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These innovative EMI Hot Runner Temperature Control Systems offer you a solution that is compatible with most other plug-in module style systems, plus the benefit of some of the best pricing anywhere. We also know you will appreciate the many advanced features this fully automatic, self-tuning system has to offer.

• Practical, interchangeable plug-in modules are compatible with Yudo, DME, Athena, Global Plastic Moulding Supplies, and others — both physically and electrically.

• Stocked in all popular mainframe sizes from self-con-tained single zone portable units through 12-zone mainframe units. Most orders received by 3 p.m. EST will ship the same day.

• Ease of setup and operation have been engineered into each system by years of experience in hot runner control products.

• With EMI you can be confident your temperature control system will perform accurately for: runnerless, sprueless injection molds, machine nozzles, hot sprue bushings or other application requiring temperature control with thermocouple feedback.

• Repair service for control modules available through EMI.

BENEFITS

Introducing EMI’s next generation of controllers, featuring quality, dependability, durability and the added benefit of affordability.

How to order a Hot Runner Control System from EMI.

1. Determine how many zones of control are required.

2. Specify the required number of TC5H, TC5F, TC5E, or TC5S modules and/or blank panels.

3. Specify the mainframe (should be large enough to hold the specified number of modules/blank panels).

4. Specify cable lengths (10' or 20'), plus connectors required. Note that multiple sets of cables and connectors are required for mainframes larger than 12 zones.

5. Specify any additional requirements, such as floor stands or transformer kits.

6. Specify any other area of special consideration, such as special voltage requirement.

7. Of course, please feel free to contact us for assistance with any aspect of choosing the products to best suit your application.

Hot Runner Temperature Controllers

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Single Zone Controller

Offering the same great features as our standard modules in a portable, self-contained unit.

Two Zone Unit

Same removable modular approach as our larger mainframes, with the 5-pin, combined Power/TC connection style of our single zone unit.

Single and Two Zone Units

Quick # Part # Description Price w/ 10' Cable

Price w/ 20' Cable

T074 MF01ALow cost and portable, use this

controller for your Hot Sprue Bushings or any 1–2 zone applications.

$228.00 $228.00

Combination Power/Thermocouple Cable

T055 MPTC10 5 pin, 10' $119.00 -

T056 MPTC20 5 pin, 20' - $158.00

Total (Order Modules Separately) $377.00 $386.00

Quick # Part # Description Price w/ 10' Cable

Price w/ 20' Cable

T075 MF02A 2 Zone Mainframe $397.00 $397.00

Combination Power/Thermocouple Cable

T055 MPTC10 5 pin, 10' $119.00 -

T056 MPTC20 5 pin, 20' - $158.00

Total (Order Modules Separately) $516.00 $555.00

Replacement Connector (for MPTC10/20)

Quick # Part # A (Outlet Dim.) Price

T058 CKPTM1 Male connector to mainframe $10.00

T059 CKPTF1 Female connector to mold $10.25

Cables (for 1 and 2 zone units)

Quick # Part # A (Outlet Dim.) Price

T055 MPTC10 10' power/TC cable $119.00

T056 MPTC20 20' power/TC cable $158.00

Mold End Connector

Quick # Part # Description Price

T060 CKPTIC1 Mounts on mold $16.50

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Great Prices on Complete Packages!

Worldwide wiring capabilities can be achieved, however all mainframes are supplied to accept 240 VAC, 3 phase, 4 wire, 60Hz input power. These wiring adjustments can be performed in the field.

Standard Mainframe Configurations and Packages

4 Zone Mainframe Package 6 Zone Mainframe Package

8 Zone Mainframe Package

Quick# Part# Description Price w/ 10' Cable

Price w/ 20' Cable

T078 MF08A 8 Zone Mainframe $879.00 $879.00

T022 PIC08 Power Input Connector $59.00 $59.00

T023 MTC08 Thermocouple Connector $44.00 $44.00

T024 MPC08C10 10' Mold Power Cable $148.00 -

T025 TC08C10 10' Thermocouple Cable $128.00 -

T026 MPC08C20 20' Mold Power Cable - $191.00

T027 TC08C20 20' Thermocouple Cable - $172.00

Total (Order Modules Separately) $1,258.00 $1,345.00

Quick# Part# Description Price w/ 10' Cable

Price w/ 20' Cable

T076 MF04A 4 Zone Mainframe $566.00 $566.00

T015 PIC05 Power Input Connector $45.00 $45.00

T016 MTC05 Thermocouple Connector $38.00 $38.00

T017 MPC05C10 10' Mold Power Cable $114.00 -

T018 TC05C10 10' Thermocouple Cable $112.00 -

T019 MPC05C20 20' Mold Power Cable - $141.00

T020 TC05C20 20' Thermocouple Cable - $138.00

Total (Order Modules Separately) $875.00 $928.00

Quick# Part# Description Price w/ 10' Cable

Price w/ 20' Cable

T077 MF06A 6 Zone Mainframe $735.00 $735.00

T022 PIC08 Power Input Connector $59.00 $59.00

T023 MTC08 Thermocouple Connector $44.00 $44.00

T024 MPC08C10 10' Mold Power Cable $148.00 -

T025 TC08C10 10' Thermocouple Cable $128.00 -

T026 MPC08C20 20' Mold Power Cable - $191.00

T027 TC08C20 20' Thermocouple Cable - $172.00

Total (Order Modules Separately) $1,114.00 $1,201.00

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Standard Mainframe Configurations and Packages

12 Zone Mainframe Package

T048 Transformer Kit and Floor Stand (main-frame and modules not included).

