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www.aquip.com.au
Robert EngelbrechtSales Engineer0408-664 672
Energy Metering and Management
Knowing how to measure energy use in buildings will help you set better energy efficiency goals.
1
COMPANY OVERVIEW••••••••••
Oil & GasPetroleumMiningHVACWater & Waste WaterMarineChemicalsDefencePowerManufacturing and Processing
Due to our long-standing relationships with our principals, we can offer our customersthe highest level of product expertise. The end result is a well-engineered product andservice solution designed for your applications, delivered on time and within budget tomeet and exceed your expectations.
Our after-sales support is just as important to us. We have workshops in Bentley andO’Connor in Western Australia and Warriewood in NSW, that are fully equipped tohandle equipment repairs, calibration checks and upgrades.
Our sales and service activities are across all the states and territories of Australia.
We carry an extensive range of products, accessories and spares to ensure efficientturnaround for our customers. Technical advice and training is also available and isvital to achieving the best possible results from our customers’ equipment andmaintenance programs.
Aquip Systems – Delivering high qualityproducts and specialist service in Australiafor over 25 years.
Representing world leading brands inindustrial instrumentation and providingspecialist services to various industriesacross Australia including:
Energy Metering and Management
Energy costs are rising.
And the initiatives to reduce a building’s overall carbon footprint are as well.
What can we do?
The answer: An Energy Management Program.
There are many aspects involved in an energy management program.
Cooling and heating a campus, commercial building, or other large facility canrepresent over 33% of total energy consumption.
Thermal energy measurements are required to properly assess energyconsumption, as well as control the distribution of chilled and hot water.
Energy Metering and Management
How does thermal energy metering work?
The management of thermal energy (cooling and heating) in a building isaccomplished through sub-metering and main chiller systems metering.
With sub meters on each floor or for each tenant, building owners candetermine where the most energy is being consumed and pass along costsor work to reduce energy costs. Steam, hot water and cool water ispumped into a building via a central heater/chiller or the district energyutility. Flowmeters and temperature sensors can measure the flow andDelta T to calculate BTU’s consumed.
A meter system by floor or by tenanted space will allow developers/managers/engineers to allocate costs, or identify consumption issues.
Energy Metering and Management
There are two steps to determining how much energy is consumed in the heating or cooling of a facility.
Say you have a high rise building that you need to cool. You’ve got chillersgenerating cold water to circulate throughout the building in a closed loop. Wateris pumped into the building at 24 degrees, and returns to the chiller at 52 degrees.
To find out how much energy was consumed, you need to measure the flow andtemperature of the chilled water as it enters the building, as well as thetemperature of the water as it returns (the flow should be constant, since this is aclosed loop).
So, in order to determine the energy consumption, you need to measure flow andDelta T to calculate KW’s consumed.
Energy Metering and Management
You know when you are consuming the most energy, when you are not, and exactly what it is costing you.
With that information, you can determine what you need to change to lower your energy costs.
But, that’s only half the story.
You may have multiple tenants in your building, and want to charge them based on their energy consumption.
Even if the entire building is the same organisation, you want to know where your greatest energy consumption is, so you can manage it.
That’s where main and sub-metering comes in.
Energy Metering and Management
Sub-metering gives you the precision that you need to pinpoint exactly where you are consuming the most energy
– to either pass along the costs, or take steps to lower energy consumption.
So, if you place flowmeters and temperature sensors at each floor, and use the same calculation, you can better determine those areas of energy consumption.
Distribution can then be monitored throughout a building, providing the necessary data for:• optimisation• balancing• billing• development of a strategy to reduce consumption
Energy Metering and Management
Thermal energy calculators are ideal as a stand-alone device.
It takes an input from a flow meter along with the supply and returntemperature of the chilled water (CHW) or hot water (HW) to provide athermal energy output.
The benefit of a stand-alone thermal energy calculator is it allows the enduser to pair it with any flow meter (e.g. Magnetic, Clamp, DP) giving theflexibility to apply the appropriate flow meter technology to various CHWand HW measurements (e.g. new installation, existing, etc.).
Thermal Energy Metering –AUS Standards
There are no Australian standards but EN1434 standard is commonly adopted/referenced
• Accuracy based classification - energy • Class 1 ±1% • Class 2 ± 2% • Class 3 ± 3% • Temperature ±0.5% (can be larger at high differentials)
Thermal Energy Metering –AUS Standards
The National Measurement Institute (NMI), a division within theDepartment of Industry, Innovation and Science is Australia's peakmeasurement body responsible for biological, chemical, legal, physical andtrade measurement.
