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Environment Management Plan
for
Grain Based 100 KLD Fuel Ethanol
Plant & 2.8 MW Co- Generation
Power Plant (By product: 50 TPD of CO2 Generation & 46
TPD of DDGS)
At Village – Babupur
Tehsil - Dabra Distt – Gwalior (MP)
Proposed By M/s DABRA ALCOBREW PVT. LTD.
160 KANCHAN BAGH INDORE (MP) -452001
ENVIRONMENT MANAGEMENT PLAN (EMP)
1. INTRODUCTION
M/s Dabra Alcobrew Pvt. Ltd. is a company interested in venturing into
manufacturing of fuel ethanol and its by-products like CO2, DDGS and captive power
generation. The project will be based on MULTI FEED grains like broken rice, maize,
FCI Rice etc for utilization of their starch to manufacture bio-ethanol and other
constituents like protein & fibre to produce value added cattle feed. The group wants
to generate this environment friendly fuel to promote the concept of sustainable
development as well as to promote Agro-based industries with assured returns for the
farmers. By setting up distilleries and manufacturing fuel ethanol. This venture would
boost job opportunities and would also spur indigenous technological development.
According to the Govt. of India Ethanol Blending Programmed (EBP), India aims to
achieve 20% ethanol blending in petrol by 2025. Thus ethanol from multifeed Grains
for consumption, would be a great boost to the EBP plan execution.
M/s Dabra Alcobrew Private Limited is proposing green field grain based distillery at
Village- Babupur, Tehsil-Dabra in the Dist of Gwalior (MP) . The management has
proposed to install 100 KLD fuel ethanol unit based on grain feed unit to meet out the
requirement of Fuel Ethanol in the market.
The company will have well defined managerial and technical team looking after entire
operation. Shri Anshuman Mishra will be director of the unit and shall be look after
entire project under his supervision
A good network of internal as well as main approach roads would be prepared. The
unit would be designed in versatile fashion by adopting latest CDM (Clean
Development mechanism) process techniques as well as with latest state-of-the art
machinery. The project would be formulated in such a fashion and manner so that
utmost Safety Norms & Environment Protection shall be taken careof.
The Promoters:
The promoters are well experienced in business, management, technology and process
orchestration and have made a thorough study of the entire project, planning as well
as implementation schedule. The names and designations of the Promoters are as
under:
2. BRIEF DESCRIPTION OF NATURE OF THE PROJECT
The present proposal is for setting up a grain based 100 KLD of fuel ethanol unit with
cogeneration of power (2.8 MW) at Village Babupur Tehsil- DabraDist. Gwalior (MP) in
the State of Madhya Pradesh at an estimated cost Rs. 7550 Lacs .
The Products will have specified as 100 KLPD of fuel ethanol. The by product is
identified as CO2 which will generate at about -50 TPD (total generation). DDGS 46
TPD) shall also be recovered from the proposed unit
The Company proposes to set up an integrated pollution free (Zero discharge) Distillery
Complex in the State. The proposed Industrial Complex shall process waste and
coarse grains as its raw material to produce fuel ethanol, CO2 etc. :
Silent Feature Of The Project
Liquefaction:
1. Maximum conversion of starch to sugar
2. Recycle of lees thus minimizing the fresh water requirement.
Fermentation:
1. High alcohol productivity with high efficiency of fermentation of up to 92%.
2. Higher alcohol content in the fermented mash, thus lower steam requirement.
3. High ease of operation
4. Design of equipment, piping and provision of cleaning in place ensures minimum
bacterial activity.
5. Mash coolers designed to reduce the possibilities of choking.
6. Water recycle and reuse system reducing fresh water requirement.
Distillation:
1. Plant with maximum heat integration to produce alcohol with lowest energy
consumption.
2. Energy efficient integrated system Distillation efficiency up to 99.5% whilst
producing AA
3. Well-engineered plants with high efficiency trays to ensure elaborate separation
and removal of impurities ensuring superior quality of Spirit.
Proper care in design of calming zone on trays, large area of down-comers, gas-
liquid separators with tangential entry and vapor bottles ensures proper gas-liquid
disengagement and eliminates chances of liquid carryover
4. Mash column with hyper stat Rh Grid trays ensure high turbulence on tray, this
minimizes chances of scaling. Also, this special construction of trays and access to
each tray helps in easier cleaning of column internals.
