EKF

FiMAK ELECTRICAL DECK OVEN

(EKF120.200 EKF120.100 EKF120.80 EKF60.80) OPERATION AND MAINTENANCE MANUAL BOOK

FMAK

Rev:01.2013 ELECTRICAL DECK OVEN

2

ELECTRICAL DECK OVEN EKF-60 EKF-120

OPERATION AND MAINTENANCE MANUAL BOOK

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FiMAK BAKERY MACHINES & EQUIPMENT INC.

IMPORTANT WARNING!

Please read the manual book strictly before first operating and each maintenance.

Have fitter worker and service personnel check and sign the manual book.

FIMAK INC. reserves the right to make changes on the specifications and the dimensions of the machine.

FIMAK INC. is not responsible for the problems arising from the use of the machine for purposes other than its intended purpose.

FIMAK INC. is not responsible for the problems and damages arising from the incorrect electrical applications.

All customers are deemed to have read the entire manual book and have accepted these rules.

Its the Customers responsibility to do periodic maintenances regularly and properly

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CONTENTS 1. GENERAL INFORMATION

1.1 Manufacturer Company Information .................................................................................... 5

1.2 Product Information ............................................................................................................. 5

1.3 Certificates ........................................................................................................................... 6

1.4 General View ........................................................................................................................ 7

1.5 Introduction.......................................................................................................................... 8

1.6 General Properties of the Materials Used ............................................................................. 9

1.8 Technical Specifications ........................................................................................................ 9

1.9 Main Purpose of Use and Other Applications ........................................................................ 11

2. OPERATING THE PRODUCT

3. LIST OF MATERIALS

3.1 Lists of Components ............................................................................................................. 29

3.1.1 Baking Chamber Components List ......................................................................................... 29

3.1.2 Yeasting Cabinet Components List ........................................................................................ 30

3.1.3 Chimney Hood (paddle box) Components List ....................................................................... 30

3.1.4 Steam Unit Components List ................................................................................................. 31

3.1.5 Chimney Components List..................................................................................................... 32

3.2 Electrical Components List .................................................................................................... 33

3.2.2 Electrical Components List for Yeasting Cabinet and Chimney Hood ...................................... 34

4. CERTIFICATES

5. SCHEMAS

5.1 Electrical Circuit. .........................................................................................................................39

5.2 Electrical Circuit (Board View) .....................................................................................................43

6. FORMS AND WARRANTY EXCEPTIONS............ 44

2.1 Carriage ................................................................................................................................ 12

2.2 Packing ................................................................................................................................. 14

2.3 Storage ................................................................................................................................. 14

2.4 Installation ............................................................................................................................ 14

2.5 Connections to the External Systems .................................................................................... 16

2.6 Warming-Up Instructions for Baking Tiles ............................................................................. 17

2.7 Operating ............................................................................................................................. 19

2.8 Maintenance ........................................................................................................................ 27

2.9 Troubleshooting ................................................................................................................... 28

............................................................................................................................................. 35

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1. GENERAL INFORMATION 1.1 MANUFACTURER COMPANY

FMAK FIRIN MAKNALARI MALAT SAN. ve TC. A..

2. Organize Sanayi Blgesi Evrenky Caddesi No: 35

SELUKLU-KONYA TRKYE

TEL : 0.332.239 00 81( Pbx ) FAX : 0.332.239 00 70

www.fimakmakina.com.tr

1.2 PRODUCT INFORMATION

General Information

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1.3 CERTIFICATES OF THE PRODUCT

General Information

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1.4 GENERAL VIEW OF THE PRODUCT

General Information

CHIMNEY HOOD

GLASS DOORS

COMMAND PANELS

YEASTING CABINET

COMMAND PANEL

EXTERNAL COVERS

YEASTING CABINET

CHIMNEY HOOD

COMMAND PANELS

EXTERNAL COVERS

STEAM TANKS

STAND

CARRYING HOOKS

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1.5 INTRODUCTION OF THE PRODUCT

Electrical deck oven is a machine that provides the desired temperature inside by resistances,

those stationed in the bottom and top of each deck. Bottom of decks are equipped with specially

manufactured baking tile. Due to the standard steam system it allows baking all kinds of products.

The resistances are specially imported from Europe and provide high energy savings. The machine is

modular and decks can be added according to need. The machine has chimney hood for steam, and

temperature and humidity-controlled yeasting cabinet. Each deck works independently of the

different degrees of heat.

