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EXECUTIVE SUMMARY
FOR
PUBLIC HEARING
(AS PER EIA NOTIFICATION SEPT’ 06)
OF
PROPOSED
HARRADOL UG PROJECT
(PRODUCTION CAPACIY 0.135 MTPA & LEASE AREA 27.45 Ha)
JANUARY - 2009
Prepared by :-
ENVIRONMENT DEPARTMENT
WESTERN COALFIELDS LIMITED
COAL ESTATE, CIVIL LINES NAGPUR - 440001
EXECUTIVE SUMMARY
1.0 INTRODUCTION
Harradol patch is situated in the western part of Rakhikol colliery of
Damua group of collieries in between two major faults namely Bagdeo fault in
the north and Damua fault in the south. Based on the production support
drilling carried out in Harradol patch, a Geological Note was prepared and
submitted in March’ 2000 by MECL by utilizing the data of eight MHP series
(MHP 1-8) and six MKRP series (MKRP 1, 5, 7, 8, 9, 10) boreholes. Prior to
submission of the above geological note by MECL, a marginal scheme for
exploitation of coal reserves of Harradol patch was prepared by Kanhan Area.
The above scheme was vetted by CMPDI, RI-IV, Nagpur based on the borehole
data available at that time and was submitted to WCL in February’ 2000. The
above marginal scheme was sanctioned by competent authority on 6.3.2000
after vetting by CMPDI. However, the Harradol mine could not be started due
to some obstructions.
The Harradol mine was basically planned as a replacement mine for Bansi
Incline. Now, in the present scenario, Bansi and Rakhikol UG mines are already
exhausted and closed and Damua 26-27 Incline are also likely to be closed
due to adverse geo-mining condition. Hence, it has become very essential to
open Harradol mine to make-up the shortfall of coal to some extent.
Keeping in view of present scenario and techno-economical aspects, a draft
scheme of Harradol UG mine has been prepared by Kanhan Area, WCL and
submitted to CMPDI, RI-IV, Nagpur on 20.07.2007 for examination. After perusal
of the scheme submitted by Area, it was felt that the entire scheme needs to
be reformulated in view of the Geological Note on Harradol patch prepared
by MECL in March’ 2000. Accordingly, the present scheme has been prepared
by CMPDI, RI-IV, Nagpur on the basis of Geological Note prepared by MECL on
Harradol patch in March’ 2000 and the data furnished by the Area in the
scheme.
1.1 Recent Studies and Development
The exploration job in the western part of Rakhikol colliery was assigned to
MECL to prove the virgin patch around Harradol lying between Bagdeo &
Damua faults. Accordingly, the initial drilling work in Rakhikol colliery area was
commenced on 24.10.94 and a total 10 boreholes (6 boreholes MKRP – 1, 5, 7,
8, 9, 10 in Harradol patch and 4 boreholes MKRP – 2, 3, 4 & 6 in Markadhana
patch) were drilled by October’ 1996. Subsequently, 8 more boreholes (MHP – 1
to 8) were drilled by MECL in Harradol patch during the period from 7.11.98 to
7.12.99. Based on the data of 14 boreholes drilled in Harradol patch (8
boreholes MHP – 1 to 8 and 6 boreholes MKRP – 1, 5, 7, 8, 9, 10 ), a note
namely “Geological Note on Production Support Drilling, Rakhikol Colliery
(Harradol Patch) Area, Pench Kanhan Valley Coalfield, Chhindwara district,
Madhya Pradesh” was prepared by MECL and submitted in March’ 2000.
The above Geological Note has revealed that the coal reserves of Harradol
Patch is partly heat affected having UVM (Unit Volatile Matter) % less than 30%.
The part of the coal reserves of Harradol patch which is not heat affected
(UVM > 30%) is medium coking coal, whereas the remaining part of the coal
reserves having UVM < 30% is non-coking coal. In the scheme for Harradol UG
mine, the heat affected non-coking coal having UVM % in the range of 18% to
30% has been considered for extraction alongwith medium coking coal. The
non coking coal having UVM % less than 18% has been excluded from the
proposed mine area.
1.2 Necessity of the Scheme for Harradol UG Mine
A number of mines of Kanhan Area of WCL have been closed or are likely to
be
closed due to exhaustion of coal reserves. Bansi and Rakhikol mines of kanhan
Area are already exhausted and closed and Damua 26-27 Inclines are also
likely to be closed due to adverse geo-mining condition. The production from
Nandan-2 UG mine is presently discontinued. Under such circumstances, there
is shortfall in the production of Kanhan area and therefore opening of even
small new mine like Harradol UG mine has become essential.
Although, the coal reserves of proposed Harradol UG mine is partly medium
coking and partly non-coking and continuous supply to Nandan Washery is not
feasible, the production from Harradol mine will certainly reduce the gap
between demand and supply of coal in Kanhan area as well as in WCL. Hence
the scheme for opening the Harradol UG mine in Kanhan Area of WCL is
necessary.
2.0 PROJECT SITE INFORMATION
2.1 Location
The proposed Harradol U/G mine has been envisaged in a part of small
Harradol patch located in the western part of Rakhikol colliery of Damua
group in between two major faults namely Bagdeo fault in the north and
Damua fault in the south. The area is located in Kanhan Area of WCL and falls
in administrative jurisdiction of Junnardeo Tehsil of Chhindwara district, M.P.
2.2 Communication
The proposed Harradol mine is approachable by existing road joining Rakhikol
colliery (Incline no.-27 & 28) to Bansi mine. The Rakhikol colliery is located to the
west of Damua town and is approachable from Damua by a four km. long all
weather motarable tar road. Damua in turn is well connected to Chhindwara
via Parasia by a 72 km. tar road.
Hirdagarh railway station located about 19 km. southeast of the area is the
nearest rail head on the Amla-Parasia broad gauge section of the Central
Railway. Amla lies on the Nagpur-Delhi broad gauge line of the Central
Railway. A railway siding is also constructed from Hirdagarh to Nandan Coal
Washery which is located just 3 km away from the block.
