specifications

Installed Component Power Draw (Watts)

Chassisa

a.Including two fan modules, power entry, alarm contact, and alarm LED modules. No cards installed.

200

Chassis + 1 line card 300

Chassis + 2 line cards 400

Chassis + 3 line cards 500

Chassis + 4 line cards 600

Chassis + 5 line cards 700

Chassis + 6 line cards 800

Chassis + 7 line cards 900

Chassis + 8 line cards 1000

Chassis + 9 line cards 1100

Chassis + 10 line cards 1200

Chassis + 11 line cards 1300

Chassis + 12 line cards 1400

Chassis + 13 line cards 1500

Chassis + 14 line cards 1600

NOTE: The above power draw values are approximate values. These values may vary depending on such factors as network load/traffic and input voltage. It is important to calculate current draw for the chassis over the input voltage range of your installation. Amperage levels affect cabling and fusing requirements. This is especially important where batteries are used, due to the fact that the voltage will fall as the battery drains. For example, if your installation varied over our total input voltage range, then for 1600W at our highest input voltage, 57 Volts, the system would draw approximately 28 Amps. If the input voltage was the lowest level, 40V, 1600W would require 40 Amps. Note that power remains the same; Power = Volts * Amps.

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Figure 8: edge10 Power Checks

B ATT A B ATT BINPUT A INPUT B

Fuse and Alarm Panel

ALARM/STATUS

CRIT / OK MAJOR MINOR FAN A FAN B 48V A 48V B

ESD ACO LAMP

Front View Power Panel

RET_48V

48V

ChassisGround

RET_48V

48V

ChassisGround

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Chapter 4 Service Connections

IntroductionThis section describes how to install line cards and connect to the cards’ ports. When you complete these procedures, see the edge10 Turnup and Verification Manual for instructions on activating and configuring cards and ports. See the Alloptic radio frequency over glass (RFoG) documentation for information about RF applications.

Card InstallationPerform the steps below to install any of the line cards in a chassis.

1. Remove the new card from its anti-static packaging and inspect its condition.

• If the card is damaged, obtain a replacement.• Follow local procedures for handling damaged equipment.

2. Carefully align the edges of the card with the card guides in the chassis. 3. Holding the card by the top and bottom of the faceplate, carefully slide the card into

the chassis. Gently push on the card’s faceplate.4. When the card is about half way in the chassis, slide the release latches (located at the

top and bottom of the card) to open the locking levers (put them in the extended position).

5. Continue sliding in the card until the locking levers make contact with the chassis. Fully seat the card by pressing firmly on both locking levers at the same time. Make sure the release latches are not stuck. Latches will click when the card is fully seated.

ELECTRICAL HAZARD: 48 VDC power is present in the Central Office power cables. Follow local procedures for handling hazardous voltages.

CAUTION: Make sure you ground yourself before handling the line cards; touch the rack in which the chassis is installed. Handle the card by its faceplate to help avoid electrostatic discharge (ESD).

CAUTION: To avoid chassis over heating (due to poor air flow) and EMI problems, check your work order for the chassis slots to be populated. Install blank front panels/fillers (Alloptic P/N FRPT0010) over unpopulated card slots.

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Fabric Card InstallationThis section describes a first time installation of a Fabric card in an edge10 shelf. Install Fabric cards in slots 7 or 8. For redundant (Protected) configurations, place cards in slots 7 and 8.

1. Perform the card installation steps described in “Card Installation” on page 25. Keep the following points in mind:

• Insert the first Fabric card in slot 7.• Insert an optional redundant Fabric card in slot 8.• Allow 5 minutes for the Fabric card(s) to boot up.

2. Verify that the Fabric card MAJOR and MINOR alarm LEDs are not lit. 3. If a redundant card is present in slot 8, ensure that the Fabric card STDBY LED is lit

before proceeding.

CAUTION ESD HAZARD: Cards can be damaged by ESD. Observe the following precautions:

• Leave cards in anti-static packaging until ready to install.• Wear a properly grounded ESD wrist strap when handling cards.

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Figure 9: Fabric Card Installation

Fabric card installed in slot 7

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Fabric Card Connections

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Fabric Card ConnectionsThis procedure describes how to connect the local manager workstation to the edge10 chassis and apply power for the first time. It is assumed that the chassis has been installed and a Fabric card is in slot 7.