5. Condensers are designed with multiple passes to ensure high velocity and to
minimize scaling inside tubes.
6. Water recycle and reuse system reducing fresh water requirement.
Integrated Evaporation:
1. Concentrated spent wash up to 40 % w/w solids with low steam.
2. The process condensate after the condensate treatment used as cooling tower
make up thus reducing the fresh water requirement.
3. Possibility of Higher value realization obtained from mixing of syrup with wet cake
in the dryer.
4. Water recycle and reuse system reducing fresh water requirement.
Dryer:
1. Multiple working references
2. Low Temperature drying – No product degradation
3. 100 % syrup can be consumed
4. Robust construction
Process Condensate Treatment Plant:
Designed to treat process condensate + Cooling Tower Blow down + Dryer vapour
condensate thus enhancing recycle and reducing fresh water requirement to up to
5.28 lit/lit for Distillery process
1. Technology available indigenously with successful plants running based on the
technology with focus on reducing water ,energy and carbon footprint
2. Provided with most efficient Fed batch Fermentation technology
3. Distillation operating on Multi-Pressure Technology – an efficiently heat
integrated system, operating on fully automated PLC control system
4. Most efficient process technologies for liquefaction, fermentation ,MPR
distillation , dehydration and evaporation to attain maximum and sustainable
plant outputs
5. Extensively process and heat integrated system to reduce energy consumption
6. Water management design based upon three principles of reduce, reuse and
recycle water to minimize fresh water requirement.
7. Zero effluent and liquid discharge norms applied while designing the plant.
8. Ethanol produced from the proposed 1G ethanol facility will be as per Indian
specifications (IS 15464:2004) of anhydrous ethanol for use of blending in
automobile fuel.
3. SALIENT FEATURES OF THE PROPOSED PROJECT
Salient Features of The proposed Project
Site Address Khasara No. 487,488,489,522,571 ,
village-Babupur, Tehsil- Dabra Dist. Gwalior (MP)
Production Capacity Grain base fuel ethanol unit of 100 KLPD along with 2.8 MW Power Plant
and 50 TPD CO2 generation
Cost of Project 7550 Lacs
Grain Requirement 242 TPD
Boiler capacity at MCR (100% Load) 30 TPH
Steam Requirement 20.4 TPH @ 3.5 kg/cm2
Fuel 240 TPD Husk
Total water Requirement 1472 KLD
Total Recycling of Water 1078 KLD
Net Fresh Water Requirement 394 KLD
Spent Wash Generation 603 KLD
Feed To DDGS Dryer 133 KLD
DDGS Generation 46 TPD
Ash Generation from Boiler 28 TPD
Operating Power Requirement 2500 KWH
Feed to MEE 381 KLD
Process condensate from MEE 343 KLD
Capacity of CPU 500 KLD
Capital Cost for Environmental measures MEE, Dryer, ESP for boiler
2061 Lacs
Recurring cost for environmental
Management etc ( Proposed )
83.80 Lacs
Total Acquired Land 5.87 Hact ( 14.9 Acres)
Total Built Up area of Plant 2.0 Hact
Proposed area for plantation 1.95 Hact
Alternative Source of Power MPEB
Direct Employment Generation 90+105
Budget for CER/CSR 113 Lacs
4. ENVIORNMENT SETTING OF THE PROECT
Particular Details
Village Babupur ,
Tehsil Dabra
District Gwalior
Latitude & Longitude 1. 25°56'33.33"N to 78°27'53.26"E 2. 25°56'33.70"N to 78°27'51.42"E 3. 25°56'38.09"N to 78°27'51.88"E 4. 25°56'38.39"N to 78°27'39.40"E 5. 25°56'35.11"N to 78°27'38.45"E 6. 25°56'33.99"N to 78°27'40.95"E 7. 25°56'30.45"N to 78°27'51.01"E
Elevation range Highest elevation-190m
Lowest elevation-184m
Nearest National/ State Highway Village PWD Road -0.05 km- E SH-19- 10.00 km- ESE
Nearest Railway Station Dabra Railway Station 14.50km- WSW
Nearest Airport Gwalior Airport- 45.00km- NW
Ecological Sensitive Areas (Wild Life Sanctuaries) within 10km radius.