2.3 Topography
The proposed Harradol patch has difficult and rugged terrain with Surface R.L.
ranging from 764.97m (B.H. No.- MKRP-9) to 877.67m (B.H. No.- MHP-3). The area
is covered with forest land.
3.0 GEOLOGY AND DEPOSIT APPRAISAL
3.1 Based on the data of 14 boreholes drilled in Harradol patch (8 boreholes
MHP – 1 to 8 and 6 boreholes MKRP – 1, 5, 7, 8, 9, 10 ), a note namely
“Geological Note on Production Support Drilling, Rakhikol Colliery
(Harradol Patch) Area, Pench Kanhan Valley Coalfield, Chhindwara
district, Madhya Pradesh” was prepared by MECL and submitted in
March’ 2000. The geology of the proposed Harradol UG mine is based on
this Geological Note.
3.2 Block Boundary
The boundary of the block has been defined as follows:-
North : Bagdeo Fault, FB
South : Damua Fault, FD
East : Fault F4-F4
West : Fault F1-F1 (For Reserves Estimation Fault F2-F2 serves as
western block boundary)
3.3 Borehole Data
The present geological assessment of the block is based on the data of
following 14 boreholes :
Sl.
No.
Particulars Quantity
1. Boreholes: a) MKRP Series
b) MHP Series
6 (MKRP – 1,5,7,8,9 & 10)
8 (MHP – 1 to 8)
Total 14 boreholes
2. Meterage MKRP Series – 676.75 m
MHP Series – 1361.40 m
Total - 2038.15 m
3. Total Area 0.38 sq. km.
4. Borehole Density 37 boreholes/sq.km.
5. Analytical Data 3 B.H.s of MKRP Series (MKRP – 5, 7 &
10)
7 B.H.s of MHP Series (MHP- 1, 2, 3, 5,
6, 7 & 8)
3.4 Geological Succession of the Block
The geological succession of the block as worked out from the sub-
surface data generated from the 14 boreholes drilled in the block and
data collected from the nearby mine workings is given in the following
Table :.
Geological Succession of the Mining Block
Thickness Range (m) Age Formation Lithology
Minimum Maximum
Recent Soil Sandy and
Clayey soil
0.50
(MKRP – 7, 8 &
10)
3.00
(MKRP-1)
Motur SST-MGD with
variegated clays
45.54
(MKRP-9)
156.12
(MHP-2)
Lower
Permian
Barakar SST, FGD-MGD
occ. CGD &
Shale with coal
seams
23.00 (+)
(MHP- 4)
82.55 (+)
(MKRP-1)
3.5 Geological Structure
Strike and Dip
The general strike of the beds in the block is east-west and it takes
moderate swing in the western part (S 850 W – N 850 E) and eastern part
(N 660 W – S 660 E).
The dip of the beds varies between 50 to 80 due north.
Faults
A total six faults namely F1-F1, F2-F2, F3-F3, F4-F4, FB (Bagdeo Fault) and FD
(Damua Fault) have been interpreted in Harradol patch out of which
Bagdeo (FB) and Damua (FD) faults are major faults and rest are minor
faults. Out of six faults, four (F1-F1, F4-F4, Bagdeo Damua) are boundary
faults. In the western side a very narrow patch exists between F1and F2
faults, and therefore this patch has been excluded in the Geological
Report for reserve estimation. Hence, for reserve estimation, fault F2
serves as boundary fault. Thus only one fault namely F3 traverses through
the block in east-west direction with southerly downthrow of 2 to 5m.
3.6 Description and Quality of Coal Seams
The existence of three coal seams viz, Seam-III, Seam-II & Seam-I occurring in
descending order has been established in Damua-Rakhikol-Kalichappar area.
Out of the three seams, Seam-III is target seam for present exploration as it has
attained workable thickness. Seam-III splits into two sections namely Seam-
III(Top) and Seam-III(Bottom). Seam-III(Top) has attained workable thickness
whereas Seam-III (Bottom) is not persistent in the block. No borehole has been
deepened beyond Seam-III except in cases where Seam-III is not encountered
or there was difficulty in Seam correlations. Seam-II is intersected in only two
boreholes MKRP-7 & 8. None of the boreholes has been deepened upto Seam-
I.
The salient features of the only workable Seam-III (Top) are summarized
below:
Sl. No. Particulars Description
1. Seam Intersection
a) No. of Boreholes
drilled
b) Full seam
intersection
c) Part seam
intersection
d) No seam
intersection
14 (8 BHs of MHP & 6 BHs of MKRP series)
8 BHs (MHP-2, 3, 5, 6, 7 & 8, MKRP- 5 & 9)
4 BHs (MHP-1 & 4, MKRP- 7 & 8)
2 BHs ( MKRP- 1 & 10)
2. Floor Depth Range (m) Minimum : 76.33 (MKRP – 8)
Maximum : 199.52 (MHP – 2)
3. Seam Thickness (m) Minimum : 2.00 (MHP – 7)
Maximum : 3.74 (MHP – 6)
4. Nature of Roof Immediate : Dominant : Shale
Subordinate : CSH
3 m column : Dominant : SST
Subordinate : Shale Aren.
5. Nature of Floor Immediate : Dominant : Shale
Subordinate : Shale Aren.
1 m column : Dominant : CSH
Subordinate : SST. Argill.
6. Quality Details :
The coal seam-III in proposed Harradol block is partly heat
affected. The coal having % volatile matter (unit coal basis)
(Vmu%) more than 30% is heat unaffected coal and is
categorized as medium coking coal. The coal having Vmu% less
than 30% is partly heat affected and is categorized as non-coking
coal. In proposed Harradol mine, coal having Vmu% less than 18%
has not been considered due to mining difficulties.
