16
VAroughneck Enhanced Torque Casing Connection voestalpine Tubulars GmbH & Co KG www.voestalpine.com/tubulars voest alpine ONE STEP AHEAD.

Enhanced Torque Casing Connection - Voestalpine Torque Casing Connection voestalpine Tubulars GmbH & Co KG voest alpine ONE STEP AHEAD. VAroughneck was developed specifically for well

Embed Size (px)

Citation preview

Page 1: Enhanced Torque Casing Connection - Voestalpine Torque Casing Connection voestalpine Tubulars GmbH & Co KG voest alpine ONE STEP AHEAD. VAroughneck was developed specifically for well

VAroughneckEnhanced Torque Casing Connection

voestalpine Tubulars GmbH & Co KG

www.voestalpine.com/tubulars

voestalpineONE STEP AHEAD.

Page 2: Enhanced Torque Casing Connection - Voestalpine Torque Casing Connection voestalpine Tubulars GmbH & Co KG voest alpine ONE STEP AHEAD. VAroughneck was developed specifically for well

VAroughneck was developed specifically for well applicationswhere rotation of the casing is required. It combines thestrengths of API Buttress with additional advantages ofVAroughneck as mentioned below.

VAroughneck – a robust casi with enhanced tor

Main characteristics of API Buttress and VAroughneck

API ButtressIn deviated well applications, bending loads

in the build zone result in axial tension and compression

loads on the connection. Due to the thread profile (3° angle

on the load flank, 10° angle on the stabbing flank), the

Buttress connection is able to handle axial loads without

inducing high radial forces to pin and box.

Advantage� Minimal risk of jump out failures under bending loads.

Disadvantages� Limited torque due to the J-Distance. The make-up

distance of the Buttress connection is not controlled by

a torque shoulder.

� Risk of excessive stress could lead to coupling failure.

VAroughneck connection at power-tight make-up

VAroughneckIn order to achieve high torque transfer through the

connection, the make-up distance has to be limited. In

addition to the minimal risk of thread jump-out under

bending loads, VAroughneck has the following advantages.

Advantages� With the VAroughneck thread design, the make-up is

limited by pin-to-pin contact.

� At least twice the torque capability of API Buttress.

� Controlled stress distribution proven by FEA.

2

Gap in the center of the coupling (”J-Distance“)

API Buttress connection at power-tight make-up

VAroughneck connection

at power-tight make-up

VAroughneck connection at tension

load combined with internal pressure

VAroughneck connection

at compression load

Page 3: Enhanced Torque Casing Connection - Voestalpine Torque Casing Connection voestalpine Tubulars GmbH & Co KG voest alpine ONE STEP AHEAD. VAroughneck was developed specifically for well

ng connection rque

3

Compatibility of VAroughneck with API ButtressVAroughneck and API Buttress can be made-up together without using a crossover.

If the higher torque properties are needed in specific parts of the string, they can be achieved

by installing a spacer ring to occupy the J-Distance or by applying a thread locking

compound, such as Bakerlok® or Tube-Lok.

Strengths ofVAroughneck� At least twice the torque transfer

compared to API connections.

� Compatible with API Buttress.

� Suitable for tough field applications.

� Offers the opportunity to rotate the

casing string during installation.

� Rotating during cementing leads to

improved quality of the cement bond.

� Tension and compression rating 100%

of the pipe body.

VAroughneck – designed for the following applications� Deviated wells.

� Completion of extended-reach wells.

� Drilling with casing.

VAroughneck accessoriesLicensed machine shops can provide threading

services worldwide for accessories and repair if

needed. List of current licensees available on

www.voestalpine.com/tubulars under “Customer Service“.

Comparison of API Buttress with VAroughneck

API Buttress VAroughneck

[inch] 4 1/2 5 5 1/2 6 5/8 7 4 1/2 5 5 1/2 6 5/8 7Outside diameter

[mm] 114.30 127.00 139.70 168.28 177.80 114.30 127.00 139.70 168.28 177.80

SI Units

Nose length [mm] n/a n/a n/a n/a n/a 6.00 6.00 6.00 6.00 6.00

Standoff pitch diameter [mm] 113.13 125.83 138.53 167.11 176.63 113.13 125.83 138.53 167.11 176.63

Lead [mm/rev.] 5.08 5.08 5.08 5.08 5.08 5.08 5.08 5.08 5.08 5.08

Taper [mm/inch] 1.58 1.58 1.58 1.58 1.58 1.58 1.58 1.58 1.58 1.58

Thread length [mm] 92.39 95.57 97.16 101.92 106.68 98.40 101.57 103.16 107.93 111.85

Coupling length [mm] 225.43 231.78 235.00 244.48 254.00 218.00 225.00 228.00 237.50 247.00

Position triangle stamp [mm] 100.01 103.19 104.78 109.54 114.30 106.00 109.50 111.00 115.75 120.50

Size triangle stamp [mm] 9.52 9.52 9.52 9.52 9.52 6.00 6.00 6.00 6.00 6.00

USC Units

Nose length [inch] n/a n/a n/a n/a n/a 0.236 0.236 0.236 0.236 0.236

Standoff pitch diameter [inch] 4.454 4.954 5.454 6.579 6.954 4.454 4.954 5.454 6.579 6.954