Products are baked in a tray or directly on the baking tile. The bottom and top temperatures

could be set independently according to need. It is prevented of spreading the steam to the

environment by aspirator. The fermentation of products is provided by yeasting cabinet. The

products those have been fermented in the yeast cabinet are baked in the oven and become ready

for sale.

General Information

Resistances

Fuse Boxes

Thermostat

Water Tank

Water Collector

Lighting

Steam Chimney

Chimney Hood

Clack Levers

Aspirator

Hook

Isolation

Steam Tubes

Steam Tube Conduit

Steam Discharge Clacks

Command Panel

Doors

Lower Chassis

Covers

Wheels

Baking Area

Yeasting Cabinet

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1.6 GENERAL PROPERTIES OF THE MATERIALS USED IN PRODUCT

1. There used special baking tile, with high thermal conductivity and that distributes the heat

homogeneously.

2. Resistances are made of ceramic and energy savers.

3. Front side and chimney hood are made of 1.20 mm thick patterned stainless steel.

4. External covers are made of 1.20 mm thick stainless steel.

5. To minimize heat loss, high-quality (TSE certificate) of stone wool is used.

6. All used electrical equipment are comply with European standards and CE certified.

1.7 TECHNICAL SPECIFICATIONS OF THE MACHINE

General Information

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MODEL EKF 120.200 EKF 120.100 EKF 120.80

EKF 60.80

Baking Area (m) 2,45 1,2 0,96 0,96

Number of Decks 4 4 4 4

Yeasting Cabinet N/A N/A Yes Yes

Deck Height 330 330 330 330

Yeasting Cabinet Height N/A N/A 690 690

Inside Height of the Oven

215 215 215 215

Width A (mm) 1650 1650 1560 970

Depth B (mm) 2500 1500 1240 1240

Height C (mm) 1030 1030 1030 1030

Chimney Hood Dimensions

1650x2910x200 1650x1910x200 1560x1650x200 970x1650x200

Electrical Consumption (kW)

20,5 11,3 10 5,2

Yeasting Cabinet Electrical Consumption

(kW) - - 4 4

Ascending Electric Consumption for Each

Floor (kW) 20 11 10 5

Weight (Kg) 455 255 195 120

Yeasting Cabinet Weight (Kg)

- - 90 50

Chimney Hood Weight (Kg)

45 28 20 18

Control System Manual and Digital

Energy Resource Electricity

Maksimum Scaklk 350 C

General Information

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1.8 MAIN PURPOSE OF USE AND OTHER APPLICATIONS

The oven has not been designed for cooking or heating products containing combustible

materials (such as alcohol components). It is designed for baking and heating foods generally

containing flour (such as bread, pizza, biscuit, cake, cookie and etc.)

Although the machine is built in accordance with current safety standards (established),

use of non-purpose and the use by inexperienced staff may result in dangerous consequences.

The following are specifically prohibited::

Heating of any material other than the predefined..

Operation and maintenance by unauthorized personnel

The state of being working area open and can be entered by unauthorized persons (and

especially children).

The replacement of oven without proper protection and safety devices for the operation

Operating the oven in a place where exists danger of explosion.

We would like to remind you once again; the highest attainable temperature of oven's baking

chamber is 350 C.

General Information

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2. OPERATING THE PRODUCT 2.1 CARRIAGE OF THE PRODUCT

Ovens can be carried with crane by hooks on top corners or by palettes on the flat ground, by forklift

(see figure). FMAK INC. is not responsible for any damages occurred during transport.

Before carrying all areas (installation place, carriage line, parking area etc) should be

checked to ensure that there is no possible dangerous situation

The lifting equipment (rope, chain etc) should be chosen appropriately.

Necessary measures should be taken against swinging and the lifting equipment should be

connected in a balanced way.

Do not stand at the top or under the machine during transport.

Unauthorized persons should not be allowed to the carrying area.

The required distance between the load and living beings should be met against accidents and

injuries.

The swinging should be considered.

Operation

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Take the necessary measures during carriage! Start moving after making sure that the

hooks are fully hung and stable.

Operation

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2.2 PACKING

Before unpacking check the product for possible damages occurred during transport and check if

the parts are the same with the packing list. If there is a flaw or missing part the manufacturer should

be informed within 24 hours.

After installation, dispose of the packing material proper to the national law. If there are

materials which should be stored for future use, those should be stored in a place away from any

harm.