7. Synoptic Details of Quality of Seam-III (Top)
7.1 Medium Coking Coal :
Calculated Proximate
analysis on air-dried
basis on the basis of
weighted averages
a) Moisture %
b) Ash %
0.3% (MHP-3) – 1.1 % (MKRP-9)
21.8% (MHP-3) – 25.2% (MHP-5)
c) Volatile Matter %
d) Volatile Matter
(unit coal basis)
e) Grade
26.4% (MHP-5) – 26.8% (MHP-3)
32.5% (MHP-3) – 33.5% (MHP-5)
W.G.-III (MHP-5, MKRP-5) W.G.-II (MHP-3)
7.2 Non Coking Coal :
Calculated Proximate
analysis on air-dried
basis on the basis of
weighted averages
e) Moisture %
f) Ash %
g) Volatile Matter %
h) Volatile Matter
(unit coal basis)
e) Grade
f) Total Sulphur
0.2% (MHP-6) – 1.1 % (MHP-2)
23.1% (MHP-6) – 32.9% (MHP-7)
12.5% (MHP-7) – 19.5% (MHP-6)
14.7% (MHP-7) – 23.1% (MHP-6)
Grade-‘B’ to ‘D’
0.52 % (MHP – 1)
3.7 Geological Reserves
Boundary of the Block for Reseves Estimation
The boundary of the block for reserve estimation has been defined as
follows :-
North : Bagdeo Fault, F (B)
South : Damua Fault, F (D)
East : Fault F4-F4
West : Fault F2-F2
Methodology
a) Method of law of gradual change has been adopted from one
borehole to another. On this assumption, the iso-chore, iso-grade
and iso-vol (Vmu%) lines have been drawn on the seam folio which
form the basis for reserve estimation.
b) Separate reserves of the seams have been assessed for the following
Volatile Matter (Unit Coal) cut-offs, based on which the coals of
seams have been categorized as Medium Coking Coal, Non-Coking
Coal and Heat Affected Coal (Jhama).
i) VM/UC% exceeding 30 - Medium coking coal
ii) VM/UC% exceeding 18 - Non-coking coal
but not exceeding 30
iii) VM/UC% not exceeding 18 - Jhama (Heat Affected Coal)
c) Reserves have been estimated for in-band thickness and grade
only. While delineating the in-band thickness, all the carbonaceous
shale band upto 0.30 m thickness have been included in the seam.
The obvious bands (0.05 m and above) however, have been
wexcluded while arriving at in-band thickness.
d) The specific gravity of different grades of coal have been deduced
as per the formula (misc., pub. No. 58 Jan. 1981-GSI).
i) Medium coking coal
Specific gravity = (Ash x0.01) + 1.27
ii) Non-coking coal
Specific gravity = (Ash x 0.01) + 1.28
e) The grade of non-coking coal is based on Useful Heat Value (Hu)
which has been determined by using the empirical formula
Hu = 8900 – 138 (A % + M %) k.Cal/kg.
Summary of Reserves
A total reserve of 0.525 Mt of medium coking coal and 0.990 Mt of non-
coking have been estimated in Seam-III (Top) in Harradol patch. The
Vmu % wise coal reserves in Harradol patch is tabulated below :
Summary of Geological Reserves : Seam-III (Top)
Medium Vmu % Net Geological Reserves
(Mt)
A) Medium Coking
Coal
> 30 % 0.525
Sub-Total 0.525
B) Non Coking Coal 18 % - 30 % 0.745
< 18 % 0.245
Sub-Total 0.990
TOTAL 1.515
4.0 MINE BOUNDARIES, RESERVES & MINE LIFE
4.1 Mine Boundaries
The proposed Harradol UG mine has been envisaged in Harradol Patch
to extract the coal upto 18 % VMu and hence the southern side
boundary of the mine is demarcated by 18 % VMu line. In the northern
side, very limited space and reserve is available between minor fault F3-F3
and Bagdeo fault (northern geological boundary fault) and therefore
the northern mine boundary has been limited upto the minor fault F3-F3.
In the eastern and western side, the geological boundaries considered
for reserve estimation are the mine boundaries. Thus, the mine
boundaries of proposed Harradol mine are as follows :-
North : Fault F3-F3 and Bagdeo Fault, FB
South : 18 % VMu line and Damua Fault, FD
East : Fault F4-F4
West : Fault F2-F2
4.2 Coal Reserves
The area lying between fault F3-F3 and Bagdeo fault and the area in
southern side of 18 % VMu line of Harradol block have been excluded
from proposed mine boundary of Harradol UG mine. After excluding the
reserves blocked in these excluded areas and after considering mining
losses, the total extractable reserves have been worked out as follows:-
Medium Vmu % Extractable Reserves (Mt)
A) Medium Coking
Coal
> 30 % 0.248
B) Non Coking Coal 18 % - 30 % 0.323
< 18 % NIL
TOTAL 0.571
4.3 Target Production and Mine Life
Due to limited extent of the mine, only one district can be worked in the mine. It
is proposed to work the mine with conventional Bord and Pillar method of
mining.
LHD Loading on Belt Conveyors
In this Option, It is proposed to work one district with 3 nos. of LHDs. Considering
LHD productivity as 150 tpd/machine, it is envisaged that 450 tpd will be
produced from the mine corresponding to 0.135 Mty production target. The
total extractable reserve in Harradol mine has been assessed as 0.571 Mt and
with a target production of 0.135Mty, the revenue life works out to 5 years. The
total life of the mine including gestation period works out to 8 years.
The production schedule in the proposed Harradol UG mine is as follows :
1 2 3 4 5 6 7 Total
PRODUC-
TION (Mt)
Nil Nil Nil 0.075 0.135 0.135 0.135 0.091 0.571
5.0 MODE OF ENTRY
Because of lower capacity and limited life of the mine, a pair of inclines will be
sufficient as mode of entry in the proposed Harradol UG mine. It is proposed to
locate these inclines at the western end of the property as shown in the Seam
Folio Plan. The inclines are proposed to be driven at a gradient of 1 in 4 with a
total length of 180m for each incline. The dimension of the inclines is 4.8m x
3.0m.
