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automation technology – in motion for progress

esmo automation-Imagefolder -EN-View...textile + clothing wood + furniture glass + ceramics mineral oil industry power supply industry ... integration), and flextos GmbH (special purpose

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Page 1: esmo automation-Imagefolder -EN-View...textile + clothing wood + furniture glass + ceramics mineral oil industry power supply industry ... integration), and flextos GmbH (special purpose

automation technology –in motion for progress

Page 2: esmo automation-Imagefolder -EN-View...textile + clothing wood + furniture glass + ceramics mineral oil industry power supply industry ... integration), and flextos GmbH (special purpose

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esmo automation – in motion for progress and your success

mechanical + plant engineering

manufacturing technology

medical technology + health care

recycling + disposal technology

automotive

chemistry + pharmacy

Sectors of Industries

semiconductor industry

consumer goods

food

paper + print

textile + clothing

wood + furniture

glass + ceramics

mineral oil industry

power supply industry

construction industry

nutrition industry

cosmetics industry

Our automation solutions focus on process structure optimization, with the

objective to increase your competitiveness, to exploit your potential, and to

strengthen your economic standing – efficiently, consistently, and sustainably:

Profitability – efficient workforce deployment + reduced operating and

production expenses

Productivity – increased production output + improved production

flexibility + 24/7 operations

Quality – harmonized manufacturing quality + excellent process accuracy

+ traceable, auditable documentation of machinery/test/process data

Human + Environmental Safety – elimination of monotonous and physically

strenuous work steps + exclusion of humans from health-hazardous

manufacturing processes + prevention of health risks and hazards

YOUR Benefits with OUR Automation Solutions

About Us

esmo automation is a business division of the internationally operating German

esmo group. As an experienced full-service-provider, we generate innovative

customized solutions in the areas of plant engineering, custom machine

engineering, and automation technology – from the initial stage to the final

implementation. Guaranteeing the high standards of German engineering we also

ensure global support to our international business partners with our subsidiaries

in the USA, Singapore, and China.

With esmo automation and its three other business divisions, esmo semicon

(a worldwide leading supplier of the semiconductor industry), SLE Technology GmbH

(one of the leading suppliers in surface cleaning and technology, analysis, and system

integration), and flextos GmbH (special purpose machinery for the construction

industry), the esmo group has expanded its worldwide operations and quickly become a

competent and strong partner for its global customer base since its foundation in 2001.

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our services at a glance

Consulting + Conception

As a first step and prior to project implementation, we will provide to you profoundly experienced and highly competent consulting services. Based on an extensive and thorough analysis of your actual situation and requirements we will develop your customized solution(s). In our understanding, customer-focused consultation means that all steps planned – from the initial conception phase to the final phase of implementation – will be conducted in a transparent and comprehensible manner.

Project Planning

A professional project planning approach is a prerequisite for the realization of complex automation projects. On the basis of each individual assignment we calculate time frames and resources, and define milestones and objectives. Due to our close contact and cooperation with you, in all project phases, this goal-oriented planning ensures the successful realization of your investment project.

Design + Engineering

Our specialists in the fields of mechatronics, control engineering, programming,and software development cooperate closely throughout the project. With thesupport of professional tools – such as EPLAN P8, SolidWorks/CAM/Simulation – these jointly developed conceptions will then be translated into schematics, drawings, assemblies, and work plans.

Production + Assembly

In the production phase, our experienced engineers will implement our innovative ideas in turn-key plants. The close coordination between our project managers and our assembly teams ensures efficient and high-quality production results. After the successful completion of the test phase, the plant will be handed over to you. Safety certificates and declarations of conformity (CE marking) will be issued upon your request.

Integration + Commissioning

In order to reduce any interference with associated production areas and processes to a minimum, and to guarantee a smooth set-up, the installation of your plant will be conducted by the engineers and service technicians who have been assigned to and accompanied the individual project development and production stages. Our experienced staff will ensure that all required interfaces work, and your plant will be successfully put into operation.

After-Sales Service + Customer Support

Our commitment to you does not end with the commissioning of your plant. Regardless of whether you may require support in procuring and exchanging replacement parts, or wish to conduct appropriate maintenance measures at regular intervals – our service team will be pleased to advise and assist you in reducing downtimes to a minimum. In case of breakdown or failure we provide worldwide and prompt remote maintenance services to you, upon your request.

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full-service provider for customizedautomation solutions

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As a specialist in custom machine and plant engineering we develop innovative solutions for a

wide range of applications – from initial conceptioning to the first start-up of your system.

Irrespective of the requirement – whether components have to be glued, bent, welded, assembled,

separated and tested, or whether goods have to be handled, tracked, conveyed and packaged – esmo

automation designs and realizes state-of-the-art customized machineries for your most efficient

product manufacturing processes.

With our experience and expertise in the fields of mechanics, electronics, robotics, software

development, and control engineering we provide you with the best possible solutions for your individual

requirements. Depending on your specific demands we combine in-house developments with available

automation systems – such as rotary indexing tables, industrial robots, feeding systems, conveyors, laser

and vision systems among others – and integrate them into innovative automation solutions which can

master complex tasks and processes.