Lead [inch/rev.] 0.200 0.200 0.200 0.200 0.200 0.200 0.200 0.200 0.200 0.200

Taper [inch/inch] 0.062 0.062 0.062 0.062 0.062 0.062 0.062 0.062 0.062 0.062

Thread length [inch] 3.637 3.763 3.825 4.013 4.200 3.874 3.999 4.061 4.249 4.404

Coupling length [inch] 8.875 9.125 9.250 9.625 10.000 8.583 8.858 8.976 9.350 9.724

Position triangle stamp [inch] 3.937 4.063 4.125 4.313 4.500 4.173 4.311 4.370 4.557 4.744

Size triangle stamp [inch] 0.375 0.375 0.375 0.375 0.375 0.236 0.236 0.236 0.236 0.236

Page 4: Enhanced Torque Casing Connection - Voestalpine Torque Casing Connection voestalpine Tubulars GmbH & Co KG voest alpine ONE STEP AHEAD. VAroughneck was developed specifically for well

4 1/2 114.30

5 127.00

5 1/2 139.70

6 5/8 168.28

7 177.80

10.50 15.63 0.224 5.69 4.052 102.92 3.927 99.75 8.583 218.00 5.000 127.00 0.830 10.31 4

11.60 17.26 0.250 6.35 4.000 101.60 3.875 98.43 8.583 218.00 5.000 127.00 0.830 10.31 4

12.60 18.75 0.271 6.88 3.958 100.53 3.833 97.36 8.583 218.00 5.000 127.00 0.830 10.31 4

13.50 20.09 0.290 7.37 3.920 99.57 3.795 96.39 8.583 218.00 5.000 127.00 0.830 10.31 4

15.10 22.47 0.337 8.56 3.826 97.18 3.701 94.01 8.583 218.00 5.201 132.10 0.833 10.34 4

15.00 22.32 0.296 7.52 4.408 111.96 4.283 108.79 8.858 225.00 5.563 141.30 1.026 12.74 4

18.00 26.79 0.362 9.19 4.276 108.61 4.151 105.44 8.858 225.00 5.563 141.30 1.026 12.74 4

21.40 31.85 0.437 11.10 4.126 104.80 4.001 101.63 8.858 225.00 5.748 146.00 1.028 12.76 4

23.20 34.53 0.478 12.14 4.044 102.72 3.919 99.54 8.858 225.00 5.748 146.00 1.028 12.76 4

24.10 35.86 0.500 12.70 4.000 101.60 3.875 98.43 8.858 225.00 5.748 146.00 1.028 12.76 4

17.00 25.30 0.304 7.72 4.892 124.26 4.767 121.08 8.976 228.00 6.051 153.70 1.240 15.40 4

20.00 29.76 0.361 9.17 4.778 121.36 4.653 118.19 8.976 228.00 6.051 153.70 1.240 15.40 4

23.00 34.23 0.415 10.54 4.670 118.62 4.545 115.44 8.976 228.00 6.260 159.00 1.243 15.43 4

26.00 38.69 0.476 12.09 4.548 115.52 4.423 112.34 8.976 228.00 6.260 159.00 1.243 15.43 4

20.00 29.76 0.288 7.32 6.049 153.64 5.924 150.47 9.350 237.50 7.390 187.70 1.802 22.38 4

24.00 35.72 0.352 8.94 5.921 150.39 5.796 147.22 9.350 237.50 7.390 187.70 1.802 22.38 4

28.00 41.67 0.417 10.59 5.791 147.09 5.666 143.92 9.350 237.50 7.390 187.70 1.802 22.38 4

32.00 47.62 0.475 12.06 5.675 144.15 5.550 140.97 9.350 237.50 7.390 187.70 1.802 22.38 4

23.00 34.23 0.317 8.05 6.366 161.70 6.241 158.52 9.724 247.00 7.874 200.00 2.012 24.99 4

26.00 38.69 0.362 9.19 6.276 159.41 6.151 156.24 9.724 247.00 7.874 200.00 2.012 24.99 4

29.00 43.16 0.408 10.36 6.184 157.07 6.059 153.90 9.724 247.00 7.874 200.00 2.012 24.99 4

32.00 47.62 0.453 11.51 6.094 154.79 5.969 151.61 9.724 247.00 7.874 200.00 2.012 24.99 4

35.00 52.09 0.498 12.65 6.004 152.50 5.879 149.33 9.724 247.00 7.874 200.00 2.012 24.99 4

nOmInAL

weIghT

lb/ft kg/m

PIPe OUTSIDe

DIAmeTer

inch mm

wALL

ThICkneSS

inch mm

InSIDe

DIAmeTer

inch mm

DrIfT

DIAmeTer

inch mm

COUPLIng

LengTh

inch mm inch mm

COUPLIng

OUTSIDe DIAmeTer

VOLUme

DISPLACemenT

us gal/ft liter/m

DIMENSIONS

VAroughneck® accessories are available on request.The values shown are based on T&C pipe lenghts of L = 10.0 m (32.81 ft).Other dimensions and 20° beveled couplings available on request.Blanking dimensions available on www.voestalpine.com/tubulars under

„Downloads“.