Quick# Part# Description Price w/ 10' Cable

Price w/ 20' Cable

T079 MF12A 12 Zone Mainframe $1,129.00 $1,129.00

T030 PIC12 Power Input Connector $75.00 $75.00

T031 MTC12 Thermocouple Connector $51.00 $51.00

T032 MPC12C10 10' Mold Power Cable $166.00 -

T033 TC12C10 10' Thermocouple Cable $162.00 -

T034 MPC12C20 20' Mold Power Cable - $222.00

T035 TC12C20 20' Thermocouple Cable - $223.00

Total (Order Modules Separately) $1,421.00 $1,700.00

Mainframe Accessories

Quick# Part# Description Price

T003 MFBP10 Blank Panel $8.65

T002 MFS412 Universal Floor Stand $242.00

T037 PTC5TBG 4–5 zone Combination Terminal Mounting Box $73.00

T038 PTC8TBG 6–8 zone Combination Terminal Mounting Box $76.00

T039 PTC12TBG 12 zone Combination Terminal Mounting Box $78.00

T051 Fuse Set (qty. 5) $12.00

Transformer Kits

Quick# Part# Description Price

TK9 9 KVA Transformer Kit (Includes floor stand)

T040 TK-9-MF06 Kit for up to a 6 zone $2,240

T041 TK-9-MF08 Kit for an 8 zone $2,240

T043 TK-9-MF12H Kit for a 12 zone $2,240

TK15 15 KVA Transformer Kit (Includes floor stand)

T045 TK-15-MF06 Kit or up to 6 zone $2,380

T046 TK-15-MF08 Kit for an 8 zone $2,380

T048 TK-15-MF12H Kit for a 12 zone $2,380

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Our TC5H, TC5E, TC5F, and TC5S control modules are state-of-the-art modules designed to provide precise temperature control of the hot runner system through high-intellect microprocessor technology. These modules are our most user-friendly ever! You’ll receive a simple, accurate, reliable performance.

Repair service available!

• Auto / Manual function• PID auto temperature control• Selectable thermocouple types ( J or K )• Selectable temperature scales ( °C or °F )• Selectable six alarm modes• Fuse break indicator• Thermocouple break and inverse detect

$146 EACH FOR 13 OR MORE. $155 EACH FOR 12 OR FEWER.

Model TC5FQuick # T073

Features:• Dual SV temperature control• Tri lines LED display• Selectable two trigger output modes

(Zero cross or phase angle)• Displays electric current, output percentage,

and frequency• Detects broken, shorted out or worn TC/Heaters• RS485 communication: ASCII and RTU molding

Specifications:• Power input: 220Vac ± 20%• Power frequency: 50/60Hz• Power consumption: 7W• Input impedance: 3M• Output wattage: 3600W ( Max ) 15A / 240Vac (Every module)• Storage temperature: -20–70° C• Working temperature: 0–50° C• Work humidity: 10–80% RH (Non-condensing)• Control accuracy: ± 0.25%• Measurement accuracy: ± 0.25%• K-type thermocouple range: 0–700° C (0–1200° F)• J-type thermocouple range: 0–500° C (0–900° F)

Control Modules

Features:• LCD Display Module• One-Key Function for Start/Stop & Standby/Boost

(Left-most Module controls ALL modules)• Over-voltage Protection• Heater and TRIAC Short-circuit Protection• Smart SOFT START Function• Automatic switching from AUTO to MANUAL mode at

preset Manual Output Percentage• Diagnostics such as Amps, Output, Frequency

Specifications:• Power input: 230Vac ± 10%• Power frequency: 50/60Hz• Output wattage: 3450W ( Max ) 15A / 230Vac (Every module)• Input temperature sensor: J/K type• Storage temperature: -20–70° C (-4–158° F)• Working temperature: -10–50° C (14–122° F)• Work humidity: 10–80% RH (Non-condensing)• Control accuracy: ± 0.25%FS• Measurement accuracy: ± 0.25%FS• Temperature control range: 0–600° C (32–999° F)• Fuse: Quick response ceramic 250Vac / 20A 30mm

One-Key Function for Start / Stop & Standby / Boost!