None
Nearest hill range within 10km radius Chiteshwar Hill- 8.50 km- WSW
Reserved / Protected Forest within 10km radius
Ramsir Protected Forest- 2.25 km- E Tirgu Protected Forest- 1.75 km- SE Uchar Protected Forest- 4.0 km- SSE Tilaitha Protected Forest – 7.25 km-SSW
Nearest major city with 100000 None
population within 10km radius
Nearest Town/City within 10km radius None
Nearest Village Babupur – 0.25km- N
Nearest Habitation 0.10 km- ENE
Nearest River with 10km radius Sindh River- 2.00 km- E
Nearest Nalla/pond/Nadi Parwav Nala- 0.01 - N Canal – 1.00 km- WNW Canal- 1.00km- SSW Chhachhundar Nadi -3.45 km- NNE Jhinni Nala – 4.00 km- NNW Pathariyao Nadi -7.75 km- ENE Canal -5.25km- ESE Jor Nala- 2.50 km- S Lirma Nala- 7.25 km- SW
Google Image
Topographical Base Map
5. ENVIORNMENT MNGEMENT PLAN
5.1 AIR ENVIRONMENT
Particulate matters & other gaseous emission are envisaged as pollutant from
boiler, whereas fugitive emissions are also envisaged from various material
transfer points.
To mitigate the impact of pollutants from boiler stack, sources of fugitive
emission and vehicular traffic during the operational phase of the site,
following measures are proposed for implementation:
• ESP shall be provided at stack of boiler to control the emission below 50 mg
per cubic meter.
• Provision of Good quality of coal for boiler , whenever it is used instead of rice
husk
• Adequate stack height of 42 mt for boiler shall be provided for better
dispersion.
• Provision of Dust collectors system at various material transfer points.
• Provision of Online continuous monitoring system for stack of boiler
• Provision of regular Ambient air quality monitoring to ensure that ambient air
quality shall be met the limit
• Development of green belt in time bound manner in consultation with forest
department.
• Dense phase conveying system for ash (28 TPD) handling shall be provided to
prevent the fugitive emission.
• Provision of enclosure for all the loading & unloading operations, where ever
required.
• Provision of cover over coal conveyors belt along with dust suppression system
• Provision of dust mask for workers and instruction of compulsory use.
Details of Pollution Control Equipments
Sl.
No.
Pollution Control
Equipments
Description
1 ESP The height of stack is proposed as 42 mt. The ESP will be provided at boiler stack to control the air
pollution and to meet the norms fixed by State Pollution Control Board.
2 Coal Storage and Handling
Coal will be conveyed by road and it will be unloaded and stored in the covered shed. Coal will
be transported to plant by belt conveyor. Water spraying arrangement shall be provided over the belt conveyors to prevent fugitive emission during
handling of coal.
3 Handling of fly ash
generated from Co gen Plant
The quantity of fly ash going with the flue gases
from boiler at different zones viz furnace, bank tubes, economizer & ESP will be collected and conveyed to common bunker by dense phase
conveying system. The fly ash from the common bunker will be conveyed to silo. The whole system
is totally enclosed and no emission will be generated.
Control and Monitoring Of Secondary Fugitive Emissions
Fugitive emissions from the proposed plant would be significant considering
the activities like material handling & milling, transfer points of materials and
movement of vehicles. These operations generate dust. Specific instances of
fugitive dust generation may include dust blown by wind from the raw-
materials stockpile, dust caused by vehicular traffic within & outside of the
factory, dust leakage from conveyors, conveyor transport points, storage
hoppers and packers etc, Good housekeeping, proper maintenance, wetting of
dusty areas, use of enclosed storage wherever feasible etc., will considerably
reduce fugitive dust. M/s Dabra Alcobrew Pvt. Ltd. proposes the following
measures to control the fugitive emission:
Provision of earmarking of storage area.
Provision of enclosure for points of loading & unloading and transfer
operations.
Regular spraying of water over internal road and approach road to control
dust
Development of green belt around the periphery of plant and along the road to
arrest the fugitive emissions.