6.0 MINING STRATEGY
6.1 Surface Constraints on Mine Development
It is proposed in this scheme to acquire 4.85 ha forest land under surface
right for mine entries and other surface infra-structure. In addition to
requirement of 4.85 ha forest land under surface right, 22.60 ha forest land will
be required under mining right in proposed Harradol UG mine for which
permission will have to be sought from forest department. Recently, Net
Present Value is demanded by forest department for working below the forest
land if the tensile strain developed on surface due to mine working exceeds
the permissible limit. To ascertain the strain value on surface due to proposed
mine working, it has been proposed in this scheme to carry out subsidence
prediction analysis by some scientific agency. In absence of subsidence
analysis for the proposed area, Capital provision has been made in this scheme
for payment of NPV to forest department, compensatory afforestation etc. for
the entire 27.45 ha (4.85 ha under surface right + 22.60 ha under mining right).
The acquisition of forest land is one of the major surface constraints for mine
development.
6.2 Selection of Mining Method
The proposed Harradol mine area is not potential for opencast mining due to
higher depth (45m to 200m) and less thickness of coal seam (average 2 to 3 m)
resulting into very high stripping ratio. Moreover, the area is totally forest land.
Hence, opencast method of mining is totally ruled out for the proposed mine.
Due to very limited extent of mine area and meager coal reserves, the
mechanized method of mining like Longwall and Continuous Miner are totally
ruled out.
Hence, conventional B&P method of mining with solid blasting at face and
mechanized loading has been proposed in this scheme. It is ,therefore,
proposed to deploy LHDs to load blasted coal on pony belt conveyor and to
transport the coal upto surface through a series of gate and trunk belt
conveyors.
6.3 Mine Development Strategy
The proposed inclines will touch the coal seam in the north western side which
is dip most point along the trunk roads. Therefore the development in trunk
roads will be from dip to rise. Four number of main dip/rise trunk roadways have
been proposed from incline touching point in north to southern boundary (18 %
Vmu line). After drivage of main dip/rise to some extent, panel gate roads will
be developed along eastern side. Only one panel is possible in the mine due to
limited area. However, sub-panelling will be done during depillaring depending
upon the incubation period of coal.
6.4 Dimension of Pillars & Roadways
Indian Coal Mines Regulations restrict roadway width and height to a maximum
of 4.8m and 3.0m respectively. It is proposed in this scheme to make all future
roadways of 4.8m width. The height of galleries will be restricted to 3.0m.
Indian Coal Mines Regulation define pillar dimension in terms of depth of
workings and width of roadways. The same shall be followed in the proposed
Harradol mine.
7.0 METHOD OF WORK, MINING SYSTEM & EQUIPMENT
7.1 Level of Mechanisation at Face
Coal Preparation
To ensure the availability of blasted coal to match the loading capacity of
LHDs, Universal Drill machines have been proposed for drilling of blast holes as
well as for roof bolting. Coal will be prepared by blasting-off-solid using delay
detonators and P5 explosives.
Choice of Loading Machine
The gradient of coal seam in the proposed mine varies from 1 in 8 to 1 in 10 , it is
proposed to deploy LHDs as loading machines to load the coal on pony belt
conveyor.
Support
The roof condition in nearby Nandan-2 U/G mine was not very good and the
RMR was about 40. Moreover, wherever the coal is heat affected, the roof
condition has been deteriorated. Hence, it is proposed in this scheme to
calculate RMR for working panel in Harradol mine and accordingly the support
system should be drawn on the basis of calculated RMR for the district. The
systematic support rules should be framed and duly approved by DGMS.
As a general guideline, the following support system is proposed for
supporting within 10m of development faces, in the galleries which are
under permanent use and in geologically disturbed areas.
i) Roof bolting with full column grouted bolts with quick setting
cement grout should be done for the support of immediate roof
within 10m of the development faces. Four bolts in a row with
spacing of 1.2m and 1.0m interval between two rows of roof
bolting are proposed for the support of development galleries.
i) All permanent roadways may be supported by rope stitching/roof
bolting.
iii) Geologically disturbed areas may be adequately supported by
cross bars on cogs or brick walls.
It is very important to monitor the performance of support installed in the
mine. Regular use of skilled manpower and scientific instruments for
monitoring strata movement should be made a practice.
Ventilation of Development Faces
It is proposed in this scheme that all the development faces in the mine will be
ventilated by a system of auxiliary fans and ducts. Sufficient no. of additional
auxiliary fans with ducts of adequate length and diameter have been
envisaged for development in this scheme.
7.2 Depillaring
The depillaring is proposed to be done by caving method from the farthest
eastern end of the panel starting from the mine boundary. Sub-panels will be
formed prior to depillaring and the size of sub-panels will depend upon
incubation period. The actual incubation period will have to be determined
before the commencement of depillaring operation. A diagonal line of
extraction should be maintained during depillaring.
Before commencement of depillaring operation, permission is sought from
DGMS for the depillaring operation and all the conditions given in such
permission should be strictly fulfilled.
Method of Extraction
Two sizes of pillars have been proposed in Harradol mine which are 26m x
26m (upto 150m depth) and 35mx35m (above 150m depth). The manner
of extraction of these pillars shall be as follows :
i) Each pillar of size 26m x 26m or 35m x 35m shall be divided into
two equal parts by driving one split gallery of maximum 4.8m
width.
ii) Each half of pillar (26m x 26m or 35m x 35m) so formed shall be
extracted in turn by driving slices of maximum 4.8m width towards
the goaf and maintaining a rib of coal not less than 1.80m in
thickness against the adjacent goaf. The ribs of coal may be
reduced judiciously consistent with safety while retreating from the
slices.
iii) The maximum roof area of exposure at any place shall not exceed
90 sq.m.
iv) Driving of a slice shall not commence until extraction in the
immediate inbye slice is completed and goaf edge supports
erected.
v) Extraction of pillars shall commence from the dip/inbye side and
proceed systematically to rise/outbye side maintaining a diagonal
line of faces and avoiding formation of “V” in the line of extraction.