1. Connect a Category 5 Ethernet cable to the workstation’s RJ-45 Ethernet port.2. Plug the other end of the cable into a Fabric card RJ-45 management (MGT) port, and

confirm the link light turns green.3. Verify the IP and subnet addresses for the GigaVu® workstation and the edge10

chassis. The IP addresses must be different, but both must be on the same subnet.

• MGT port chassis default IP address: 192.168.251.251• Default login username and password is “admin123”• New addresses should be obtained from your work order.

4. Verify that the chassis alarms panel has no alarms displayed.5. Verify that the Fabric card MAJOR and MINOR alarm LEDs are not lit.

6. Ensure that the Fabric card ON LINE LED is lit before proceeding.

BEST PRACTICE: One management port can be permanently connected for remote management, while the second port remains available for local technician access.

NOTE: The two management ports use the same IP and MAC address. To avoid network loops when connecting to both management ports, do not connect both ports to the same network device, such as a switch.

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Fabric Card Connections

edge10 Installation Manual, Version 1.1Copyright © 2009 Alloptic, All rights reserved.

Figure 10: Workstation Installation

B A TT A B A TT B

FAP

CAT5 Cable

Port1: 192.168.251.251

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Redundant Configuration

30 edge10 Installation Manual, Version 1.1Copyright © 2009 Alloptic, All rights reserved.

Redundant ConfigurationThe Fabric cards can be configured to operate in the Protected mode when both slots (7 and 8) are populated. Normally the Fabric card in slot 7 will be active, and the Fabric card in slot 8 will be in standby. In a redundant configuration, the local management (MGT) ports on the Fabric card in slot 7 and the Fabric card in slot 8 share the same GigaVu® workstation connection on a network device, such as a switch. The MGT ports on the standby Fabric card are inactive. The standby database is updated whenever changes occur. If three consecutive Fabric card heartbeat checks are missed, the system switches operation to the standby Fabric card. The standby reboots itself to the active mode and activates its Fabric card ports. With two Fabric cards installed, connect cabling in a way that allows the GigaVu workstation to access either Fabric module (as described below).Use your Work Order to fill in the Fabric card/network device assignments in the table below. Follow local practices for determining cable lengths.

Table 5: GigaVu/Hub Connections

Use the following procedures for redundant local manager cable connections.

1. Disconnect the GigaVu® workstation from the Fabric card 7 local manager port.2. Using a Category 5 cable, connect the GigaVu® workstation to its assigned port on

the network device.3. Using a Category 5 cable, connect Fabric card 7 MGT port 1 to its assigned port on

the network device.4. Using a Category 5 cable, connect Fabric card 8 MGT port 1 to its assigned port on

the network device.5. Log in to the system to verify connections.

To eliminate redundant IP addresses, only the active card will advertise its address.

Chassis # Network Device ID

Port/Workstation Network Device Port Cable Length

Fabric Card 7 Port 1

Fabric Card 8 Port 1

GigaVu® Workstation

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Redundant Configuration

edge10 Installation Manual, Version 1.1Copyright © 2009 Alloptic, All rights reserved.

Figure 11: Redundant Local Management Configuration

Ethernet Switch

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Equipment & Tools

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PIM Card InstallationThis procedure allows you to install the PIM card and connect the PIM card fiber. See “Card Installation” on page 25 for instructions on installing the assigned PIM cards in available slots of the edge10 chassis.The PIM uses small form-factor pluggable (SFP) transceivers with SC/UPC fiber interfaces. With software version 6.1 and later, PIM cards can be installed in any available slot, except for slots 7 and 8, which are reserved for Fabric cards. With software version 6.0, PIM cards can be installed in slots 1-4 and 11-14.

Equipment & ToolsThe following equipment and tools are required for a PIM card installation. Enter the quantities called for in your work order. Enter fiber jumper lengths under Comments.

.

Qty Equipment & Tools CommentsPIM1G8 (8x1 Gb) PIM Card PON portsFiber Jumper with SC/UPC Connectors Length:Multiple-λ Optical Power Meter Adapter: SC/UPCESD Wrist Strap

CAUTION ESD HAZARD: Alloptic line cards can be damaged by ESD. Observe the following precautions:

• Leave line cards in anti-static packaging until ready to install.• Wear a properly grounded ESD wrist strap when handling cards.