4

Page 5: Enhanced Torque Casing Connection - Voestalpine Torque Casing Connection voestalpine Tubulars GmbH & Co KG voest alpine ONE STEP AHEAD. VAroughneck was developed specifically for well

NL

4 0 0.670 8.32 4.173 106.00

4 0 0.653 8.11 4.173 106.00

3 0 0.639 7.94 4.173 106.00

3 0 0.627 7.79 4.173 106.00

3 0 0.598 7.42 4.173 106.00

4 1 0.792 9.84 4.311 109.50

4 1 0.746 9.26 4.311 109.50

1 0.695 8.63 4.311 109.50

1 0.668 8.29 4.311 109.50

1 0.653 8.11 4.311 109.50

4 1 0.977 12.13 4.370 111.00

4 1 0.932 11.57 4.370 111.00

1 0.890 11.05 4.370 111.00

1 0.844 10.48 4.370 111.00

6 1 1.493 18.54 4.557 115.75

5 1 1.430 17.76 4.557 115.75

1 1.368 16.99 4.557 115.75

1 1.314 16.32 4.557 115.75

6 2 1.654 20.54 4.744 120.50

6 2 1.607 19.96 4.744 120.50

2 1.561 19.38 4.744 120.50

2 1.516 18.82 4.744 120.50

2 1.471 18.27 4.744 120.50

VOLUme

PrODUCTIOn

us gal/ft liter/m

mAke UP

LOSS

inch mm

D ... Casing nominal OD d ... ID (drift)DC ... Connection ODt ... Casing wall ThicknessnL ... Coupling Length 5

Page 6: Enhanced Torque Casing Connection - Voestalpine Torque Casing Connection voestalpine Tubulars GmbH & Co KG voest alpine ONE STEP AHEAD. VAroughneck was developed specifically for well

4 1/2 114.30

5 127.00

5 1/2 139.70

6 5/8 168.28

7 177.80

5.69

6.35

6.88

7.37

8.56

7.52

9.19

11.10

12.14

12.70

7.72

9.17

10.54

12.09

7.32

8.94

10.59

12.06

8.05

9.19

10.36

11.51

12.65

wALL

ThICkneSS

mm

PIPe OUTSIDe

DIAmeTer

inch mm

Pi Pc Sy Su

kn

L B

°/30.48m

Ty

nm

grADe 55

Pi Pc Sy Su

kn

L B

°/30.48m

Ty

nm

grADe 65

PERFORMANCE PROPERTIES (METRIC-UNITS)

