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10/15/2012 1 Electronic Instrumentation Experiment 3 Part A: Making an Inductor Part B: Measurement of Inductance Part C: Simulation of a Transformer Part D: Making a Transformer

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Page 1: Electronic Instrumentation - Rensselaer Polytechnic …homepages.rpi.edu/~sawyes/exp03.pdf10/15/2012 Electronic Instrumentation 7 Determining Inductance Calculate it from dimensions

10/15/2012 1

Electronic InstrumentationExperiment 3

•Part A: Making an Inductor•Part B: Measurement of Inductance•Part C: Simulation of a Transformer•Part D: Making a Transformer

Page 2: Electronic Instrumentation - Rensselaer Polytechnic …homepages.rpi.edu/~sawyes/exp03.pdf10/15/2012 Electronic Instrumentation 7 Determining Inductance Calculate it from dimensions

10/15/2012 Electronic Instrumentation 2

Review RLC and Resonance

How can the transfer function be greater than 1?•

At resonance, impedance value is a minimum

At resonance, impedance of inductor and capacitor cancel each other out (equal in magnitude, phase is opposite)

So circuit is “purely”

resistive at resonance•

H depends on the position of Vout

http://ecow.engr.wisc.edu/cgi- bin/getbig/ece/271/allie/labmanu

als/1271l1sp03.doc

Vs

L

Ideal Inductor

C

Ideal Capacitor

R

Ideal Resistor

Page 3: Electronic Instrumentation - Rensselaer Polytechnic …homepages.rpi.edu/~sawyes/exp03.pdf10/15/2012 Electronic Instrumentation 7 Determining Inductance Calculate it from dimensions

10/15/2012 Electronic Instrumentation 3

Review RLC and Resonance

0 5 10 15 20 25 300

0.5

1

1.5

2

2.5

3

3.5

4

4.5

5Voltage Transfer Function

Frequency KHz

Vx/V

s

Vx=VRVx=VLVx=VC

http://ecow.engr.w isc.edu/cgi-

bin/getbig/ece/271 /allie/labmanuals/1 271l1sp03.doc

Page 4: Electronic Instrumentation - Rensselaer Polytechnic …homepages.rpi.edu/~sawyes/exp03.pdf10/15/2012 Electronic Instrumentation 7 Determining Inductance Calculate it from dimensions

10/15/2012 Electronic Instrumentation 4

Inductors & Transformers

How do transformers work?

How to make an inductor?

How to measure inductance?

How to make a transformer?

?

Page 5: Electronic Instrumentation - Rensselaer Polytechnic …homepages.rpi.edu/~sawyes/exp03.pdf10/15/2012 Electronic Instrumentation 7 Determining Inductance Calculate it from dimensions

10/15/2012 Electronic Instrumentation 5

Part A

Inductors Review

Calculating Inductance

Calculating Resistance

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10/15/2012 Electronic Instrumentation 6

Inductors-Review

General form of I-V relationship

For steady-state sine wave excitation

V L dIdt

V j LI Z j LL

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10/15/2012 Electronic Instrumentation 7

Determining Inductance

Calculate it from dimensions and material properties

Measure using commercial bridge (expensive device)

Infer inductance from response of a circuit. This latter approach is the cheapest and usually the simplest to apply. Most of the time, we can determine circuit parameters from circuit performance.

Page 8: Electronic Instrumentation - Rensselaer Polytechnic …homepages.rpi.edu/~sawyes/exp03.pdf10/15/2012 Electronic Instrumentation 7 Determining Inductance Calculate it from dimensions

10/15/2012 Electronic Instrumentation 8

Making an Inductor

For a simple cylindrical inductor (called a solenoid), we wind N turns of wire around a cylindrical form. The inductance is ideally given by

where this expression only holds when the length d is very much greater than the diameter 2rc

Henriesd

rNL c )( 22

0

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10/15/2012 Electronic Instrumentation 9

Making an Inductor

Note that the constant o = 4

x 10-7

H/m is

required to have inductance in Henries (named after Joseph Henry of Albany)