2.3 STORAGE

If storage of the constituent parts of the machine or the machine is desired, proceed according to

the following clauses.

Keep them in a closed place away from humidity, dust and heat resources.

The permissible ambient temperature and humidity for storage areas are as follows:

Temp: Between -5 C and 45 C

Max. Humidity: %60

Check the protected (important) parts regularly.

Do not stack parts or boxes upon each other.

If the parts are not packed put them on wooden beams and cut off the contact from ground

and coat with nylon to prevent accumulation of dust, dirt.

2.4 INSTALLATION

Check the conformity of the mains voltage and product identification plate voltage values.

Screws and electrical connections may loosen due to vibration during transport. Before

making the electrical connection check the screws and ensure that the electrical connections are

correct. The floor must be flat and smooth and should be reinforced to handle the weight of the oven

as needed. At the same time, adequate and appropriate fire-fighting equipment should be provided

in the building.

To ensure long life the oven there should remain enough space for air circulation around it.

Ventilation: The temperature of the oven hood while operation is g about 50-70 C. The ventilation

Operation

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rate required for this 150-220 m / h and air flow rate required for each staff member is 20 m / h.

The ventilation system should be established by taking into account these required values

Be careful to prevent damage to personnel and oven when moving the oven and during

unloading from pallet.

Routine maintenance takes place at the front of the machine. If it is considered that the oven is

placed next to the wall and / or another oven, if possible, to facilitate cleaning and extraordinary

maintenance operations there should be left at least 60 cm space around. In any case, there should

be left at least 1,5 meters of space in front of the oven to provide door opening and thus bakery

product installation can easily be done.

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2.5 CONNECTIONS TO THE EXTERNAL SYSTEMS Electrical deck ovens have four connection systems including water, discharge, electrical and chimney systems. 2.5.1 CLEAN WATER SYSTEM Water system connection is made by steel pipes. The clean water is given to the water distribution robot and is distributed to steam generators from here. Distribution to generators is made by industrial hose. Clean water system is brought to appropriate distance to the oven by customer. After installation the hoses and pipes should be compressed by clamps. 2.5.2 DISCHARGE SYSTEM

The discharge of steam that has condensed in oven is made by 1 industrial hose. The output of hose is instilled to a manhole abreast with the oven base.

2.5.3 ELECTRICAL SYSTEM Before installation of the oven the electrical system should be brought to appropriate distance by customer. As getting closer, the electrical cables should have been passed under plaster or from ducts as possible. There should be a circuit breaker or a fuse switch near to the user.

The electrical cables between the panel and parts are refractory. Operating voltage is 220/380 VAC and operating frequency is 50 Hz.

FIMAK INC. is not responsible for the problems and damages arising from the installation of the electrical system by others than our personnel or others than authorized by our firm.

Operation

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2.5.4 CONNECTION OF THE CHIMNEY Metal or spiral pipes should be used to make the chimney. Cowl should be put to the building output.

IMPORTANT REMINDER: Closer chimney supports operating healthier. Lower bend number affects operating positively.

Its the customers responsibility to supply the chimney pipes.

2.6 WARMING-UP INSTRUCTIONS Pay attention to the following conditions 1. Start heating-up with 2 degrees per minute up to 110 degrees. You will need about 45 minutes to finish this. Then heat up with 0.5 degrees per minute for the next 5 hours. From that point you can use the oven with the baking-tiles under normal conditions. 2. To avoid explosion of the baking-tiles it is necessary to heat up slowly and be sure that the baking-tiles will not get a higher temperature than the oven does. At the end of the heating up process the quantity of rest-moisture will be reduced to a non-dangerous level. 3. Never heat up an electrically heated oven with the heating spirals below the baking-tiles. Turn them off until the end of the heating up process. You only should heat up with the upper heating spirals at the top of the oven. 4. Tubular heated ovens have to be heated up for the first 2 hours with a reduced tube-temperature of maximum 150 degrees. From that point you can increase the tube temperature with 50 degrees every hour. 5. Please be sure before starting the first heating up that the baking-tiles have enough free space along the borders to be able to expand with increasing oven-temperature.

Operation

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2.6.1 WARMING-UP CURVE

Operation

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2.7 OPERATING THE OVEN

The desired settings are made by using command panels. There are two kinds of command panels.

