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ROLLS ROYCE AQUAMASTER SYSTEM
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Aquamaster Service Manual AZIMUTH THRUSTERS
4. INSTALLATION ONBOARD
Lifting or propulsion unit ................ .. 6452642
Installation of propulsion unit and shafting ....... ................. US205-390. 70
lnstallahon or casing plate ......................................................... 6350012
Mounting of bearings ................................................................. 6450072
Mounting of CARP bearings ...................................................... 6454506
Installation of CARP beanngs .................................................... 6455477
Mounting/removing intermediate shaft flange ............................ 6454282
AdJuStment tool for cardan shaft ................................................ 9250040
Installation of gravity tan I< ..... .... ..... .... ...... , ................................. 6452910
Air bleeding of gravity tanl< line ................................................. 6454685
Manufactunng ;~nd nstaltation nstructions for hydraulic ptp.ng . ...... .. ......................................................... 6450868
MJK I Oct. 3, 2002 Worl< No. 514- 9597 Serial Nos. 61 605-61 606
us 205
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Aqua master AZ I MU TH T H RUS T ERS
LIFTING OF PROPULSION UNIT INSTALLATION ONBOARO
LIFTING OF PROPULSION UNIT
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- Propulsion unit is delivered tilted against the transportation support at the front edge of the bottom well cover and protect.ve cap on the lower part
- when the umt has a noule, the lower part is leaning against the trailing edge of the noule
- lifting 1s done by using two separate lifting hooks
- one hook is connected to the lifting eye on the lower part of the unit
- on smaller units (AQM 361-901) the other hook is connected to lifting eyes on both srdes of the upper part
I - ------t~~~~ P~- l ~'~ - on larger units (AQM 1201-3001) the other
hook 1S connected to the liftmg eye on the bottom well cover
- once the un1t is at upright position the hftong rope at the lower part will become slack. It is then removed to the upper part as well
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- on larger units a lifting bar is used at upright position to distnbute the weight evenly
NOTE II
The lifting ropes must be fastened so that the the machinery on the bottom well cover is not damaged during lifting
Page 1 ( 2) 6452642-0-000 u
Aquamaster AZ I MUTH THRUSTER S
26-
MJK/03.1 0.02 AQUAMASTER US205 390.70
INSTALLATION OF PROPULSION UNIT AND SHAFTING
Mountrna on board a vessel
Before installing. make sure that the casing plate flange on the vessel's hull is flat and has a smooth and unscratched surtace. An 0-nng is Installed on it's groove on the bottom well flange and sealing glue is applied on sealing surface.
After the propulsion unit has been lifted on the casing plate. make sure that 11 is located in the centre. Then ltghten the bolts evenly in pairs on opposite sides. The tightening torque of the screws is 1420 Nm.
Note1 The propulSion unit must always be filled wtth 011 before lowonng it into water. Also the gravity tank has to be filled with oil and connected to the unit.
Install nina of shafting and bearings
Shaftline has to be aligned after the installation of Aquamaster untt and the main engine.
Carrying out the alignment ( see fig. 1 )
Be.mngs. watertight penetration and flanges are mounted onto the shafts Shaft No. 3 has to be aligned according to the matn encjne and installation instruction of the flexible coupling.
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