For magnetic materials, we use instead, which can typically be 105

times larger for

materials like iron

is called the permeability

Page 10: Electronic Instrumentation - Rensselaer Polytechnic …homepages.rpi.edu/~sawyes/exp03.pdf10/15/2012 Electronic Instrumentation 7 Determining Inductance Calculate it from dimensions

10/15/2012 Electronic Instrumentation 10

Some Typical Permeabilities

Air 1.257x10-6

H/m

Ferrite U M33 9.42x10-4

H/m

Nickel 7.54x10-4

H/m

Iron 6.28x10-3

H/m

Ferrite T38 1.26x10-2

H/m

Silicon GO steel 5.03x10-2

H/m

supermalloy

1.26 H/m

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10/15/2012 Electronic Instrumentation 11

Making an Inductor

If the coil length is much smaller than the diameter (rw is the wire radius)

Such a coil is used in themetal detector at the right

2)8

ln(2 w

cc r

rrNL Coil

Length (d)

Form Diameter=2rc

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10/15/2012 Electronic Instrumentation 12

Calculating Resistance

All wires have some finite resistance. Much of the time, this resistance is negligible when compared with other circuit components.

Resistance of a wire is given byl is the wire lengthA is the wire cross sectional area (rw

2)

is the wire conductivity

AlR

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10/15/2012 Electronic Instrumentation 13

Some Typical Conductivities

Silver 6.17x107

Siemens/m

Copper 5.8x107

S/m

Aluminum 3.72x107

S/m

Iron 1x107

S/m

Sea Water 5 S/m

Fresh Water 25x10-6

S/m

Teflon 1x10-20

S/m

Siemen = 1/ohm

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10/15/2012 Electronic Instrumentation 14

Wire Resistance

Using the Megaconverter

at http://www.megaconverter.com/Mega2/(see course website)

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10/15/2012 Electronic Instrumentation 15

Part B: Measuring Inductance with a Circuit

For this circuit, a resonance should occur for the parallel combination of the unknown inductor and the known capacitor. If we find this frequency, we can find the inductance.

R1

47

C11u

L1

1

2

R2

0

C21u

V1

FREQ = 1kHzVAMPL = 0.2VOFF = 0

AC = .2

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10/15/2012 Electronic Instrumentation 16

In Class Problem #1

What is ZLC

(assuming R2

is very small)?

What does R2

represent?

What is its transfer function (equation)?

What is H at low and high frequencies?

What is H at the resonant frequency, ω0

?

R1

47

C11u

L1

1

2

R2

0

C21u

V1

FREQ = 1kHzVAMPL = 0.2VOFF = 0

AC = .2

LCf

LC

211

00

VoutVin

CjZ

LjZRZ

C

LR

1

Page 17: Electronic Instrumentation - Rensselaer Polytechnic …homepages.rpi.edu/~sawyes/exp03.pdf10/15/2012 Electronic Instrumentation 7 Determining Inductance Calculate it from dimensions

10/15/2012 Electronic Instrumentation 17

Determining Inductance

Reminder—The parallel combination of L and C goes to infinity at resonance. (Assuming R2 is small.)

Zj L j C

j L j C

j LLC||

1

1 1 2

LCf

LC

211

00 VoutVin R1

47

C11u

L1

1

2

R2

0

C21u

V1

FREQ = 1kHzVAMPL = 0.2VOFF = 0

AC = .2

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10/15/2012 Electronic Instrumentation 18

Determining Inductance

1,,

)1(1

1

0

000

2

||

||

LjLjHresonanceat

smallHHLjLCR

LjH

ZRZ

H

LOHI

Page 19: Electronic Instrumentation - Rensselaer Polytechnic …homepages.rpi.edu/~sawyes/exp03.pdf10/15/2012 Electronic Instrumentation 7 Determining Inductance Calculate it from dimensions

10/15/2012 Electronic Instrumentation 19

R1

47

C11u

L1

1

2

R2

0

C21u

V1

FREQ = 1kHzVAMPL = 0.2VOFF = 0

AC = .2

V

V

Frequency

100Hz 1.0KHz 10KHz 100KHz 1.0MHzV(V1:+) V(C1:1)

