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) ) ) Aquamaster Service Manual AZIMUTH THRUSTERS 4. INSTALLATION ONBOARD Lifting or propulsion unit ................ ······································· .. 6452642 Installation of propulsion unit and shafting ....... ............. .... US205-390.70 lnstallahon or casing plate ..... .. .................................................. 6350012 Mounting of bearings ................................................................. 6450072 Mounting of CARP bearings ...................................................... 6454506 Installation of CARP beanngs .................................................... 6455477 Mounting/removing intermediate shaft flange .. .......................... 6454282 AdJuStment tool for cardan shaft ................................................ 9250040 Installation of gravity tan I< ........................ ,................................. 6452910 Air bleeding of gravity t anl< line ................................................. 6454685 Manufactunng •nstaltation •nstructions for hydraulic ptp.ng . ...... .. ......................................................... 6450868 MJK I Oct. 3, 2002 Worl< No. 514- 9597 Serial Nos. 61 605-61 606 us 205 - -- - --- - -- -- - -

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ROLLS ROYCE AQUAMASTER SYSTEM

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    Aquamaster Service Manual AZIMUTH THRUSTERS

    4. INSTALLATION ONBOARD

    Lifting or propulsion unit ................ .. 6452642

    Installation of propulsion unit and shafting ....... ................. US205-390. 70

    lnstallahon or casing plate ......................................................... 6350012

    Mounting of bearings ................................................................. 6450072

    Mounting of CARP bearings ...................................................... 6454506

    Installation of CARP beanngs .................................................... 6455477

    Mounting/removing intermediate shaft flange ............................ 6454282

    AdJuStment tool for cardan shaft ................................................ 9250040

    Installation of gravity tan I< ..... .... ..... .... ...... , ................................. 6452910

    Air bleeding of gravity tanl< line ................................................. 6454685

    Manufactunng ;~nd nstaltation nstructions for hydraulic ptp.ng . ...... .. ......................................................... 6450868

    MJK I Oct. 3, 2002 Worl< No. 514- 9597 Serial Nos. 61 605-61 606

    us 205

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    Aqua master AZ I MU TH T H RUS T ERS

    LIFTING OF PROPULSION UNIT INSTALLATION ONBOARO

    LIFTING OF PROPULSION UNIT

    _H I

    - L:. J -I . . -~~~ ; -

    - Propulsion unit is delivered tilted against the transportation support at the front edge of the bottom well cover and protect.ve cap on the lower part

    - when the umt has a noule, the lower part is leaning against the trailing edge of the noule

    - lifting 1s done by using two separate lifting hooks

    - one hook is connected to the lifting eye on the lower part of the unit

    - on smaller units (AQM 361-901) the other hook is connected to lifting eyes on both srdes of the upper part

    I - ------t~~~~ P~- l ~'~ - on larger units (AQM 1201-3001) the other

    hook 1S connected to the liftmg eye on the bottom well cover

    - once the un1t is at upright position the hftong rope at the lower part will become slack. It is then removed to the upper part as well

    ' N,::C. ' f"tr.~ t.L.! ' 1 :, ~ ; , ,. { ' ' ; 'I

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    - on larger units a lifting bar is used at upright position to distnbute the weight evenly

    NOTE II

    The lifting ropes must be fastened so that the the machinery on the bottom well cover is not damaged during lifting

    Page 1 ( 2) 6452642-0-000 u

  • Aquamaster AZ I MUTH THRUSTER S

    26-

  • MJK/03.1 0.02 AQUAMASTER US205 390.70

    INSTALLATION OF PROPULSION UNIT AND SHAFTING

    Mountrna on board a vessel

    Before installing. make sure that the casing plate flange on the vessel's hull is flat and has a smooth and unscratched surtace. An 0-nng is Installed on it's groove on the bottom well flange and sealing glue is applied on sealing surface.

    After the propulsion unit has been lifted on the casing plate. make sure that 11 is located in the centre. Then ltghten the bolts evenly in pairs on opposite sides. The tightening torque of the screws is 1420 Nm.

    Note1 The propulSion unit must always be filled wtth 011 before lowonng it into water. Also the gravity tank has to be filled with oil and connected to the unit.

    Install nina of shafting and bearings

    Shaftline has to be aligned after the installation of Aquamaster untt and the main engine.

    Carrying out the alignment ( see fig. 1 )

    Be.mngs. watertight penetration and flanges are mounted onto the shafts Shaft No. 3 has to be aligned according to the matn encjne and installation instruction of the flexible coupling.

    To rnal

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