There are no current NMI Pattern Approval Requirements:
“... at this time NMI has no formal requirements regarding the pattern approval and verification of thermal energy meters (a.k.a. heat meters)”
NABERS
NABERS is a national rating system that measures theenvironmental performance of Australian buildings, tenancies andhomes.
NABERS measures the energy efficiency, water usage, wastemanagement and indoor environment quality of a building ortenancy and its impact on the environment and its performance israted on a 1-6 star scale.
Green Star Green Star is a national, voluntary, holistic environmental rating system thatevaluates the environmental design and construction of buildings andcommunities.
Green Star rating tools help the property industry to reduce theenvironmental impact of buildings, improve occupant health andproductivity and achieve real cost savings, while showcasing innovation insustainable building practices.
MULTICAL® 602
The Ultrasonic metering principle
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Flexim FLUXUS F601• 14+ Hour Li-ion battery• 2 Channels• 100,000 data point memory• IP65• Advanced A/D converters for high accuracy
temperature input (thermal metering) • Easy-to-use software for trending and reporting• Ideal for commissioning, audits, surveys etc
Permanent
Flexim Liquid Flow Meters – Building IndustryPortable
Flexim FLUXUS ADM 7407• 2 Channels• IP65• 24V DC or 240V AC• Modbus, HART, 4-20mA, Relay outputs available• Advanced A/D converters for high accuracy
temperature input (thermal metering)• Maintenance-Free• Ideal for high-accuracy flow metering – any pipe, any
liquid, any temperature, any flow-rate
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Transducer Design
• Stainless Steel transducer covers, conduit cable → rugged
• Lemo connector→ water tight
• Paired transducers → precision
(typical zero point error < 0.005m/s)
• Calibration can be traced back to international standard; calibration certificate acc. to ISO 9001
• Transducer data in EPROM→precise measurement→avoids input errors→accelerates start-up→traceable documentation
Transducers
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Flow calibration• All transducers are calibrated on
a calibration loop in the factory.• DN25 to DN200• Flow rates up to 400 m³/h• can be traced back to
international standards.• Calibration / transducer
information is stored on EPROM.calibration rig
calibration data
Factory calibration
Calibration Loop
Transducer Pipe DiameterS (8 MHz) DN25
Q (4 MHz) DN 65
M (1 MHz) DN100
K (0.5 MHz) DN200
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Flexim’s Permanent Coupling Foil
Transducer
PipeNon-Liquid Coupling Foil – Flexim now employ a dry coupling using a Vitonpad. This means that the transducer can be installed underneath insulationwithout ever needing maintenance – the system is truly maintenance-free!
The transducer must make direct contact with the pipe without thepresence of bubbles. Historically, this was achieved using a silicon gel.Unfortunately, this gel slowly evaporated and needed to be re-applied.
Dry Coupling
29
• High Accuracy (±1.2% of reading ±0.01m/s)• High Repeatability (0.15% of reading ±0.01m/s)• High Turndown (0.01…25m/s)• Drift Free
• Minimal installation efforts and costs• No spool-piece – price effective at higher pipe diameters• Maintenance free with dry coupling foils• Ideal for retrofit• No pipe cutting needed for mounting and servicing
• Any liquid, any temperature, any pipe, any flow• No risk of leakage• No parts in contact with the medium (ideal for aggressive media)• No system pressure loss• Independent of electrical conductivity, pressure, temperature and
viscosity• No moving parts – no wear and tear
Advantages
Advantages of Clamp-On Ultrasonic Flow Meters
Performance
Commercial appeal
Application benefits
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Thermal Flow Metering – Flow Transducers
Technical Data CDQ2N52
Wave Type Shear Wave
Operating Frequency 4 MHz
Inner Pipe Diameter Range
25…50mm; Extended 10…400mm
Operating Temperature -40…+130ºC (High-temperature available upon request)
Housing Material Stainless Steel
Contact Surface PEEK
Ingress Protection IP65
Pipe Coupling Dry – Viton pad
Length 39mm
Width 22mm
Height 25.5mm
Flexim CDQ2N52 Non-Invasive Ultrasonic Flow Transducers