Support during depillaring
Systematic support rules should be framed by the Manager for the
depillaring panel and then approved by the DGMS. However, a typical
support system in the depillaring district with LHD is given as under :
i) Support of Goaf Edge
Cogs shall be set to all goaf edges at an interval of not more than
1.0m and two rows of props shall be set not more than 0.6m apart
in between the cogs.
ii) Support of Slices
Props shall be set at a maximum interval of 0.6m towards the solid
side of the slice under extraction and cogs and props shall be set
alternatively at a maximum interval of 1.2m towards rib side. The
distance between rows of props set towards rib side shall not
exceed 2.4m, the front row being not more than 2.4m from the
face.
Cogs shall be set at all entrances to the area under extraction and
also at interval of not more than 2.4m. The junctions shall be
supported by 6”x3” size girders on chocks and pit propos. Cross
bars shall be set as and when required.
iii) Support of Galleries and Splits
Props shall be set at a maximum interval of 1.2m in one row. Props
and cogs shall be set alternatively at a maximum interval of 1.5m.
The distance of the rows of props and cogs set alternatively shall
not exceed 3m in all galleries and splits within a distance of two
pillars from the pillar under extraction.
The support system as mentioned above would provide adequate
support density while leaving sufficient clearance for movement of
LHD.
7.3 Selection of Equipment
Bord and Pillar method of mining with mechanized loading of coal by normal
height LHDs onto pony belt conveyor has been envisaged in the mine. Total 3
Nos. of LHDs have been proposed in the single district of the mine producing
450 tpd. The coal preparation at the face will be done by drilling with Universal
Drill Machine and blasting. Solid blasting is the present practice with permitted
explosives and delay detonators. After blasting, the coal will be loaded on to
pony belt conveyor by LHDs which will be transported upto surface by series of
gate and trunk conveyors.
The major equipment proposed in Harradol U/G mine is tabulated
below:
Quantity
Sl.
No.
Description of Equipment
Existing
in Area
Additional Total
1. Standard height LHD, 1.5m3 bucket
capacity
- 3 3
2. Universal Drill Machine, drilling depth
1.8m, 30 kW, crawler track
- 3 3
3. Multishot Exploder - 4 4
4. Trunk Belt Conveyor, 1000mm wide - 2 sets 2 sets
5. Gate belt conveyor, 1000mm wide,
400m each
- 2 sets 2 sets
6. Pony Belt Conveyor, 800mm wide, 150m - 1 set 1 set
7. Tugger Haulage, 37 kW - 1 1
8. Endless Haulage 1 (55
kW)
1 (37 kW) 2
9. Direct haulage, 100 kW - 1
10. Main mechanical ventilator 1 - 1
11. Auxiliary ventilator - 2 2
In addition to the above, capital for power supply arrangement, workshop,
pumps and pipe fittings, coal handling and dispatch arrangement etc. have
been provided in this scheme in both options.
8.0 VENTILATION
Two inclines have been proposed in Harradol UG mine, out of which one will
serve as main intake airway and the other as main return airway. The main
mechanical ventilator will be installed at the mouth of return incline with air-
lock arrangement. Four numbers of trunk roadways have been proposed in the
mine to have two intake and two return airways. Only one panel exists in the
mine and the number of headings in the panel decrease in the eastern side
due to narrow patch. Minimum three intake airways and one to two return
airways have been proposed in the panel.
9.0 UNDERGROUND TRANSPORT
LHD loading on belt conveyor
Two inclines have been proposed in Harradol UG mine, out of which one
Incline is proposed for coal transport by belt conveyors. Workmen will also
move to underground through this incline. The other incline is proposed for
return ventilation purpose as well as for material transport by haulages.
The transport system has been divided into face transport, gate transport and
trunk transport for coal, material and men. The details are elaborated below:
Face Transport
Coal produced at the faces will be loaded directly by LHDs onto pony belt
conveyor (P). Pony belt conveyor will be of 800 mm wide and is provided with
55 kW drive.
Gate Transport
Coal from pony belt conveyor will be discharged to a gate belt conveyor. Two
gate belt conveyors (GB1 and GB2) working in tandem are proposed in this
option. The gate belt will finally discharge coal to trunk belt conveyor (TB2).
Both the gate belt conveyors GB1 & GB2 will be 800 mm wide and is provided
with 55 kW drive each.
Trunk Transport
Trunk belt conveyor TB2 will receive coal from gate belt conveyor GB1 and
discharge on another trunk belt conveyor TB1. TB1 will be installed in incline and
surface and will be used to transport coal from underground to surface. TB1 will
discharge coal onto an overhead truck loading hopper of 50t capacity (on
surface) for storage of coal. All trunk belt conveyors are of 1000mm wide and
are designed to carry 200 tph capacity.TB1 and TB2 are provided with 90 kW
and 55 kW drive respectively.
Material Transport
A direct haulage of 100 kW will be provided on surface for material transport
from surface to incline bottom through the return air incline with air-lock
arrangement on top of the incline. For further transport of material in trunk route,
endless haulage of 37 kW (I no.) will be used.
Men Transport
Workmen will travel along the belt incline up to incline bottom and then travel
along the roads other than haulage roadways.
10.0 COAL HANDLING ARRANGEMENT
Coal from underground will be brought to surface by a trunk belt conveyor TB1.
This conveyor will discharge in a 50t capacity overhead truck loading hopper.
Customers’ trucks will be loaded below the hopper with the help of
reciprocating feeder provided at the bottom opening of the hopper.Trucks will
be weighed on an electronic road weighbridge of 50t capacity.All the
equipment in the CHP will operate at 415V, 3 phase, 50Hz. supply. The required
power to the CHP will be provided from colliery’s main substation.