390 305 870 1028 672 58 6800

436 383 965 1140 672 8000

472 446 1040 1230 672 8600

506 504 1109 1311 672 9500

587 621 1274 1506 1134 12100

464 433 1265 1485 899 52 11500

545 602 1524 1789 899 14900

671 715 1812 2126 1371 19400

671 775 1963 2304 1371 21700

671 807 2043 2399 1371 22800

433 379 1434 1673 950 48 15200

499 520 1685 1965 950 19000

592 625 1916 2235 1531 22900

632 709 2171 2533 1531 26900

341 220 1658 1905 1834 39 17700

416 350 2005 2303 1834 24000

493 483 2351 2700 1834 29600

545 597 2652 3046 1834 34900

355 244 1923 2198 2320 37 22300

405 331 2181 2492 2320 26700

457 420 2441 2790 2320 31900

508 507 2694 3079 2320 36900

558 592 2940 3360 2320 41900

330 276 736 902 568 49 6000

368 342 816 1000 568 7100

399 395 880 1078 568 7600

428 443 938 1150 568 8400

497 525 1078 1321 959 10600

393 383 1070 1301 760 44 10000

461 509 1289 1568 760 12900

568 605 1533 1863 1160 16800

568 656 1660 2020 1160 18700

568 683 1728 2103 1160 19700

367 339 1213 1465 804 40 13400

422 456 1425 1721 804 16600

500 529 1621 1957 1295 20100

535 600 1837 2218 1295 23500

288 205 1403 1666 1551 33 15300

352 314 1696 2014 1551 20700

417 426 1989 2361 1551 25500

461 505 2244 2664 1551 30100

300 225 1627 1921 1963 31 19200

343 298 1845 2178 1963 23000

386 373 2065 2438 1963 27500

429 446 2279 2690 1963 31800

472 501 2487 2937 1963 36000

4 1/2 114.30

5 127.00

5 1/2 139.70

6 5/8 168.28

7 177.80

5.69

6.35

6.88

7.37

8.56

7.52

9.19

11.10

12.14

12.70

7.72

9.17

10.54

12.09

7.32

8.94

10.59

12.06

8.05

9.19

10.36

11.51

12.65

grADe 90 grADe 95

571 366 1272 1304 982 85 8800

637 484 1411 1446 982 10500

690 580 1521 1559 982 11200

739 666 1622 1662 982 12500

858 880 1863 1909 1658 15900

679 559 1849 1888 1314 77 15700

796 829 2228 2276 1314 20400

982 1045 2649 2704 2005 26500

982 1133 2869 2931 2005 29700

982 1179 2987 3051 2005 31300

633 479 2097 2134 1389 70 20000

730 691 2463 2507 1389 25200

865 892 2801 2851 2238 30300

924 1036 3175 3231 2238 35700

499 262 2425 2447 2681 58 23900

609 435 2932 2959 2681 32600

721 636 3437 3469 2681 40400

797 815 3877 3914 2681 47800

519 286 2812 2830 3393 55 30400

592 406 3189 3209 3393 36500

668 540 3570 3593 3393 43700

742 672 3939 3964 3393 50800

816 803 4299 4327 3393 57700

541 358 1206 1240 931 81 8500

604 470 1337 1375 931 10000

654 560 1442 1483 931 10800

701 641 1537 1581 931 11900

814 842 1766 1816 1572 15200

643 540 1753 1796 1246 73 14900

755 794 2112 2164 1246 19400

931 990 2512 2571 1901 25300

931 1073 2720 2787 1901 28200

931 1117 2832 2901 1901 29800

601 464 1988 2029 1317 66 19200

692 664 2335 2384 1317 24000

820 853 2656 2711 2122 28900

876 981 3010 3072 2122 34100

473 255 2299 2327 2542 55 22800

577 423 2779 2813 2542 31100

684 612 3258 3298 2542 38400

756 781 3676 3721 2542 45500

492 278 2666 2691 3216 52 28900

562 396 3023 3051 3216 34700

633 522 3384 3416 3216 41600

704 646 3734 3769 3216 48300

773 770 4076 4114 3216 54900

Other grades on request.

bar bar

6

Page 7: Enhanced Torque Casing Connection - Voestalpine Torque Casing Connection voestalpine Tubulars GmbH & Co KG voest alpine ONE STEP AHEAD. VAroughneck was developed specifically for well

Pi Pc Sy Su

kn

L B

°/30.48m

Ty

nm

grADe 75

Pi Pc Sy Su

kn

L B

°/30.48m

Ty

nm

grADe 80

Pi ... Internal Yield PressurePc ... Collapse PressureSy ... Joint Yield StrengthSu ... Joint Ultimate Strength - API Joint Strength (calculation according to API 5C3)L ... max. Load on Coupling faceB ... max. Bending (uniaxial)Ty ... Connection Yield Torque