CAUTION: To avoid chassis over heating (due to poor air flow) and EMI problems, check your work order for the chassis slots to be populated. Install blank front panels/fillers (Alloptic P/N FRPT0010) over unpopulated card slots.

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PIM Fiber Optic Cable Installation

edge10 Installation Manual, Version 1.1Copyright © 2009 Alloptic, All rights reserved.

Figure 12: PIM Card Installation

PIM Fiber Optic Cable InstallationThis procedure describes how to install the fiber optic interface cables to the assigned PIM cards that are installed in the edge10 chassis.

Installing SFP ModulesMany types of SFP modules are available on the market. Each SFP installs (and is removed) in a slightly different fashion. Always follow manufacturer’s instructions. See Figure 13.1. Remove the protective plugs from the ports, if present.2. Insert the module into the socket, pushing in until it clicks.3. Remove the final protective cap.

PIM cardinstalledin slot 1

FAB

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MGT 2

BITS

PIM1G-8

ONLINE

STDBY

MIN ALM

MAJ ALM

PON 1

PON 2

PON 3

PON 4

PON 5

PON 6

PON 7

PON 8

SAFE TOEJECT

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PIM Fiber Optic Cable Installation

34 edge10 Installation Manual, Version 1.1Copyright © 2009 Alloptic, All rights reserved.

4. Connect the fiber, as described in the section, “PIM Fiber Connections” on page 35.

Figure 13: SFP Module Installation

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35

PIM Fiber Optic Cable Installation

edge10 Installation Manual, Version 1.1Copyright © 2009 Alloptic, All rights reserved.

PIM Fiber ConnectionsFill in the following edge10 chassis configuration table for each PIM card that is installed in the edge10 chassis.

Shelf # /Slot # PIM Card Port FDP Interface

AssignmentShelf # /Slot #

PIM Card Port

FDP Interface Assignment

/1 PON 1 /2 PON 1

PON 2 PON 2

PON 3 PON 3

PON 4 PON 4

PON 5 PON 5

PON 6 PON 6

PON 7 PON 7

PON 8 PON 8

/3 PON 1 /4 PON 1

PON 2 PON 2

PON 3 PON 3

PON 4 PON 4

PON 5 PON 5

PON 6 PON 6

PON 7 PON 7

PON 8 PON 8

/5 PON 1 /6 PON 1

PON 2 PON 2

PON 3 PON 3

PON 4 PON 4

PON 5 PON 5

PON 6 PON 6

PON 7 PON 7

PON 8 PON 8

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PIM Fiber Optic Cable Installation

36 edge10 Installation Manual, Version 1.1Copyright © 2009 Alloptic, All rights reserved.

/7 PON 1 /8 PON 1

PON 2 PON 2

PON 3 PON 3

PON 4 PON 4

PON 5 PON 5

PON 6 PON 6

PON 7 PON 7

PON 8 PON 8

/9 PON 1 /10 PON 1

PON 2 PON 2

PON 3 PON 3

PON 4 PON 4

PON 5 PON 5

PON 6 PON 6

PON 7 PON 7

PON 8 PON 8

/11 PON 1 /12 PON 1

PON 2 PON 2

PON 3 PON 3

PON 4 PON 4

PON 5 PON 5

PON 6 PON 6

PON 7 PON 7

PON 8 PON 8

LASER EYE HAZARD: The optical fiber signal is a Class 1 Laser that can injure your eyes and cause permanent blindness. Observe the following safety precautions:

• Never look directly into any optical fiber cable connector.• Do not inspect an optical fiber cable with a lens device unless you are

certain it is not carrying light.

Shelf # /Slot # PIM Card Port FDP Interface

AssignmentShelf # /Slot #

PIM Card Port

FDP Interface Assignment

CLASS 1 LASER PRODUCT

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37

PIM Fiber Optic Cable Installation

edge10 Installation Manual, Version 1.1Copyright © 2009 Alloptic, All rights reserved.