Provision of regular training to the personnel operating and maintaining
fugitive emissions control systems.
Provision of pucca road within the plant premises.
Prevention of Idle running of vehicles during material loading / unloading
operations.
5.2 NOISE AND ODOUR ENVIRONMENT
Noise generating sources in a plant are identified as steam release valves,
compressors, blowers, turbine and DG set etc. No person is required to remain
constantly at the above-mentioned units and will go occasionally to check the
systems.
Noise attenuating devices like earplugs and earmuffs shall be provided to
workers exposed to high noise levels. Noise barriers, silencer and enclosures
shall be incorporated in the equipments, which emit high noise level. All basic
equipments and various machineries should be kept well maintained. Green
belts are good noise barriers and same will be developed around the plant. The
sufficient green belt may be proposed to control noise levels.
Following are the measures proposed to control the higher noise level.
Provision of acoustic enclosure for STG, DG set
Provision of lining with sound absorbing materials for walls and ceilings of the
concerned buildings.
Provision of insulated enclosures at area close to the high noise sources.
Provision of noise attenuating devices like ear plugs and ear muffs to the
workers exposed to high noise level.
Development and maintenance of sufficient green belt.
Regular monitoring of noise level followed by corrective measures in concerned
machinery.
Maintenance of machinery & vehicles will be done in a sustainable manner to
ensure best performance and less noise.
Disallowing vehicles for parking towards highway. Provision shall made for
specified parking area for vehicle
Continues exposure to workers in higher noise prone area shall be avoided.
Workers will be subjected to regular medical examination for any symptoms of
hearing loss.
Provision of training to workers to generate awareness about effects of noise
and importance of using PPEs.
ODOUR MANAGEMENT
Sources of Odour
Odour may be caused due to bad management of fermentation house, long
retention of fermented wash, unattended drains.
Management:
Adaptation of covered fermentation process along with CO2 recovery system
Wet cake will not be stored for more than 36 hours to prevent odour generation
Better housekeeping by regular steaming of all fermentation equipments.
Use of efficient biocides to control bacterial contamination.
Control of temperature during fermentation to avoid in-activation / killing of
yeast.
Avoiding storage of fermented wash.
Regular use of bleaching powder in the drains to avoid generation of putrefying
micro-organisms.
Closed operation of the process should be practiced effectively.
5.3 WATER ENVIRONMENT
Total water requirement is estimated as 1472 KLD and After recycling & reuse
of 1098 KLD of water, net fresh water requirement is estimated as 394 KLD,
which will be sourced through Water Resources department.
The sources of water pollution may be from following:
Spent wash from manufacturing process
Cooling water blow down
Boiler blow down
RO Reject
Softener reject from D.M. Plant
It is proposed to provide MEE, Drier, CPU and RO to maintain zero liquid
discharge from the fuel ethanol unit.
Decantation section will comprise of centrifuge decanter for separation of
suspended solids from spent slops coming out of distillation plant. Wet cake
will have 32-35% w/w solids as removed from bottom of decanter and will be
mixed with concentrate syrup from evaporation in ribbon mixer. This mixture
known as DWGS having 32-35%w/w solids will fed to drier where it will be
further concentrated using steam to about 90% w/w solids. This product is
known as DDGS. Thin slops coming out of decanter will be collected in a tank
and transferred for part recycle & further for evaporation. Condensate will be
recycled back into the process.
Fresh Water requirement of the plant will be around 1472 KLD and after
recycling & reuse, which is about 3.9 kl per kl of production. Water
requirement of the plant will be met by MPIDC resource in combination with
and internal recycling of water.
During operation, Grain Slops will be taken through Centrifuge Decanters for
separation of suspended solids.
Spent wash (603 MT per day) will pass through centrifuge decanter for
separation of solid. The part of thin slope ( 381 MT per day) from centrifuge will
be concentrated through multi effect evaporator.
• The concentrated syrup will be mixed uniformly in the ribbon mixer to form
DWGS (133 MT per day). Final product will be in the form of DDGS at 46
tons per day.
• DDGS powder will be sold as cattle feed.
• DWGS/DDGS powder will be sold as cattle feed.