481 341 1072 1166 827 72 7800

537 438 1189 1293 827 9200

581 517 1282 1394 827 9900

623 589 1367 1487 827 11000

723 764 1570 1708 1397 13900

572 500 1558 1687 1107 65 13600

671 724 1878 2033 1107 17600

827 880 2233 2415 1690 22900

827 954 2418 2618 1690 25600

827 993 2517 2725 1690 27000

534 434 1767 1903 1171 59 17600

615 609 2076 2236 1171 22000

729 770 2361 2543 1886 26500

779 872 2675 2882 1886 31200

420 240 2043 2177 2259 49 21000

513 397 2471 2632 2259 28800

608 564 2896 3085 2259 34900

672 712 3268 3481 2259 41300

437 264 2370 2515 2859 46 26200

499 373 2687 2852 2859 31500

563 485 3008 3192 2859 37700

625 594 3319 3522 2859 43800

687 702 3623 3845 2859 49700

450 330 1004 1155 775 67 7500

503 421 1113 1281 775 8900

545 495 1200 1381 775 9500

583 561 1280 1472 775 10500

678 717 1470 1691 1308 13400

536 478 1459 1668 1037 60 12900

629 687 1758 2010 1037 16800

775 825 2091 2389 1582 21800

775 894 2265 2589 1582 24400

775 931 2358 2695 1582 25700

500 416 1655 1880 1097 55 16900

576 580 1944 2209 1097 21100

683 722 2211 2512 1766 25400

729 818 2506 2847 1766 29900

394 231 1914 2144 2116 46 19800

481 383 2314 2593 2116 26900

569 538 2713 3039 2116 33200

629 676 3060 3429 2116 39300

410 259 2219 2475 2678 43 25000

468 360 2517 2807 2678 30000

527 464 2817 3142 2678 35900

586 566 3109 3467 2678 41700

644 667 3393 3784 2678 47300

grADe 110 grADe 125

751 402 1674 1683 1292 112 10300

838 552 1856 1867 1292 12300

908 682 2001 2012 1292 13200

973 802 2134 2146 1292 14700

1130 1092 2451 2465 2182 18600

893 654 2433 2439 1729 101 18800

1048 1022 2932 2939 1729 24500

1292 1375 3487 3492 2638 32000

1292 1490 3776 3785 2638 35800

1292 1551 3931 3940 2638 37800

834 544 2757 2757 1829 92 23600

960 833 3239 3239 1829 29800

1138 1107 3683 3683 2945 35800

1216 1363 4174 4174 2945 42400

656 287 3165 3165 3528 76 28600

801 484 3827 3827 3528 39200

949 758 4486 4486 3528 48600

1049 1003 5062 5062 3528 57700

683 320 3662 3662 4465 72 36500

780 445 4152 4152 4465 44000

879 628 4649 4649 4465 52800

977 808 5129 5129 4465 61400

1073 987 5598 5598 4465 69900

660 383 1472 1545 1136 99 9800

737 523 1632 1714 1136 11600

798 635 1760 1848 1136 12400

855 737 1877 1970 1136 13800

993 989 2155 2263 1918 17600

785 610 2140 2237 1520 89 17500

922 929 2578 2695 1520 22800

1136 1210 3066 3203 2320 29800

1136 1312 3321 3471 2320 33300

1136 1365 3457 3614 2320 35200

733 516 2426 2526 1608 81 22200

845 766 2850 2967 1608 27900

1001 1003 3242 3375 2590 33600

1069 1199 3674 3825 2590 39700

577 278 2806 2894 3102 67 26700

705 464 3393 3499 3102 36500

835 701 3977 4101 3102 45300

922 912 4487 4627 3102 53700

601 306 3254 3345 3926 63 34000

686 430 3690 3793 3926 41000

773 588 4131 4246 3926 49100

859 743 4558 4685 3926 57100

944 899 4975 5114 3926 64900

bar bar

7

Page 8: Enhanced Torque Casing Connection - Voestalpine Torque Casing Connection voestalpine Tubulars GmbH & Co KG voest alpine ONE STEP AHEAD. VAroughneck was developed specifically for well

4 1/2 114.30

5 127.00

5 1/2 139.70

6 5/8 168.28

7 177.80

0.224

0.250

0.271

0.290

0.337

0.296

0.362

0.437

0.478

0.500

0.304

0.361

0.415

0.476

0.288

0.352

0.417

0.475

0.317

0.362

0.408

0.453

0.498

wALL

ThICkneSS

inch

PIPe OUTSIDe

DIAmeTer

inch mm

Pi Pc Sy Su

1000lb

L B

°/100ft

Ty

ft.lbs

grADe 55

Pi Pc Sy Su

1000lb

L B

°/100ft

Ty

ft.lbs

grADe 65

PERFORMANCE PROPERTIES (US CUSTOMARY-UNITS)