2.7.1

------ K.100 COMMAND PANEL--------

OVEN SECTION

Command Panel

UPPER RESISTANCE REAL TIME TEMPERATURE INDICATOR

LOWER RESISTANCE REAL TIME TEMPERATURE INDICATOR

UPPER RESISTANCE TUNED TEMPERATURE INDICATOR

LOWER RESISTANCE ADJUSTMENT

KEYS

LOWER RESISTANCE TUNED TEMPERATURE INDICATOR

LOWER

RESISTANCE ADJUSTMENT

KEYS

TIME INDICATOR

STEAM INDICATOR

LIGHT ON/OFF

SYSTEM ON/OFF

TIMER ON/OFF

TIME ADJUSTMENT

KEYS

AUTO STEAMING

MANUAL STEAM

STEAM ON/OFF

Operation

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The power is turned on by pressing the power key . When the power is off the led is red

and when it is turned on, the led is green.

Indicates the actual and tuned temperature values of upper and lower resistances. Tuning

value is between 50 350 C degrees. In case of indication errors or over-heating there displays

A01 for upper resistance and A02 for lower resistance.

The led at the top right corner of temperature indicator is lit when the values are below the

tuned value, and turns off when the temperature is over the tuned value.

The value changes step by step when the adjustment keys are pressed one by one and it

changes quickly when pressed and held for two seconds.

Indicates the decreasing time value when the timer is active and tuned time value during

normal operation. Tuned time value range is between 1 to 99 minutes.



Timer becomes active when the timer on/off key is pressed, the led on the key starts

to blink and starts to countdown as minutes. If it is pressed while the timer is active, the led

turns off and the indicator displays tuned time value.

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Indicates the decreasing time value when the steam key is active and tuned automatic steam value

during normal operation. Tuned automatic steam value range is between 1 to 99 minutes.



The steam heater is activated when the steam on/off key is pressed and the red led at the left

bottom corner of the key is lit. If the key is pressed again when the heater is active the red led turns

off and heater becomes passive.

The steam heater is activated when the steam on/off key is pressed and the red led at the left bottom corner of the key lit. If the key is pressed again when the heater is active, the red led turns off and heater becomes passive. When it is charged and the steam is ready the led at the top right corner is lit. When the energy is cut or discharged the led turns off and manual or automatic steaming can not be made.

When the manual steaming key is pressed the valve operates as long as the key is held down if the steam is charged, the led is lit. If the unit is not charged invalid key error displays, led is not lit, steam valve becomes passive.

When the automatic steaming key is pressed the valve operates if the steam is charged, the led dtsrtd to blink and the auto steaming time starts to countdown in seconds on the indicator. If the key is pressed again when the automatic steaming is active, the led turns off and steam valve becomes passive and there displays the tuned auto-steaming time on the indicator. At the end of auto-steaming the machine sounds an alarm and the key led turns off, the steam valve becomes passive and there displays the tuned auto-steaming time on the indicator.

Operation

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2.7.2 YEASTING CABINET SECTION

Yeasting Cabinet Control Panel

The power is turned on by pressing the power key . When the power is off the led is red

and when it is turned on, the led is green.

HEATER ON/OFF

TEMPERATURE ADJUSTMENT KEYS

STEAMING KEY

STEAMING TIME ADJUSTMENT KEYS

PANEL POWER SWITCH

ASPIRATOR KEY

ADJUSTMENT KEYS

ALARM TIME KEY

TIME SET KEY

ALARM CONTROL

TIME / CLOCK INDICATOR

REAL TIME MOISTURE INDICATOR

REAL TIME TEMPERATURE INDICATOR TUNED TEMPERATURE INDICATOR

TUNED MOISTURE INDICATOR

Operation

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2.7.2.1 WARMING 1. The temperature is set by arrow keys.

2. The warming starts by the key and as long as heater is active the green led lights on. Heating process can be canceled by pressing the same key again.

2.7.2.2 MOISTURIZING

1. The temperature is set by arrow keys.

2. The moisturizing starts by the key and as long as heater is active the green led lights on. Heating process can be canceled by pressing the same key again.

2.7.2.3 REAL TIME CLOCK

Alarm clock is set to activate the yeasting cabinet at a desired time.

Alarm clock can be set by arrow keys after pressing the key .

Real time clock can be set by arrow keys after pressing the key .

To activate the alarm press the key . When the time is reached, the yeasting cabinet will start to run with the last set temperature and moisture values.