Treatment Scheme
Decantation Section
• Centrifuge Decanter is used for separation of suspended solid from the spent
wash coming out of the distillation plant.
• Wet cake has 30-35% w/w solids as removed from the bottom of the Decanter.
• Thin slops coming out from decanter will be collected in a tank & transferred
for the partial recycling & remaining for Evaporation.
Evaporation section
• Shell & Tube type Evaporators with highly efficient liquid distributor working on the
principal of Falling Film Evaporation.
• Analyzer vapors are fed to the 1st effect evaporator shell side at the given pressure &
temperature as the heating medium.
• The Feed is fed from the top of the 1st effect evaporator which is Falling Film
Evaporator-1
• Vapors generated in the 1st effect VLS (Vapour Liquid Separator) are used as heat
source in the 2nd effect. 3rd effect (finisher) is on steam. Vapours generated in the 2nd&
3rd effects VLS are condensed on shell side of Surface Condenser for Evaporator.
• The Total Solid will be obtained at the outlet of the 3rd effect evaporator. A shell &
tube type multi pass surface condenser is employed for condensing the shell side
vapors.
• The operation of the plant will be under vacuum. Vacuum will be created with the help
of a water ring vaccum pump. Cooling water from the cooling tower is used in the
surface condensers for condensing the vapors.
• SpentLees 137 TPD will be recycle back for Slurry preparation. 343 m3/day of Process
condensate, CT Blow down, WTP Reject is fed to CPU unit.
• 394 m3/day fresh water will used for utilized in Boiler/ cooling tower/ washing and
domestic etc. Balance Rejected 43 m3 will be sent to dryer.
• Rainwater will be utilized to recharge the underground resource through scientifically
designed rainwater harvesting system.
• 13 M3/day of boiler blow down will be sent for ash quenching.
Storm Water Management:
The quantity of storm water will constitute runoff from buildings, roads and
paved areas. Contamination of storm water is possible from the following
sources:
• Diesel and oil spills from diesel generator & fuel storage area.
• Oil spills and leaks from vehicle parking lots and washing area.
• Leachate generation from the waste.
A detailed “Storm Water Management Plan” will be implemented in
consideration of above sources.
Provision of drainage network in above area.
Regular inspection and cleaning of storm drains.
• Provision of cover at waste storage areas.
• Provision of secondary containment and dykes in fuel/oil storage facilities.
• Preparation of spill response plans, particularly for fuel and oil storage areas.
• Good housekeeping in the above areas.
Water and Mass Balance for the proposed project
5.4 SOLID AND HAZARDOUS WASTE MANAGEMENT
Following will be solid waste management practice to be adopted by unit:
Solid and Hazardous Waste Management
Type Of
Waste
Quantity Storage Utilization/ Disposal
DDGS – ( by
product)
46 TPD Covered shed Sold as Cattle Feed, Poultry
&Fisheries
Boiler ash 28 TPD Silo Brick making or land filling
ETP sludge 0.1MT/Day Drying Beds Will be used as Manure
Used Oil < 100 lit per
year
HDPE drums in
covered shed
Given to re-cycler authorized
by MPPCB/MoEF
Spent Resin from DM Plant
<20Kg/Yr HDPE drums in covered shed
Given to re-cycler authorized by MPPCB/MoEF
5.5 BIOLOGICAL ENVIRONMENT
Total land area is 5.87 hact and out of that 19500 sq mtrs (1.95 ha) area is
kept for green belt development which is more than 33% of the area. which will
contribute to increase the aesthetic beauty of the area and reduction of
pollution. Topography of the core zone is flat. Present land use of the core zone
has already has been diversified for industrial activities.
Time Bound Plantation Programme
Year Area (sq mt) Number of Plants
1st Year 10000 2000
2nd Year 9500 1900
Total 19500 3900
Proposed Plantation Detail
Description Qty Location
Neem 30 Boundary Wall
Putran Jeeva 500 Approach Road and Parking
Bargad 20 Inside the boundary wall at eastern side
Moleshree 100 CPU & Western Side
Amaltash 100 Road Main Gate - Admin Block
Arjun 100 Along the Boundary wall and internal road
Gulmohar 100 Road Main Gate – Admin Block
Achar 100 Around canteen
Ficus Venjamina 150 Around Admin Block
Satparni 150 Around Admin Block
Ashoka Tree 300 Around Admin Block and around boundary limit
Gobar Champa 250 Around Storage area and distillation Plant
Anjan 300 Boundary wall and around CPU
Bel 300 Near Main Gate
Guava 300 Near water reservoir
Karanj 200 Near water reservoir
Awala 600 Around Garden and back side of the unit.