0V

100mV

200mV

300mV

Page 20: Electronic Instrumentation - Rensselaer Polytechnic …homepages.rpi.edu/~sawyes/exp03.pdf10/15/2012 Electronic Instrumentation 7 Determining Inductance Calculate it from dimensions

10/15/2012 Electronic Instrumentation 20

Even 1 ohm of resistance in the coil can spoil this response somewhat

Frequency

100Hz 1.0KHz 10KHz 100KHz 1.0MHzV(V1:+) V(C1:1)

0V

100mV

200mV

300mV

Coil Resistance small

F r e q u e n c y

1 0 0 H z 1 . 0 K H z 1 0 K H z 1 0 0 K H z 1 . 0 M H zV ( V 1 : + ) V ( C 1 : 1 )

0 V

1 0 0 m V

2 0 0 m V

3 0 0 m V

Coil resistance of a few Ohms

Coil resistance small

Page 21: Electronic Instrumentation - Rensselaer Polytechnic …homepages.rpi.edu/~sawyes/exp03.pdf10/15/2012 Electronic Instrumentation 7 Determining Inductance Calculate it from dimensions

10/15/2012 Electronic Instrumentation 21

Part C

Examples of Transformers

Transformer Equations

Page 22: Electronic Instrumentation - Rensselaer Polytechnic …homepages.rpi.edu/~sawyes/exp03.pdf10/15/2012 Electronic Instrumentation 7 Determining Inductance Calculate it from dimensions

10/15/2012 Electronic Instrumentation 22

Transformers

Cylinders (solenoids)

Toroids

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10/15/2012 Electronic Instrumentation 23

Transformer Equations

2aRZ

II

LL

VV

NNa L

inL

S

S

L

S

L

S

L

Symbol for transformer

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10/15/2012 Electronic Instrumentation 24

Deriving Transformer Equations

Note that a transformer has two inductors. One is the primary (source end) and one is the secondary (load end): LS & LL

The inductors work as expected, but they also couple to one another through their mutual inductance: M2=k2 LS LL

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10/15/2012 Electronic Instrumentation 25

Transformers

Assumption 1: Both Inductor Coils must have similar properties: same coil radius, same core material, and same length.

S

L

S

L

LLa

NNalet 2

2

220

220

)(

)(

S

L

cS

cL

S

L

NN

drN

drN

LL

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10/15/2012 Electronic Instrumentation 26

Transformers

Let the current through the primary be

Let the current through the secondary be

The voltage across the primary inductor is

The voltage across the secondary inductor is

IS

IL

j LI j MIS L

j LI j MIL S

IS ILNote Current Direction

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10/15/2012 Electronic Instrumentation 27

Transformers

Sum of primary voltages must equal the source

Sum of secondary voltages must equal zeroV R I j L I j MIS S S S S L

0 R I j L I j MIL L L L S

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10/15/2012 Electronic Instrumentation 28

Transformers

Assumption 2: The transformer is designed such that the impedances are much larger than any resistance in the circuit. Then, from the second loop equation

LjZ

0 R I j L I j MIL L L L S

j L I j MIL L S 2222SLL IMIL

LS

L

LM

II

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10/15/2012 Electronic Instrumentation 29

Transformers

k is the coupling coefficient•

If k=1, there is perfect coupling.

k is usually a little less than 1 in a good transformer.

Assumption 3: Assume perfect coupling (k=1)

We know M2=k2

LS LL

= LS LL

and

Therefore,

S

L

LLa

aLLs

LLL

LM

II

LL

LS

LS

L 1

Page 30: Electronic Instrumentation - Rensselaer Polytechnic …homepages.rpi.edu/~sawyes/exp03.pdf10/15/2012 Electronic Instrumentation 7 Determining Inductance Calculate it from dimensions

10/15/2012 Electronic Instrumentation 30

Transformers

The input impedance of the primary winding reflects the load impedance.