11.0 PUMPING AND DRAINAGE
The pumping provision is based on the assessment made in earlier scheme of
Harradol UG mine, prepared by Kanhan Area. Two sumps have been
envisaged in the mine. Main sump will collect the total mine water for pumping
out to surface. One intermediate sump will be provided in the dip side working
of the district, so that water can be pumped to main sump.
Following pumps and pipe fittings have been provided in this scheme :
i) Two 38 lps x 150 m main pump (one working & one standby).
ii) One 22 lps x 60 m existing pump will work as auxiliary pump.
iii) Three 11 lps x 30 m face pump (Two working & one standby).
iv) One delivery range of 150 mm dia. pipe for main pump discharge.
v) One delivery range of 150 mm dia. pipe for auxiliary pump
discharge.
vi) Two delivery range of 80 mm dia. pipe for face pump discharge.
vii) No pipes for standby pumps.
12.0 MINE INFRASTRUCTURE
12.1 Land
It is proposed in this scheme to acquire 4.85 ha forest land under surface right
for mine entries and various other infrastructures. In addition to this, the total
land required under mining right is 22.60 ha which is also entirely forest land.
Thus, the total land involved in Harradol UG mine is 27.45 ha forest land and
forest clearance from MOEF will be required for this land.
In the absence of Subsidence Study, the strain value on surface due to caving
in underground mine is not ascertained and therefore Capital provision has
been made in this scheme for payment of NPV to forest department and for
compensatory afforestation etc. for acquisition of entire 27.45 ha forest land
(4.85 ha under surface right and 22.60 ha under mining right). However, based
on the subsidence study, the capital requirement for payment of NPV etc. may
change depending upon the strain value on surface.
12.2 Unit Workshop
The temporary unit workshop at mine level will provide basic engineering
support in the form of the repairs, maintenance, replacement of minor spare
parts etc. The facilities and manpower provided in this workshop would be
sufficient enough to cater the routine needs of various underground mining
machines operating in the project. Washing, greasing, checking of brake
system, hydraulic system etc. would also be undertaken in the unit workshop.
Jobs that shall be carried out in the unit workshop shall be in the form of unit
replacement of assemblies or replacement of defective parts.
Major and capital repairs, overhauls, manufacture of critical spares,
reconditioning of assemblies and other works of capital nature would be
carried out at regional workshop of the area or central workshop at Tadali as
per the requirement. As such, unit workshop has been provided with those
plant and machineries adequate to support the daily repair and maintenance
needs of the project only.
The Unit Workshop would have the following facilities:
i) Machine shop
ii) Underground mining equipment repair shop
iii) Electrical equipment repair shop
iv) Carpentry shop
v) Smithy shop
The workshop is provided with all the necessary plant and machineries,
accessories, tools, tackles, diagnostic and testing equipments etc. so that
repair cum maintenance needs of the production machines may be fulfilled
efficiently.
The schedule of activities to be performed in the unit workshop would comprise
of the following works:
i) Cleaning, inspection and checks of mining machineries/sub
assemblies
ii) Daily lubrication, greasing, incidental minor repairs and adjustments
iii) Replacement of leaky hoses, tubes, deteriorated tubes, fittings etc.
iv) Welding of CHP structures, coal tubs, cracked frames etc.
v) Structural fabrication of minor nature
vi) Tightening/replacement of fan drives, belts, nut/bolts etc.
vii) Machining operations to produce minor components and rebuilt
components
viii) Incidental minor repairs of switchgears, meters, self-starters etc.
ix) Rewinding of small motors
x) Routine/schedule maintenance of various mining machineries
xi) Scheduling of major overhauls that are required to be carried out in
regional/central workshop
xii) Repairs/maintenance of motors, transformers, switchgears,
dynamos, gate end boxes and other of mining machines and CHP
equipments
xiii) Smithy and carpentry works as per requirement
The above detailed activities are not specific. Other works may also be
undertaken in the Unit workshop, which may be incidental in nature to
fulfill the basic objective of achieving the production targets of the mine.
12.3 Unit Stores
A small but independent unit stores has been envisaged to cater the routine
needs of consumables, spares, POLs, etc of the mine. Unit stores shall have the
backing of the area stores and central stores for its smooth functioning.
13.0 SAFETY AND CONSERVATION
13.1 General
This scheme has been drawn up keeping all the safety aspects in
view.
13.2 Gassiness
- After touching the coal seam in Harradol UG mine, the gassiness of
the seam should be determined by conducting Gas-Survey.
Thereafter, regular gas survey should be carried out as per
statute. If the change in gassiness is noticed, the provisions have
to be modified accordingly.
- Adequate provision for self rescuers has been made to enable
everybody to carry it underground.
- Stone dust barriers have to be provided as per statute.
- Provision has been made in the report for Methanometer & other
appliances related with mine environment for regular monitoring of
methane in the mine.
- Development should be done by using auxiliary fans for providing
adequate quantity of air upto the faces.
- A geological plan should be maintained from the initial stage of
mine development showing all the faults and other geological
disturbances likely to be met during the course of development
and up-dated regularly. Gas survey should be conducted
immediately after encountering of faults and emission of CH4
should be monitored regularly to take precautions against
accumulation of inflammable gas in the working faces.
13.3 Inundation
- On the northern and southern side of the proposed Harradol UG
mine area, water logged goaf of Bansi and Rakhikol colliery exists.
In order to obviate the possibility of entry of water in the proposed
workings through the fault plane, a solid coal barrier should be left
against the faults. Hence, it is suggested that while driving, utmost
care should be exercised so that coal barrier of at least 60 m is left
against the fault plane and this barrier should not be punctured.
Advance boreholes and other necessary precautions laid under
the statute should be strictly observed. One UG safety boring
machine has been proposed in this scheme which should be
deployed for drilling advance boreholes particularly while working
near water logged area.