Operation

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2.7.3 ------ DEOC 2T COMMAND PANEL--------

Indicates the actual and tuned temperature values of upper and lower resistances. Tuning value is between 0 350 C degrees. To change value temperature control key is pressed and intended value is set by adjustment keys, temperature control key is pressed again to exit. In the manual mode all changed values are saved immediately, but in preset programs; even the values are changed, the values are restored when the panel reset or a different program is selected. Thus the values of preset programs should be changed by entering program adjustment menu.

UPPER RESISTANCE TEMPERATURE

LOWER RESISTANCE TEMPERATURE

UPPER RESISTANCE REAL TIME TEMPERATURE INDICATOR

AUTO STEAMING TIME INDICATOR

AUTO STEAMING TIME CONTROL

PHASE CONTROL

PROGRAM PHASE INDICATOR

LOWER RESISTANCE REAL TIME TEMPERATURE INDICATOR TIMER ON/OFF

TIME INDICATOR

PROGRAMMING

PROGRAM NUMBER INDICATOR

STEAM PREPARE

SYSTEM ON/OFF

PROGRAM STOP

ASPIRATOR

MANUAL STEAM

ADJUSTMENT KEYS

PROGRAM START

LIGHT ON/OFF

TIME ADDING

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This section is for selecting preset programs or to enter program menu and adjust values. Program key is pressed once and the intended preset program is selected by arrow keys. There are 99 preset and 1 manual programs. In the manual mode the values can be changed by real time indicator without entering program menu. To enter program menu the program control key is pressed and held for 3 seconds. The control key of the unit to change is pressed and when the indicator starts to blink the values are changed by adjustment keys. After adjusting all values the program control key is pressed for 3 seconds again to exit the menu.

Indicates the decreasing time value when the timer is active and tuned time value during normal operation. Tuned time value range is between 1 to 99 minutes. Timer on/off key is pressed once and the intended preset program is selected by arrow keys. After adjusting value the timer key is pressed again. A red led at the right bottom corner of the indicator blinks during countdown.

When the program starts it gives steam automatically during the tuned time shown on indicator. Indicates the decreasing steaming time when the steam is active and tuned steaming time value during normal operation. Tuned steaming time range is 0-20 seconds. Auto steam key is pressed once and the intended value is selected by arrow keys. After adjusting value the key is pressed again.

It is used for setting program phase number. A program can be divided into four phases. That means we can set four distinct temperature and time values in a program. In the program control menu phase key is pressed, phase numbers are changed and different temperature-time values are determined for each phase. When the program starts to run the real-rime phase number is shown on indicator.

: By pressing this key the power is turned on and off. When the power is on the red led is lit.

: This key is to turn on the steam preparing (heating). When it is operating red led is lit and when it is ready to give steam the green led is lit. The program can not be started unless the steam temperature is enough, it gives error message on the screen.

: Used for manual steaming, gives steam as long as key is pressed.

: Used for operating aspirator. Yellow led is lit while operating.

: Used for adding extra baking time. Each press gives 1 minute of extra time. May be extended up to 9 minutes.

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: This key is used to turn on or off the lamp.

: This key is used to stop the operation of the program.

: This key is used to start the execution of the program.

: These keys are used to change the values such as temperature, time, steam or program number. AUTO-START TIME SETTING Time and program keys are pressed at the sime time for 3 seconds while the panel is switched of or program work is in the stop mode. The day is selected via upper temperature indicator, the time via lower temperature indicator, the program number via program indicator and alarm on/off mode via phase indicator are selected. The button next to the parameter to be changed is pressed, and values are changed by up-down arrow keys while the screen is flashing. After all days are set, program key is pressed for 3 seconds to exit the menu. SETTING ACTUAL TIME Time key is pressed for 3 seconds while the panel is switched of or program work is in the stop mode. There displays the actual day on the upper temperature indicator and the actual time on the lower temperature indicator. The button next to the parameter to be changed is pressed, and values are changed by up-down arrow keys while the screen is flashing. After making adjustments, time key is pressed and held to exit the menu. MESSAGES AND WARNINGS EH BAHE : When additional baking time is set this message appears on the screen. BAHIng : After starting the baking process with the start key this message is displayed. StEAM / tOO LOU : If it is tried to give steam or start key is pressed before the steam is ready this message appears. StEAM / IS OFF : This message appears if it is tried to give steam or start key is pressed unless activating the steam heater key. StEAM rEAdy : This message appears when the intended steam temperature is reached. End Cyc : This message appears when the baking time is over. Not At tEMP : It appears when the start key is pressed unless the oven reaches to the set baking temperature. PrObE1/Err : Upper thermocouple failure. PrObE2/Err : Lower thermocouple failure. StEAM/PrO Err : Steam thermocouple failure. Err XXX : It appears when the oven temperature exceeds 370 C. StE XXX Err : It appears when the degree of steam heater exceeds 300 C.