Harra 100 Boundary wall and along approach road
Jack Fruit 100 Boundary wall
Khamer 100 Near pump house
TOTAL 3900
5.6 HEALTH AND SAFETY
Occupation safety and health is very closely related to productivity and good
employer-employee relationship. Occupational health of workers may be
affected by fugitive emission, dust and noise. Safety of employee during
operation and maintenance of equipment and handling of materials are
proposed to be taken care as per regulations.
The following measures will be taken to prevent occupational diseases and
health hazards.
Pre - employment and periodic medical examination of employees.
Regular monitoring of working environment and implementation of safety and
control measures.
Use of protective equipment, clothing, helmets, gas mask, shoes, etc.
Provision of rest shelters for workers/staff with amenities like drinking water,
fans, toilets etc.
Rotation of workers exposed to high noise area
Dust suppression of road
First-aid facilities in the plant area.
A safety committee under MP Factory Rule 1962 has been constituted.
Emergency Plan duly approved by the Director, Industrial Health and Safety
has been approved.
5.7 SOCIO ECONOMIC ENVIRONMENT
Tota project Cost is 7550 Lacs and 1.5% of the cosst i.e. 113 @115 Lacs shall
be kept for CER/CSR activities shall be carried out which will be need base of
the area and in consultation with district administration.
S. No. Activities
CER
(in Rs. Lakhs)
Total
1.
Education-Construction/ operation./provision
of facilities e.g. school building, Class rooms,
Play ground, Laboratory, Library, Computer
class, Toilets, Drinking Water Facilities etc. for
village schools at Babupur Tehsil Dabra (MP)
115
Grant Total 115
5.8 TRAFFIC MANAGEMENT
The movement of trucks/tanker at the site will be regulated as per the traffic
rules framed and given below:-
Driver of the truck will park the vehicle at the ear marked site and report at the
site office.
After submission of documents/PUC, checking, making entries driver will be
given a TOKEN and directed to report for unloading/loading.
After the TOKEN is checked and verified, truck/tanker will be unloaded/loaded
and allowed to move out.
Only R.T.O. passed and PUC checked vehicle will be allowed for
unloading/loading and up to the permissible limit.
No gate pass will be given to the vehicle to move out unless all safety measures
are in place.
6. COST OF MEASURES UNDER EMP
Sufficient fund allocation will be made towards environmental management
and monitoring program. Following provisions are proposed to be taken for
improving, control and monitoring of environment protection measures
Environmental Monitoring Cost
Segment Plan Action Plan Budget allocation per Annum
(Approx)
Air Environment Monitoring of Environmental
parameters of AAQM
Every month Rs. 1,92,000/- @ 4000 per
sample
Monitoring of stack emission Continuous On line system
Rs. 1,00,000 (Approx)
Water
Environment
Monitoring of ground water (Pre and post
Mansoon )
Rs. 1,20,000/ @ 10,000 per
sample
For 12 sample in a year
Monitoring of Surface water
courses
(Pre and post
Mansoon )
Rs. 1,20,000/ @ 10000 per
sample
For 12 sample in a year
Treated water from Treatment
plant
Monthly Rs. 60,000/ @ 5000 per sample
For 12 sample in a year
Noise
Environment
Monitoring of noise prone
location
Quarterly Rs 64,000/- @ 2000 per sample
for 32 samples in year
Soil
Environment
Monitoring of soil quality villages
around plant site
Yearly Rs. 60,000/ @ 10,000 per
sample
For 06 sample in a year
Health
surveillance
Programme
Regular Health check up of
employees
Once in year for 200
number
Rs 10,00,000/-
(Rs 5000/- per head for 100
number)
Ground water
table monitoring
Within and surrounding villages (
total 6 samples)
Pre and post
monsoon
Rs 12,000 /- per annum
Misc. - - Rs. 2,00,000/-
Total (A ) Rs 18,28,000/- @18.30
Capital And Recurring Cost Of EMP
Environmental Monitoring Cost