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Thermal Flow Metering - Temperature
Technical Data Clamp-On Temperature Probes
Type Pt100 matched according to DIN 1434-1
Design 4-wire
Accuracy T ±(0.15°C + 2x10-3T [°C]), class A
Accuracy ΔT -≤0.1K(3K <ΔT<6K),more corresponding toEN 1434-1
Measuring Range -30…+250°C
Ingress Protection IP66
Length 15mm
Width 15mm
Height 20mm
Flexim Pt-100 Clamp-On Temperature Probes
Smart metering data demands
Meters voor energiebesparing
1980 2002 2014 2018 2020
Data for billing purpose
Improved and efficientutility operations &
End-user engagement
Monthly
“Neartime”
Daily
Yearly
“Realtime”
Basic meter to cash
Creatingadditional
value
Hourly
2004 2010
Energy metering
MULTICAL family
MULTICAL 403
MULTICAL 603
MULTICAL 801
Heat/Cooling meter
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Key features:• Programmable data logger with
AMR• Configurable M-Bus modules with
logger read-out• On-site configuration via front keys• Pulse inputs and pulse outputs• Real-time clock backup• 16 years battery lifetime• IP68 flow sensor
MULTICAL® 403 _GB_08-2016
Flow sensors
36 MULTICAL® 403 _GB_08-2016
Nom. flowqp [m³/h]
Nom. Diameter[mm]
Δp@qp[bar]
kv [email protected] bar[m³/h]
*Dynamic range qp:qi = 100:1
0.6
1.5
2.5
3.5
6
10
15
1.7
2.4
4.1
6.8
12.3
20.4
20.1
DN15/DN20
DN15/DN20
DN20
DN25
DN25
DN40
DN50
0.03
0.09
0.09
0.07
0.06
0.06
0.14
3.46
4.89
8,15
13.42
24.5
40.83
40.09
Max flowqs [m³/h]
1.2
3.0
5.0
7.0
12
20
30
Min. flowqi * [l/h]
6
15
25
35
60
100
150
Min. flowcut-off [l/h]
3
3
5
7
12
20
30
Saturation flow [m³/h]
15
4.6
7.6
9.2
18
30
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MULTICAL 603
Cooling meter
Heat meter
Configurationsoftware
Front keyoperation andconfiguration
Heat-/cooling meter
Ultrasound
Manycommunication
optionsLoggers fordiagnostics
Wireless M-Bus
3G GSM/GPRS
High-Power RadioRouter
ZigBee
Radio
GSM/GPRS
Require High-PowerSupply
Communication
Wired and wireless communication
METASYS N2
LonWorks
SIOX
ETHERNET/IP
M-Bus
Data
BACnet MS/TP
KNX
Modbus
Communication
Base module• Plug-in module – very easy to install• Pulse inputs on most base modules
Communication
Hourly values Consumption (increase) per hour (1392 hours)
Daily values Consumption (increase) per day (460 days)
Monthly values Counter register (36 months)
Yearly values Counter register (15 years)
Info codes Information codes of the latest 50 events
Sir Charles Gairdner HospitalSir Charles Gairdner Hospital is a teaching hospital located in Nedlands, Western Australia.
The Queen Elizabeth II Medical Centre (QEIIMC) is evolving and when construction is completed in 2016, will be the largest medical, research and educational facility in WA.
Aquip has supplied and commissioned 47 Ultrasonic Energy Meters for the following on site upgrades:• a new Central Energy Plant• a Comprehensive Cancer Centre, which combines multiple oncology treatment areas into one location• new laboratories, including high level physical containment facilities• a new Mental Health Unit• the Harry Perkins Medical Research (formerly the Western Australian Institute of Medical Research)
Perth Children's HospitalLocated adjacent to the Queen Elizabeth II Medical Centre (QEIIMC)
Schneider Building chose Aquip to supply and commission the main chiller energy meters.
Aquip has supplied and commissioned 23 Ultrasonic Energy Meters for the central Chiller systems throughout the construction.
Curtin UniversityCurtin University has a vision to create a vibrant urban hub of economic vitality, world-classknowledge, sustainable living, creative spirit and cultural diversity - to build the City of Innovation.Curtin University’s Bentley campus masterplan has achieved a 5 Star rating under the Green BuildingCouncil of Australia’s GREEN STAR COMMUNITIES rating system.
Curtin University chose to use Aquip to supply and commission 29 Ultrasonic Energy Meters for thechiller systems and with future expansions to the site, they are now seeking sub-metering solutions.
Murdoch University
Murdoch University in Perth, Western Australia, has an enviable reputation as one of Australia's topteaching and research universities.Murdoch University chose to use Aquip to supply and 6 Ultrasonic Energy Meters for the chillersystems and with future expansions to the site, they are now seeking sub-metering solutions.