It can be determined from the loop equations•

1]

2]

Divide by 1] IS

. Substitute 2] and M into 1]

StotalinL RZZZS

Z VI R j L L L

R j LINS

SS S

S L

L L

2

V R I j L I j MIS S S S S L 0 R I j L I j MIL L L L S

Page 31: Electronic Instrumentation - Rensselaer Polytechnic …homepages.rpi.edu/~sawyes/exp03.pdf10/15/2012 Electronic Instrumentation 7 Determining Inductance Calculate it from dimensions

10/15/2012 Electronic Instrumentation 31

Transformers

Find a common denominator and simplify

By Assumption 2, RL

is small compared to the impedance of the transformer, so

LL

LSIN RLj

RLjZ

2aR

LRLZ L

L

LSIN

Page 32: Electronic Instrumentation - Rensselaer Polytechnic …homepages.rpi.edu/~sawyes/exp03.pdf10/15/2012 Electronic Instrumentation 7 Determining Inductance Calculate it from dimensions

10/15/2012 Electronic Instrumentation 32

Transformers

It can also be shown that the voltages across the primary and secondary terminals of the transformer are related by

Note that the coil with more turns has the larger voltage.

Detailed derivation of transformer equationshttp://hibp.ecse.rpi.edu/~connor/education/transformer_notes.pdf

N V N VS L L S

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10/15/2012 Electronic Instrumentation 33

Transformer Equations

2aRZ

II

LL

VV

NNa L

inL

S

S

L

S

L

S

L

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10/15/2012 Electronic Instrumentation 34

In Class Problem #2Ns :NL

Vs VLVGEN

aN LN S

V LV S

Z inR L

a2VGEN

=120VRL

=20 ΩNL

=1NS

=12

Is

Vs VLZin

1. Find VL if RS

~02.

Find VL if Rs

= 1 k Ω

Hint: Is VGEN = VS

? Under what conditions is this not true? How would you find VS

? Need Zin

Page 35: Electronic Instrumentation - Rensselaer Polytechnic …homepages.rpi.edu/~sawyes/exp03.pdf10/15/2012 Electronic Instrumentation 7 Determining Inductance Calculate it from dimensions

10/15/2012 Electronic Instrumentation 35

Part D

Step-up and Step-down transformers

Build a transformer

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10/15/2012 Electronic Instrumentation 36

Step-up and Step-down TransformersStep-up Transformer

12

12

12

12

LL

IIVVNN

Step-down Transformer

12

12

12

12

LL

IIVVNN

Note that power (P=VI) is conserved in both cases.

Page 37: Electronic Instrumentation - Rensselaer Polytechnic …homepages.rpi.edu/~sawyes/exp03.pdf10/15/2012 Electronic Instrumentation 7 Determining Inductance Calculate it from dimensions

10/15/2012 Electronic Instrumentation 37

Build a Transformer

Wind secondary coil directly over primary coil

“Try”

for half the number of turns

At what frequencies does it work as expected with respect to voltage? When is ωL >> R?

S

L

S

L

VV

NNa

Page 38: Electronic Instrumentation - Rensselaer Polytechnic …homepages.rpi.edu/~sawyes/exp03.pdf10/15/2012 Electronic Instrumentation 7 Determining Inductance Calculate it from dimensions

10/15/2012 Electronic Instrumentation 38

Some Interesting Inductors

Induction Heating

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10/15/2012 Electronic Instrumentation 39

Some Interesting Inductors

Induction Heating in Aerospace

Page 40: Electronic Instrumentation - Rensselaer Polytechnic …homepages.rpi.edu/~sawyes/exp03.pdf10/15/2012 Electronic Instrumentation 7 Determining Inductance Calculate it from dimensions

10/15/2012 Electronic Instrumentation 40

Some Interesting Inductors

Induction Forming

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10/15/2012 Electronic Instrumentation 41

Some Interesting Inductors

Coin Flipper•

Flash camera circuits charge 6 capacitors

Large current in primary coil

Large current induced in coin (larger by ratio of turns)

Current in coin creates electromagnet of opposite polarity (Repel!)

Primary

Coil

Secondary

Coil

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10/15/2012 Electronic Instrumentation 42

Some Interesting Inductors

GE Genura

Light

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10/15/2012 Electronic Instrumentation 43

Some Interesting Transformers

A huge range in sizes

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10/15/2012 Electronic Instrumentation 44

Household Power

7200V transformed to 240V for household use

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10/15/2012 Electronic Instrumentation 45

Wall Warts

Transformer