Segment Plan Action Plan Budget allocation per Annum (Approx)
Air
Environment
Monitoring of
Environmental parameters of AAQM
Every month Rs. 48000/- @ 4000
per sample
Monitoring of stack emission
Continuous On line system
Rs. 1,00,000 ( Approx)
Water Environment
Monitoring of ground water
(Pre and post Mansoon )
Rs. 1,20,000/ @ 10,000 per sample
For 12 sample in a year
Monitoring of Surface
water courses
(Pre and post
Monsoon
Rs. 1,20,000/ @
10000 per sample For 12 sample in a year
Treated water from
Treatment plant
Monthly Rs. 60,000/ @ 5000
per sample For 12 sample in a year
Noise Environment
Monitoring of noise prone location
Quarterly Rs 64,000/- @ 2000 per sample for
32 samples in year
Soil
Environment
Monitoring of soil
quality villages around plant site
Yearly Rs. 60,000/ @
10,000 per sample For 06 sample in a year
Health
surveillance Programme
Regular Health check up
of employees
Once in year for
100 number
Rs 500000/-
(Rs 5000/- per head for 100 number)
Ground water table
monitoring
Within and surrounding villages ( total 6
samples)
Pre and post monsoon
Rs 12,000 /- per annum
Misc. - - Rs. 2,00,000/-
Total (A ) Rs 1284000/-
Total Cost (EMP + Plantation + Monitoring )
Sr Particular Proposed Amount (Rs in Lacs) per annum –
Recurring
1 Maintenance of Plantation and Plant site 3900 @ Rs 45/- per plant
1.76 @ 1.80
2 Occupational health and Safety exp. @ 90 no Rs 10000 per workers
9.0
3 Environmental Monitoring cost 12.84 @ 13.0
4 O&M cost for APC, CPU, etc 60.0
Grand Total 83.80
Capital Investment for proposed Environmental Protection (Rs. in Lacs
S. No. Particular Proposed Cost
1. ESP 175
2 M.E.E 800
3 Waste Water Treatment Plant for Process Condensate
300
4 Decanter & Dryer 750
5 Green Belt development 5.65 @ 6.0
6 Occupational Health & Safety 25.0
7 Misc RWH etc 5.0
Total 2061
7 TIME BOUND ACTION PLAN FOR IMPLEMENTATION OF MEASURES OF EMP
Activity Action Plan
Water spraying over on the road During construction & operation of plant
Development of green belt at the boundary
Immediate (may be started from coming monsoon)
Cleaning and maintenance of storm water drain
Before and after monsoon
Installation of Continuous online
monitoring system for proposed 100 KLD unit
Before commissioning of plant
Maintenance and Construction of retaining wall along the nalla
During construction of plant
Provision and compulsory use of Dust mask, ear plugs, safety shoos and other
PPE to all workers
During construction and operation of plant
Regular health monitoring (as per rules) During construction and operation of
of workers plant
Provision of rest shelters for plant workers with amenities like drinking water, fans, toilets etc.
During construction and operation of plant
Socio economic measures During construction and operation of plant
8 CONCLUSION
It can be seen from the foregoing chapters that air emission due to proposed
alcohol plant will not be significant to put the adverse impact on air
environment. The TPM emission from the boiler stack will be below the
50mg/nm3. Adequate stack height and control measures will be provided.
Zero discharge effluent treatment system shall be provided with a basic
principle of concentrating/evaporating the effluent. Ground water table will is
not expected to be disturbed due to ground water withdrawal as water
harvesting system and water reservoir will be provided.
No significant impacts is envisaged on other environmental aspects such as
meteorology, topography and geology, mineral resources, archaeology, cultural,
religious and land use.
There may be positive impact on socio economic conditions and infrastructural
facilities due to the proposed industry.
Considering the proposal of zero discharge concept, It is requested that
necessary environmental clearance may be granted for the proposed fuel
ethanol unit of M/s Dabra Alcobrew Pvt. Ltd. with appropriate stipulations.