5656 4424 196 231 151 58 5000

6324 5555 217 256 151 5900

6846 6469 234 277 151 6350

7339 7310 249 295 151 7000

8514 9007 286 339 255 8900

6730 6280 284 334 202 52 8500

7905 8731 343 402 202 11000

9732 10370 407 478 308 14300

9732 11240 441 518 308 16000

9732 11705 459 539 308 16800

6280 5497 322 376 214 48 11200

7237 7542 379 442 214 14000

8586 9065 431 502 344 16900

9166 10283 488 569 344 19850

4946 3191 373 428 412 39 13050

6034 5076 451 518 412 17700

7150 7005 529 607 412 21850

7905 8659 596 685 412 25750

5149 3539 432 494 522 37 16450

5874 4801 490 560 522 19700

6628 6092 549 627 522 23550

7368 7353 606 692 522 27200

8093 8586 661 755 522 30900

4786 4003 165 203 128 49 4450

5337 4960 183 225 128 5250

5787 5729 198 242 128 5600

6208 6425 211 259 128 6200

7208 7614 242 297 216 7800

5700 5555 241 292 171 44 7400

6686 7382 290 353 171 9500

8238 8775 345 419 261 12400

8238 9514 373 454 261 13800

8238 9906 388 473 261 14550

5323 4917 273 329 181 40 9900

6121 6614 320 387 181 12250

7252 7672 364 440 291 14800

7760 8702 413 499 291 17350

4177 2973 315 375 349 33 11300

5105 4554 381 453 349 15250

6048 6179 447 531 349 18800

6686 7324 504 599 349 22200

4351 3263 366 432 441 31 14150

4975 4322 415 490 441 16950

5598 5410 464 548 441 20300

6222 6469 512 605 441 23450

6846 7266 559 660 441 26550

4 1/2 114.30

5 127.00

5 1/2 139.70

6 5/8 168.28

7 177.80

0.224

0.250

0.271

0.290

0.337

0.296

0.362

0.437

0.478

0.500

0.304

0.361

0.415

0.476

0.288

0.352

0.417

0.475

0.317

0.362

0.408

0.453

0.498

grADe 90 grADe 95

8282 5308 286 293 221 85 6500

9239 7020 317 325 221 7750

10008 8412 342 350 221 8250

10718 9660 365 374 221 9200

12444 12763 419 429 373 11750

9848 8108 416 424 295 77 11600

11545 12024 501 512 295 15050

14243 15156 596 608 451 19550

14243 16433 645 659 451 21900

14243 17100 672 686 451 23100

9181 6947 471 480 312 70 14750

10588 10022 554 564 312 18600

12546 12937 630 641 503 22350

13401 15026 714 726 503 26350

7237 3800 545 550 603 58 17650

8833 6309 659 665 603 24050

10457 9224 773 780 603 29800

11560 11821 872 880 603 35250

7527 4148 632 636 763 55 22400

8586 5889 717 721 763 26900

9689 7832 803 808 763 32250

10762 9747 886 891 763 37450

11835 11647 966 973 763 42550

7847 5192 271 279 209 81 6250

8760 6817 301 309 209 7400

9485 8122 324 333 209 7950

10167 9297 346 355 209 8800

11806 12212 397 408 353 11200

9326 7832 394 404 280 73 11000

10950 11516 475 486 280 14300

13503 14359 565 578 427 18650

13503 15563 611 627 427 20800

13503 16201 637 652 427 22000

8717 6730 447 456 296 66 14150

10037 9631 525 536 296 17700

11893 12372 597 609 477 21300

12705 14228 677 691 477 25150

6860 3698 517 523 571 55 16800

8369 6135 625 632 571 22950

9921 8876 732 741 571 28300

10965 11327 826 837 571 33550

7136 4032 599 605 723 52 21300

8151 5743 680 686 723 25600

9181 7571 761 768 723 30700

10211 9369 839 847 723 35600

11211 11168 916 925 723 40500

Other grades on request.

psi psi

8

Page 9: Enhanced Torque Casing Connection - Voestalpine Torque Casing Connection voestalpine Tubulars GmbH & Co KG voest alpine ONE STEP AHEAD. VAroughneck was developed specifically for well

Pi Pc Sy Su

1000lb

L B

°/100ft

Ty

ft.lbs

grADe 75

Pi Pc Sy Su

1000lb

L B

°/100ft

Ty

ft.lbs

grADe 80

6976 4946 241 262 186 72 5750

7789 6353 267 291 186 6800

8427 7498 288 313 186 7300

9036 8543 307 334 186 8100

10486 11081 353 384 314 10250

8296 7252 350 379 249 65 10050

9732 10501 422 457 249 13000

11995 12763 502 543 380 16900

11995 13837 544 589 380 18900

11995 14402 566 613 380 19900

7745 6295 397 428 263 59 13000

8920 8833 467 503 263 16250

10573 11168 531 572 424 19550

11298 12647 601 648 424 23000

6092 3481 459 489 508 49 15500

7440 5758 556 592 508 21250

8818 8180 651 694 508 25750

9747 10327 735 783 508 30450

6338 3829 533 565 643 46 19300

7237 5410 604 641 643 23250

8166 7034 676 718 643 27800

9065 8615 746 792 643 32300

9964 10182 814 864 643 36650

6527 4786 226 260 174 67 5550

7295 6106 250 288 174 6550

7905 7179 270 310 174 7000

8456 8137 288 331 174 7750

9834 10399 330 380 294 9900

7774 6933 328 375 233 60 9500

9123 9964 395 452 233 12400

11240 11966 470 537 356 16100

11240 12966 509 582 356 18000

11240 13503 530 606 356 18950

7252 6034 372 423 247 55 12450

8354 8412 437 497 247 15550

9906 10472 497 565 397 18750

10573 11864 563 640 397 22050

5714 3350 430 482 476 46 14600

6976 5555 520 583 476 19850

8253 7803 610 683 476 24500

9123 9805 688 771 476 29000

5947 3756 499 556 602 43 18450

6788 5221 566 631 602 22150

7643 6730 633 706 602 26500

8499 8209 699 779 602 30750

9340 9674 763 851 602 34900

grADe 110 grADe 125

10892 5831 376 378 290 112 7600

12154 8006 417 420 290 9050

13169 9892 450 452 290 9750

14112 11632 480 482 290 10850

16389 15838 551 554 491 13700

12952 9485 547 548 389 101 13850

15200 14823 659 661 389 18050

18739 19943 784 785 593 23600

18739 21611 849 851 593 26400

18739 22495 884 886 593 27900

12096 7890 620 620 411 92 17400

13924 12082 728 728 411 22000

16505 16056 828 828 662 26400

17637 19769 938 938 662 31250

9514 4163 712 712 793 76 21100

11618 7020 860 860 793 28900

13764 10994 1008 1008 793 35850

15214 14547 1138 1138 793 42550

9906 4641 823 823 1004 72 26900

11313 6454 933 933 1004 32450

12749 9108 1045 1045 1004 38950

14170 11719 1153 1153 1004 45300

15563 14315 1258 1258 1004 51550

9572 5555 331 347 255 99 7250

10689 7585 367 385 255 8550

11574 9210 396 415 255 9150

12401 10689 422 443 255 10200

14402 14344 484 509 431 13000

11385 8847 481 503 342 89 12900

13372 13474 580 606 342 16800

16476 17550 689 720 522 22000

16476 19029 747 780 522 24550

16476 19798 777 812 522 25950

10631 7484 545 568 361 81 16350

12256 11110 641 667 361 20600

14518 14547 729 759 582 24800

15505 17390 826 860 582 29300

8369 4032 631 651 697 67 19700

10225 6730 763 787 697 26900

12111 10167 894 922 697 33400

13372 13227 1009 1040 697 39600

8717 4438 732 752 883 63 25100

9950 6237 830 853 883 30250

11211 8528 929 955 883 36200

12459 10776 1025 1053 883 42100

13692 13039 1118 1150 883 47850

psi psi

Pi ... Internal Yield PressurePc ... Collapse PressureSy ... Joint Yield StrengthSu ... Joint Ultimate Strength - API Joint Strength (calculation according to API 5C3)L ... max. Load on Coupling faceB ... max. Bending (uniaxial)Ty ... Connection Yield Torque 9

Page 10: Enhanced Torque Casing Connection - Voestalpine Torque Casing Connection voestalpine Tubulars GmbH & Co KG voest alpine ONE STEP AHEAD. VAroughneck was developed specifically for well

VAroughneck – Tested product specifications

� make-and-break tests

M&B tests have been successfully carried outwith samples which verified the manufactu-ring tolerances. The tests comprised the complete nominal pipe outside diameterrange in combination with different gradesand various wall thicknesses. All torque-turn-diagrams show the same proper characteri-stics until the final make-up torque has beenreached. In addition no galling was observedon the connections after a minimum of 3 times make-and-break operation.