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2.8 MAINTENANCE

Cleaning

If the regular cleaning is done, the oven will run smoothly and achieve the best baking results. To obtain a hygienic environment, the oven should be cleaned at the end of each day's work.

After cleaning, be sure that there are no detergent residues.

Beware of corners and sharp surfaces.

Water Connection

There is a water filter included and it should be regularly cleaned. The cleaning period depends on the property of mains water. Cut the main valve, pull out the filter and after cleaning inside of it put

it back. Open the main valve. Be sure that there is no leakage on connections.

In cases where the water is over-limy the installations should be cleaned by lime remover proportional to the amount of lime in water. Otherwise it should be noted that the quality of the steam will be dramatically decreased.

Electrical Operations

Attention! The main fuse must be switched off while any action.

Clean all cables, power supplies, with a soft brush or a vacuum cleaner one time per year.

Do not steam when the door is open

Do not interfere electrical parts without authorized personnel.

In case of electrical leakage, turn off the main switch.

Do not wipe the window glasses when they are hot

Avoid contact of electrical parts with water

Do not touch the baking cell when the oven is hot

ELECTRICAL DECK OVEN PERIODIC MAINTENANCE CHART

General Maintenance Daily Weekly Monthly Description

Cleaning of electrical parts and command panels

Clean with a vacuum cleaner.

External cleaning Wipe with a damp cloth and dry.

Oven Cooling Cleaning Steam System

Pour lime remover and clean water inputs.

Cleaning Discharge Pipes

Operation

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2.9 TROUBLESHOOTING

PROBLEM POSSIBLE CAUSE SOLUTION

Command Panel Is Not Working

1- Fuse has blown 2- Safety thermostat has cut the circuit (this usually occurs because of overheating on the body of the oven and causes power failure)

1- Open the electrical box and turn on the fuse

2- Make cooling and check the command panel settings

Steam Can Not Be Obtained

1- Water valves are turned off 2- Solenoid valve is not

working 3- Steam generators are

not working

1- Turn on the valve 2- Check the valve 3- Turn them on and wait

to be ready

Irregular Baking

1- Discharge valve is opened 2- Steam generator is remained on 3- Resistances are not working

1- Turn off the valve 2- Turn off the steam when

baking no-steam products

3- Check the resistance powers

Yeasting Cabinet Does Not Heat Up

1- The temperature indicator is out of whack

2- Resistance is not working

1- Check the indicators and the panel

2- Check the resistance

Yeasting Cabinet Does Not Generate Steam

1- Water valve is turned off 2- Steam generator is not working

1- Turn on the valve 2- Check the resistance

Chimney Aspirator Is Not Working

1- It is turned off 2- Aspirator engine is not working

1- Turn it on 2- Replace the engine with

new one

Operation

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3. LISTS OF USED MATERIALS

3.1 LISTS OF COMPONENTS

3.1.1 BAKING CHAMBER COMPONENTS LIST

Lists Of Materials

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3.1.2 YEASTING CABINET COMPONENTS LIST

3.1.3 CHIMNEY HOOD COMPONENTS LIST

Lists Of Materials

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3.1.4 STEAM UNIT COMPONENTS LIST

Lists Of Materials

GLASSWOOL

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3.1.5 CHIMNEY SYSTEM COMPONENTS LIST

Lists Of Materials

FORKED PIPE

CHIMNEY HOOD OUTPUT

STEAM CHIMNEY OUTPUT

STEAM CHIMNEY OUTPUT

CHIMNEY HOOD OUTPUT

FORKED PIPE

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3.2 ELECTRICAL COMPONENTS LIST

3.2.1 ELECTRICAL COMPONENTS LIST FOR SINGLE DECK

CODE MATERIAL BRAND DESCRIPTION PIECE

TR1 TRANSFORMER SURTA 100 VA 220V/12-24 V 1 PCS.

MK1 CONTACTOR TELEMECANIQUE LC1K0910B7 1 PCS.



FU1 AUTO FUSE MERLIN GERIN 3P 25 A 1 PCS.