Of course, we are ISO 9001 certified and comply with international standards. We put great emphasis on the

quality and safety of our products, thus making us your competent and reliable partner in selecting state-of-

the-art technology to realize your corporate goal … and this is our declared goal.

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integration of in-house developments combined with standard components

Gantry + Conveyor Systems

A gantry robot combines the advantages of linear and robot technology and merges them into a system, thus providing a high level of reliability and accuracy at optimum speed parameters. Due to their design, gantry robots can cover comprehensive working envelopes.

In case you additionally demand enhanced efficiency and safety in handling components and/or assembling and processing work pieces, portal systems – area or linear gantry robots – will be the optimum solution for you.

Frequently, stationary transport systems – such as conveyor belts – may be integrated in front of or behind portal systems to ensure the rapid transport of the required components. Upon your request, we develop and design a combination of portal and conveyor systems customized to your individual requirements.

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excellent reliability

high accuracy

maximum speed

in-house design, layout + assembly of professional electrical cabinets

intelligent + flexible(computer-based or PLC)control technology

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Machine Vision Systems Laser Marking Systems

Optical testing facilities, usually based on vision systems, are increasingly gaining importance in various application areas, such as quality assurance and measuring/test engineering. Vision systems, for instance, automatically detect deviations from pre-defined standards and signs of material wear and tear.

Not only do they convince with utmost precision, they also offer the additional benefit of non-contact operation, thus protecting sensitive materials from damage, and testing materials from impurity. At the same time, they may be used for testing procedures that, if conventionally performed, would expose persons to unnecessary risks and dangers.

We configure and provide complete and comprehensive vision systems – from the selection of appropriate cameras and lenses to system programming as well as supplying adequate lighting and protective housings.

Our top-performance laser marking systems do not only feature the utmost in precision and quality but also offer highest printing speeds. They are equipped with clearly structured, computer-based controls, designed for intuitive operation.

Numerous configuration options, depending on exterior factors, allow for customized laser marking operations as per customer demands and requirements – so, for instance, individual height and operability adjustment options will be available. Furthermore, a great variety of applications provide for a precise specification of possible fields of utilization.

It will be our pleasure to design efficient and profitable laser marking options together with you in order to find the best customized solution for your project.

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2D bar codes

Data Matrix codes

QR codes

logo inscriptions

non-contact testing

3D surface inspection

presence detection

geometrical testing

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Industrial Robots Bowl Feeders

Industrial robots may optionally be integrated in production lines or be developed and designed as robot cells for stand-alone operations to perform partial production processes. They typically conduct precise motion sequences at high, sometimes extraordinarily high speeds, thus rendering them beneficial for most efficient, automated production chains.

Among other fields of application, industrial robots are used in quality assurance, in picking/placing, sorting and packaging – they are further employed for assembly and processing. Sensor-equipped robots can perform test processes and also be embedded in metrological procedures.

We will be pleased to advise and assist you with regards to upgrading/extending and further developing your existing automation systems and/or, upon your request, develop and design new concepts in cooperation with you.

Bowl feeders, also called vibratory feeders, are essential feeding devices in the sectors of automation technology and custom machine engineering. Bowl feeders singulate bulk materials and precisely align individual parts, in pre-defined quantities and orientations, for automated processing.

Vibratory feeding systems are successfully employed in many industries – mainly in the sectors of automated production and assembly. The top-quality systems we use ensure excellent availability, a continuous conveying/output performance as well as a maximum sorting accuracy.

In order to make optimal use of these high-performance bowl feeders they may optionally be equipped with double or multiple feeders, and/or combined with storage systems, step or linear feeders.

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3-/4-/6-axis robots

SCARA robots

delta robots

collaborative robots

transporting

sorting

singulating

positioning

Page 8: esmo automation-Imagefolder -EN-View...textile + clothing wood + furniture glass + ceramics mineral oil industry power supply industry ... integration), and flextos GmbH (special purpose

Plant I, RosenheimPlant II, Raubling

esmo AG · HQ Germany

esmo USASacramento, California

esmo SingaporeSingapore

esmo ChinaShanghai, China

Plant I, RosenheimPlant II, Raubling

esmo AG · HQ Germany

esmo USASacramento, California

esmo SingaporeSingapore

esmo ChinaShanghai, China

esmo Germany esmo USA esmo Singapore esmo ChinaRosenheim Sacramento Singapore Shanghai

esmo AG esmo USA Corp. esmo Asia Pte. Ltd. esmo Asia North Co. Ltd.Brueckenstrasse 1 1020 Winding Creek Road 12 Tai Seng Link Building 2, No. 388 Xinrun Road83022 Rosenheim Suite #120 #06 - 01 Xin Qiao Industrial ZoneGermany Roseville, California 95678 Singapore 534233 Song Jiang District

USA Singapore 201612 ShanghaiChina

Phone +49 (8031) 233 88 0 Phone +1 (916) 307 6345 Phone +65 (656) 288 57 Phone +86 (21) 5768 7228 + ext. 216Fax +49 (8031) 233 88 10 Fax +1 (916) 307 6341 Fax +65 (656) 288 60 Fax +86 (21) 5768 [email protected] [email protected] [email protected] [email protected]

www.esmo-group.com/automation

worldwide sales and service network –we are where you are