NEW!Model TC5HQuick # T234

$179 EACH FOR 13 OR MORE. $188 EACH FOR 12 OR FEWER.

All of our control modules feature:

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Control Modules

$132 EACH FOR 13 OR MORE. $139 EACH FOR 12 OR FEWER.

Model TC5SQuick # T081

Features:• Dual lines LED display• Unit display• Zero trigger output modes (Zero cross)

Specifications:• Power input: 220Vac ± 15%• Power frequency: 50/60Hz• Power consumption: 2W (each module)• Input impedance: 16M• Output wattage: 3600W, 15A / 240Vac• Storage temperature: -20–70° C• Work temperature: 0–50° C• Work humidity: 10–80% RH (non-condensing)• Control accuracy: ± 0.25% FS• Measure accuracy: ± 0.25% FS• K-type thermocouple range: 0–700° C (0–1200° F)• J-type thermocouple range: 0–500° C (0–900° F)

$142 EACH FOR 13 OR MORE. $149 EACH FOR 12 OR FEWER.

Model TC5EQuick # T080

Features:• Dual SV temperature control• Dual lines LED display• Unit display• Selectable two trigger output modes

(Zero cross or phase angle)• Power frequency auto-detect

Specifications:• Power input: 220Vac ± 10%• Power frequency: 50/60Hz• Power consumption: 2.5W (each module)• Input impedance: 2M• Output wattage: 3600W, 15A / 240Vac• Storage temperature: -20–70° C• Work temperature: 0–50° C• Work humidity: 10–80% RH. (non-condensing)• Control accuracy: ± 0.25% FS• Measure accuracy: ± 0.25% FS• K-type thermocouple range: 0–700° C (0–999° F)• J-type thermocouple range: 0–500° C (0–900° F)

Blank Panels

Exposed electric wires can be dangerous. Use blank panels to cover any unused zones on the mainframe.

Model MFBP10Quick # T003

$8.65 each

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Multi-Cavity Hot Runner Temperature Controller

Features:• Adjustable user perspective: 110°–145°• Rack type cabinet design saves space &

increases flexibility• USB port• 10.4" TFT SVGA LCD touchscreen• NAND Flash 8M +128M• Each module section controls two 15AMP zones or

one 30AMP zone• Module plug-in designed for easy maintenance

Introducing the TC5200 and TC5100 multi-cavity hot runner temperature controllers! One single temperature controller has 26 to 72 zones and even up to 240 zones in a network. Maintenance operations are simplified through modularized design. Costs are greatly reduced by its unique temperature control, with two zones per module. The GUI based user interface, along with its adjustable perspective angle, results in easy setups even with a large number of zones. The RS485 communication function enables you to set up multiple controls at once to simplify your required settings. Added benefits include, a built-in current sensor and other functions as shown below. You will also realize that while the TC5100/TC5200 provide the same reliability, competitive price and superior performance of our conventional mainframe based systems, they deliver all this in a drastically smaller footprint.

1. Zone indicators2. HMI3. Power indicator4. Temperature control module5. Main power switch / NFB6. (OVS) Over-voltage/phase-lose

source indicator (OVS)7. Power cable8. Communications port9. Machine name plate10. Multi-pole connector 111. Multi-pole connector 2

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1 YEAR WARRANTY INFORMATION

EMI’s hot runner components are warranted to be free from defects of material and workmanship. They are sold subject to our mutual agreement that the liability of EMI is to replace and/or repair at its factory, provided the equipment is returned, transportation prepaid, within (1) one year of the factory ship date. The purchaser agrees that EMI shall assume no liability for electrical or mechanical misuse or from damage that occurs during return shipments to our factory. Components which wear or which are damaged by misuse are not warranted. These include temperature sensors, contact points, fuses, electromechanical relays and triacs. Any units modified by purchaser are not warranted. Purchaser must obtain authorization for return prior to any shipment to factory or shipment will be refused.

Thermocouple Cables

Quick# Part# Length Zones Price

T018 TC05C10 10'4–5

$128.00

T020 TC05C20 20' $151.00

T025 TC08C10 10'6–8

$157.00

T027 TC08C20 20' $185.00

T033 TC12C10 10'12

$201.00

T035 TC12C20 20' $236.00

Mold Power Cables

Quick# Part# Length Zones Price

T017 MPC05C10 10'4–5

$122.00

T019 MPC05C20 20' $137.00

T024 MPC08C10 10'6–8

$164.00

T026 MPC08C20 20' $205.00

T032 MPC12C10 10'12

$206.00

T034 MPC12C20 20' $257.00

Power Input Connectors

Quick# Part# Zones Price

T015 PIC05 4–5 $50.00

T022 PIC08 6–8 $60.00

T030 PIC12 12 $75.00

Thermocouple Connectors

Quick# Part# Zones Price

T016 MTC05 4–5 $41.00

T023 MTC08 6–8 $47.00

T031 MTC12 12 $54.00

Cables and Connectors

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