- It is well known fact that the prospecting boreholes can be a
source of danger, because later on these get connected with
u/g workings. Therefore, it is of paramount importance that these
boreholes do not get connected with U/G galleries. In case some
boreholes do get connected, these should be suitably plugged
preferably with cement grout. The boreholes from the surface
should also be suitably plugged, so that water from the surface
does not find its way through these boreholes.
- A careful assessment of the danger of inundation from surface
water should be made before the onset of every rainy season &
adequate precautions against such danger should be clearly laid
down & implemented.
- During rainy season, blockage of river, Jore, nallah or stream may
occasionally occur on the upstream. It is therefore necessary to
keep a constant watch on the upstream of river/nallah & take
suitable precautions.
13.4 Dust Suppression
- The most effective method of dust suppression is to suppress the
dust at the source of generation, before the dust becomes
airborne. Arrangement for dust suppression in the form of water
spraying has to be provided at all working faces and transfer
points in conveyor systems.
- For monitoring the level of dustiness and quality of dust, regular
sampling and analysis of mine dust has to be done as per statute.
13.5 Spontaneous Heating
The following precautions are suggested to avoid occurrence of fire or
spontaneous heating.
- The extraction of pillars would commence from the proposed limit
of the mine or from the natural barriers created by faults.
- Preparatory stoppings shall be kept ready at the outbye end of
the sub-panel so that in case of outbreak of any U/G fire, the
sub-panel can be abandoned & sealed off by constructing
fire stoppings in the minimum possible time.
- Before commencement of depillaring operation, all the
inflammable material should be cleaned and removed from the face.
- Every panel must be quickly & effectively sealed off by isolation
stoppings after completion of extraction & salvaging of material
from all the sub-panels.
- Since caving method of mining has been proposed, cracks may
appear on the surface. Therefore, efforts have to be made to
seal-off the cracks, so that air & water does not enter in the goaf
through these cracks.
13.6 Roof Control
In the neighbouring mines, the roof condition is fair and it becomes poor
in heat affected zone of coal seam. In proposed Harradol UG mine also, the
coal reserves are partly heat-affected. To determine the support requirement
vis-à-vis the strata condition in the mine, Rock Mass Rating (RMR) of the roof
strata must be determined for the seam. The mine management shall prepare
systematic support rules (SSR) on the basis of findings of RMR and get the same
approved by DGMS before adopting the same for implementation in the mine.
The setting of additional supports will be dictated by prevailing geo-mining
conditions.
It is suggested that monitoring of roof movement should be carried out
regularly and based on the analysis of roof movement data, the roof
bolting pattern would change.
13.7 Subsidence
Caving is proposed as method of extraction in this scheme. The depth of
the workable seam in boreholes varies from minimum 76m to maximum about
200m. The surface topography is rugged and difficult flat and is covered with
forest. It is proposed in this scheme to conduct Subsidence Prediction Study in
the proposed mine area to predict subsidence on the surface and likely
impact on surface features. In the forest area, if tensile strain is more than
permissible limit, NPV (Net Present Value) of the affected forest land is required
to be paid to the forest department. In absence of Subsidence study in the
proposed mine area, capital provision for the payment of NPV for the entire
mine area (27.45 ha)has been made in the scheme.
Subsidence cracks may appear on the surface during caving where depth
cover is less. It is proposed to fill these cracks by properly ramming
incombustible material. Additionally, constant monitoring of such area,
especially during monsoon is suggested to avoid entry of water through these
cracks. Drainage channels may be made so as to guide the water away from
such subsided area.
It is recommended that while carrying out extraction, close subsidence
monitoring should be done, particularly in the area nearby the nallas.
13.8 Scientific Study
It is necessary to undertake the following scientific studies for proper
implementation of this scheme.
- To undertake subsidence prediction study to ascertain the amount
of subsidence and tensile strain on surface in the proposed mine
area. In forest land, determination of tensile strain is important in
order to calculate NPV to be paid to forest deptt. in case strain
value is more than permissible limit
- To undertake determination of `Rock Mass Rating’ for preparing
the support plan so that systematic support rules could be framed.
- To undertake gas survey study to re-assess the gassiness of mine in
the expansion area.
- To undertake Pressure Quality Survey for installation of higher size
fan to take increased load of ventilation.
14.0 ENVIRONMENTAL MANAGEMENT PLAN
14.1 Introduction
Proposed Harradol UG mine is located in western side of Rakhikol colliery
of Kanhan Area of WCL. A detailed Environmental Management Plan will
be prepared based on this Scheme. In the subsequent paragraphs an
attempt has been made to assess the likely environmental impacts due
to proposed mining activities.
14.2 Impact on Land
The total land base for the proposed Harradol mine area is 27.45 ha (4.85
ha under surface right and 22.60 ha under mining right), which is totally
forest land.
It is proposed in this scheme to approach the coal seam through a pair
of inclines. Various infrastructures like inclines, haulage room, sub-station,
pit office, Manager’s office, workshop, store, etc. are proposed adjacent
to the inclines and for this 4.85 ha forest land will be acquired under
surface right. In addition to this, it is proposed to acquire the entire mining
area (22.60 ha) under mining right.
Underground mining with caving has been proposed in Harradol mine
and therefore a subsidence prediction study has been proposed to
assess the subsidence on surface due to underground mining and its
impact on surface features like nalla, forest land etc.
14.3 Impact on Air-quality
Ambient air quality monitoring at nearby Nandan UG mine has been
done during Jan.06-Dec. `06 at three locations. Micro-meteorological
data was also generated in pre-monsoon season.
The pre-dominant wind direction during summer season was from West.
Calm period was 35.82%.
From the monitoring results it is seen that the values of SPM was recorded
in the range of 339.2 to 41.2 micro gram/m3 and RPM 184.3 to 18.6 micro
gram/m3 respectively in the actual mining activity area whereas the
same for SO2 & NOx were recorded as BDL (value < 6 micro gram/m3).