1. Route each fiber jumper from the fiber distribution pedestal (FDP) to the equipment rack housing the edge10 chassis.

2. Tag each end of the jumpers with fiber distribution pedestal and PIM card port assignments.

3. Route the fiber optic cables down either side of the rack through the vertical fiber organizer to the chassis fiber organizer.

4. Leave a loop of fiber, sufficient for the bend radius limitation of the fiber, from the breakout sleeve to the chassis fiber organizer.

5. Connect the jumper to its assigned PIM card port.6. Dress cabling in the organizers as your company procedures specify.

WARNING: When routing fiber, observe the minimum bend radius; otherwise, excessive signal attenuation, premature fiber degradation, or both may occur.

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PIM Fiber Optic Cable Installation

38 edge10 Installation Manual, Version 1.1Copyright © 2009 Alloptic, All rights reserved.

Figure 14: Installing PIM Card Fiber Optic Cabling

CableOrganizer

FiberJumperOrganizer

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PIM1G-8

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PON 2

PON 3

PON 4

PON 5

PON 6

PON 7

PON 8

SAFE TOEJECT

FDP/WDM Interface

PON Ports1-4

PON Ports5-8

PIM1G-8

ONLINE

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MAJ ALM

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PON 2

PON 3

PON 4

PON 5

PON 6

PON 7

PON 8

SAFE TOEJECT

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39

PIM Fiber Optic Cable Installation

edge10 Installation Manual, Version 1.1Copyright © 2009 Alloptic, All rights reserved.

Removing or Replacing SFP ModulesTwo methods for removing SFP modules are described below. However, always follow the manufacturer’s instructions. See Figure 13 on page 34.1. Disconnect the fiber cable.2. To remove a push pull module, push on the small latch to release it.

• Remove it, and place a protective cap on the module.• To replace a bale actuator module, lower the bale handle.

3. When the module is released, remove it, and close the bale latch.

• Place a protective cap on the module.4. If desired, install a replacement module, and reconnect the fiber cable.

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PIM Fiber Optic Cable Installation

40 edge10 Installation Manual, Version 1.1Copyright © 2009 Alloptic, All rights reserved.

NIM Card InstallationWith software version 6.1 and later, NIM cards can be installed in any available slot, except for slots 7 and 8, which are reserved for Fabric cards. With software version 6.0, NIM cards can be installed in slots 5, 6 and 9,10. Each NIM card can provide up to 8x1Gbps of capacity to the upstream switch/router.See “Card Installation” on page 25 for instructions on installing NIM cards in a chassis.

Figure 15: NIM Card Installation

CAUTION ESD HAZARD: Line cards can be damaged by ESD. Observe the following precautions:

• Leave line cards in anti-static packaging until ready to install.• Wear a properly grounded ESD wrist strap when handling cards.

NIM cardinstalledin slot 9

FAB

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MGT 2

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STDBYMIN ALMMAJ ALM

ONLINE

1G-8

GbE 5GbE 6GbE 7GbE 8

GbE 1GbE 2GbE 3GbE 4

NIM

SAFE TOEJECT

PIM1G-8

ONLINE

STDBY

MIN ALM

MAJ ALM

PON 1

PON 2

PON 3

PON 4

PON 5

PON 6

PON 7

PON 8

SAFE TOEJECT

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41

Equipment & Tools

edge10 Installation Manual, Version 1.1Copyright © 2009 Alloptic, All rights reserved.

Equipment & ToolsThe following equipment and tools are required for a NIM card installation. Enter the quantities called for in your work order.

NIM Fiber Optic Cable Installation

Use the following procedures to install the fiber optic interface cables on each assigned NIM port. The NIM fiber-optic ports connect the edge10 chassis to the IP network. NIM 1x8 Gb cards have eight 1 Gb ports. Depending on how you wish to connect to the upstream aggregation device (typically a Layer 2/3 switch or a router), you can use SFP transceivers that support TX and RX connectors for full-duplex 1000BaseX communications. For these connections, fiber jumpers with a duplex LC connector at the NIM end are needed for connections to the ports. Alternatively, you can use SFP transceivers that support full-duplex 1000BaseT electrical connections. Contact your Alloptic sales representative for details.If you have not already done so, use your work order to fill in the NIM port assignments in the table below. Follow local practices for determining jumper length.