DT1 DIGITAL THERMOSTAT ENDA ETC1311 1 PCS.

DT2 DIGITAL THERMOSTAT ENDA ETC1311 1 PCS.

TM1 TIMER ENDA PTM232 1 PCS.

R1 RELAY TELEMECANIQUE RXM4AB1B7 1 PCS.


RELAY SOCKET TELEMECANIQUE RXZE2M114M 2 PCS.

SB1 LATCH BUTTON TELEMECANIQUE XB4-BD21 1 PCS.


SB3 SPRING BUTTON TELEMECANIQUE XB4-BA31 1 PCS.




SB7* LATCH BUTTON TELEMECANIQUE XB4-BD21 1 PCS.

L1 SIGNAL LIGHT TELEMECANIQUE XB4-BV63 1 PCS.



RT1, RT2, RT3 RESISTANCE SERAMK TILE 3 PCS.




RT13, RT14 RESISTANCE SERAMK PLUGEK STONE 2 PCS.

V1 SELENOD VALF 220 V 1 PCS.

TH1 THERMOSTAT 1 PCS.

AS1 SAFETY THERMOSTAT 85C 1 PCS.

TK1, TK2 THERMOCOUPLE FE-CONST (30 CM) 2 PCS.

KR1 ALARM SANEL 24 VAC 1 PCS.

CONNECTOR SINGLE LAYER 15 PCS.

CABLE 5*2,5 mm2 5 meters

PLUG MERLIN-GERIN 5*16 1 PCS.

* SB7 button is used as aspirator opening switch in the ovens that hasnt got yeasting cabinet.

Lists Of Materials

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3.2.2 ELECTRICAL COMPONENTS LIST FOR YEASTING CABINET AND CHIMNEY HOOD

CODE MATERIAL BRAND DESCRIPTION PIECE

TR1 TRANSFORMER TELEMECANIQUE ABL6-TS02B 1 PCS.





DT1 DIGITAL THERMOSTAT ENDA ET-1411 1 PCS.




DR1 RELAY TELEMECANIQUE RXM4AB1B7 1 PCS.

RELAY SOCKET TELEMECANIQUE RXZE2M114M 4 PCS.






L1 SIGNAL LIGHT TELEMECANIQUE XB7-EV63 1 PCS.

RT1 RESISTANCE 1500 W 3 PCS.

RT2 RESISTANCE 2000 W 2 PCS.

V1 SOLENOID VALVE 220 V 1 PCS.

HG1 HYGROSTAT SIEMENS QFA 1001 1 PCS.

LS1 SWITCH EMA MN1 MIM2 1 PCS.

TF1 FAN 38 W 1 PCS.

TC1 THERMOCOUPLE ENDA NTC 1 PCS.

CONNECTOR 13 PCS.

CABLE 3*2,5 mm2

5 meters

PLUG MERLIN-GERIN 5*16 1 PCS.

Lists Of Materials

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4. CERTIFICATES 4.1 WARRANTY CERTIFICATE

Certificates

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4.2 QUALIFICATION CERTIFICATE OF AFTER SALES SERVICES

Certificates

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4.3 CERTIFICATE OF QUALITY MANAGEMENT SYSTEM

Certificates

FMAK


38

4.4 SERVICE QUALIFICATION CERTIFICATE (FACTORY)

Certificates

FMAK


39

5. SCHEMAS 5.1 ELECTRICAL PROJECTS

Schemas

FMAK


40

Schemas

FMAK


41

Schemas

FMAK


42

Schemas

FMAK


43

5.2 ELECTRICAL PANEL

Schemas

FMAK


44

6. FORMS

FMAK BAKERY MACHINERY & EQUIPMENT

WORK ORDER FORM

Fimak Frn Mak. malat San. Ve Tic. A.. KOS. Evrenky Caddesi No: 35 Seluklu / KONYA Tel : 0 332 239 00 81 (pbx) Faks : 0 332 239 00 70 Web : www.fimakmakina.com.tr e-posta : [email protected]

Machine Serial Number / Year of Manufacture

: Date of Request .... / .... / 200 ..

Machine Name, class, type

:

Customer Name and Adress

:

Competent Person :

Warranty covered by the warranty not covered by the warranty

Estimated Price Customer Complaint No.

Warranty Coverage Analysis (cause if it is not under warranty, the cause of failure, etc.).

