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ept GmbH AutomotiveReliably Precise
V.5/17
ept – Automotive Solutions
ept GmbH I Tel.: (+49-8861) 250-10 I Fax: (+49-8861) 55-07 I E-mail: [email protected] I www.ept.de
We provide you with customized automotive solutions for connectors and circuit board connec-tion, developed and produced at our international sites.
Nearly every car worldwide contains an ept product...
...and that applies for all leading automobile brands.
Our automotive product groups
Stamped contacts Pin headers Male connectors
PCB connectorsOvermolded housing/
hybrid componentsOther products
• Stamped and galvanized press-fit contacts
• Overmolded or individually stamped
• Male contacts combined with a simple insulator material
• Customizable pin count
• PCB connectors pre-assembled with different types of pins
• Straight, angled, sealed
• Various PCB distances
• Wide variety of pin counts
• flexilink standard product
• For components that require special protection; for example, from liquids, gases, and similar
There are countless other ways to connect components to boards using press-fit technology.
Get in touch with us!
Page 2
ept – Automotive Solutions
ept GmbH I Tel.: (+49-8861) 250-10 I Fax: (+49-8861) 55-07 I E-mail: [email protected] I www.ept.de
Take a look at our automotive products
Page 3
ept automotive products have been proving their reliability in security-relevant applications for years. They are used in all kinds of other automobile applications as well:
Power window unit
Door controller
Seat controller
Acceleration sensors
The highest degree of reliability, even with a large number of contacts (pictured: a 160-pin connector)
Engine controller
Lane change assistance system
Headlight range controller
Airbag sensors
Body control module
Air conditioning controllersRain/light sensor
Airbag controller
Insulator material colors as per customer request
ABS/ESP controllers
Precise contact geometries for demanding applications
Transmission controller
Press-fit contacts for security-relevant applications
Tool Building
Stam
ping
Product
Development
Ass
embl
y
Molding Platin
g
About ept GmbH Automotive
ept GmbH I Tel.: (+49-8861) 250-10 I Fax: (+49-8861) 55-07 I E-mail: [email protected] I www.ept.de
All skills and processes under one roof
Fast and Flexible
Page 4
QualityReliability
Visit us and witness how connectors are created, from start to finish! From development through to delivery:
ept GmbH I Tel.: (+49-8861) 250-10 I Fax: (+49-8861) 55-07 I E-mail: [email protected] I www.ept.de
Expect the highest level of quality in terms of:
Secure
All ept sites where components for automotive ap-plications are produced are certified in accordance with the latest ISO 9001 and ISO/TS 16949 quality management standards, respectively, as well as the ISO 14001 environmental management standard.
About ept GmbH Automotive
Page 5
DIN EN ISO 50001 energy management standard:
We reduce our energy consumption by at least 2 percent each year!We rely on renewable energies (photovoltaics, geothermal energy, etc.)!We save on energy so you can save on costs!
Technology
Sampling, prototype construction
Standardized methods
Detailed production planning
Full development and technical documentation of all process workflows (APQP, FMEA, PPAP, etc.)
Assembly processes tailored to customer requirements, from manual assembly to full automation
Electrical, mechanical, and optical testing procedures
Price
Cost efficiency in product design and production processes
Logistics
100 percent traceability
Utmost degree of delivery reliability
Outstanding delivery performance
Supplier and complaint management
ept GmbH I Tel.: (+49-8861) 250-10 I Fax: (+49-8861) 55-07 I E-mail: [email protected] I www.ept.de
ept Tcom press® press-fit system
Reliable
Our approach to connecting circuit boards mainly focuses on press-fit technology using the Tcom press®press-fit system, a solution developed and successfully implemented by ept. We now produce over five billion press-fit contacts for the automotive industry each year.
Press-fit Technology
ept press-fit technology with Tcom press® fulfills the stringent requirements of the automotive industry:
Page 6
Electrical and mechanical properties
• Current rating: Contactresistance<1mΩ greater power transfer with lower self-heating than with solder contacts
• Temperature range of -40 to +150°C
• Can withstand up to 20 G* vibrations
*depending on the application
How you benefit:
Enjoy reliability (up to 30 times more reliable than an SMT solder joint
Use up less space and make ideal use of assembly space
Save on costs in processing
Simplify processing
Rest assured of material compatibility: Compatible with automotive regulations (such as IMDS, RoHS)
Terminal pin (male or female contact)
Press-fit zone
Plated through hole
Compliant press-fit section: During the press-in process, the press-fit zone absorbs the deformation of the terminal pin. Thus, resulting forces are being kept to a minimum.
Reliable connection: gas tight, electrical connection, superior mechanical connection
Setup:
ept GmbH I Tel.: (+49-8861) 250-10 I Fax: (+49-8861) 55-07 I E-mail: [email protected] I www.ept.de
ept invests in the future
ept Facing the Future
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•Continual development of the German plants
•Reconstruction and expansion of the ept plants in the U.S. and Czech Republic
Employees
Sites
Technologies
•Very high training rate in the German plants
•Training in the Czech Republic in keeping with German standards
•Certified training program in the U.S.
•Added value through universally applicable production technologies
•Constant expansion of machine parks and galvanic plants
www.ept.de/Automotive
Germany
Czech Republic
China
USA
Production facilities
Sales offices
ept GmbHBergwerkstr. 5086971 Peiting, GermanyTel. + 49 (0) 88 61 / 25 01 0Fax +49 (0) 88 61 / 55 [email protected]
ept, inc.805 Liberty WayChester, Virginia 23836, USAPhone 800 323 2568 + 1 804 530 0820Fax +1 804 530 [email protected]
ept electronic precision technology (Shanghai) Ltd.6F Building 37, No. 333 Qin Jiang RoadShanghai, P. R. ChinaPost code: 20 02 33Tel. +86 (0) 21-54 26-09 88Fax +86 (0) 21-64 95-39 [email protected]