Table 6: NIM Card Ports Fiber Optic Jumper Connections

Qty Equipment & Tools Comments

NIM Card

GigaVu® workstation; computer with Ethernet NIC and Microsoft® Internet Explorer 5.0 or later Cat 5 cable

ESD wrist strap

Shelf #/Slot # NIM Card Port IP Network

Circuit ID

Aggregation Device

AssignmentJumper Length

/NIM Slot #1 PORT 1

PORT 2

PORT 3

PORT 4

PORT 5

PORT 6

PORT 7

PORT 8

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NIM Fiber Optic Cable Installation

42 edge10 Installation Manual, Version 1.1Copyright © 2009 Alloptic, All rights reserved.

/NIM Slot #2 PORT 1

PORT 2

PORT 3

PORT 4

PORT 5

PORT 6

PORT 7

PORT 8

/NIM Slot #3 PORT 1

PORT 2

PORT 3

PORT 4

PORT 5

PORT 6

PORT 7

PORT 8

/NIM Slot #4 PORT 1

PORT 2

PORT 3

PORT 4

PORT 5

PORT 6

PORT 7

PORT 8

/NIM Slot #5 PORT 1

PORT 2

PORT 3

PORT 4

PORT 5

PORT 6

PORT 7

PORT 8

Shelf #/Slot # NIM Card Port IP Network

Circuit ID

Aggregation Device

AssignmentJumper Length

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43

NIM Fiber Optic Cable Installation

edge10 Installation Manual, Version 1.1Copyright © 2009 Alloptic, All rights reserved.

/NIM Slot #6 PORT 1

PORT 2

PORT 3

PORT 4

PORT 5

PORT 6

PORT 7

PORT 8

/NIM Slot #7 PORT 1

PORT 2

PORT 3

PORT 4

PORT 5

PORT 6

PORT 7

PORT 8

/NIM Slot #8 PORT 1

PORT 2

PORT 3

PORT 4

PORT 5

PORT 6

PORT 7

PORT 8

/NIM Slot #9 PORT 1

PORT 2

PORT 3

PORT 4

PORT 5

PORT 6

PORT 7

PORT 8

Shelf #/Slot # NIM Card Port IP Network

Circuit ID

Aggregation Device

AssignmentJumper Length

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NIM Fiber Optic Cable Installation

44 edge10 Installation Manual, Version 1.1Copyright © 2009 Alloptic, All rights reserved.

The instructions below describe how to make optical connections to a NIM.

/NIM Slot #10 PORT 1

PORT 2

PORT 3

PORT 4

PORT 5

PORT 6

PORT 7

PORT 8

/NIM Slot #11 PORT 1

PORT 2

PORT 3

PORT 4

PORT 5

PORT 6

PORT 7

PORT 8

/NIM Slot #12 PORT 1

PORT 2

PORT 3

PORT 4

PORT 5

PORT 6

PORT 7

PORT 8

LASER EYE HAZARD: The optical fiber signal is a Class 1 Laser that can injure your eyes and cause permanent blindness. Observe the following safety precautions:

• Never look directly into any optical fiber cable connector.• Do not inspect an optical fiber cable with a lens device unless you are

certain it is not carrying light.

Shelf #/Slot # NIM Card Port IP Network

Circuit ID

Aggregation Device

AssignmentJumper Length

CLASS 1 LASER PRODUCT

Page 45: edge10 Installation Manual v1.1

45

NIM Fiber Optic Cable Installation

edge10 Installation Manual, Version 1.1Copyright © 2009 Alloptic, All rights reserved.

1. See “Installing SFP Modules” on page 33 for instructions on installing SFP transceivers.

2. Connect each fiber jumper to its IP network assignment on the aggregation device.3. Tag each end of the jumpers with aggregation device and NIM port assignments.4. Route the fiber optic cables down a side of the rack through the vertical fiber

organizer to the chassis fiber organizer.5. Leave a loop of fiber, sufficient for the bend radius limitation, from the breakout

sleeve to the chassis fiber organizer.6. Connect each jumper to its assigned aggregation device and NIM port.7. Dress the cabling in the organizers as your company procedures specify.