� Connection yield torque tests

VAroughneck has been extensively testedregarding torque capacity. Overtorque testshave been performed through the whole rangeof pipe outside diameters, grades and wallthicknesses to ensure outstanding connectionyield torque for tough field applications.

� CAL I series B tests

Multiple specimens have been successfullytested related to CAL I series B according toISO 13679:2002. The tests incorporated the 95 % VME and were conducted with bendingload, i.e. dogleg severity was 20°/100ft. Inaddition compression loads up to 100% effi-ciency have been applied on the test samples,with different nominal pipe outside diameters

in combination with various grades and wallthicknesses. In all tests the OCTG semi premiumconnection VAroughneck kept brilliant tightnessunder severe combined loads.

� Tension to failure tests

Neither connection leakages nor structural failureswere detected in all performed failure tests.

� fatigue tests

In deviated wells the pipes are subject to bending stresses that vary depending on the welldesign. Additionally, if the string is rotatedduring installation or cementing, the pipe connections are subject to rotational bending, i.e.cyclic compression and tensile loads exist.

To study this fatigue scenario, voestalpineTubulars built a rotating fatigue machine andtested the connection under severe rotational bending loads that simulated different welldeviations.

VAroughneck has been tested up to 1,100,000 revolutions without failure in the fatigue machine at voestalpine Tubulars, see picture above.

Further information on test results available upon request.

fatigue limit test with rotating fatigue test frame at voestalpine Tubulars

10

Page 11: Enhanced Torque Casing Connection - Voestalpine Torque Casing Connection voestalpine Tubulars GmbH & Co KG voest alpine ONE STEP AHEAD. VAroughneck was developed specifically for well

to verify the

Due to the high torque values anticipated in the well design,

a connection with torque capabilities higher than those of

API connections was needed.

During installation of VAroughneck, torque-turn-monitoring

was used to demonstrate proper make-up, identify possible

difficulties and reveal any possible risks.

The recorded torque-turn-diagrams from field make-up showed

good and reproducible results. Therefore, the make-up can be

done without a torque-turn-monitoring system, if it is ensured

that the given yield torque is not exceeded.

Typical torque-turn-diagram of a VAroughneck connection

TURNS

DEPTH

[m]

EXTENDED REACH [m]

TORQUE

[ft.lbs]

Field installation example 4 1/2”VAroughneck at RAG well in Winkl (Austria)

11

Page 12: Enhanced Torque Casing Connection - Voestalpine Torque Casing Connection voestalpine Tubulars GmbH & Co KG voest alpine ONE STEP AHEAD. VAroughneck was developed specifically for well

MAKE UP TORQUE

4 1/2 114.30 10.50 15.63 0.224 5.69 4800 3540 5440 4010 6000 4430 6240 4600 6800 5020

11.60 17.26 0.250 6.35 5680 4190 6400 4720 7120 5250 7360 5430 8000 5900

12.60 18.75 0.271 6.88 6080 4480 6880 5070 7600 5610 7920 5840 8640 6370

13.50 20.09 0.290 7.37 6720 4960 7600 5610 8400 6200 8800 6490 9520 7020

15.10 22.47 0.337 8.56 8480 6250 9680 7140 10720 7910 11200 8260 12160 8970

5 127.00 15.00 22.32 0.296 7.52 8000 5900 9200 6790 10320 7610 10880 8020 11920 8790

18.00 26.79 0.362 9.19 10320 7610 11920 8790 13440 9910 14080 10390 15520 11450

21.40 31.85 0.437 11.10 13440 9910 15520 11450 17440 12860 18320 13510 20240 14930

23.20 34.53 0.478 12.14 14960 11030 17360 12800 19520 14400 20480 15110 22560 16640

24.10 35.86 0.500 12.70 15760 11620 18240 13450 20560 15160 21600 15930 23840 17580

5 1/2 139.70 17.00 25.30 0.304 7.72 10720 7910 12160 8970 13520 9970 14080 10390 15360 11330

20.00 29.76 0.361 9.17 13280 9790 15200 11210 16880 12450 17600 12980 19200 14160

23.00 34.23 0.415 10.54 16080 11860 18320 13510 20320 14990 21200 15640 23120 17050

26.00 38.69 0.476 12.09 18800 13870 21520 15870 23920 17640 24960 18410 27280 20120

6 5/8 168.28 20.00 29.76 0.288 7.32 12240 9030 14160 10440 15840 11680 16800 12390 18240 13450