All these recorded values are well below the threshold limits specified by
CPCB.
So far as the proposed U/G mining activities at Harradol UG mine are
concerned, it is anticipated that levels of various air pollutants will be
well under limits. However, only potential air pollutant will be SPM/dust.
During day to day operation at the mines, adequate control
measures like water spraying, green belt development, regular
cleaning of coal transportation road etc. will be adopted so as to
minimise generation & propagation of dust. Detailed control measures
will be discussed in the EMP.
14.4 Impact on Water Quality
The analysis results of mine effluent are as under:
It has been observed from the analysis report that pH value was ranging
from 6.77 to 7.71, TSS from 20 to 82 mg/lit, COD from 30 to 120 mg/lit and
O&G < 1 mg/lit respectively. Thus it can be concluded that existing
mine effluent does not carry significant pollution load so as to affect
the natural watercourses adversely after mixing.
It is anticipated that same scenario will hold good for proposed Harradol
UG mine also. However, due control measures will be taken to arrest
further water pollution from the proposed mine.
Mine effluents will be passed through a sedimentation tank and then
utilized at Nandan Washery. Regular monitoring of effluent quality will
be carried out and if any undesirable element is detected, immediate
corrective measures will be taken.
14.5 Impact on Noise Quality
In order to assess the likely level of noise during actual mining at the
proposed mine site, references have been taken from the ambient
noise monitoring data, collected in the mine premises of existing
Nandan-2 UG which indicated values of 60.6 to 74.3 dB(A) during day
time & 51 to 73.8 dB(A) during night time. All the recorded values are
well below the permissible limit as per EPA'2000.
Therefore, it is anticipated that ambient noise level in the mine area of
proposed Harradol UG mine will be well under tolerance limit. However,
regular ambient noise level monitoring will be carried during actual
mining so as to identify the risk zones and this will help mine operators to
take preventive actions at appropriate time and place if needed.
15.0 MINE CLOSURE
15.1 Objective of Mine Closure
Mine closure planning has to be done at the starting point of the
mining operations and needs periodic reviewing and revision during its
life cycle to cope with the market due to geo-technical constraints,
safety and economic risks, social & environmental challenges. Various
other objectives are as follows:
a) To allow a productive and sustainable after-use of the site
which is acceptable to the mine owner and the regulatory authority.
b) To protect public health and safety.
c) To alleviate or eliminate environmental damage and thereby
encourage environmental sustainability.
d) To minimise adverse socio-economic impacts.
15.2 Mine Closure Obligations
There is a need to define the liabilities, responsibilities and authorities of
the mine management, other regulatory bodies, Central and State
Governments after mine closure. Some obligations relating to the Mine
Management Companies are as follows :
Legal
a) Health & Safety
Regulations 6, 61, 68, 106, 112 of Coal Mines Regulation, 1957 and its
related DGMS Circulars.
b) Environment
1. Water (Prevention and Control of Pollution Act), 1974
2. Air (Prevention and Control of Pollution) Act 1981
3. Environment (Protection) Act, 1986 and Environment Protection
Rule.
4. DGMS Directives on noise and ground vibration.
c) Forest - Forest (Conservation) Act, 1980
d) Rehabilitation
e) Decommissioning/asset disposal, etc.
15.3 Existing Environmentla Data & Socio Economic Details
This information has already been detailed out in Para-14 on
Environmental Management.
15.4 Impact Assessment Remedial Measures
Environmental impact on landscape, water source, air and noise
pollution during mine life and Environmental Control Measures have
been detailed in Environmental Management chapter. It is imperative
that environmental monitoring may be continued for 5 years after
closure of mine to assess corrective measures to be implemented to
sustain pre-mining ecosystem and environment in the core and buffer
zone as far as practicable.
15.5 Closure Action Plan
Closure planning is a whole-of-life exercise that begins at the start of a
mine and continues till post closure. The dynamic nature of closure
planning requires regular and critical review to reflect changing
circumstances as a result of any operational change, new regulation,
new technology and remain flexible enough to cope with unexpected
events.
Following steps have to be undertaken in relation to Mine Closure
Planning:
a) Prior to the surface demolition/restoration, a surface audit should
be undertaken on all surface structures, to assess whether there
are any hazardous materials that could cause problems viz;
explosives, chemicals, etc. A list of surface assets should be
prepared and made available to potential purchasers,
prospective purchasers could be invited and asked to submit
sealed bids. This could ensure that the sale of assets give better
financial gain.
b) In order to identify potential impact, necessary hydrogeological
studies into post-mining groundwater recharge has to be done.
c) As a detailed component of the Closure Plan, a Decommissioning
Plan is to be developed towards the final stages preferably 5 years
prior to tentative closure of mine. Once established it may be
updated annually.
15.6 Protective Measures to be Taken
Protective measures must include the following :
a) Closure of all mine entering including Inclines.
b) The protection of mine boundary, buildings and other structures on
the project site against access by unauthorised persons.
c) The maintenance of all mechanical, hydraulic and waste
management system.
b) The continuation of all monitoring programs.
e) The control of all contaminated effluents.
f) The securing of all petroleum products, chemicals and waste.
g) The rendering of piles of earth, rock and waste resulting from work
done on the project site in a stable and safe condition.
15.7 Closure Cost
In the proposed Harradol UG mine, the expenditure incurred on those
mine closure activities which are done during mine life are met through
the revenue of the mine.
It has been decided that a corpus fund will be made at corporate level
for implementing the mine closure planning and a revenue cost of Rs.
1.00/t of target production will be charged on the project for this fund. In
proposed Harradol UG mine also, mine closure cost @ Rs. 1.00/t has been
taken.
16. CONCLUSION:-
In view of the above, Public hearing for proposed Harradol UG project, Tahsil –
Junardeo Dist. – Chhindwara of Madhya Pradesh State for production
capacity of 0.135 MTPA with land area of 27.45 ha may be conducted as per
EIA Notification 2006.
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