WARNING: When routing fiber, observe the minimum bend radius; otherwise, excessive signal attenuation, premature fiber degradation, or both may occur.

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NIM Fiber Optic Cable Installation

46 edge10 Installation Manual, Version 1.1Copyright © 2009 Alloptic, All rights reserved.

Figure 16: NIM Card Fiber-Optic Cable Installation

STDBYMIN ALMMAJ ALM

ONLINE

LASER LIGHT IS EMITTEDAVOID EXPOSURE

FROM THESE APERTURES

LASER LIGHT IS EMITTEDAVOID EXPOSURE

FROM THESE APERTURES

1G-8

GbE 5GbE 6GbE 7GbE 8

GbE 1GbE 2GbE 3GbE 4

NIM

SAFE TOEJECT

SAFE TOEJECT

PIM1G-8

ONLINE

STDBY

MIN ALM

MAJ ALM

PON 1

PON 2

PON 3

PON 4

PON 5

PON 6

PON 7

PON 8

FAB

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MAJ ALM

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MGT 1

MGT 2

BITS

Aggregation Device

To IP Network

From IP Network

From NIM Port 1

From NIM Port 5

TXRXTXRX

Page 47: edge10 Installation Manual v1.1

47edge10 Installation Manual, Version 1.1Copyright © 2009 Alloptic, All rights reserved.

Appendix A - Alloptic Documentation

You can find additional information regarding the system in the following suite of documentation:

• The edge10 Turnup and Verification Manual, edge200 Turnup and Verification Manual, and edge2000 Turnup and Verification Manual contain procedures for the turnup and verification of an Alloptic system and its components using the Web-based GigaVu® local manager. These procedures include connecting the GigaVu® platform to each respective chassis and performing system activation.

• ONU Provisioning and Services Manual covers the procedures for configuration and deletion of the ONU hardware, assigning services to the ONU, and associating users to those services.

• System Administration Manual contains the procedures for handling User ID/password, security, LAN connectivity, SNMP configuration, system software upgrades, and system configuration backup/restore.

• The edge10 System Maintenance Manual and edge2000/edge200 System Maintenance Manual contain the GigaVu® maintenance and loopback procedures including monitoring the operational status of chassis cards and ports, as well as the fans and power supplies. Also covered is the management of system alarms and service configurations, viewing TDM cross connect information, replacing chassis hardware, and retrieval of alarms and service information from the workstation.

• Alloptic Planning and Engineering Guide provides system descriptions, OAM&P support, network parameters, applications, and system specifications, including guidelines for sizing and deploying the system.

• edge2000 Installation Manual provides steps for installing the Alloptic edge2000 chassis.

• edge200 Installation Manual provides steps for installing the Alloptic edge200 chassis.

• biz 200 ONU Installation Manual provides procedures for the installation and activation of fiber-to-the-business ONTs.

• home 4000 ONU Installation Manual provides the steps for the installation and activation of the fiber-to-the-home ONTs.

• Xgen1000 Installation Manual provides the steps for the installation and activation of this extended reach ONT. This ONT delivers the reliability of TDM with the flexibility of Ethernet services.With both high-speed data and toll-grade T1/E1 ports, and support for multiple services and subscribers per port, the Xgen1000 ONT allows the Service Provider to deliver next-generation broadband services via its optical access network.

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48 edge10 Installation Manual, Version 1.1Copyright © 2009 Alloptic, All rights reserved.

• Xgen6000 Installation Manual provides the steps for the installation and activation of this extended reach ONT. This ONT is primarily intended for Multiple Dwelling Unit (MDU)/high-density business and residential applications via its 24 10/100 Fast Ethernet ports.

• Xgen8000 Installation Manual provides the steps for the installation and activation of this extended reach ONT. This ONT is primarily intended for high-capacity business data and backhaul transport applications.

• Xgen9000 Installation Manual provides the steps for the installation and activation of this extended reach ONT. This ONT offers voice, video, and data services to businesses and multi-dwelling units with the flexibility of hot-swappable expansion slots.

• GEMS User Guide provides the steps for entering and retrieving system configuration, activation, and maintenance data through the element management system workstation.

• GEMS Installation Manual provides the steps for installing and upgrading the element management system workstation and LAN.