Things To Do in Revision Maintenance :

Special Requests / Appeals:

Required Resource Needs:

Review Notes / Remarks::

Service demand can be met. Appropri Date / ... / 201..

Service demand cannot be met.

Countersignature

. ...../....../201....

Service Personnel

Start Date :.... / ... / 20. .. Time.......... Date of Completion: .... / ... / 20.... Time: ..........

No USED PARTS/MATERIALS AMOUNT UNIT PRICE TOTAL PRICE

THE WORKMANSHIP

Payment Type: Grand Total

FTER CONTROLS THE MACHINE HAS BEEN DEFINED AS COMPLETE, SOLID AND WORKING. IT HAS BEEN DELIVERED AND RECEIVED THIS WAY

USER MAINTENANCE AND OPERATING INSTRUCTIONS PROVIDED AND REQUIRED COURSES ARE GIVEN.

After Service Control:

Service Provided Effectively in Facility Service Provided Effectively in Facility

CONTROLLED BY CUSTOMER Name : Company : Province : Authorized Person : Signature : ...../...../20... Signature : ...../...../20..

Forms

FMAK


45

FMAK MAKNA PRODUCT MAINTENANCE AND SERVICE TRACKING FORM

Konya Organize Sanayi Blgesi Evrenky Cad. No:35 Konya / TRKYE

Tel : +90.332.239 00 81 (pbx) Fax : +90.332.239 00 70 Tax Number : Seluk / 3880466955

No Definition of Complaint Date Serving Person Result

1

2

3

4

5

6

7

8

Forms

FMAK


46

CUSTOMER SURVEY Dear Sir/Madam;

We kindly ask to fill in this questionnaire and send it back to us to provide your contentment, our

continious improvement and serve you better. We wish you success in your studies.

Respectfully Yours

Very Good

Good Okay Bad

1.1 SALES SERVICES

Professionalism (Business Knowledge)

Respond to customer demands

Product range

Troubleshooting

1.2 COMMUNICATION AND COOPERATION

Clear and understandable products

Identification of orders correctly

Approach to working together / co-operation

1.3 DELIVERY PERFORMANCE

Timely delivery of orders

Undamaged Deliveries

Completeness of the shipped goods

1.4 PRODUCT

Quality of Weld

Quality Of Materials Used

Performance

THANK YOU for your kind interest to our survey. SURVEY RESPONDENT NAME : POSITION : COMPANY NAME : SIGNATURE :

Forms

FMAK


47

SERVICE STATION: Fimak Frn Makinalar malat Sanayi ve Ticaret A.. Konya Organize Sanayi Blgesi Evrenky Cad. No:35 KONYA Tel: +90 332 239 00 81 (Pbx) Fax: +90 332 239 00 70 Fax: +90 332 239 00 70

WARRANTY TERMS

Warranty starts from the date of delivery of the goods and are free from defects in material and

workmanship for a period of 2 years guarantee. After examination if it is determined that it is covered

by the warranty repair or replacement of parts is carried out by FIMAK Inc. on material and

workmanship for free. Warranty does not apply in case of negligence or improper use. Under normal

circumstances, the warranty must be performed by the technical staff of FIMAK Inc.

WARRANTY EXCEPTIONS

Malfunctions that may occur because of following reasons, not covered under warranty.

Mechanical damage which may occur in transportation of the oven by customer.

Damages that may arise due to inadequate network.

Malfunctions may occur due to user negligence.

In cases of repair attempts by the customer or by those not authorized by FMAK INC. during the warranty period.

Malfunction due to electric motors.

All malfunctions that may occur in electrical materials.

In case of violation of rules specified in the users manual.

Corruption of the constant adjustments by the user .

Product lifetime is 10 years.

ELECTRICAL DECK OVEN EKF-60 EKF-120IMPORTANT WARNING!

Lists of ComponentsBaking Chamber Components ListYeasting Cabinet Components List3.1.1 BAKING CHAMBER COMPONENTS LIST3.1.2 YEASTING CABINET COMPONENTS LIST3.1.3 CHIMNEY HOOD COMPONENTS LIST3.1.4 STEAM UNIT COMPONENTS LISTWORK ORDER FORMService Personnel

NoUSED PARTS/MATERIALSAMOUNTUNIT PRICETOTAL PRICEAfter Service Control:CONTROLLED BYCUSTOMERPRODUCTMAINTENANCE ANDSERVICE TRACKINGFORM

Documents

EKF