24.00 35.72 0.352 8.94 16560 12210 19200 14160 21520 15870 23040 16990 24880 18350

28.00 41.67 0.417 10.59 20400 15050 23680 17470 26560 19590 27920 20590 30720 22660

32.00 47.62 0.475 12.06 24080 17760 27920 20590 31440 23190 33040 24370 36400 26850

7 177.80 23.00 34.23 0.317 8.05 15360 11330 17840 13160 20000 14750 20960 15460 23120 17050

26.00 38.69 0.362 9.19 18400 13570 21360 15750 24000 17700 25200 18590 27760 20470

29.00 43.16 0.408 10.36 22000 16230 25520 18820 28720 21180 30160 22250 33280 24550

32.00 47.62 0.453 11.51 25440 18760 29520 21770 33360 24610 35040 25840 38640 28500

35.00 52.09 0.498 12.65 28800 21240 33520 24720 37840 27910 39760 29330 43920 32390

PIPe OUTSIDe

DIAmeTer

inch mm

wALL

ThICkneSS

inch mm

grADe 55

nm ft.lbs

grADe 65

nm ft.lbs

grADe 75

nm ft.lbs

grADe 80

nm ft.lbs

grADe 90

nm ft.lbs

reCOmmenDeD OPTImUm mAke UP TOrqUe

nOmInAL

weIghT

lb/ft kg/m3

recommended optimum make-up-torque using a thread compound with a friction factor of 1.maximum make-up-torque: optimum make-up-torque +10%.minimum make-up-torque: optimum make-up-torque -10%.

12

Page 13: Enhanced Torque Casing Connection - Voestalpine Torque Casing Connection voestalpine Tubulars GmbH & Co KG voest alpine ONE STEP AHEAD. VAroughneck was developed specifically for well

4 7040 5190 7840 5780 8240 6080

1 5 8400 6200 9280 6840 9840 7260

1 6 8960 6610 9920 7320 10560 7790

1 6 10000 7380 11040 8140 11760 8670

1 8 12720 9380 14080 10390 14960 11030

8 12560 9260 14000 10330 15040 11090

1 1 16320 12040 18240 13450 19600 14460

2 1 21200 15640 23840 17580 25600 18880

2 1 23760 17520 26640 19650 28640 21120

2 1 25040 18470 28160 20770 30240 22300

1 16000 11800 17760 13100 18880 13930

2 1 20160 14870 22320 16460 23840 17580

2 1 24240 17880 26880 19830 28640 21120

2 1 28560 21070 31760 23430 33920 25020

1 19120 14100 21360 15750 22880 16880

2 1 26080 19240 29200 21540 31360 23130

2 2 32320 23840 36240 26730 38880 28680

3 2 38240 28200 42960 31690 46160 34050

1 24320 17940 27200 20060 29200 21540

2 1 29200 21540 32800 24190 35200 25960

2 2 34960 25790 39280 28970 42240 31160

3 2 40640 29970 45680 33690 49120 36230

3 2 46160 34050 51920 38290 55920 41250

grADe 95

nm ft.lbs

grADe 110

nm ft.lbs

grADe 125

nm ft.lbs

313

Page 14: Enhanced Torque Casing Connection - Voestalpine Torque Casing Connection voestalpine Tubulars GmbH & Co KG voest alpine ONE STEP AHEAD. VAroughneck was developed specifically for well

14

Strings already installed

Make-up

Based on numerous internal tests and torque-turn-monitoring during field tests, make-up can be done without a torque-turn-monitoring system, if it is ensured that the given yield torque is not exceeded.

Page 15: Enhanced Torque Casing Connection - Voestalpine Torque Casing Connection voestalpine Tubulars GmbH & Co KG voest alpine ONE STEP AHEAD. VAroughneck was developed specifically for well

PICKING UP

DRIFTING

CLEANING AND DRYING

FINAL INSPECTION

APPLYING COMPOUND

STABBING

STARTING MAKE-UP

COMPLETING MAKE-UPBETWEEN MINIMUM ANDMAXIMUM TO OPTIMUM

TORQUE

ACCEPTANCE

mAxImUm

mInImUm

OPTImUmTOrqUe

ThreAD

PIn TO PIn

TUrnS

This point indicates maximum

torque of API Buttress

Running Procedure

For running please use same procedureas for API Buttress except make-up to position:

The triangle stamp shall be used for equipment set-up check only.

After finish make-up to torque the coupling should be close to baseline.

Typical Torque-turn-diagram

15

The diagram shows the significantly higher torque capability of VAroughneck compared to API Buttress.

Page 16: Enhanced Torque Casing Connection - Voestalpine Torque Casing Connection voestalpine Tubulars GmbH & Co KG voest alpine ONE STEP AHEAD. VAroughneck was developed specifically for well

voestalpine Tubulars GmbH & Co KGAlpinestrasse 17

8652 Kindberg-Aumuehl, Austria

T. +43/50304/23-0

F. +43/50304/63-531

[email protected]

www.voestalpine.com/tubulars 3rd

Ed

itio

n p

rinte

d O

cto

ber

2016